NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Specification Number: F1010627, F1010628 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Table of Contents About this Document ............................................................................................................................................ 1 Purpose .................................................................................................................................................................. 1 Other Documentation ............................................................................................................................................. 1 Description ........................................................................................................................................................... 1 Installation ............................................................................................................................................................ 1 You Will Need ......................................................................................................................................................... 1 Procedure ............................................................................................................................................................... 1 Fiber Cable Guidelines ........................................................................................................................................... 2 You Will Need ......................................................................................................................................................... 2 Procedure ............................................................................................................................................................... 2 NetPerform™ Optimization Services ..................................................................................................................... 7 Spec. No: F1010627, F1010628 Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) About this Document When installed, the kit allows a BD4 or BD5 Pedestal to: Purpose This practice provides a description of the Fiber Distribution Kit (F1010627, F1010628) for BD4 and BD5 Pedestals as well as installation instructions. Refer to Figure 1. • hold up to ten splice trays (up to 5 inches wide by 10.5 inches tall, a total stack of up to 2.5 inches per side) and • store over 12 feet of fiber slack (144-fiber loose tube). Installation Figure 1. Fiber Distribution Box You Will Need To install the kit in a BD4 or BD5 Pedestal, you will need: • a 216-type tool or a socket wrench with 3/8-inch and 7/16-inch sockets. Procedure Perform the following steps to install a Fiber Distribution Kit in a BD4 or BD5 Pedestal: 1. Unpack the kit, and verify that it contains the appropriate parts, as shown in Figure 2. Figure 2. Components of the Fiber Distribution Kit UPCBD Fiber Enclosure Internal View Feeder Side Internal View Drop Side Other Documentation For more information on the BD4 and BD5 Pedestals, refer to the practice 631-200-015, UPCBD-Style Pedestals Installation Instructions. Refer to other company and local practices for the correct methods, tools, and materials to be used in performing procedures not specifically described within this practice. Note: The information contained in this practice may not be suitable in all situations. Description This kit allows a BD4 or BD5 Pedestal to be converted for fiber optics splicing and slack storage. This minimizes the need to stock multiple pedestal types, as the same type of pedestal can now be used for copper or fiber distribution. This kit can also be installed in the field, increasing the flexibility of your existing Outside Plant (OSP) network. Spec. No: F1010627, F1010628 [1 of 7] 1/4-20 Hex Bolt Fiber Box Two 1/4-20 x 0.80 Long Cup SEMS Bolts 2. Remove the front cover from the pedestal by loosening the upper cover cup SEMS locking bolt. See Figure 3. 3. Remove any existing bracket or mounting plate from the pedestal. 4. Remove the upper strap holder and lower knockout from the pedestal as shown in Figure 3. 5. Remove the front cover from the fiber box by loosening the one (1) 1/4-20 Hex bolt. See Figure 2. 6. Use the two 1/4-20 x 0.80 long cup SEMS bolts from the kit to attach the fiber box to the pedestal, as shown in Figure 4. Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Figure 3. Strap Holder and Knockout to be Removed from Pedestal Remove this strap holder. 3.0 inches (7.6 cm) Remove this strap holder. 3.0 inches (7.6 cm) 18.63 inches (47.3 cm) 18.63 inches (47.3 cm) Remove this 7/16” round knockout. Pedestal’s Upper Cover Cup SEMS Locking Bolt BD4 Remove this 7/16” round knockout. Pedestal’s Upper Cover Cup SEMS Locking Bolt Front View of BD4 BD5 Front View of BD5 Fiber Cable Guidelines Figure 4. Attaching the Fiber Box to the Pedestal You Will Need To bring fiber cable into a modified BD4 or BD5 Pedestal, you will need: 1/4-20 x 0.80 Long Cup SEMS Bolt • #2 Phillips screwdriver, • a 216-type tool (or 3/8-inch socket wrench or driver), and • an OSP cable jacket stripper. Procedure To bring fiber cable into a modified BD4 or BD5 Pedestal, perform the following steps: 1. Fiber Box (Front Cover Removed) 1/4-20 x 0.80 Long Cup SEMS Bolt Make sure that the fiber cable loop is of the proper length to ensure the amount of slack buffer tube storage desired. The length will depend on the type of pedestal you have and the number of loops of fiber cable buffer tubes you plan to store on the fiber plate. The proper cable lengths are listed in Table 1. These lengths are from the ground line back to the ground line, as shown in Figure 5. BD4 or BD5 Spec. No: F1010627, F1010628 [2 of 7] Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Table 1. Figure 6. Stripping a Loose Tube Feeder Cable Fiber Cable and Buffer Tube Loop Length Total Linear Feet (+/- 3 Inches) Pedestal Type For 3 Loops of Slack Storage For 4 Loops of Slack Storage BD4 11.0 Feet (335 cm) 14.0 Feet (427 cm) BD5 12.0 Feet (366 cm) 15.0 Feet (457 cm) Buffer Tubes 2-1/2 inches (6 cm) Strength Member Buffer Tubes 10 inches for UPCBD4 pedestal or 16 inches for UPCBD5 pedestal (25 cm or 41 cm) Figure 5. Fiber Cable Loop or Buffer Tube Lengths Ground Line Figure 7. Stripping a Ribbon Feeder Cable Ribbon Fiber Central Tube Strength Members Ribbon Fiber 6 inches 2-1/2 inches (15 cm) (6 cm) 10 inches for UPCBD4 pedestal or 16 inches for UPCBD5 pedestal (25 cm or 41 cm) Ground Line 4 inches (10 cm) Figure 8. Stripping a Drop Cable 6 feet 6 inches (2 m) minimum Ground Line 2. Buffer Tube Stripping the cable’s outer jacket per local practices; b. Stripping the end of the fiber cable; and c. Stripping a drop cable. Strength Members Ground Line Note: Refer to Figure 6, Figure 7 and Figure 8 for details on the loose tube feeder cables, ribbon feeder cables and drop cables, respectively. Spec. No: F1010627, F1010628 2-1/2 inches (6 cm) 10 inches for UPCBD4 pedestal or 16 inches for UPCBD5 pedestal (25 cm or 41 cm) Prepare the fiber cable loop by: a. Buffer Tube [3 of 7] 3. Secure the fiber cable loop per local practices. (See Figure 9 and Figure 10.) Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Figure 9. Securing the Fiber Cable Loop Fiber Cable Fiber Cable Buffer Tubes and Strength Member (see Figures 9 and 10) Secure fiber cables at these locations. Cable Secure fiber cables at these locations. 16.0 inches (41 cm) 10.0 inches (25 cm) 4.0 inches (10 cm) 4.0 inches (10 cm) Ground Line Ground Line Side View of BD4 Side View of BD5 Figure 10. Securing Cables to Fiber Plate Detail A Loosen screws on clamp plate, insert cable central strength member (if applicable) into clamp template, tighten clamp plate screw. Detail B Secure jacketed cable to fiber plate via cable ties or hose clamp (not provided). see Detail A 4. Perform OSP cable breakout per local practices. 5. Route the buffer tube(s) that are dedicated to be spliced on the drop side by looping over from feeder side to the drop side at the top of the closure. 6. Wrap unused buffer tube around the spool on the fiber plate (shown in Figure 11). 7. Splice the fibers per local practices. 8. Use the Velcro straps to secure the splice tray in the location indicated in Figure 12. 9. Close fiber box. 10. Close the pedestal. see Detail B Side View Fiber Box Spec. No: F1010627, F1010628 [4 of 7] Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Figure 11. Spool on Fiber Plate Figure 12. Position for Splice Tray Velcro Straps spool Splice Tray Mounts Here Side View Fiber Box Spec. No: F1010627, F1010628 [5 of 7] Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) Table 2. Accessories and Replacement Parts Part Number Description Type of Part* F003205 5” CAN Wrench 216 Type Tool AC F1010586 Fiber Splice Tray AC F600490 1/4-20 x 0.8” Cup SEMS Locking Bolt - Closure to Pedestal RP 129904 Feeder Side Cable Grommet RP 130453 Drop Side Cable Grommet RP P34225 10-32 x 0.75” Hex Washer Head Screw Cover Locking Bolt RP 141595 Feeder or Drop Side CSM Central Strength Member Clamp Plate RP 132210 Wire Retaining Guide 1-1/2” diameter P Clip RP * Type of Part Accessory = AC [1] Replacement Part = RP [3] Spec. No: F1010627, F1010628 [6 of 7] Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Customer Service (Pre-Shipment) Email [email protected] Phone 1.800.800.1280 option 2 Pricing and availability [1], purchase orders, expediting requests and order tracking. Ask for your company’s dedicated Customer Service Associate. Customer Support Center (Post-Shipment) Email [email protected] Phone 1.956.661.6867 After an order has shipped, contact our Customer Support Center with related questions, concerns or claims. Account Management Email [email protected] Phone 1.800.800.1280 option 3 Provides quotes and bid responses for custom configured [2] DC power systems and outside plant enclosures for customers and channel partners (Reps, VARs & Distributors). Spare Parts Email [email protected] [email protected] Phone 1.800.800.1280 option 5 Pricing and purchase orders for spare parts [3], including but not limited to breakers, cables, fuses, rectifier fans, misc. breaker and fuse panels, enclosure fans, doors and switches, etc. DC Power Depot Repair Email [email protected] Phone 1.800.800.1280 option 6 Creates and processes RMAs for depot repair and refurbishment. Determines repair and refurbishment lead times and pricing based on warranties/contractual agreements. Provides repair shipping information and status. Technical Support Email [email protected] [email protected] Phone 1.800.800.5260 [1] [2] [3] Answers technical product and system questions; determines status of warranties and contractual agreements for repair. Contact Customer Service for products and accessories. Contact Account Management for custom-configurations. Contact DC Power Spare Parts for parts. For More Information To learn more about service offerings from Emerson Network Power, please contact your sales representative, call 1-800-800-1280 option 7, email [email protected] or visit EmersonNetworkPower.com/EnergySystems. Spec. No: F1010627, F1010628 [7 of 7] Code: 631-200-074 Issue A, January 8, 2014 NetSpan™ FBD Series, Fiber Distribution Kit – Closed Architecture Description and Installation Manual, 631-200-074 (Issue A, January 8, 2014) The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Emerson Network Power, Energy Systems, North America, Inc. assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document. The products covered by this instruction manual are manufactured and/or sold by Emerson Network Power, Energy Systems, North America, Inc. This document is the property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Names of companies and products are trademarks or registered trademarks of the respective companies. Any questions regarding usage of trademark names should be directed to the original manufacturer. EmersonNetworkPower.com/EnergySystems (North America) EmersonNetworkPower.eu/EnergySystems (EMEA) © Emerson Network Power, Energy Systems, North America, Inc. 2014. Business-Critical Continuity ™, Emerson Netw ork Power™, the Emerson Netw ork Power logo , Emer son™ and Conside r it Sol ved are serv ice marks and trademar ks of Emer son Electric Co. EnergyMaster ™, eSur e™, NetPer form™, NetR each ™, NetSpan™, NetSure ™ and NetXtend ™ are tradema rks of Emerson Network Power, Energy Syste ms, Nor th America, Inc . Any other product, brand, or company names or logos are the property of the respective owner. Spec. No: F1010627, F1010628 While every precaution has been taken to ensure accuracy and completeness herein, Emerson Electric Co. assumes no responsibility, and disclaims all liability, for damages resulting from use of this information or for any errors or omissions. Specifications subject to change without notice. Code: 631-200-074 Issue A, January 8, 2014