AN934 Application note How to use the digital calibration feature in and serial real-time clock (RTC) products TIMEKEEPER® Introduction The term “quartz accurate” has become a familiar phrase used to describe the accuracy of many time keeping functions. Quartz oscillators provide an accuracy far superior to other conventional oscillator designs, but they are not perfect. Quartz crystals are sensitive to temperature variations. Figure 1 shows the relationship between accuracy (acc), temperature (T), and curvature (K) for the 32,768Hz crystal used on STMicroelectronics TIMEKEEPER® products. The curves follow this general formula: acc = K × ( T – T O ) 2 where TO = 25 °C ± 5 °C and K = –0.036 ppm/°C2 ± 0.006 ppm/°C2. The clocks used in most applications require a high degree of accuracy, and there are several factors involved in achieving this accuracy. Typically most crystals are compensated by adjusting the load capacitance of the oscillator. This method, while effective, has several disadvantages: 1. It requires external components (trim capacitors); and 2. it can increase oscillator current (an important factor in battery-supported applications). STMicroelectronics replaced this crude analog method with a digital calibration feature. This method gives the user software control over the calibration procedure which makes it user friendly. Figure 1. Typical crystal accuracy plotted against temperature (and against different values of K) 50 +35 ppm –40 –30 –20 10 –10 20 30 40 0 50 60 70 80 90 Temperature (°C) –35 ppm –50 –100 Minimum K at 25°C –150 –200 Accuracy (ppm) Typical K at 25°C Maximum K at 25°C AI02498 October 2011 Doc ID 6393 Rev 4 1/14 www.st.com Contents AN934 Contents Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Calculating the needed amount of calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Calculating calibration over a temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Calculating the calibration for multiple operating temperatures . . . . . . . . . . . . . . 9 Enabling the frequency test function (FT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2/14 Doc ID 6393 Rev 4 AN934 List of figures List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Typical crystal accuracy plotted against temperature (and against different values of K) . . 1 Oscillator divider chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Clock splitting and clock blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Control register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Crystal accuracy over a temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 A day of the week register (for parallel devices) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 512 Hz output to DQ0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Doc ID 6393 Rev 4 3/14 Methodology AN934 Methodology The STMicroelectronics TIMEKEEPER® products are driven by a quartz crystal-controlled oscillator with a nominal frequency of 32.768 kHz. The crystal is mounted in either a 600 mil DIP CAPHAT™ package, 600 mil DIP hybrid, 300mil SOIC embedded crystal, or in a 330 mil SOIC SNAPHAT® package, along with the battery. A typical TIMEKEEPER device is accurate within ±1.53 minutes (±35 ppm - parts per million) per month at 25 °C without calibration. Two sources of clock error are: ● temperature variation ● crystal variation As mentioned previously, most clock chips compensate for crystal frequency and temperature shift error with cumbersome “trim” capacitors. The TIMEKEEPER design employs periodic counter correction. The digital calibration circuit adds or subtracts counts from the oscillator divider circuit at the 256 Hz stage (see Figure 2). Figure 3 shows how extra clock pulses are added (by clock splitting) or removed (by clock blanking). The number of times the pulses are split (added during positive calibration) or blanked (subtracted during negative calibration) depends upon the value that has been loaded into the least significant five bits of the control register. Adding counts speeds the clock up while subtracting counts slows the clock down. Figure 2. Oscillator divider chain 32768Hz Low Current Oscillator div 64 512Hz Output for Frequency Test div 2 Calibration Circuitry 64 Minute Cycle 256Hz 1Hz Signal Figure 3. Clock Registers AI02800 Clock splitting and clock blanking No Calibration Positive Clock Calibration Negative Clock Calibration AI02801 4/14 Doc ID 6393 Rev 4 AN934 Methodology The calibration byte occupies the five lower order bits in the control register, as shown in Figure 4. These bits represent the binary value between 0 and 31. Table 1 on page 6 shows how many seconds (or ppm) each bit represents in real time for the TIMEKEEPER® product line. The sixth bit is a sign bit. A binary '1' indicates a positive calibration (added pulses), and a binary '0' indicates a negative calibration (blanked pulses). Calibration occurs within a 64minute cycle. The first 62 minutes in the cycle may, once per minute, have one second either shortened by 128 or lengthened by 256 oscillator cycles. If a binary '1' is loaded into the register, only the first 2 minutes in the 64-minute cycle are modified; if a binary “6” is loaded, the first 12 minutes are affected, and so on. Therefore, each calibration step has the effect of adding 512 or subtracting 256 oscillator cycles for every 125,829,120 actual oscillator cycles (64 minutes x 60 seconds/minute x 32,768 cycles/second). That is, +4.068 or –2.034 ppm of adjustment per calibration step in the calibration register. Assuming that the oscillator is running exactly at 32.768kHz, each of the 31 increments in the calibration byte represent +10.7 or –5.35 seconds per month, which corresponds to a total range of +5.5 or –2.75 minutes per month. As can be seen from Figure 1 on page 1, the peak of the curve corresponds to approximately 25 °C. This is known as the “turnover temperature.” As the temperature rises or falls from room temperature, the oscillator slows down. Typically the turnover point on the graph is very close to 32.768 kHz (no error). However, variations from one crystal to another may cause the turnover point to be slightly above or below 32.768 kHz. The frequency variation for an uncalibrated device is a function of the crystal frequency variation for the given load capacitance (CL). Thus, if the crystal has a CL that is different from the actual internal load capacitance of the device, then the oscillator frequency will run faster or slower than the 32.768 kHz (±1 Hz). At STMicroelectronics, the real-time clock has an internal capacitance of 12.5 pF (except for the M41T6x series, which has an internal capacitance of 6 pF) across the crystal input pins. For this reason, the calibration feature can be programmed to adjust for both negative and positive variations. Entering a value into the 6-bit calibration field of the control register will shift the entire curve up or down according to the values found in Table 1 on page 6. Figure 4. d7 x(1) Control register d6 d5 y(2) S d4 d3 d2 d1 d0 Calibration Value Sign Bit AI05651 1. x = W (Parallel device); OUT (Serial device) 2. y = R (Parallel device); FT (Serial device) Doc ID 6393 Rev 4 5/14 Methodology Table 1. AN934 Calibration table: compensation values in seconds per month (30 days) and in ppm Calibration value (binary) Value in seconds per month (30 days) rounded to the nearest second Value in ppm rounded to the nearest ppm Plus Minus Plus Minus 00000 0 0 0 0 00001 11 5 4 2 00010 21 11 8 4 00011 32 16 12 6 00100 42 21 16 8 00101 53 26 20 10 00110 63 32 24 12 00111 74 37 28 14 01000 84 42 33 16 01001 95 47 37 18 01010 105 53 41 20 01011 116 58 45 22 01100 127 63 49 24 01101 137 69 53 26 01110 148 74 57 29 01111 158 79 61 31 10000 169 84 65 33 10001 179 90 69 35 10010 190 95 73 37 10011 200 100 77 39 10100 211 105 81 41 10101 221 111 85 43 10110 232 116 89 45 10111 243 121 93 47 11000 253 127 98 49 11001 264 132 102 51 11010 274 137 106 53 11011 285 142 110 55 11100 295 148 114 57 11101 306 153 118 59 11110 316 158 122 61 11111 327 163 126 63 337*N/32 169*N/32 337*N/(32*2.592) 169*N/(32*2.592) In general: N 6/14 Doc ID 6393 Rev 4 AN934 Calculating the needed amount of calibration Calculating the needed amount of calibration There are two methods for establishing how much calibration are required in a given application. The first method can be easily implemented in the user environment simply by setting the clock to a known accurate reference and then storing the time in some unused location in the RAM. Over a period of time (30 days), the reference time is compared to the current time (the average ambient temperature should be considered as well). This will tell the user how fast or slow the clock operates for a period of 30 days. While it may seem crude, it allows the designer to give the end user the ability to calibrate the clock according to the specified environment. The ability to calibrate the clock can also be accomplished even after the final product is packaged in a non-user serviceable enclosure by providing a simple utility to access the calibration byte. Table 1 on page 6 provides a direct look-up table for calibration values based upon the number of seconds lost or gained during a one month (30 day) period. For example, if the system were to lose 20 seconds during one month, the needed calibration would be +20 seconds. The user could look up a +20 second value in the table under the appropriate column. In this case, the nearest value is +21. The appropriate sign bit in this case is a logical '1,' indicating the clock needs to speed up to compensate for the lost time. This yields a calibration value of “100010.” In this example, the inaccuracy would be reduced from –20 seconds per month to +1 second per month. The second approach is better suited for a manufacturing environment, and involves the use of a special test mode (as described in the section entitled, “Enabling the frequency test function (FT)” which derives a 512Hz signal from the clock divider chain, as indicated in Figure 2. This signal can be used to measure the accuracy of the crystal oscillator. The right-hand pair of columns in Table 1 on page 6 provides a look-up table similar to that in the left-hand pair of columns, except that the error values are expressed in “ppm” units instead of seconds per month. The error in ppm can be quickly calculated by dividing the measured error from 512 Hz by 512 and multiplying the result by 1 million. For example, if the frequency measured during the test mode is 511.998 Hz, the delta is –0.002. Dividing by 512 and multiplying by 1 million, the result is –3.906 ppm. In this case, the nearest compensation value is a +4.068. The appropriate sign bit in this case is a logical '1,' indicating the clock needs to speed up to compensate for the lost time. This yields a calibration value of “100001.” Doc ID 6393 Rev 4 7/14 Calculating calibration over a temperature range AN934 Calculating calibration over a temperature range The calibration procedure described so far has centered around calculating the correction for a specific temperature. This section considers the procedure for minimizing the frequency error over a wider temperature range. This involves adjusting the frequency curve so that there is an equal amount of error above and below the zero (0) ppm point. Figure 5 shows how the frequency error can be minimized over a given temperature range. The variables in the equation (see Introduction on page 1) are as follows: K = Curvature characteristic = –0.036 ppm/°C2 ± 0.006 ppm/°C2 acc = Accuracy, in ppm, of the frequency, at the turnover temperature TO = Turnover temperature, in degrees Celsius = 25 °C ± 5 °C T = Working temperature, in degrees Celsius For example, if a device is in error by +20 ppm at room temperature, but will actually operate at –20 °C in the application, the equation on page 1 may be used to calculate the required calibration value as follows: acc = 20 ppm + (–0.036ppm/°C2) * (–20°C – 25°C)2 acc = –52.9 ppm Since the unit will be slow by 52.9 ppm, the required correction is +52.9 ppm, and this can be looked up in Table 1 on page 6; the nearest value is a +53. The appropriate sign bit in this case is a logical '1,' indicating the clock needs to speed up to compensate for the lost time. This yields a calibration value of “101101.” Figure 5. Crystal accuracy over a temperature range 50 20 –40 –30 –20 10 –10 20 30 40 50 60 70 0 80 90 Temperature °C –50 After calibration Before calibration –150 –200 8/14 Accuracy (ppm) –100 Doc ID 6393 Rev 4 AI02499 AN934 Calculating the calibration for multiple operating temperatures Calculating the calibration for multiple operating temperatures For applications that spend significant time at more than one temperature, the following equation may be used to calculate the appropriate amount of calibration required: N t = 2 t PERi ( acc + K × ( T i – T o ) ) × 10 Σ –6 i=1 where: K = Curvature characteristic = –0.036 ppm/°C2 ± 0.006 ppm/°C2 acc = Accuracy, in ppm, of the frequency, at the turnover temperature TO = Turnover temperature, in degrees Celsius = 25°C ± 5°C Ti = Working temperature, in degrees Celsius tPERi = Amount of time it is in the temperature range (in seconds) t = Amount of time lost during tPERi N = Number of temperature ranges Consider a piece of portable equipment used outdoors for 8 hours per day, then stored at room temperature for the remainder of the day. The equation below calculates the calibration value at –20°C for a period of 8 hours and then room temperature for the rest of the day for a device that is currently in error by +5 ppm at room temperature: 8hours = 28800 sec onds 16hours = 57600 sec onds 2 2 = { [ ( 28800 sec s ) × ( 5 + ( ( – 0.036 ppm ⁄ ° C ) × ( – 20°C – 25°C ) ) ) ] + [ ( 57600 sec s ) × ( 5 + 0 ) ] } × 10 –6 t = – 1.67 sec s ⁄ day The unit is losing 1.67 seconds per day (or 50 seconds per month). The appropriate sign bit in this case is a logical “1,” indicating the clock needs to be sped up to compensate for the lost time. This yields a calibration value of “100101.” Doc ID 6393 Rev 4 9/14 Enabling the frequency test function (FT) AN934 Enabling the frequency test function (FT) Figure 4 and 6 show the location of the Frequency Test (FT) bit, DQ6, of the day-of-theweek register for the parallel device or DQ6 in the control register for the serial device. Setting the FT bit to a '1' turns on the frequency test mode. The user needs to make sure that the Stop (ST) bit in the second register, is set to a '0.' Exactly where the 512 Hz signal is output depends on which TIMEKEEPER® device is being used, as indicated in Table 2. On the M48T02, M48T12, M48T08, M48T18, and M48T35 devices, the 512 Hz signal is output on the DQ0 pin when the device is reading the Seconds register. The address and control signals must be valid during the measurement process, as shown in Figure 7 on page 10. On the M41T62, M41T63, and M41T64, the 512 Hz signal is output on the SQW pin. To enable the 512 Hz signal, the SQWE bit = 1 (DQ6 of the alarm month register), RS3 = 0, RS2 = 1, and RS1 = 0 (DQ7-DQ4 in the day register). The SQW output pin is an open drain output for M41T64 and a full CMOS output for the M41T62 and M41T63. For all other devices listed in Table 2, the 512 Hz signal is output on the FT/OUT, FT, IRQ/FT, and IRQ/FT/OUT pins. These outputs are open drain, and require a pull-up resistor. A 500 Ω to 10 kΩ resistor is recommended in order to control the rise time. Measurement should be taken from negative edge to negative edge due to the slow rise time on the positive edge. If the IRQ function is enabled, the FT function is inhibited. Note: Setting or changing the calibration byte does not affect the frequency test output frequency as the adjustment is made at the 256 Hz stage. Once the amount of calibration has been determined, either from the test mode or by monitoring it over a period of time, the user can enter the values from the calibration tables into the control register. Figure 6. A day of the week register (for parallel devices) d7 d6 d4 d5 d3 d2 d1 d0 FT Freq. Test Bit Day of the Week AI05652 Figure 7. 512 Hz output to DQ0 Address Bus Address for Seconds Register E G DQ0 512Hz Output AI02802 Note: 10/14 Care should be taken when writing to the control register so as not to overwrite the calibration value. Doc ID 6393 Rev 4 AN934 Enabling the frequency test function (FT) Table 2. 512 Hz output pin Device M41T00, M41T00S, M41T11, M41T56, M41T00CAP M48T02, M48T12, M48T08, M48T08Y, M48T18, M48T35, M48T35AV, M48T35Y M41T60, M48T58, M48T58Y Pin name FT/Out DQ0 FT M48T37V, M48T37Y, M48T201V, M48T201Y M41ST85W, M41ST87W, M41ST87Y, M41ST95W, M41T65, M41T81, M41T81S, M41T94, M41T00AUD, M41T93 M41T62, M41T63, M41T64, M41T66 IRQ/FT IRQ/FT/OUT SQW M41T82 FT/RST M41T83 IRQ1/OUT/FT Doc ID 6393 Rev 4 11/14 Conclusion AN934 Conclusion Software calibration is a convenient feature which allows the user to adjust the clock accuracy during manufacturing (or later) at minimal cost. This feature also provides a method whereby “drift” (due to temperature variation) can be corrected and/or anticipated. See http://www.st.com for additional details as well as an online calibration calculation tool. 12/14 Doc ID 6393 Rev 4 AN934 Revision history Revision history Table 3. Document revision history Date Revision Changes Dec-1998 1 20-May-2003 1.1 16-Feb-2004 2 Update web reference information 11-Nov-2004 3 Reformatted; updates to content (Figure 4, 6;Table 2) 07-Oct-2011 4 Updated products, title of application note, Table 2; revised document presentation. First edition Clarify compensation required (Table 1, 2); add Conclusion Doc ID 6393 Rev 4 13/14 AN934 Please Read Carefully: Information in this document is provided solely in connection with ST products. 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