Astrodyne Corporation . Tel: (508) 964-6300 35 Hampden Road Fax: (408) 339-0375 [email protected] PFC-600LF ® 600 Watt PFC Front End Full Brick UNIVERTER LF Series The UniVerter® PFC-600LF module accepts 85-265 Vac input and converts it to 375 Vdc to power isolated DC-DC post converters. Power factor correction meets low harmonic distortion requirements of EN61000-3-2 and European EN55022 emissions when used with Model HH-1199-6 EMI UniVerter®modules utilize a boost converter augmented with a solid state series switch for active inrush and short circuit current limiting. OPERATIONAL FEATURES • Lead-Free / RoHS Compliant Design • 600 Watts Output Capability • Near Unity Power Factor & Very Low Harmonic Distortion • High & Extremely Low Thermal Resistance • -40 ~ 100°C Baseplate Operation • Active Inrush Current Limiting & Short Circuit Protection • Power Fail Warning via DC OK Signal • Auxiliary (housekeeping) Supply Output (Vaux) • Load Enable Signal controls downstream Converters • Safety Agency Approved to UL/cUL 60950 (pending) • Two Year Warranty TYPICAL APPLICATI ONS • AC/DC Power Systems • Military / COTS • Industrial Control • Telecommunication MODEL SELECTI ON Model Number Input Voltage Output Voltage Output Power PFC-600LF 85-265Vac 375 Vdc 600W* * Derate below 105Vac (see PbPb CE Mark (LVD)1 UL / cUL 609501 Note 1: CE Mark (LVD) & UL / cUL 60950 pending Lead Free RoHS Compliant www.astrodyne.com www.roassoc.com Astrodyne USA: 1-800-823-8082 ELECTRICAL SPECI FICATIONS Electrical specifications apply for Vin=120 Vac @ 60Hz, Vout=375Vdc, Full Load, Tc=25ºC unless specified otherwise Input Input Voltage Input Frequency Inrush Current Minimum Typical Maximum Units Conditions 16.8 265 65 20 Vac Hz Apk 7.0 Arms Tc = -40ºC~100ºC 400Hz possible with reduced specs Vin=85~265Vac Vin=105Vac @ 60Hz / Full Load (Calculated over 1 or more line cycles) AC Source = 120Vac @ 60Hz, SingleΦ with one Lead Grounded 85 47 Maximum Input Current Input-to-Case Leakage Current Input Turn-On Voltage Input Turn-Off Voltage Ride Through 310 70 65 Power Factor Total Harnonic Distortion External Fuse Requirement Output Output Power Output Voltage Current Limit Inception 85 85 Vac Vac msec ----% A Cout=440μF (See Note 2) Vin = 120Vac / 60Hz (See Curve) Vin = 220Vac / 60Hz (See Curve) Maximum Units Conditions 600 W 390 Vdc A % % µF µF 5 8 Minimum Typical 0 370 Efficiency Output (Hold-Up) Capacitance 80 75 20 0.999 0.995 μArms 110 220 375 1.8 91 94 440 440 Holdup Time 30 msec Turn-on time Auxiliary Output Voltage Auxiliary Output Current DC OK Threshold (Vout rising) DC OK Threshold (Vout falling) LD ENA Threshold (Vout rising) LD ENA Threshold (Vout falling) (DC OK / LD ENA) Max Applied Voltage 14 10 360 350 345 220 Vdc mAdc Vdc Vdc Vdc Vdc V Logic Low Current(DC OK / LD ENA) 344 334 327 209 -90 0 Logic Low Voltage(DC OK / LD ENA) Isolation Input-to-Output Isolation Input-to-Case Isolation Output-to-Case Isolation Input/Output-to-Case Capacitance Astrodyne Corporation 35 Hampden Rd 380 369 362 231 33 0.3 Minimum Typical Maximum Normal Blow Derate linearly from 600W @ 105Vac to 400W @ 85Vac Vin = 85~265Vac / 0~100% Load 120Vac / 60Hz / Full Load 220Vac / 60Hz / Full Load Vin <150Vac (See Note 1) Vin >150Vac (See Note 1) From Loss of Vin to LD ENA = Low, Cout=440μF (See Note 1) Vin in spec to LD ENA = Low, Cout = 440 µF Short Circuit Protected (see note 3) DC OK switches from logic low to open drain DC OK switches from open drain to logic low LD ENA switches from logic low to open drain LD ENA switches from open drain to logic low Limited by internal ESD protection Diodes Continuous, Positive current flows out of mAdc module Vdc Io = -10mA (sinking) Units Conditions Vdc Vdc nF Contact factory for test procedure Contact factory for test procedure Test with all pins shorted together Non-Isolated 2500 2500 11.1 www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] ELECTRICAL SPECI FICATIONS Continued Thermal / Mechanical Parameters Operating Temperature Storage Temperature Automatic Shutdown Temperature Soldering Temperature (Wave Solder) Thermal Resistance, Case to Ambient Reliability (MTBF) Weight Size, HxWxL Minimum -40 -55 101 Typical Maximum Units 100 +125 110 260 ºC ºC ºC ºC 3.3 ºC/W 2.1 x 106 hrs 7.2 (204) 4.60 x 2.40 x 0.50 (117 x 61 x 12.7) oz. (g) in (mm) Conditions Measured at center of baseplate Measured at center of baseplate <5 sec in wave Free air, no heatsink Tc=100ºC, Ta=25ºC Bellcore TR-332, Issue 6 Tc=40ºC, GB, Full Load Full Brick, See Outline Drawing Note 1: Hold-up capacitor values must be chosen carefully to ensure that the minimum capacitance requirements are met over the entire expected operating temperature range of the capacitor. Aluminum Electrolytic capacitors typically used for output holdup can have less than 25% of their nominal capacitance at cold temperatures. Note 2: Once a loss of input voltage exceed the ride-thru duration, the internal UVLO circuits will force a complete re-srtart of the module’s control circuitry. Note 3: The auxiliary output is protected against damage from short circuits. However, the operation and performance of the module may be affected if the Vaux current rating is exceeded. Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] PF-600LF 600 Watt / PFC Front End / Full Brick POWER FACTOR CURVE 95 0.95 0.90 EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) 0.95 1.00 1.00 0.90 1.00 0.85 0.95 0.95 0.85 0.90 0.95 0.80 Vin = 120 Vac Vin = 120 Vac Vin = 240Vac Vin = 240Vac 0.90 0.85 0.80 0.90 0.75 0.85 Vin = 120 Vac Vin = 120 Vac Vin = 240Vac 0.80 0.75 0.85 0.80 100 0 0.80 200 100 0 0.75 Vin 600 = 240Vac 400 500 300 400 500 Vin = 120 Vac OUTPUT POWER (W)Vin = 240Vac 100 200OUTPUT 300 POWER 400(W) 500 0.75 0 0 0.75 300 200 100 OUTPUT (W) 200 POWER 300 600 600 400 500 93 91 93 95 89 91 93 87 89 91 8785 89 95 91 93 89 91 87 89 85 87 100 0 100 200 300 OUTPUT 400 POWER 500 (W) 100 85 0 RATED POWER (W) RATED POWER (W) RATED POWER (W) 60 400 500 300 400 200 300 100 200 500 500 600 70 50 50 5060 400 500 60 4040 300 50 3030 400 300 200 300 200 100 200 100 0 100 0 100 0 0 0 50 00 0 0 50 50 100 50 0 100 150 200 250 INPUT VOLTAGE 150 200 (AC) 250 100 150 200 40 20 20 30 10 10 20 0 0 300 300 400 OUTPUT 400 POWER 500 (W) 500 600 600 3040 2030 20 10 100 10 10 0 200 0 0 0 250 600 4050 250 INPUT VOLTAGE (AC) VOLTAGE (AC)200 100 200 150 250 100 50 150 INPUT 600 500 (F=60Hz) 6070 400 500 400 OUTPUT POWER (W) 60 LOSSES (W) LOSSES (W) LOSSES (W) 600 200 70 70 LOSSES CURVE LOSSES (W) LOSSES (W) 500 400 300 OUTPUT POWER (W) 300 400 OUTPUT500 POWER 600 (W) 200 100 70 600 600 300 200 POWER (W) 0 OUTPUT100 200 600 INPUT DE-RATING CURVE 600 200 100 0 85 87 0 600 OUTPUT POWER (W) RATED POWER (W) RATED POWER (W) 93 95 85 0 (F=60Hz) 95 EFFICIENCY (%) EFFICIENCY (%) 1.00 POWER FACTOR POWER FACTOR POWER FACTOR POWER FACTOR POWER FACTOR 1.00 EFFICIENCY CURVE (F=60Hz, Tc = 25 °C) 0 100 300 400 OUTPUT (W) 200 POWER300 100 0 0 100 0 INPUT INPUT VOLTAGE (AC) VOLTAGE (AC) 200 500 600 400 300 500 400 600 500 600 OUTPUT POWER (W) (W) 400 600 500 200 400POWER 300 500 200 100 300 OUTPUT 600 OUTPUTPOWER POWER (W) POWER (W) OUTPUT OUTPUT (W) EMI PER FORMANCE - CONDUCTED EMISSI ONS 80 80 Noise Level (dbμV) Noise Level (dbμV) 7070 6060 50 50 40 70 80 Noise Level (dbμV) Noise Level (dbμV) Noise Level (dbμV) 80 80 60 70 70 50 TC = 25°C Vin = 220Vac, 60Hz with EN55022 LISN Pout = 600W, Resistive Load PCB = EB-PFC-5P with HH-1199-6 EMI Filter TC = 25°C TC = 25°C TC = 25°C Vin = 220Vac, 60Hz with EN55022LISN LISN TC 25°C Measurements are Quasi-Peak Vin = 220Vac, 60Hz with EN55022 Vin == 220Vac, 60Hz with EN55022 LISN Level B Level B Level B LimitsShown. Shown. Quasi Peak Limits LevelShown. B Limits Pout= =600W, 600W,Resistive Resistive Load Vin = 220Vac, 60Hz with EN55022 LISN Pout Load Pout = 600W, Resistive Load Pout = with 600W, Resistive Load PCB= =EB-PFC-5P EB-PFC-5P HH-1199-6 EMI Filter PCB HH-1199-6 Filter PCB = with EB-PFC-5P withEMI HH-1199-6 EMI Filter Limits Shown. PCB = EB-PFC-5P with HH-1199-6 EMI Filter Average Quasi QuasiPeak Peak Measurements Measurementsare areQuasi-Peak Quasi-Peak Measurements are Quasi-Peak 60 60 Quasi Peak Measurements are Quasi-Peak Quasi Peak 40 Average Average 5050 Average Average 30 0.10 40 Level B Limits Shown. 1.00 10.00 100.00 Frequency (MHz) 4040 30 0.10 30 3030 Corporation 0.10Astrodyne 0.10 0.10 35 Hampden Rd 1.00 10.00 www.astrodyne.com www.roassoc.com 1.00 1.00 1.00 Frequency (MHz) Frequency (MHz) (MHz) Frequency (MHz) Frequency 10.00 100.00 10.00 10.00 Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 100.00 1 PF-600LF 600 Watt / PFC Front End / Full Brick Diode Bridge Boost Topology Converter Solid State Switch INTERNAL CIRCUIT BLOCK DIAGRAM PFC Module Diode Bridge PFC Module S/C Boost Topology Converter PROT. Solid State Switch Vaux LOAD S/C PROT. AC Input STATUS REG. Vaux LOAD AC Input STATUS REG. APPLICATION BLOCK DIAGRAM AC Input 85-265 L N E Hold-up Cap Fuse +I DC-DC on/off AC Input 85-265 L N E EMI Filter Fuse INPUT PROTECTION EMI Filter PFC Module -I Hold-up +I DC-DC +I Cap PFC enableModule INPUT PROTECTIONload LOGIC CONTROL on/off on/off -I -I +I DC-DC +I on/off on/off -I -I load enable +I For additional information, see Application Note 24,“Power Factor Correction (PFC) Modules” Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com LOGIC CONTROL on/off Tel: (800) 823-8082 Fax: (508) 339-0375 -I [email protected] D D D UNIVERTER PF-600LF ™ Outline Drawing & Performan 600 Watt / PFC Front End / Full Brick OUTLINE DRAWING Dimensions in Inches O U T L I N E D R AW I N G NOTES: • All pins are brass alloy • Pin finish is gold over nickel, JESD 97 2nd level interconnect, category e4 P O W E R FA C T O R V S . L O A D Power Factor — PFC 600 NOTES 1.000 120VAC, 25°C 0.998 POWER FACTOR O 0.996 0.994 220VAC, 25°C 0.992 0.990 0.988 Astrodyne Corporation 35 Hampden Rd REV 080917-B 0 100 200 300 400 www.astrodyne.com POWER OUT, WATTS www.roassoc.com 500 600 Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected]