PS51259-A Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts A N 1 2 3 DETAIL "B" M J C 4 5 6 7 8 9 10 11 12 13 14 15 HEATSINK SIDE 16 17 18 19 20 21 F G G B 22 23 K 24 25 K K Q 26 E P H L D Q (2 PLACES) DETAIL "A" DETAIL "A" R T S U V DETAIL "B" 9, 10, 11 TERMINAL P R TERMINAL CODE S LVIC VD 1 N2 2 N2 VCC Rout VIN VIN GND GND Sout VNO N 9 NC 10 NC 15 VD 16 VIN 22 P 23 S 11 NC 12 NC 17 GND 18 NC 24 R 25 N 19 NC 26 N 6 NC 13 NC 20 NC 7 NC 14 GND 21 NC 3 NC 4 NC N2 8 NC 5 NC Inches 3.11±0.02 1.22±0.02 0.31±0.02 2.64±0.01 0.53±0.02 0.84±0.02 1.37±0.02 0.15±0.01 0.11±0.01 0.39±0.01 0.79±0.01 Millimeters 79.0±0.5 31.0±0.5 8.0±0.5 67.0±0.3 13.4±0.5 21.4±0.5 34.9±0.5 3.8±0.2 2.8±0.3 10.0±0.3 20.0±0.3 Features: £ Compact Package £ Single Power Supply £ Integrated HVICs £ Direct Connection to CPU Applications: £ Power Factor Correction Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Dimensions Inches Millimeters M 0.54±0.04 13.8±1.0 N 2.98 75.6 P 0.04 1.0 Q 0.18±0.01 Dia. 4.5±0.2 Dia. R 0.45±0.02 11.5±0.5 S 0.03 0.8 T 0.02 0.6 U 0.07 1.8 V 0.06 1.4 W 0.08 2.0 Ordering Information: PS51259-A is a 600V, 20 Ampere DIP-PFC Module. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS51259-A Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Symbol PS51259-A Units Tj -20 to 125 °C Module Case Operation Temperature (Note 1) TC -20 to 100 °C Storage Temperature Tstg -40 to 125 °C Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (Typical) — 54 Grams VISO 1500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate *The maximum junction temperature rating of the power chips integrated within the DIP-PFC is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-PFC, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C). Converter Sector Input Supply Voltage (Applied between S-R) Input Supply voltage, Surge (Applied between S-R) Output Voltage (Applied between P-N) Vi 264 Vrms Vi(surge) 500 Volts VO 450 Volts VO(surge) 500 Volts Collector-Emitter Voltage VCES 600 Volts Repetitive Peak Reverse Voltage VRRM 600 Volts Output Voltage, Surge (Applied between P-N) Input Current (100% Load)** Ii 20 Arms Ii(125%) I2t 25 120 Arms A2s Supply Voltage (Applied between VD-GND) VD 20 Volts Input Voltage (Applied between VIN-GND) VIN 0 ~ VD+0.5 Volts Input Current (125% Load)*** I2t (Value for 1ms of Surge Current(FWD)) **TC ≤ +90°C, Vi = 200V, VO = 300V, fPWM = 20 kHz ***TC ≤ +90°C, Vi = 200V, VO = 300V, fPWM = 20 kHz, Non-repetitive, less than 1 minute Control Sector Note 1: TC Measurement Point CONTROL TERMINALS HEATSINK BOUNDARY HEATSINK POWER TERMINALS 2 TC TC Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS51259-A Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Converter Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VIN = 5V, IC = 50A — 1.8 2.4 Volts Forward Voltage VF IF = 50A — 2.1 2.6 Volts Inductive Load Switching Times ton — 0.29 — µs trr VCC = 300V, VD = 15V, — 0.13 — µs tC(on) IC = 50A, Tj = 125°C, VIN = 5 ⇔ 0V, — 0.15 — µs toff Inductive Load — 0.46 — µs tC(off) Collector-Emitter Cutoff Current ICES — 0.17 — µs VCE = 600V, Tj = 25°C — — 1.0 mA VCE = 600V, Tj = 125°C — — 10 mA Reverse Current IR VCE = 600V, Tj = 25°C — — 1.0 mA VCE = 600V, Tj = 125°C — — 10 mA Reverse Recovery Current Irr VCC = 300V, VD = 15V, IC = 30A, Tj = 25°C — 13 — Amperes Control Supply Voltage VD Applied between VD-GND 13.5 15.0 16.5 Volts Circuit Current ID Control Sector Input Current Applied between VD-GND, VD = 15V, VIN = 5V — 0.8 3.0 mA Applied between VD-GND, VD = 15V, VIN = 0V — 0.7 3.0 mA IIN VD = 15V, VIN = 5V — 0.3 0.45 mA ON Threshold Voltage Vth(on) Applied between VIN-GND — 3.0 3.7 Volts OFF Threshold Voltage Vth(off) Applied between VIN-GND 1.3 2.0 — Volts Supply Circuit Undervoltage UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts Protection UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Application Circuit � Caution about wiring the DIP-PFC �� �� �� ���������������������������������������������� ������������������������������������������������������� ������������������������������� �������������������������������������������������� ������������������������������������������������ ��������������������������������������������� ��������������������������������������������� ������������������������������������������������� �������������������������������������� ���������������������������������������������������� ������������������������������������������ ����������������������������������������������� ����������������������������������������������� �������������������������������������������������� ���������������������������������������� �������������������������������������������������� ������������������������������������������������ ������������������������������������� ������������ �� � � �� � � ����� �� ��� ��� �� ����� �� � ���������� ��� �������� �� 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS51259-A Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Thermal Characteristics Characteristic Min. Typ. Max. Units Junction to Fin Rth(j-f)Q Symbol IGBT Part (Per 1/6 Module) Condition — — 1.55 °C/Watt Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 1.90 °C/Watt Contact Thermal Resistance Rth(c-f) Case to Fin (Per 1 Module), — — 0.067 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Min. Typ. Value Units Vi Applied between S-R Terminals 90 — 264 Control Supply Voltage VD Applied between VD-GND 13.5 15.0 16.5 Vrms Volts Control Supply Variation ΔVD -1 — 1 V/µs 20 — Input Supply Voltage PWM Input Frequency Condition Input ON Voltage fPWM VIN(on) TC ≤ 100°C, Tj ≤ 125°C Applied between VIN-GND Input OFF Voltage VIN(off) Applied between VIN-GND Heatsink Flatness (Note 2) — 4.0 ~ VD 0 ~ 1.0 -50 Note 2: Heatsink Location + – MEASUREMENT POINT PLACE TO CONTACT A HEATSINK HEATSINK – + 4 3 MM HEATSINK — kHz Volts Volts 100 µm