A technical manual from the experts in Business-Critical Continuity™ NetSure™ RDB Series Installation and User Manual — Plug-n-Play 48V Rack Distribution Section 6041 (Issue AG, January 21, 2013) Business-Critical Continuity™, Emerson Network Power, and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. NetSure™, NetSpan™, NetReach™, NetXtend™, and NetPerform™ are trademarks of Emerson Network Power, Energy Systems, North America, Inc. All other trademarks are the property of their respective owners. The products covered by this instruction manual are manufactured and/or sold by Emerson Network Power, Energy Systems, North America, Inc. The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Emerson Network Power, Energy Systems, North America, Inc. assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document. This document is the property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Copyright © 2013, Emerson Network Power, Energy Systems, North America, Inc. All rights reserved throughout the world. TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.0 INSTALLATION 1.1 Shipment Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Installing the Rack PDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2.1 1.2.2 Installing the Rack PDU Directly to a Rack Frame or Existing Mounting Bracket . . . . . . . . 2 Installing Rack PDUs to a Rack Frame using the Optional Mounting Bracket. . . . . . . . . . . . 2 2.0 ELECTRICAL CONNECTIONS 2.1 Connecting the Rack PDU DC Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Connecting the Rack PDU’s DC Output to Customer Equipment . . . . . . . . . . . . . . . . . . . . . 4 2.3 Connecting External Circuit Breaker Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.0 SPECIFICATIONS AND TECHNICAL DATA 3.1 Conformity and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.2 Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 NetSure™ RDB L6, P/Ns 547692, 547693, 547499 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 NetSure™ RDB L15, P/Ns 547694, 547695, 547615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 NetSure™ RDB M6, P/Ns 547696, 547697, 547503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 NetSure™ RDB H2, P/N 547500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 NetSure™ RDB H3, P/Ns 547698, 547699, 547501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 NetSure™ RDB Mounting Bracket, P/N 547665. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.5 Input Quick Connect Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.6 Output Cable Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.6.1 3.6.2 P/N 547595, P/N 547613 and P/N 555654 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Output Connector Kits (P/N 554878 and P/N 554944). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.7 Replacement Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.0 OPERATION 4.1 Connecting Power to the Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.2 Removing Power from the Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.3 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.3.1 4.3.2 Local Alarm Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 External Circuit Breaker Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 REVISION RECORD i This Page Intentionally Left Blank ii IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS ! WARNING Please read and follow all safety information! Failure to observe the safety information listed below may result in electric shock, fire hazards, or serious injury. Please safeguard this Installation and User Manual. Intended Use The NetSure™ RDB Rack PDU (Power Distribution Unit) is designed to deliver power to information technology and telecommunication equipment. Operate the Rack PDU in an indoor environment only within an ambient temperature range and a relative humidity range as listed in 3.2 - Environmental Characteristics. Install the Rack PDU in a clean environment, free of conductive contaminants, moisture, flammable liquids, gases and corrosive substances. • Do not use the Rack PDU in moist environments. If the Rack PDU is exposed to moisture, immediately disconnect the Rack PDU from DC input power by opening the circuit breaker or removing the fuse or breaker supplying DC input to the Rack PDU. Send the Rack PDU to the manufacturer for inspection. • Do not use the Rack PDU for household applications. Installation and Operation Improper installation and operation may cause overheating and lead to increased fire hazard. It may also destroy the device and damage other connected systems. • Installation and start-up must be performed by a qualified service engineer. • Make sure that the total input current of the connected systems does not exceed the current rating specified on the rating plate of the Rack PDU. Electrical Safety Damaged Rack PDUs or connected cables increase the risk of electric shock or smoldering fire. • Check the unit for external signs of damage prior to start-up operation! Do not operate the device if you detect any damage or other deficiencies. • Only use the supplied DC input power cable. Personal Safety Careless handling increases the risk of electric shock. • Never touch the outlets or the Rack PDU with wet or moist hands. Service Repairs should only be performed by qualified service technicians. Unauthorized changes, modifications, or repairs of the device are performed at the owner’s risk and will void all warranty claims. • Do not open the Rack PDU. • Please contact the nearest customer service center in case of malfunction! Damage and defects must be repaired immediately. • Always disconnect the unit from power before troubleshooting. 1 Installation 1.0 INSTALLATION The NetSure™ RDB Rack PDUs (Power Distribution Units) are designed to be installed on the left and/or right rear frames of IT racks. They can be mounted directly to the rack or use Rack PDU Mounting Kit P/N 547665. See 3.4 - Dimensions for hole dimensions. 1.1 Shipment Inspection Unpack the shipping container, inspect all items for damage and verify that the shipment is complete and undamaged. Report any damage to your local Emerson representative and the carrier. 1.2 Installing the Rack PDU ! WARNING Ensure proper grounding. The Rack PDU’s "Ground Lead Bracket" must be ground bonded to the mounting bracket (if used) or rack frame. The mounting bracket (if used) must be ground bonded to the rack frame. The rack frame must be ground bonded to your site ground. This is typically accomplished through the use of paint free areas and/or grounding washers used when mounting the components. 1.2.1 Installing the Rack PDU Directly to a Rack Frame or Existing Mounting Bracket Install the Rack PDU directly to the rack frame or existing mounting bracket as shown in Figure 1. Note that the supplied "Ground Lead Bracket" is to be placed between the PDU and the rack frame or existing mounting bracket as shown in Figure 1. Use the supplied 1/4-20 screws and 1/4-20 KEPS nuts. 1.2.2 Installing Rack PDUs to a Rack Frame using the Optional Mounting Bracket If using the Rack PDU Mounting Kit, install the Rack PDU mounting bracket to the left and/or right rear frame of the rack using the appropriate hardware that fits to the cabinet that will be used. Install the Rack PDUs to the Rack PDU mounting bracket that was previously installed on the frame as shown in Figure 2. Note that the supplied "Ground Lead Bracket" is to be placed between the PDU and the mounting bracket as shown in Figure 2. 2 Installation Figure 1 Mounting Rack PDUs Directly to Rack Frame Keps Nut Ground Lead Bracket PDU Ground Washer Ground wires not shown in illustration for clarity. Screw Rack PDUs can be mounted on either side. Rack PDUs and Ground Lead Bracket can be rotated 180 degrees (cables can exit at top or bottom). Rear Figure 2 Mounting Rack PDUs using Optional Mounting Bracket Kit Keps Nut Mtg Bracket Ground Lead Bracket Rack PDUs and Ground Lead Bracket can be rotated 180 degrees (cables can exit at top or bottom). PDU Ground Washer Screw Ground wires not shown in illustration for clarity. 3 Electrical Connections 2.0 ELECTRICAL CONNECTIONS 2.1 Connecting the Rack PDU DC Input The Rack PDU’s input is designed to be fed from a 200A (max) breaker or fuse using the factory supplied and connected DC input cable assembly and the customer connected input quick connect kits. See Figure 3. Figure 3 DC Input Connections 350A Red Connector OBSERVE CORRECT POLARITY (+): Ground Return (-): -48Vdc 350A Red Connector DC Source or + from NetSure ITM DC UPS - (field cut) Typical Rack PDU Bottom View 2.2 DC Input Cable Assembly (factory supplied and connected) (6’ Cable) Customer provided cables Input Quick to output circuit breaker or fuse Connect Kit* of a NetSure ITM DC UPS (separately ordered) or other DC source. (includes Red housing and *547668 (Red housing plus 1/0 contacts) contacts) *547669 (Red housing plus 2/0 contacts) *547670 (Red housing plus 3/0 contacts) *547671 (Red housing plus 4/0 contacts) Connecting the Rack PDU’s DC Output to Customer Equipment The Rack PDU’s output circuit breakers are connected to customer equipment via the separately ordered output cable assemblies. A ground lead is also supplied with each output cable. Each ground lead is terminated with a connector on one end (which mates with a connector on a ground wire factory connected to the "Ground Lead Bracket") and left unterminated on the other end. See Figure 4. Figure 4 DC Output Connections Red/Black Connector (P/O Cable Assy.) Ground Lead Bracket Red/Black Connector (P/O PDU) + GND + GND to Customer Equipment + GND + GND + GND Factory Connected to Ground Wire Bracket Ground Output Leads Leads + GND DC Output Cable Assembly (separately ordered)* (ground wires shipped loose w/ PDU’s) OBSERVE CORRECT POLARITY Red Connector To Red Connector Black Connector To Black Connector Red (-): -48Vdc Black (+): Ground Return PDU Model L6 M6 L15 H2 H3 L6 M6 L15 DC Output Cable P/N* 547595 547595 547595 547613 547613 555654 555654 555654 4 Wire Size/Length 10 AWG / 6’ 10 AWG / 6’ 10 AWG / 6’ 6 AWG / 4’ 6 AWG / 4’ 10 AWG / 10’ 10 AWG / 10’ 10 AWG / 10’ Connector Rating 45A 45A 45A 75A 75A 45A 45A 45A Typical PDU Side View Electrical Connections 2.3 Connecting External Circuit Breaker Alarms Negative 48Vdc is provided to a set of alarm terminals if any circuit breaker is in the OFF position. See Figure 5. Figure 5 Alarm Connections Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) Typical Rack PDU Bottom View -48Vdc signal provided to both terminals when any circuit breaker is in the OFF position. Typical interconnections when “daisy-chaining” multiple Rack PDUs. -48Vdc alarm signal (out) (to ACU+ Controller in a NetSure ITM DC UPS or Customer Monitoring Equipment) When used with a NetSure™ ITM DC UPS, refer to Section 6040 (NetSure ITM Installation Instructions) for circuit breaker alarm connections to the ACU+ Controller. When used with other monitoring equipment, refer to the instructions supplied with this equipment. 5 Specifications and Technical Data 3.0 SPECIFICATIONS AND TECHNICAL DATA 3.1 Conformity and Standards The NetSure RDB Rack PDU (Power Distribution Unit) has the following agency approval ratings: • UL 60 950-1 + UL 1801 - Recognized (cURus) 3.2 Environmental Characteristics The NetSure RDB Rack PDU (Power Distribution Unit) is designed to operate under the following environmental conditions without damage or degradation in electrical operating characteristics: 3.3 Operating Temperature -40°F to +104°F (-40°C to +40°C) (Models L6 and L15). -40°F to +113°F (-40°C to +45°C) (Models H2, H3, and M6). Storage Temperature -40°F to +176°F (-40°C to +80°C). Relative Humidity 0 to 95%, non-condensing. Operating Elevation 6562 ft (2000m) at full power. Specifications Model Part Number Number of Outlets Max Amps1 Max kW Max Amps1 420 10 2.5 60 630 15 3.8 90 547499 840 20 5.0 120 547694 420 10 6.3 150 630 15 8.42 2002 547615 840 20 8.42 2002 547696 1050 25 6.3 150 1260 30 7.6 180 1470 35 8.42 2002 3360 80 6.7 160 2100 50 6.3 150 2520 60 7.6 180 2940 70 8.42 2002 547692 L15 M6 547693 547695 547697 6 15 6 547503 H2 547500 2 547698 H3 Power Rating per PDU Max Watts RDB - Basic Rack PDUs L6 Power Rating per Outlet 547699 547501 3 1 Max Amps rated at end of battery discharge (42V). 2 PDU power rating limited to 200A, 8.4kW each. 6 Input/Output Voltage (nominal) -48Vdc Specifications and Technical Data 3.4 Dimensions 3.4.1 NetSure™ RDB L6, P/Ns 547692, 547693, 547499 Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 2. Includes hardware to mount PDU to IT rack or bracket P/N 547604. 3. Rack PDU and/or Ground Lead Bracket can be mounted either as shown or 180 degree rotate. 4. Six outlets. Factory Connected to Ground Lead Bracket Jumper Length: 3 (76) 10 AWG Cable Tyco Electronics Mate-N-Lok Connector, 350866-1 with 350922-3 male pin Detail A, Ground Lead Jumper 3.10 (78.74) Top View 0.40 (10.16) 3.00 (76.20) 0.28 (7.11) x 0.50 (12.70) slot 15.06 (383.03) DC Output Cable Assembly P/N 547595 or P/N 555654 (separately ordered, see 3.6.1) 15.88 (403.35) Ground wires factory connected to Ground Lead Bracket. (ground wires not shown) See Detail A. Local Circuit Breaker Open Alarm Indicator 0.28 (7.11) dia. 1.25 (31.75) Front View Left Side View Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) Right Side View DC Input Cable Assembly (factory supplied and connected) See Detail B. Bottom View 1/0 AWG Cables 72 (1828.80) Detail B, DC Input Cable Assembly 7 350A Anderson, PP350 Powerpole Connector, Red Specifications and Technical Data 3.4.2 NetSure™ RDB L15, P/Ns 547694, 547695, 547615 Factory Connected to Ground Lead Bracket Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 2. Includes hardware to mount PDU to IT rack or bracket P/N 547604. 3. Rack PDU and/or Ground Lead Bracket can be mounted either as shown or 180 degree rotate. 4. Fifteen outlets. Jumper Length: 3 (76) 10 AWG Cable Tyco Electronics Mate-N-Lok Connector, 350866-1 with 350922-3 male pin Top View Detail A, Ground Lead Jumper 3.10 (78.74) 0.40 (10.16) 3.00 (76.20) 0.28 (7.11) x 0.50 (12.70) slot 30.83 (783.08) 31.63 (803.40) DC Output Cable Assembly P/N 547595 or P/N 555654 (separately ordered, see 3.6.1) Ground wires factory connected to Ground Lead Bracket. (ground wires not shown) See Detail A. Local Circuit Breaker Open Alarm Indicator 0.28 (7.11) dia. 1.25 Front View (31.75) Left Side View Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) Right Side View DC Input Cable Assembly (factory supplied and connected) See Detail B. Bottom View 1/0 AWG Cables 72 (1828.80) Detail B, DC Input Cable Assembly 8 350A Anderson, PP350 Powerpole Connector, Red Specifications and Technical Data 3.4.3 NetSure™ RDB M6, P/Ns 547696, 547697, 547503 Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 2. Includes hardware to mount PDU to IT rack or bracket P/N 547604. 3. Rack PDU and/or Ground Lead Bracket can be mounted either as shown or 180 degree rotate. 4. Six outlets. Factory Connected to Ground Lead Bracket Jumper Length: 3 (76) 10 AWG Cable Tyco Electronics Mate-N-Lok Connector, 350866-1 with 350922-3 male pin Top View Detail A, Ground Lead Jumper 3.10 (78.74) 0.40 (10.16) 3.83 (97.28) 0.28 (7.11) x 0.50 (12.70) slot Ground wires factory connected to Ground Lead Bracket. (ground wires not shown) See Detail A. 15.08 (383.03) DC Output Cable Assembly P/N 547595 or P/N 555654 (separately ordered, see 3.6.1) 15.88 (403.35) Local Circuit Breaker Open Alarm Indicator 0.28 (7.11) dia. 1.70 (43.18) Front View Left Side View Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) Right Side View DC Input Cable Assembly (factory supplied and connected) See Detail B. Bottom View 1/0 AWG Cables 72 (1828.80) Detail B, DC Input Cable Assembly 9 350A Anderson, PP350 Powerpole Connector, Red Specifications and Technical Data 3.4.4 NetSure™ RDB H2, P/N 547500 Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 2. Includes hardware to mount PDU to IT rack or bracket P/N 547604. 3. Rack PDU and/or Ground Lead Bracket can be mounted either as shown or 180 degree rotate. 4. Two outlets. Factory Connected to Ground Lead Bracket Jumper Length: 3.25 (83) 8 AWG Cable Anderson, PP75 Powerpole Connectors Detail A, Ground Lead Jumper 3.31 (84.07) 3.39 (86.12) Ground wires factory connected to Ground Lead Bracket. (ground wires not shown) See Detail A. Top View 0.35 (8.89) 0.28 (7.11) x 0.38 (9.65) slot DC Output Cable Assembly P/N 547613 (separately ordered, see 3.6.1) 9.83 (249.68) 10.56 (268.22) Local Circuit Breaker Open Alarm Indicator 0.28 (7.11) dia. 1.13 (28.70) Front View Left Side View Right Side View Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) DC Input Cable Assembly (factory supplied and connected) See Detail B. Bottom View 1/0 AWG Cables 72 (1828.80) Detail B, DC Input Cable Assembly 10 350A Anderson, PP350 Powerpole Connector, Red Specifications and Technical Data 3.4.5 NetSure™ RDB H3, P/Ns 547698, 547699, 547501 Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 2. Includes hardware to mount PDU to IT rack or bracket P/N 547604. 3. Rack PDU and/or Ground Lead Bracket can be mounted either as shown or 180 degree rotate. 4. Three outlets. Factory Connected to Ground Lead Bracket Jumper Length: 3.25 (83) 8 AWG Cable Anderson, PP75 Powerpole Connectors Detail A, Ground Lead Jumper 3.39 (86.12) Ground wires factory connected to Ground Lead Bracket. (ground wires not shown) See Detail A. Top View 3.31 (84.07) 0.34 (8.64) 0.28 (7.11) x 0.38 (9.65) slot DC Output Cable Assembly P/N 547613 (separately ordered, see 3.6.1) 9.87 (250.70) 10.56 (268.22) Local Circuit Breaker Open Alarm Indicator 0.28 (7.11) dia. 1.73 (43.94) Front View Left Side View Right Side View Circuit Breaker Alarm Connector (mating screw-type connector supplied, wire size range 16-24 AWG, recommended torque 1.8 in-lbs) DC Input Cable Assembly (factory supplied and connected) See Detail B. Bottom View 1/0 AWG Cables 72 (1828.80) Detail B, DC Input Cable Assembly 11 350A Anderson, PP350 Powerpole Connector, Red 72.782 12 53.761 58.971 0.218 X 0.562 SLOT (20) 38.012 40.909 44.357 0.281 X 1.000 SLOT (14) 14.656 19.867 22.847 29.277 32.718 35.617 50.780 68.842 70.595 71.937 6.81 3.032 6.000 (TYP) 3.25 2.250 0.75 0.000 1.75 (TYP) 2.68 1.687 1.375 0.218 X 0.562 SLOT (II) 0.218 X 0.375 SLOT (4) 4.785 0.25 o 0.147+0.002 (40 PLCS) 3.39 2.70 2.02 1.33 0.64 0.000 0.845 2.56 3.69 o R 0.062 REF 0.25 X 45 (TYP) 3.4.6 73.63 Specifications and Technical Data NetSure™ RDB Mounting Bracket, P/N 547665 Specifications and Technical Data 3.5 Input Quick Connect Kit Provides the mating connector and contacts for the DC Input Cable Assembly factory supplied and connected to the Rack PDU. P/N Contact Size (AWG) 547668 1/0 547669 2/0 547670 3/0 547671 4/0 Mating Anderson Powerpole Connector 350A, Red (SB350) SB350 3.6 Output Cable Assemblies 3.6.1 P/N 547595, P/N 547613 and P/N 555654 10 AWG Cables Tyco Electronics Mate-N-Lok Connector, 350865-1 with 350923-3 female socket 69 (1753) GND unterminated end 10 AWG Cables 45A Anderson, PP45 Powerpole Connector, Red/Black 72 (1829) + unterminated ends 8 AWG Cables DC Output Cable Assembly, P/N 547595 45 (1143) Anderson, PP75 Powerpole Connectors GND unterminated end 6 AWG Cables 75A Anderson, PP75 Powerpole Connector, Red/Black 48 (1219) + unterminated ends DC Output Cable Assembly, P/N 547613 Tyco Electronics Mate-N-Lok Connector, 350865-1 with 350923-3 Female Socket 117 (2972) 10 AWG Cables GND unterminated Ends 45A Anderson, PP45 PowerPole Connector, Red/Black 120 (3048) 10 AWG Cables + unterminated Ends DC Output Cable Assembly, P/N 555654 Notes: 1. Dimensions are in inches (millimeters), unless otherwise specified. 13 Specifications and Technical Data 3.6.2 Output Connector Kits (P/N 554878 and P/N 554944) P/N 101621 for 12 - 10 AWG P/N 247109602 for 8 AWG P/N 111691 for 6 AWG P/N 142992 for 14 - 10 AWG P/N 145369 for 16 - 12 AWG 554944 554878 For use with L6, L15 and M6 RDB Includes red and black connector housings and contacts for 10-14 AWG, and 12-16 AWG wire sizes. 3.7 For use with H2 and H3 RDB Includes red and black connector housings and contacts for 6 AWG, 8 AWG and 10-12 AWG wire sizes. Replacement Circuit Breakers NetSure Rack PDU P/N Replacement Circuit Breakers P/N 547692 547694 142907 (10A) 547693 547695 142908 (15A) 547499 547615 141801 (20A) 547696 143041 (25A) 547697 143042 (30A) 547503 141802 (35A) 547698 142951 (50A) 547699 142952 (60A) 547501 142953 (70A) 547500 142955 (80A) 14 Operation 4.0 OPERATION ! WARNING Improper operation may cause overheating and lead to increased fire hazard. Improper operation may also destroy the device and damage other connected systems. Make sure that the total input current of the connected systems does not exceed the current rating specified on the rating plate of the Rack PDU. Please refer to the operating instructions or the rating plates of the connected systems or the circuit breaker for power specifications. 4.1 Connecting Power to the Loads To connect DC power to the load(s), operate the respective circuit breaker on the Rack PDU to the ON position. 4.2 Removing Power from the Loads To disconnect DC power from the load(s), operate the respective circuit breaker on the Rack PDU to the OFF position. 4.3 Alarms 4.3.1 Local Alarm Indicator Each Rack PDU contains a circuit breaker alarm indicator. This indicator illuminates Red if any circuit breaker on the Rack PDU is in the OFF position. 4.3.2 External Circuit Breaker Alarm Negative 48Vdc is supplied to a set of terminals when any circuit breaker on the Rack PDU is in the OFF position. These terminals may be connected to customer external alarm circuits. 15 Revision Record 5.0 REVISION RECORD Issue Change Number (ECO) AA LLP214446 New AB LLP214895 Table in 3.3 revised. Manufacturer P/Ns added to 3.5 and 3.6. AC LLP215438 Updated circuit breaker part number on the DC power strips and changed hardware stack-up on the PDU. AD LLP215960 Updated orientation of Snap-Pak breakers and it’s connections to the following assembly: 547499, 547692, 547693, 547615, 547694 and 547695. Added insulator for wire connection for assembly: 547500 547501 547698 and 547699. Updated reference about rack PDU mounting kit, rack PDU mounting bracket and rack PDU mounting bracket dimensions. Updated RDB ground connections for 547499, 547503, 547615 and 547595. AE LLP217560 Update the size of ground lead jumper used for 547500,547698,547699, 547501 and update the length of ground lead jumper. Update the size of ground wire used for 547613. Add connector kit information for 554878 and 554944. AF LLP217939 Add part number 555654 DC output cable assembly. Add labels to output connector kits. AG LLP218160 UPdated DC output connector color. Description of Change 16 NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Technical Support Email Phone [email protected] [email protected] 1.800.800.5260 Answers technical product and system questions; determines status of warranties and contractual agreements for repair. Services - Design, Deployment & Optimization Email [email protected] Phone 1.800.800.1280, option 7 FreedomCare Secure.EmersonNetworkPower.com Provides quotes and bid responses, order placement and scheduling for design, and deployment and optimization services. Download service & maintenance reports online. Spare Parts Email Phone [email protected] [email protected] 1.800.800.1280, option 5 Pricing and PO processing of spare parts, including but not limited to breakers, cables, fuses, rectifier fans, misc. breaker and fuse panels, enclosure fans, doors & switches, etc. DC Power Depot Repair Email [email protected] Phone 1.800.800.1280, option 6 Creates and processes RMAs, determines lead times and pricing, provides repair shipping information and status. DC Power Product Training Email Phone [email protected] Requests for quotes, order placement and scheduling. 1.800.800.1280, option 8 For More Information To learn more about service offerings from Emerson Network Power, please contact your sales representative, call 1-800-800-1280 option 7, email [email protected] or visit www.EmersonNetworkPower.com/EnergySystems. Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets through its network power, process management, industrial automation, climate technologies, and tools and storage businesses. For more information, visit: Emerson.com. Emerson Network Power, a business of Emerson (NYSE:EMR), is the global leader in enabling Business-Critical Continuity™ from grid to chip for telecommunication networks, data centers, health care and industrial facilities. Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power, precision cooling, embedded computing and power, integrated racks and enclosures, power switching and controls, infrastructure management, and connectivity. All solutions are supported globally by local Emerson Network Power service technicians. For more information on Emerson Network Power’s full suite of solutions specifically supporting the communications network infrastructure, including NetSpan™, NetReach™ and NetXtend™ outside plant enclosures and equipment, NetSure™ DC power systems, and NetPerform™ Optimization, Design & Deployment services, visit: EmersonNetworkPower.com/EnergySystems. . Learn more about Emerson Network Power products and services at: EmersonNetworkPower.com. Emerson Network Power Energy Systems, North America 4350 Weaver Parkway, Warrenville, IL 60555 Toll Free: 800-800-1280 (USA and Canada) Telephone: 440-246-6999 Fax: 440-246-4876 Web: EmersonNetworkPower.com/EnergySystems EnergyNet: Secure.EmersonNetworkPower.com Emerson Network Power. The global leader in enabling Business-Critical Continuity™ . AC Power Connectivity DC Power EmersonNetworkPower.com Embedded Computing Embedded Power Outside Plant Power Switching & Controls Racks & Integrated Cabinets Services Infrastructure Management & Monitoring Precision Cooling Surge Protection