SafeSite® High Bay Installation Manual

High Bay Series LED fixture for
hazardous areas
Operating Instructions
Important Information:
These instructions contain safety information, read and follow them carefully. Dialight will not accept any
responsibility for injury, damage or loss which may occur due to incorrect installation, operation or maintenance.
Technical Data
Safety Instructions:
The installation, operation and maintenance must be
carried out by an electrician suitably trained in
hazardous areas with knowledge of increased safety
explosion protection IEC 60079-14
•
The technical data indicated on the LED fixture
are to be observed.
•
Changes of the design and modifications to the
LED fixture are not permitted
•
Repairs must only be carried out by a qualified
electrician with hazardous area knowledge.
Category of application
EX d IIB T5 Gb
Ex tb IIIC T100°C Db
Ex II 2GD IP66
IECEx
ATEX
BAS 10.0074X
Baseefa10ATEX0148X
Rated Input Voltage:
100-277VAC 50/60Hz
Operating Temperature
-40°C to +60°C
Input Voltage <200VAC
-40°C to +50°C
Rated Input Power:
165 W MAX.
Housing Material:
Copper Free Alu.
Housing Color:
Wheel Grey
•
Only genuine Dialight Replacement parts must
be used when unforeseen repairs are required.
Storage Temp.
-40°C to 60°C
•
Observe the national safety rules and
regulations during installation.
Dimensions:
See Figure 1
•
NO user serviceable Parts inside.
Protection Glass:
Toughened Glass
•
NO field replaceable parts.
Cable entries:
N/A
Weight:
11.4 Kg (25 lbs)
Dialight - LED Solutions for Industrial and Hazardous Applications
Tel: +44 (0) 1638 665161 – Fax +44 (0) 1638 660718 – www.dialight.com
A80-000864 Rev B
High Bay Series LED Fixture Dimensions inches [mm] including gland.
Luminiare fixture shown with mounting bracket (supplied).
TOP VIEW
SIDE VIEW
Stirrup bracket fixing positions
Dialight - LED Solutions for Industrial and Hazardous Applications
Tel: +44 (0) 1638 665161 – Fax +44 (0) 1638 660718 – www.dialight.com
Conformity with Standards
Taking into Operation
This equipment conforms to the standards specified in
the Declaration of Conformity.
Prior to operating, check the luminaire for its correct
installation in compliance with these operating
instructions and other applicable regulations.
It has been designed, manufactured and tested in
accordance with BS EN 9001.
Attention: Only fully certified equipment may be put
into operation.
94/9 EC: Equipment and protective systems intended for
use in potentially explosive atmospheres.
2004/108/EC:EC Directive for electromagnetic
compatibility.
Use the dimensions in figures provided to locate the
luminaire into the desired position. Maximum screw / bolt
size M6 (not provided).
Equipment Application
IMPORTANT
This lighting equipment is intended for use in a potentially
explosive atmosphere in Zones 1 and 2 to the
requirements of ATEX Directive 94/9/EC. The product
can be used inside or outside to illuminate areas with
potentially explosive atmosphere.
Installation
Ensure that the mains voltage supply is disconnected
before connecting the luminaire. Install the equipment in
accordance with the manufacturer’s instructions as well
as any other applicable electric codes.
NEVER Open the luminaire. There are no user
serviceable parts inside.
DO NOT remove or tamper with certified cable gland.
The Ex d rated gland has been supplied and installed
to the luminaire accordance with the manufacturers
instructions.
Tampering with this cable gland may compromise
IP66/67 rating and result in flame propagation into
the atmosphere.
Always transport and store the equipment in its original
packaging and keep in a dry location.
Conditions for use:
When unpacking check for any cracks or damage in the
housing, glass, and glass frame. If in doubt, do not install!
The supply to the Luminaire must include a fuse which is
capable of interrupting a 1500A short circuit current.
Electrical Connection:-
When used with steel wired armor or braided cable the
basket weave armor or braid is unable to carry the cable
load without fracture. Therefore the cable must be
clamped and cleated to prevent pulling on the cable
being transmitted to the cable terminations.
LIVE
NEUTRAL
EARTH/GROUND
COLOURED
CABLE
NUMBERED
CABLE
BROWN
BLUE
GRN/YEL
1
2
3
Improper installation and operation of this luminaire may
invalidate the warranty.
For maximum long term reliability and light output, the
luminaire must be installed in free air.
NOTE:- If input voltage is less than 200VAC
maximum ambient operating temperature is +50°C
The improper installation, operation, and maintenance of
these luminaries may result in the invalidation of the
guarantee.
Mounting Luminaire
Assemble the mounting bracket to the Luminaire with 2
M8 x 1.25 by 16mm Bolts. Torque specification: 10.0nm
maximum.
The High Bay fixture design incorporates an overtemperature control circuit that reduces input power
should internal temperatures reach a maximum level. In
this event light output may be reduced.
Maintenance
NEVER Open the Luminaire. There are no user
serviceable parts inside.
This LED Luminaire should require a minimum amount of
maintenance. If any unforeseen repairs are required then
always observe explosion protection regulations and
requirements.
Dialight - LED Solutions for Industrial and Hazardous Applications
Tel: +44 (0) 1638 665161 – Fax +44 (0) 1638 660718 – www.dialight.com
Inspection
Within the scope of maintenance or inspection routine the
following should be included.
Protective hoses covering the connection cables.
Cable entries must be free of corrosion.
Perform visual mechanical and electrical inspections on a
regular basis. We recommend routine checks to be made
on a yearly basis. Frequency of use and environment
should determine this. It is recommended to follow an
Electrical Preventive maintenance Program as described in
NFPA 70B: Recommended Practice for Electrical
Equipment.
The Lens should be cleaned periodically as needed to
ensure continued photometric performance. Clean the Lens
with a damp, non-abrasive, lint free cloth. If not sufficient,
use mild soap or a liquid cleaner.
Inspect cooling fins on the luminaire to ensure that they are
free of any obstructions or contamination (i.e. excessive
dust build up). Clean with non – abrasive cloth if needed
Repairs / Overhaul / Modification
The relevant national regulations which apply to the
maintenance / servicing of electrical apparatus in
explosive atmospheres shall be observed.
Should the Luminaire enclosure be damaged, only a
replacement will be permitted. In case of doubt, the
equipment should be returned to Dialight Corportation
for inspection/repair.
Modifications to the device or changes of it’s design
are not permitted.
The equipment must be operated according to the intended
purpose in a perfect and undamaged condition.
Disposal Recycling
When the apparatus is disposed of, the respective national
regulations on waste disposal should be observed.
Dialight - LED Solutions for Industrial and Hazardous Applications
Tel: +44 (0) 1638 665161 – Fax +44 (0) 1638 660718 – www.dialight.com
Dialight - LED Solutions for Industrial and Hazardous Applications
Tel: +44 (0) 1638 665161 – Fax +44 (0) 1638 660718 – www.dialight.com