Intellimod™ Module PS51259-A

PS51259-A
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts
A
N
1
2
3
DETAIL "B"
M
J
C
4
5
6
7
8
9
10 11
12 13
14 15
HEATSINK
SIDE
16 17 18 19 20 21
F
G
G
B
22
23
K
24
25
K
K
Q
26
E
P
H
L
D
Q (2 PLACES)
DETAIL "A"
DETAIL "A"
R
T
S
U
V
DETAIL "B"
9, 10, 11 TERMINAL
P
R
TERMINAL CODE
S
LVIC
VD
1 N2
2 N2
VCC
Rout
VIN
VIN
GND
GND
Sout
VNO
N
9 NC
10 NC
15 VD
16 VIN
22 P
23 S
11 NC
12 NC
17 GND
18 NC
24 R
25 N
19 NC
26 N
6 NC
13 NC
20 NC
7 NC
14 GND
21 NC
3 NC
4 NC
N2
8 NC
5 NC
Inches
3.11±0.02
1.22±0.02
0.31±0.02
2.64±0.01
0.53±0.02
0.84±0.02
1.37±0.02
0.15±0.01
0.11±0.01
0.39±0.01
0.79±0.01
Millimeters
79.0±0.5
31.0±0.5
8.0±0.5
67.0±0.3
13.4±0.5
21.4±0.5
34.9±0.5
3.8±0.2
2.8±0.3
10.0±0.3
20.0±0.3
Features:
£ Compact Package
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Power Factor Correction
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Dimensions
Inches
Millimeters
M
0.54±0.04
13.8±1.0
N
2.98
75.6
P
0.04
1.0
Q
0.18±0.01 Dia. 4.5±0.2 Dia.
R
0.45±0.02
11.5±0.5
S
0.03
0.8
T
0.02
0.6
U
0.07
1.8
V
0.06
1.4
W
0.08
2.0
Ordering Information:
PS51259-A is a 600V, 20 Ampere
DIP-PFC Module.
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS51259-A
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Symbol
PS51259-A
Units
Tj
-20 to 125
°C
Module Case Operation Temperature (Note 1)
TC
-20 to 100
°C
Storage Temperature
Tstg
-40 to 125
°C
Mounting Torque, M4 Mounting Screws
—
13
in-lb
Module Weight (Typical)
—
54
Grams
VISO
1500
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
*The maximum junction temperature rating of the power chips integrated within the DIP-PFC is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-PFC,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
Converter Sector
Input Supply Voltage (Applied between S-R)
Input Supply voltage, Surge (Applied between S-R)
Output Voltage (Applied between P-N)
Vi
264
Vrms
Vi(surge)
500
Volts
VO
450
Volts
VO(surge)
500
Volts
Collector-Emitter Voltage
VCES
600
Volts
Repetitive Peak Reverse Voltage
VRRM
600
Volts
Output Voltage, Surge (Applied between P-N)
Input Current (100% Load)**
Ii
20
Arms
Ii(125%)
I2t
25
120
Arms
A2s
Supply Voltage (Applied between VD-GND)
VD
20
Volts
Input Voltage (Applied between VIN-GND)
VIN
0 ~ VD+0.5
Volts
Input Current (125% Load)***
I2t (Value for 1ms of Surge Current(FWD))
**TC ≤ +90°C, Vi = 200V, VO = 300V, fPWM = 20 kHz
***TC ≤ +90°C, Vi = 200V, VO = 300V, fPWM = 20 kHz, Non-repetitive, less than 1 minute
Control Sector
Note 1: TC Measurement Point
CONTROL TERMINALS
HEATSINK BOUNDARY
HEATSINK
POWER TERMINALS
2
TC
TC
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS51259-A
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Converter Sector
Collector-Emitter Saturation Voltage
VCE(sat)
VD = 15V, VIN = 5V, IC = 50A
—
1.8
2.4
Volts
Forward Voltage
VF
IF = 50A
—
2.1
2.6
Volts
Inductive Load Switching Times
ton
—
0.29
—
µs
trr
VCC = 300V, VD = 15V,
—
0.13
—
µs
tC(on)
IC = 50A, Tj = 125°C, VIN = 5 ⇔ 0V,
—
0.15
—
µs
toff
Inductive Load
—
0.46
—
µs
tC(off)
Collector-Emitter Cutoff Current
ICES
—
0.17
—
µs
VCE = 600V, Tj = 25°C
—
—
1.0
mA
VCE = 600V, Tj = 125°C
—
—
10
mA
Reverse Current
IR
VCE = 600V, Tj = 25°C
—
—
1.0
mA
VCE = 600V, Tj = 125°C
—
—
10
mA
Reverse Recovery Current
Irr
VCC = 300V, VD = 15V, IC = 30A, Tj = 25°C
—
13
—
Amperes
Control Supply Voltage
VD
Applied between VD-GND
13.5
15.0
16.5
Volts
Circuit Current
ID
Control Sector
Input Current
Applied between VD-GND, VD = 15V, VIN = 5V
—
0.8
3.0
mA
Applied between VD-GND, VD = 15V, VIN = 0V
—
0.7
3.0
mA
IIN
VD = 15V, VIN = 5V
—
0.3
0.45
mA
ON Threshold Voltage
Vth(on)
Applied between VIN-GND
—
3.0
3.7
Volts
OFF Threshold Voltage
Vth(off)
Applied between VIN-GND
1.3
2.0
—
Volts
Supply Circuit Undervoltage
UVDt
Trip Level, Tj ≤ 125°C
10.3
—
12.5
Volts
Protection
UVDr
Reset Level, Tj ≤ 125°C
10.8
—
13.0
Volts
Application Circuit
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Caution about wiring the DIP-PFC
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3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS51259-A
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Thermal Characteristics
Characteristic
Min.
Typ.
Max.
Units
Junction to Fin
Rth(j-f)Q
Symbol
IGBT Part (Per 1/6 Module)
Condition
—
—
1.55
°C/Watt
Thermal Resistance
Rth(j-f)D
FWDi Part (Per 1/6 Module)
—
—
1.90
°C/Watt
Contact Thermal Resistance
Rth(c-f)
Case to Fin (Per 1 Module),
—
—
0.067
°C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Min.
Typ.
Value
Units
Vi
Applied between S-R Terminals
90
—
264
Control Supply Voltage
VD
Applied between VD-GND
13.5
15.0
16.5
Vrms
Volts
Control Supply Variation
ΔVD
-1
—
1
V/µs
20
—
Input Supply Voltage
PWM Input Frequency
Condition
Input ON Voltage
fPWM
VIN(on)
TC ≤ 100°C, Tj ≤ 125°C
Applied between VIN-GND
Input OFF Voltage
VIN(off)
Applied between VIN-GND
Heatsink Flatness (Note 2)
—
4.0 ~ VD
0 ~ 1.0
-50
Note 2: Heatsink Location
+ –
MEASUREMENT POINT
PLACE TO CONTACT
A HEATSINK
HEATSINK
–
+
4
3 MM
HEATSINK
—
kHz
Volts
Volts
100
µm