BATTERY HiTESTER BT3563/BT3562/3561

BATTERY HiTESTER BT3563/BT3562/3561
Components measuring instruments
Simultaneous high-speed measurement of internal resistance and battery voltage
From large-cell to high-voltage battery testing - HIOKI is The Choice
The BT3563, BT3562, and 3561 BATTERY HiTESTERs support simultaneous high-speed measurement of internal resistance (IR) and battery voltage (OCV) for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications.
• Measure high-voltage battery packs up to 300V (with the BT3563)
• Ideal for high-precision cell voltage measurements (accurate to 0.01% of reading)
• Measurement circuitry employs enhanced current regulation
• Fast 10 ms response and 8 ms sampling time for high-speed measurements (with the BT3563
and BT3562)
• Ranges from 3 mΩ to 3000 Ω (with the BT3563 and BT3562) support coin-size to large-cell batteries
2
Resistance and voltage measurements
BATTERY HiTESTER BT3563
BT3562
3561
Measurement Parameters
and Applications
l High-voltage battery pack testing
l Battery module testing
l Large (low-resistance) cell testing
l High-speed mass production testing
of coin batteries
l Fuel cell stack measurements
l Battery research and development
measurement applications
Lithium-Ion and Secondary Batteries
Cell phones
E-books
BATTERY HiTESTER BT3563
BATTERY HiTESTER BT3562
BT3563
BT3562
300V
60V
Up to
Up to
Voltage measurement ranges: 6V/60V/300V (BT3563)
6V/60V (BT3562)
Resistance measurement ranges: 3mΩ/30mΩ/300mΩ/
3Ω/30Ω/300Ω/3000Ω
Electric bicycles
Electric scooters
EV/HEV
Battery-Powered Devices
Advanced Functions
l Four-Terminal AC Method
l Self-Calibrating
The four-terminal, 1-kHz AC method uses four contact probes
to measure resistance independently of that of the measurement
leads.
Minor drift and gain fluctuations within the internal measurement circuitry are automatically corrected to maintain high accuracy.
l Measurement Error Detection
l Averaging Function
Detects test probe contact failure and broken leads, for 100%
measurement reliability.
Stable readings can be consistently obtained by averaging two to
16 measurements.
3
to confirm finished quality
Features of Battery HiTester Series
High Precision
High Resolution
Quick Response
Resistance
±0.5% rdg. ±5 dgt.
Voltage
±0.01% rdg. ±3 dgt.
Resistance: 0.1 µΩ *1
(3 mΩ range)
Voltage: 10 µV *1
(6 V range)
Resistance & Voltage
Simultaneous measurements
within 18 ms *2
Common to the BT3563, BT3562 and 3561
*1
*2
BT3563 and BT3562
l The 3 mΩ range (with 0.1 µΩ resolution) is ideal for testing ever
lower-resistance large cells (BT3563 and BT3562).
l The 6 V range (with 10 µV resolution and 0.01% accuracy) is ideal
for the high-precision voltage measurements required for cell
testing (BT3563 and BT3562).
Measurement Parameters
and Applications
Sampling time + response time:
with EX.FAST sampling
BT3563 and BT3562
l Provides high-speed
measurement of high-voltage*3
battery packs, for improving
productivity (BT3563).
*3
BT3563: up to 300V
BT3562: up to 60V
BATTERY HiTESTER 3561
l For high-speed production line testing of
small battery packs for mobile and portable
communications devices
l For high-speed production line testing of
small cells
l High-speed 10ms inspection in the 300mΩ and 3Ω ranges
l Improve inspection efficiency during mass production of
compact cells
3561
Up to
20V
Voltage measurement ranges: 20V
Resistance measurement ranges: 300mΩ/3Ω
Lithium-Ion and Secondary Batteries
Quick Response
with small cell measurement
Resistance & Voltage
Simultaneous measurements
within 10 ms *4
*4
Cell
phones
E-books
Sampling time + response time:
with EX.FAST sampling
3561
Battery-Powered Devices
Battery HiTester Series
l Measurement Value Storage
l Save Measurement Setting Configurations
Store up to 400 measurement values by external trigger input,
for bulk transfer to a computer.
Up to 126 measurement configurations such as comparator setting criteria can be saved and reloaded. Saved configurations can
be selected by external control.
l Statistical Calculations
Apply statistical calculations to up to 30,000 data points to
facilitate process and quality control.
4
Automatic Testing Lines
High Speed Interfaces
BT3563 -01 and BT3562-01 Rear Panel
The fastest 10 ms measurement data can be transferred via the
standard RS-232C interface at up to 38,400 bps.
Models with the -01 suffix include a GP-IB interface.
Handler Interface
Triggering, measurement configuration loading, and zero adjustment can be externally controlled. Output signals provide comparator results, end-of-measurement events, and measurement
errors. (Because the BT3563/BT3652 are different from the 3561,
consult each model’s Instruction Manual for specific details or
designs.)
Analog Output
EXT I/O
(-01 suffix models only)
GP-IB
RS-232C
(-01 suffix
models only)
3561-01 Rear Panel
BT3563, BT3562 and 3561 External I/O Items
Input (no-voltage contacts*1)
Output (open collector*1 )
• Measurement trigger (TRIG)
• Print
(PRINT)
• Zero adjustment
(0ADJ)
• Calibrate
(CAL)
• Manual comparator (MANU)
• Load panel settings (7 bits)
• End-of-Measurement (EOM)
• Measurement-in-progress (INDEX)
• Comparator results (R-Hi, R-IN, R-Lo,
(LOAD0 to LOAD6)
V-Hi, V-IN, V-Lo, PASS, FAIL *2 )
*2 FAIL is BT3563 and BT3562 only
• Measurement error
(ERR)
• General-purpose output
EXT I/O
GP-IB
RS-232C
(-01 suffix
models only)
■ BT3563 and BT3562 External I/O Timing Chart
(relative signal voltage levels)
(OUT1 to OUT9) (only 3561)
The input and output signals of the BT3563 and BT3562 are isolated via
photoocuplers.
*1
■ EXT I/O Connectors (BT3563 and BT3562, accessories not supplied)
Installed connector (HiTester side): 37-pin D-SUB accepts #4-40 screws
Mating connectors:
DC-37P-ULR (solder type) or DCSP-JB37PR
(welded type) from Japan Aviation Electronics
Industry, Ltd., or equivalent
■ EXT I/O Connectors (3561, accessories not supplied)
Installed connector (HiTester side): 57RE-40360-730B (D29) (DDK)
Mating connectors:
57-30360 (DDK), RC30-36P (Hirose Electric
Co., Ltd.), or equivalent
t1: 1.5 ms (ERR output response time) t2: Minimum 0.5 ms (measurement trigger pulse width)
t3: Setting-dependent (delay time)
t4: 7.8 ms (measurement time) *3
t5: 0.3 ms (calculation time)
t6: Latched until next trigger (with HOLD setting enabled)
*3
Function: ohm-volt sampling, with EX FAST setting
Comparator Functions
l Judges Resistance & Voltage Simultaneously
l Composite Judgment Result Output
Resistance and voltage can be simultaneously judged Hi/IN/Lo by
independent comparators. Judgment results are
provided on the display, beeper, and external I/O.
The display allows confirming both results at a
glance.
External I/O provides both separate and combined outputs of resistance and voltage judgment results, so composite results can be
monitored.
l Alternative Setting Methods
Set judgment thresholds by specifying high/low (Hi/Lo) values or
by specifying a standard value and deviation (%).
l Manual Comparator
Resistance comparator
settings
Comparator judgments can be executed only when required,
supporting flexible control by footswitch or PLC.
l Dual Beep Tones
Different beep tones distinguish IN and Hi/Lo judgments.
Both tones can be independently enabled or disabled.
Voltage comparator
settings
5
Multiple Recording Methods
Analog Output
(BT3563-01 and BT3562-01 only)
The BT3563 -01 and BT3562-01 provide analog output of resistance measurement values. This is convenient for combining recorded data from multiple locations or of various data types, such
as for logging long-term measurements and for fuel cell evaluation.
Output contents
Output rate
Resolution
Response time
Measured resistance (displayed value)
0 to 3.1 V DC (corresponding to displayed value of
0 to 31000)
12 bits
10 ms
Battery
Analog Output
Logger & Recorder
PC Application Program
Measurement data can be transferred to a PC for
importing to a spreadsheet program or storage as
CSV files. Interval and manual measurements can
be triggered by a keystroke or external trigger signal.
Download the PC application program from our
website:
http://www.hioki.com/
3561 Program Screen Shot
Excel Import Example
Data Printing
Measurement values, judgment results, and statistical calculation
results can be printed via RS-232C on the optional printer model
9670.
Printout Examples
l Interval Printing
Elapsed time and measurement values can be printed over a specified
interval. The interval can be set from
1 to 3,600 seconds.
Printing system
Printout width
Thermal line-dot
72 mm
Printing speed
Power
47.5 mm/s
AC Adapter Model 9671 or
Battery Pack Model 9672
Approx. 119W × 77H × 174D mm, approx. 500 g
Size and weight
Measurement Values
Printer operation requires AC Adapter 9671 and RS-232C Cable 9638.
Measurement Values
and Judgment Results
Statistical Calculations
and Judgment Results
6
Specifications
l BT3563,BT3562 and 3561 Specifications
Measurement types Resistance and voltage
Zero-adjustment
1000-count range (both resistance and voltage)
Resistance measurement method Four-terminal AC (1-kHz) method
Triggering
Internal or external
Functions
ΩV, Ω and V
Delay time
On/off, 0 to 9.999 seconds
Rated voltage
[BT3563(-01)]
±300V DC rated input voltage
±300V DC maximum rated voltage to ground
[BT3562(-01)]
±60V DC rated input voltage
±70V DC maximum rated voltage to ground
[3561(-01)]
±22V DC rated input voltage
±70V DC maximum rated voltage to ground
Averaging samples
On/off, 2 to 16 samples
Input resistance
Statistical calculations Total data count; valid data count; maximum, minimum
and average values; standard deviation; population standard deviation and process capability indices
Measurement value
output function
Measurement value memory Up to 400 measurements
Panel save/load
Up to 126 configuration settings
Save Frequently Used Settings in Memory:
Measurement function, resistance measurement range,
auto-range setting, zero-adjust setting data, sampling
rate, trigger source, delay setting, averaging and comparator settings, statistical calculation setting, display
switching and key-lock.
Analog Output
[BT3563-01 and BT3562-01 only]
Measured resistance (displayed value, from 0 to 3.1 V DC)
External interface
External I/O, RS232C (9600, 19200 or 38400 bps),
Printer RS-232C (all models), GP-IB (Model BT3563-01,
BT3562-01 and 3561-01 only)
Other functions
Over-range display, measurement error detection, selfcalibration, dual comparators, key-lock
[BT3563(-01) and BT3562(-01)]
3mΩ/30mΩ/300mΩ ranges: Approx.90kΩ
3Ω/30Ω/300Ω/3000Ω ranges: Approx.1MΩ
[3561(-01)]
Approx.1MΩ
Sampling rate
Four steps – Extra Fast, Fast, Medium or Slow
Response time
[BT3563(-01) and BT3562(-01)]
Approx. 10 ms for measurements
Measurement values are output via RS-232C upon trigger input
Note:Response time depends on reference values and the measurement object.
[3561(-01)]
Approx. 3 ms for measurements
Note:Response time depends on reference values and the measurement object.
Total measurement time Sampling time + Response time
l BT3563,BT3562 and 3561 General Specifications
Operating temperature & 0 to 40˚C, 80% rh or less (non-condensating)
humidity
Insulation withstand [BT3563(-01), BT3562(-01)]
potential
1.39 kV AC for 15 s (with 10 mA cut-off current)
between all mains supply terminals and protective
ground terminal
2.224 kV AC for 15 s (with 1 mA cut-off current)
between all measurement jacks and interfaces
1.39 kV AC for 15 s (with 1 mA cut-off current)
between all measurement jacks and protective ground
terminal
[3561(-01)]
1.69 kV AC for 15 s (with 10 mA cutoff current)
between all mains supply terminals and protective
ground, interfaces, and measurement jacks
Storage temperature & -10 to 50˚C, 80% rh or less (non-condensating)
humidity
Guaranteed accuracy 23˚C ±5˚C, 80% rh or less (non-condensating)
temperature & humidity
Operating conditions Indoors, below 2000 m ASL
Rated supply voltage 100 to 240 V AC (auto-selecting)
Rated supply frequency 50/60 Hz
Rated power consumption 30 VA
Dimensions
Approx. 215W × 80H × 295D mm (without projections)
Mass
Approx. 2.4 kg
Accessories
Power Cord (1)
Applicable
Standards
Safety
EN61010-1
EMC
EN61326
EN61000-3-2
EN61000-3-3
l BT3563 and BT3562
l 3561
[ Sampling Times ]
[ Sampling Times ]
Function
ΩV
Ω
V
(50Hz)
(60Hz)
(50Hz)
(60Hz)
(50Hz)
(60Hz)
EX.FAST
FAST
8ms
24ms
4ms
12ms
4ms
12ms
MEDIUM SLOW
84ms
70ms
42ms
35ms
42ms
35ms
259ms
253ms
157ms
150ms
157ms
150ms
Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms
for SLOW sampling, and ±1 ms for other settings.
Function
ΩV
Ω
V
(50Hz)
(60Hz)
(50Hz)
(60Hz)
(50Hz)
(60Hz)
EX.FAST
FAST
7ms
23ms
4ms
12ms
4ms
12ms
MEDIUM SLOW
83ms
69ms
42ms
35ms
42ms
35ms
258ms
252ms
157ms
150ms
157ms
150ms
Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms
for SLOW sampling, and ±1 ms for other settings.
7
Measurement Ranges and Accuracy
(Guaranteed Accuracy Period: 1 year)
lAbout Accuracy
lBT3563,BT3562 and 3561
Conditions of Guaranteed Accuracy
Temperature & humidity:
23 ˚C ±5 ˚C, 80% rh or less (non-condensating)
Zero-adjustment: After executing zero-adjustment
Warm-up time: At least 30 min.
Self-calibration:
Unless using SLOW sampling, execute self-calibration after
warm-up and restrict temperature fluctuations to within ±2 ˚C
after calibration.
Accuracy is calculated from the reading error (±% rdg.) determined by
the measurement value and range, and the digit error (± dgt.).
Calculation Example
Measurement value: 1 Ω, Measurement range: 3 Ω
Specified accuracy (from table below): ±0.5% rdg., ±5 dgt.
(A) Reading error (±% rdg.): 1 [Ω] × 0.5% = ±0.005 [Ω]
(B) Digit error (± dgt.): ±5 dgt. = ±0.0005 [Ω] (at 0.0001 Ω resolution)
(C) Total error (A + B): ±0.0055 [Ω]
Applying total error (C) to the measurement value of 1 Ω gives an error
limit of 0.9945 to 1.0055 Ω.
lBT3563 and BT3562
[Resistance Measurement]
Range
Maximum display Value
Resolution
Measurement Current*1
3mΩ
3.1000mΩ
0.1µΩ
100mA
30mΩ
31.000mΩ
1µΩ
100mA
300mΩ
310.00mΩ
10µΩ
10mA
Measurement Current Frequency
±0.5%rdg.±10dgt.
(±0.05%rdg.
Temperature coefficient
±1dgt.) / ºC
Open-Circuit Voltage
25V peak
Accuracy*2
3Ω
30Ω
3.1000Ω
31.000Ω
100µΩ
1mΩ
1mA
100µA
1kHz ±0.2Hz
±0.5%rdg. ±5dgt.
300Ω
310.00Ω
10mΩ
10µA
3000Ω
3100.0Ω
100mΩ
10µA
(±0.05%rdg. ±0.5dgt.) / ºC
7V peak
4V peak
*1 Measurement current accuracy is ±10%.
*230mΩ to 3000Ω ranges:Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM
3mΩ range:
Add ±30 dgt. for EX FAST, or ±10 dgt. for FAST , or ±5 dgt. for MEDIUM
[Voltage Measurement]
Range
Maximum display Value
Resolution
6V
±6.00000V
10µV
Accuracy*3
Temperature coefficient
60V
300V (only BT3563)
±60.0000V
±300.000V
100µV
1mV
±0.01%rdg. ±3dgt.
(±0.001%rdg. ±0.3dgt.) / ºC
*3Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM
l3561
l3561
[Resistance Measurement]
[Voltage Measurement]
Range
Maximum display Value
Resolution
Measurement Current
*4
Measurement Current Frequency
Accuracy*5
Temperature coefficient
Open-Circuit Voltage
300mΩ
3Ω
310.00mΩ
3.1000Ω
10µΩ
100µΩ
10mA
1mA
1kHz ±0.2Hz
±0.5%rdg. ±5dgt.
(±0.05%rdg. ±0.5dgt.) / ºC
7V Peak
*4 Measurement current accuracy is ±10%.
*5Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM
*6Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM
20V
Range
Maximum display Value
Resolution
Accuracy
*6
Temperature coefficient
±19.9999V
0.1mV
±0.01%rdg. ±3dgt.
(±0.001%rdg. ±0.3dgt.) / ºC
Option Configurations
l Main unit
BATTERY HiTESTER BT3563
BT3563-01
(with GP-IB and analog output)
BATTERY HiTESTER BT3562
BT3562-01 (with GP-IB and analog output)
BATTERY HiTESTER 3561
3561-01 (with GP-IB)
• Measurement leads are not included. Purchase the appropriate lead option for your application separately.
• The male (system side) of the EXT I/O connector is also available. Please inquire with your HIOKI distributor.
l Options (measurement leads)
Measurement lead (for measuring high voltage batteries with Models BT3563 and BT3562)
About probe length
PIN TYPE LEAD L2100
A: between junction and
probe
B: probe length
L: between connector and
probe tip
A:300 mm, B:172 mm, L:1400 mm
for high voltage battery measurements, 600 V
DC max., BT3563 and BT3562 only
Measurement leads (for measuring batteries up to 60 V with BT3563, BT3562, or 3561)
Measurement leads (3561 only)
Not CE marked.
A:130 mm, B:83 mm, L:1100 mm, DC70V
FOUR TERMINAL LEAD 9453 LARGE CLIP TYPE LEAD 9467
A:280 mm, B:118 mm, L:1360 mm, DC60V
A:300 mm, B:116 mm, L:1360 mm, DC50V
Mainly for Small Secondary Batteries (with very small terminals)
1.8 mm dia. single-axis type for measuring
small electrodes
23
CLIP TYPE LEAD 9452
Measurement leads (for maximum precision, 3561 only)
Note. The 9455 is a precision instrument. Exercise appropriate care when
handling it. Not CE marked.
0.2 mm parallel pyramid-type pins for measuring
at thru holes and sub-millimeter objects
0.8 dia.
A:260 mm, B:136 mm, L:890 mm
A:260 mm, B:140 mm, L:850 mm,
DC70V
9770 tip shape
PIN TYPE LEAD 9771
A:260 mm, B:138 mm, L:850 mm,
DC70V
9771 tip shape
9452 tip shape
A:220 mm, B:197 mm, L:1360 mm
PIN TYPE LEAD 9455
PIN TYPE LEAD 9770
Voltage
side
2 dia.
6
14
CLIP TYPE LEAD 9287-10
Current
side
5 dia.
29mm diameter
Current side
Voltage side
0.2 / 0.2 dia.
9455 pin (enlarged)
Zero adjustment board (for L2100 only)
ZERO ADJUSTMENT BOARD
9454
for L2100 only
l Options (Printer and Interface Cables)
Printer options
Interface (RS-232C and GP-IB)
Connection cables
PRINTER 9670
Requires AC Adapter Model 9671
RS-232C CABLE 9637
AC ADAPTER 9671
9- to 9-pin crossover, 1.8m
For 9670, AC100 to 240V
RS-232C CABLE 9638
9- to 25-pin crossover, 1.8m
RS-232C CABLE 9638
For Printer 9670, 9- to 25-pin crossover,
1.8m
RECORDING PAPER
9237
GP-IB CONNECTOR
CABLE 9151-02
For 9670, 80 mm × 25 m, 4 rolls
2m
Note: Company names and Product names appearing in this catalog are trademarks or registered trademarks of various companies.
HIOKI (Shanghai) Sales & Trading Co., Ltd. :
1608-1610 Shanghai Times Square Office, 93 Huai Hai Zhong Road,
Shanghai, P.R.China POSTCODE: 200021
TEL +86-21-6391-0090/0092 FAX +86-21-6391-0360
http://www.hioki.cn / E-mail: [email protected]
HEAD OFFICE :
81 Koizumi, Ueda, Nagano, 386-1192, Japan
TEL +81-268-28-0562 / FAX +81-268-28-0568
http://www.hioki.co.jp / E-mail: [email protected]
HIOKI USA CORPORATION :
6 Corporate Drive, Cranbury, NJ 08512 USA
TEL +1-609-409-9109 / FAX +1-609-409-9108
http://www.hiokiusa.com / E-mail: [email protected]
DISTRIBUTED BY
Beijing Office :
TEL +86-10-5867-4080/4081 FAX +86-10-5867-4090
E-mail: [email protected]
Guangzhou Office :
TEL +86-20-38392673/2676 FAX +86-20-38392679
E-mail: [email protected]
HIOKI INDIA PRIVATE LIMITED :
Khandela House, 24 Gulmohar Colony Indore 452 018 (M.P.), India
TEL +91-731-4223901, 4223902 FAX +91-731-4223903
http://www.hioki.in / E-mail: [email protected]
All information correct as of Nov. 29, 2010. All specifications are subject to change without notice.
BT3563E1-0YE-03K
Printed in Japan