No.: U60108d Designation of equipment under

Königswinkel 10
32825 Blomberg
Telefon +49 5235 / 9500-0
Fax
+49 5235 / 9500-10
No.: U60108d
Designation of equipment under test:
Screw Connection Terminal Blocks
Test Laboratory
for
"Safety of Electrical Equipment and
Industrial Low-Voltage Devices
as well as Environmental Tests"
accredited by
DATech e.V.
in compliance with DIN EN ISO/IEC 17025
under
Reg. No. DAT-P-105/00-11
The copying of excerpts from this report is not permitted without written the consent of the testing body. The
test results indicated in this report refer exclusively to the equipment under test specified below. It is not
permitted to transfer the results to other systems or configurations.
Testing body:
PHOENIX TESTLAB GmbH
Königswinkel 10
D-32825 Blomberg
Applicant:
Phoenix Contact GmbH & Co. KG
Flachsmarktstraße 8-28
D-32825 Blomberg
Order number:
60108
Type of test:
Environmental Test
- Vibration, random
- Shock
Method of measurement to:
EN 50155
reference to:
- EN 60068-2-64
- EN 60068-2-27
- EN 61373
Manufacturer:
Phoenix Contact GmbH & Co. KG
Place of test:
PHOENIX TESTLAB GmbH, Blomberg
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 2 of 33
Equipment under
test (EUT):
Screw Connection Terminal Blocks
Type identification:
Type
Bridge / Plug
Type
Article- No.
UT 2,5
---
3044076
FBS 2,5
3030161
FBS 5-5
3030190
UT 4
Cross section
---
3044102
3030336
FBS 5-6
3030349
---
3044131
FBS 2-8
3030284
FBS 5-8
3030310
---
3044160
FBS 2-10
3005947
UT 2,5 -PE
---
3044092
2,5 mm² rigid
UT 4-PE
---
3044128
4 mm² rigid
UT 6-PE
---
3044157
6 mm² rigid
UT 10
2,5 mm² rigid
2,5 mm² rigid
2,5 mm² rigid
UT 10-PE
---
3044173
10 mm² rigid
UT 4-HEDI
---
3046249
4 mm² rigid
UT 4-HESI (5x20)
---
3046032
1 mm² rigid
UT 4-MT
---
3044076
FBS 2-6
3030336
FBS 5-6
3030349
---
3046184
FBS 2-6
3030336
FBS 5-6
3030349
UT 4-MTD-DIO/LR
---
3046210
4 mm² rigid
UT 4-MTD-PE
---
3046223
4 mm² rigid
UT 4-MTD-PE/S
---
3046207
4 mm² rigid
UT 4-TG
---
3046124
P-DI
3036783
P-CO
3036796
UT 4-MTD
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Date of test /
Original
Test-Report No.
2,5 mm² rigid
FBS 2-6
UT 6
Test
Specification
EN 50155 : 2001 /
EN 61373 : 1999
according to
EN 60068-2-64 :
1994
and
EN 60068-2-27 :
1993
21 January 2004
to
27 January 2004
S40028_eng
4 mm² rigid
4 mm² rigid
EN 50155 : 2001 /
EN 61373 : 1999
according to
EN 60068-2-64 :
1994
and
EN 60068-2-27 :
1993
06 March 2004
to
11 March 2004
S40202_eng_rev2
4 mm² rigid
Page 3 of 33
Test result:
The complete test results are present in the following.
The requirements made in the test documents were fulfilled
by the equipment under test.
Note: This test report contains the results of two single vibration tests.
The measured values were taken from the test reports S40028_eng
and S40402_eng_rev2.
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 4 of 33
Contents:
Page
1 Test specifications and test conditions
6
1.1 Vibration, broad-band random
6
1.2 Shock
7
1.3 Operating states and test setup
8
2 Test performance and test results
9
2.1 Test performance
9
2.2 Test results
10
2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999)
10
2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999)
11
2.2.3 Contact resistance
12
2.2.3.1 Terminal blocks UT 2,5…
13
2.2.3.2 Terminal blocks UT 4…
15
2.2.3.3 Terminal blocks UT 6…
23
2.2.3.4 Terminal blocks UT 10…
25
3 List of measuring instruments
27
4 Photos
28
4.1 Test set-up, x-axis (exemplary)
28
4.2 Test set-up, y-axis (exemplary)
29
4.3 Test set-up, z-axis (exemplary)
30
5 Oscillation profiles
31
5.1 Vibration, random (EN 50155 : 2001 / Category 2), exemplary
31
5.2 Positive shock (EN 50155 : 2001 / Category 2), exemplary
32
5.3 Negative shock (EN 50155 : 2001 / Category 2), exemplary
33
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 5 of 33
1 Test specifications and test conditions
1.1 Vibration, broad-band random
Test Fh: Vibration, broad-band random / EN 60068-2-64
This standard is applicable to specimens which may be subjected to vibration of a
stochastic nature resulting from transport or operational environments, for example
in aircraft, space vehicles and land vehicles.
Severity, Category 2:
Examiner:
Date of issue:
Test specification:
EN 50155 : 2001 / EN 61373 : 1999
Frequency range:
ASD-Level:
- 10 Hz – 100 Hz
- 5 Hz – 10 Hz
- 100 Hz – 250 Hz
rms value 5 Hz – 250 Hz
5 Hz to 250 Hz
11,83 (m/s²)²/Hz
-9 dB/Oct
-6 dB/Oct
42,5 m/s²
Axis:
X, Y, Z
Test duration:
5 h in each axis
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 6 of 33
1.2 Shock
Test Ea: Shock / EN 60068-2-27
This test is applicable to components, equipment and other electrotechnical
products which, during transportation or in use, may be subjected to conditions
involving relatively infrequent non-repetitive shocks.
Severity, Category 2
Test specification:
EN 50155 : 2001 / EN 61373 : 1999
Pulse shape:
Peak acceleration:
Half-sine
300 m/s²
Corresponding duration of the nominal 18 ms
pulse:
Number of shocks in each of six
3
directions:
Axis:
Examiner:
Date of issue:
D. Töberich
20 January 2006
X, Y, Z (pos. and neg.)
Test Report No.:
Order No.:
U60108d
60108
Page 7 of 33
1.3 Operating states and test setup
Definition of the functions of the monitoring and their tolerances:
-
Optical test for mechanical stability
-
Monitoring for contact breaks
-
Measuring of contact resistance
The terminals and a 80 Ohm resistor became connected in series and were
supplied with a 10 VDC power supply.
During the test the terminals were monitored over the 80 Ohm resistor with an
oscilloscope for contact breaks t > 1 µs.
The value of the current was 125 mA.
Note:
Examiner:
Date of issue:
The contact resistance is measured by the applicant!
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 8 of 33
2 Test performance and test results
2.1 Test performance
The test samples are mounted on a mounting rail NS 35/7,5.
The tests are performed in three mutually perpendicular axes (X ,Y ,Z).
Sequence of tests:
EN 50155 : 2001 / EN 61373 : 1999
1. Vibration, random
2. Shock
Before and after each test the contact resistance is measured.
Note:
Examiner:
Date of issue:
The contact resistance is measured by the applicant!
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 9 of 33
2.2 Test results
2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999)
Requirements fulfilled:
Severity
Category 2
5 Hz to 250 Hz
rms value 42,5 m/s²
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Type
Pass
UT 2,5
yes
UT 4
yes
UT 6
yes
UT 10
yes
UT 2,5-PE
yes
UT 4-PE
yes
UT 6-PE
yes
UT 10-PE
yes
UT 4-MTD
yes
UT 4-HEDI
yes
UT 4-HESI (5x20)
yes
UT 4-MT
yes
UT 4-MTD
yes
UT 4-MTD-DIO/LR
yes
UT 4-MTD-PE
yes
UT 4-MTD-PE/S
yes
UT 4-TG
yes
Page 10 of 33
2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999)
Requirements fulfilled:
Severity
Examiner:
Date of issue:
Type
Pass
UT 2,5
yes
UT 4
yes
UT 6
yes
UT 10
yes
UT 2,5-PE
yes
UT 4-PE
yes
UT 6-PE
yes
Category 2
UT 10-PE
yes
300 m/s²
18 ms
UT 4-MTD
yes
UT 4-HEDI
yes
UT 4-HESI (5x20)
yes
UT 4-MT
yes
UT 4-MTD
yes
UT 4-MTD-DIO/LR
yes
UT 4-MTD-PE
yes
UT 4-MTD-PE/S
yes
UT 4-TG
yes
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 11 of 33
2.2.3 Contact resistance
Legend:
P
F


Pass
Fail
Requirement:
Contact resistance ---
R2 1,5 x R1
R1 – Contact resistance before test
R2 – Contact resistance after test
Contact breaks
---
no 1 s
(Only Feed-Through Terminal Blocks)
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 12 of 33
2.2.3.1 Terminal blocks UT 2,5…
UT 2,5 / A = 2,5 mm² rigid
test sample
before
test
1
0,39
contact resistance [m]
after
vibration,
random
0,39
2
0,40
0,40
0,40
3
0,41
0,40
0,41
4
0,39
0,38
0,39
5
0,38
0,37
0,37
average
0,394
0,388
0,394
maximum
0,41
0,40
0,41
result
P
P
P
after
shock
30 g/18 ms
0,40
UT 2,5 with FBS 2-5 / A = 2,5 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,81 / 0,45
0,69 / 0,34
0,77 / 0,41
2
0,71 / 0,35
0,67 / 0,32
0,69 / 0,33
3
0,74 / 0,36
0,69 / 0,33
0,74 / 0,37
4
0,74 / 0,39
0,70 / 0,35
0,72 / 0,37
5
0,69 / 0,34
0,66 / 0,32
0,71 / 0,37
test sample
average
0,738 / 0,378
0,682 / 0,332
0,726 / 0,370
maximum
0,81 / 0,45
0,70 / 0,35
0,77 / 0,41
result
P
P
P
UT 2,5 with FBS 5-5 / A = 2,5 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,77 / 0,42
0,73 / 0,40
0,78 / 0,43
2
0,81 / 0,46
0,73 / 0,40
0,80 / 0,44
average
0,790 / 0,440
0,730 / 0,400
0,790 / 0,435
maximum
0,81 / 0,46
0,73 / 0,40
0,80 / 0,44
result
P
P
P
test sample
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 13 of 33
UT 2,5-PE / A = 2,5 mm² rigid
test sample
1
2
0,40
0,39
0,40
3
0,40
0,40
0,39
4
0,41
0,40
0,41
5
0,40
0,40
0,39
average
0,400
0,394
0,396
maximum
0,41
0,40
0,41
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,39
0,38
0,39
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,60
0,59
0,63
2
0,60
0,60
0,61
3
0,59
0,58
0,59
4
0,60
0,60
0,61
5
0,60
0,59
0,59
average
0,598
0,592
0,606
maximum
0,60
0,60
0,63
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 14 of 33
2.2.3.2 Terminal blocks UT 4…
UT 4 / A = 4 mm² rigid
test sample
before
test
1
0,26
contact resistance [m]
after
vibration,
random
0,26
2
0,26
0,25
0,25
3
0,26
0,25
0,26
4
0,26
0,25
0,26
5
0,26
0,25
0,25
average
0,260
0,252
0,256
maximum
0,26
0,26
0,26
result
P
P
P
after
shock
30 g/18 ms
0,26
UT 4 with FBS 2-6 / A = 4 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,56 / 0,32
0,54 / 0,31
0,68 / 0,45
2
0,52 / 0,31
0,50 / 0,28
0,53 / 0,32
3
0,53 / 0,30
0,50 / 0,27
0,51 / 0,29
4
0,52 / 0,28
0,50 / 0,27
0,53 / 0,30
5
0,58 / 0,34
0,56 / 0,29
0,55 / 0,31
test sample
average
0,542 / 0,310
0,520 / 0,284
0,560 / 0,334
maximum
0,58 / 0,34
0,56 / 0,31
0,68 / 0,45
result
P
P
P
UT 4 with FBS 5-6 / A = 4 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,63 / 0,39
0,59 / 0,37
0,68 / 0,45
2
0,69 / 0,45
0,73 / 0,50
0,80 / 0,57
average
0,660 / 0,420
0,660 / 0,435
0,740 / 0,510
maximum
0,69 / 0,45
0,73 / 0,50
0,80 / 0,57
result
P
P
P
test sample
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 15 of 33
UT 4-MT / A = 4 mm² rigid
0,90
contact resistance [m]
after
vibration,
random
0,90
after
shock
30 g/18 ms
0,90
2
0,87
0,88
0,88
3
0,89
0,89
0,89
4
0,88
0,88
0,88
5
0,90
0,91
0,91
average
0,88
0,89
0,89
maximum
0,90
0,91
0,91
result
P
P
P
after
shock
30 g/18 ms
1,77
test sample
before
test
1
UT 4-MT with FBS 2-6 / A = 4 mm² rigid
test sample
before
test
1
1,71
contact resistance [m]
after
vibration,
random
1,76
2
1,73
1,77
1,77
3
1,71
1,70
1,72
average
1,717
1,743
1,753
maximum
1,73
1,77
1,77
result
P
P
P
after
shock
30 g/18 ms
1,80
UT 4-MT with FBS 5-6 / A = 4 mm² rigid
Examiner:
Date of issue:
test sample
before
test
1
1,78
contact resistance [m]
after
vibration,
random
1,81
2
1,80
1,87
1,85
average
1,790
1,840
1,825
maximum
1,80
1,87
1,85
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 16 of 33
UT 4-MTD with FBS 2-6 / A = 4 mm² rigid
0,56
contact resistance [m]
after
vibration,
random
0,60
after
shock
30 g/18 ms
0,66
2
0,55
0,53
0,54
3
0,52
0,53
0,65
average
0,543
0,553
0,617
maximum
0,56
0,60
0,66
result
P
P
P
after
shock
30 g/18 ms
0,65
test sample
before
test
1
UT 4-MTD with FBS 5-6 / A = 4 mm² rigid
test sample
before
test
1
0,63
contact resistance [m]
after
vibration,
random
0,61
2
0,65
0,61
0,65
average
0,640
0,610
0,650
maximum
0,65
P
0,61
P
0,65
P
after
shock
30 g/18 ms
0,90
result
UT 4-MTD-DIO/LR / A = 4 mm² rigid
Examiner:
Date of issue:
test sample
before
test
1
0,90
contact resistance [m]
after
vibration,
random
0,90
2
0,87
0,88
0,88
3
0,89
0,89
0,89
4
0,88
0,88
0,88
5
0,90
0,91
0,91
average
0,888
0,892
0,892
maximum
0,90
0,91
0,91
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 17 of 33
UT 4-TG with P-DI / A = 4 mm² rigid
test sample
before
test
1
0,94
contact resistance [m]
after
vibration,
random
0,95
2
0,90
0,91
0,91
3
0,86
0,88
0,87
4
0,87
0,88
0,90
5
0,86
0,87
0,90
average
0,886
0,898
0,914
maximum
0,94
0,95
0,99
result
P
P
P
after
shock
30 g/18 ms
2,12
after
shock
30 g/18 ms
0,99
UT 4-TG with P-CO / A = 4 mm² rigid
Examiner:
Date of issue:
test sample
before
test
1
2,08
contact resistance [m]
after
vibration,
random
2,12
2
2,23
2,35
2,36
3
1,98
2,02
2,01
4
2,07
2,14
2,13
5
1,98
2,03
2,02
average
2,068
2,132
2,128
maximum
2,23
2,35
2,36
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 18 of 33
UT 4-HEDI / A = 4 mm² rigid
test sample
before
test
1
1,24
contact resistance [m]
after
vibration,
random
1,25
2
1,25
1,27
1,30
3
1,25
1,27
1,29
4
1,24
1,26
1,28
5
1,24
1,25
1,27
average
1,244
1,260
1,282
maximum
1,25
1,27
1,30
result
P
P
P
after
shock
30 g/18 ms
3,91
after
shock
30 g/18 ms
1,27
UT 4-HESI (5x20) / A = 1 mm² rigid
Examiner:
Date of issue:
test sample
before
test
1
2,61
contact resistance [m]
after
vibration,
random
3,74
2
2,49
2,70
2,75
3
2,48
2,67
2,72
4
2,52
2,81
2,87
5
2,48
2,56
2,60
average
2,516
2,896
2,970
maximum
2,61
3,74
3,91
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 19 of 33
UT 4-PE / A = 4 mm² rigid
test sample
1
2
0,26
0,26
0,26
3
0,26
0,25
0,26
4
0,25
0,25
0,25
5
0,25
0,25
0,25
average
0,254
0,252
0,254
maximum
0,26
0,26
0,26
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,25
0,25
0,25
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,52
0,50
0,50
2
0,54
0,50
0,52
3
0,52
0,50
0,50
4
0,53
0,50
0,52
5
0,53
0,50
0,52
average
0,528
0,500
0,512
maximum
0,54
0,50
0,52
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 20 of 33
UT 4-MTD-PE / A = 4 mm² rigid
test sample
1
2
0,26
0,30
0,29
3
0,30
0,30
0,29
4
0,29
0,29
0,29
5
0,31
0,30
0,30
average
0,290
0,296
0,292
maximum
0,31
0,30
0,30
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,29
0,29
0,29
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,54
0,55
0,54
2
0,55
0,56
0,55
3
0,55
0,56
0,56
4
0,56
0,56
0,56
5
0,52
0,53
0,53
average
0,544
0,552
0,548
maximum
0,56
0,56
0,56
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 21 of 33
UT 4-MTD-PE/S / A = 4 mm² rigid
test sample
1
2
0,30
0,30
0,30
3
0,30
0,31
0,31
4
0,29
0,30
0,29
5
0,29
0,28
0,28
average
0,294
0,296
0,294
maximum
0,30
0,31
0,31
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,29
0,29
0,29
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,48
0,50
0,52
2
0,45
0,46
0,47
3
0,47
0,48
0,49
4
0,50
0,52
0,53
5
0,47
0,46
0,48
average
0,474
0,484
0,498
maximum
0,50
0,52
0,53
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 22 of 33
2.2.3.3 Terminal blocks UT 6…
UT 6 / A = 6 mm² rigid
test sample
before
test
1
0,20
contact resistance [m]
after
vibration,
random
0,20
2
0,19
0,19
0,19
3
0,20
0,20
0,20
4
0,20
0,20
0,20
5
0,19
0,19
0,20
average
0,196
0,196
0,198
maximum
0,20
0,20
0,20
result
P
P
P
after
shock
30 g/18 ms
0,20
UT 6 with FBS 2-8 / A = 6 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,37 / 0,19
0,36 / 0,18
0,37 / 0,18
2
0,37 / 0,18
0,35 / 0,17
0,35 / 0,18
3
0,36 / 0,18
0,35 / 0,17
0,36 / 0,18
4
0,37 / 0,18
0,36 / 0,18
0,37 / 0,18
5
0,35 / 0,18
0,35 / 0,17
0,35 / 0,18
test sample
average
0,364 / 0,182
0,354 / 0,174
0,360 / 0,180
maximum
0,37 / 0,19
0,36 / 0,18
0,37 / 0,18
result
P
P
P
UT 6 with FBS 5-8 / A = 6 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,47 / 0,29
0,43 / 0,25
0,46 / 0,28
2
0,48 / 0,28
0,43 / 0,24
0,44 / 0,24
average
0,475 / 0,285
0,430 / 0,245
0,450 / 0,260
maximum
0,48 / 0,29
0,43 / 0,25
0,46 / 0,28
result
P
P
P
test sample
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 23 of 33
UT 6-PE / A = 6 mm² rigid
test sample
1
2
0,19
0,19
0,19
3
0,19
0,19
0,19
4
0,20
0,20
0,20
5
0,20
0,19
0,19
average
0,194
0,192
0,192
maximum
0,20
0,20
0,20
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,19
0,19
0,19
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,33
0,30
0,31
2
0,33
0,30
0,31
3
0,34
0,32
0,32
4
0,34
0,31
0,32
5
0,31
0,30
0,30
average
0,330
0,306
0,312
maximum
0,34
0,32
0,32
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 24 of 33
2.2.3.4 Terminal blocks UT 10…
UT 10 / A = 10 mm² rigid
test sample
before
test
1
0,13
contact resistance [m]
after
vibration,
random
0,13
2
0,14
0,14
0,14
3
0,14
0,14
0,14
4
0,14
0,14
0,14
5
0,14
0,14
0,14
average
0,138
0,138
0,138
maximum
0,14
0,14
0,14
result
P
P
P
after
shock
30 g/18 ms
0,13
UT 10 with FBS 2-10 / A = 10 mm² rigid
1
contact resistance [m] (with / without terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,21 / 0,11
0,21 / 0,11
0,21 / 0,11
2
0,21 / 0,11
0,21 / 0,11
0,21 / 0,11
3
0,21 / 0,11
0,21 / 0,11
0,21 / 0,11
4
0,20 / 0,11
0,20 / 0,11
0,20 / 0,11
5
0,22 / 0,11
0,22 / 0,11
0,22 / 0,11
average
0,210 / 0,110
0,210 / 0,110
0,210 / 0,110
maximum
0,22 / 0,11
0,22 / 0,11
0,22 / 0,11
result
P
P
P
test sample
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 25 of 33
UT 10-PE / A = 10 mm² rigid
test sample
1
2
0,14
0,13
0,14
3
0,14
0,14
0,14
4
0,15
0,14
0,14
5
0,13
0,13
0,14
average
0,140
0,136
0,140
maximum
0,15
0,14
0,14
result
P
P
P
test sample
1
Examiner:
Date of issue:
contact resistance [m] (terminal to terminal)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,14
0,14
0,14
contact resistance [m] (terminal to mounting rail)
before
after
after
test
vibration,
shock
random
30 g/18 ms
0,23
0,24
0,24
2
0,25
0,26
0,26
3
0,26
0,26
0,28
4
0,27
0,30
0,30
5
0,27
0,27
0,27
average
0,256
0,266
0,270
maximum
0,27
0,30
0,30
result
P
P
P
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 26 of 33
3 List of measuring instruments
Measuring instrument
Type
PM-No.
Vibration test system
LDS
V 850-440 LPT 600
490082
Vibration test system
Oscilloscope
DC-supply
Milliohmmeter
Measuring point switch
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
LDS
V 895-640 LPT 900
HP 54645A
TOE 8852 / 51706
MR 1012P
HP 34970A
490101
490028
490001
Phoenix Contact
Phoenix Contact
Page 27 of 33
4 Photos
4.1 Test set-up, x-axis (exemplary)
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 28 of 33
4.2 Test set-up, y-axis (exemplary)
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 29 of 33
4.3 Test set-up, z-axis (exemplary)
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 30 of 33
5 Oscillation profiles
5.1 Vibration, random (EN 50155 : 2001 / Category 2), exemplary
Project File Name: 5-250Hz.prj
Profile Name:
Random 5-250 Hz
Test Type: Random
Run Folder: .\RunDefault Mar 06,2004 07-36-20
(m/s²)²/Hz
100.0000
profile(f)
high-abort(f)
low-abort(f)
10.0000
high-alarm(f)
low-alarm(f)
control(f)
1.0000
0.1000
0.0290
5.00
10.00
100.00
250.00
Frequency (Hz)
Level:
100 %
Control RMS: 42.260045 m/s²
Demand RMS: 42.474408 m/s²
Full Level Elapsed Time: 05:00:00
Remaining Time:
00:00:00
Data saved at 12:39:40 PM, Saturday, March 06, 2004
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Lines: 400
DOF: 154
Frame Time: 1.600000 Seconds
dF:
0.625000 Hz
Report created at 12:44:10 , Samstag, März 6, 2004
Page 31 of 33
5.2 Positive shock (EN 50155 : 2001 / Category 2), exemplary
Project File Name: 30g_18ms.prj
Profile Name:
300m/s² 18mSec
Test Type: Classical Shock
Run Folder: .\RunDefault Mar 11,2004 14-04-44
m/s²
420.0000
profile(t)
360.0000
high-abort(t)
320.0000
low-abort(t)
280.0000
control(t)
240.0000
200.0000
160.0000
120.0000
80.0000
40.0000
0
-40.0000
-80.0000
-120.0000
-160.0000
-190.0000
-0.05-0.04
-0.03
-0.02
-0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
Time (Seconds)
Level:
Frame Time:
dT:
Pulse Type:
100 %
0.341333 Seconds
0.000333 Seconds
Half Sine
Block Size:
Control Peak:
Demand Peak:
Amplitude:
1024
299.509399 m/s² Control RMS: 60.909451 m/s²
300.000000 m/s² Demand RMS: 60.667191 m/s²
300.000000 m/s²
Elapsed Pulses:
16
Full Level Elapsed Pulses: 3
Remaining Pulses:
9
Data saved at 02:05:13 PM, Thursday, March 11, 2004
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 32 of 33
5.3 Negative shock (EN 50155 : 2001 / Category 2), exemplary
Project File Name: 30g_18ms.prj
Profile Name:
300m/s² 18mSec
Test Type: Classical Shock
Run Folder: .\RunDefault Mar 11,2004 14-04-44
m/s²
190.0000
160.0000
profile(t)
120.0000
high-abort(t)
80.0000
low-abort(t)
40.0000
control(t)
0
-40.0000
-80.0000
-120.0000
-160.0000
-200.0000
-240.0000
-280.0000
-320.0000
-360.0000
-400.0000
-420.0000
-0.05-0.04
-0.03
-0.02
-0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
Time (Seconds)
Level:
Frame Time:
dT:
Pulse Type:
100 %
0.341333 Seconds
0.000333 Seconds
Half Sine
Block Size:
1024
Control Peak: 300.677002 m/s² Control RMS: 60.912910 m/s²
Demand Peak: 300.000000 m/s² Demand RMS: 60.667191 m/s²
Amplitude:
300.000000 m/s²
Elapsed Pulses:
25
Full Level Elapsed Pulses: 6
Remaining Pulses:
0
Data saved at 02:05:26 PM, Thursday, March 11, 2004
Examiner:
Date of issue:
D. Töberich
20 January 2006
Test Report No.:
Order No.:
U60108d
60108
Page 33 of 33