PS21661-RZ/-FR Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts A D M HEATSINK SIDE L C K J W H N G X P 35 34 33 32 31 Y 30 E AK V (2 PLACES) AJ PS21661-RZ Z F B AA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 AL AD AC AB AH U S AE T Q AF AG R HEATSINK SIDE TERMINAL CODE 1 2 3 4 5 6 N P FO NC VNC CIN WPG 7 8 9 10 11 12 VN1 NC WN VWFB WP W(VWFS) 13 14 15 16 17 18 NC VPG NC VN1 NC VN VVFBV 19 20 21 22 23 24 VP V(VVFS) NC UPG NC VN1 NC 25 26 27 28 29 30 UN VUFB UP U(VUFS) NC NC 31 32 33 34 35 NC NC NC NC NC Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.50 38.0 U 0.02 0.5 B 0.94 24.0 V 0.06 1.6 C 0.16 4.0 W 0.07 1.9 D 1.38 35.0 X 0.03 0.8 E 0.33 8.5 Y 0.11 2.7 F 0.61 15.5 Z 0.90 22.8 G 0.15 3.8 AA 0.75 19.0 H 0.38 9.6 AB 0.17 4.2 J 0.57 14.6 AC 0.20 5.2 K 0.80 20.4 AD 0.09 2.4 L 1.00 25.4 AE 0.15 3.81 M 1.23 31.2 AF 0.05 1.27 N 0.047 1.2 AG 0.20 5.08 P 0.028 0.7 AH 0.016 0.4 Q 1.39 35.28 AJ 0.13 3.3 R 0.048 1.22 AK 0.14 3.6 S 0.05 1.27 AL 0.28 0.7 T 0.10 2.54 Description: SIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact single-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, SIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ Compact Packages □ Single Power Supply □ Integrated HVICs □ Direct Connection to CPU Applications: □ Washing Machines □ Refrigerators □ Air Conditioners □ Small Servo Motors □ Small Motor Control Ordering Information: PS21661-RZ is a 600V, 3 Ampere SIP Intelligent Power Module. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21661-RZ/-FR Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts A D M HEATSINK SIDE L C K J W H N X P G 35 34 33 32 31 Y 30 E AH AG V (2 PLACES) PS21661-FR Z F B AA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 AJ 0° +10° -0° AD AB U AC 0° +10° -0° S T Q R AF AE HEATSINK SIDE TERMINAL CODE 1 2 3 4 5 6 N P FO NC VNC CIN WPG 7 8 9 10 11 12 VN1 NC WN VWFB WP W(VWFS) 13 14 15 16 17 18 NC VPG NC VN1 NC VN VVFBV 19 20 21 22 23 24 VP V(VVFS) NC UPG NC VN1 NC 25 26 27 28 29 30 UN VUFB UP U(VUFS) NC NC 31 32 33 34 35 NC NC NC NC NC Outline Drawing and Circuit Diagram 2 Dimensions Inches Millimeters Dimensions Inches A 1.50 38.0 T 0.10 Millimeters 2.54 B 0.94 24.0 U 0.02 0.5 C 0.16 4.0 V 0.06 1.6 D 1.38 35.0 W 0.07 1.9 E 0.33 8.5 X 0.03 0.8 F 0.61 15.5 Y 0.11 2.7 G 0.15 3.8 Z 0.90 22.8 H 0.38 9.6 AA 0.71 18.1 J 0.57 14.6 AB 0.20 5.08 K 0.80 20.4 AC 0.016 0.4 2.4 L 1.00 25.4 AD 0.09 M 1.23 31.2 AE 0.22 5.5 N 0.047 1.2 AF 0.26 6.5 3.6 P 0.028 0.7 AG 0.14 Q 1.39 35.28 AH 0.13 3.3 R 0.048 1.22 AJ 0.028 0.7 S 0.05 1.27 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21661-RZ/-FR Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS21661-RZ/-FR Units Power Device Junction Temperature* Tj -20 to 125 °C Heatsink Operation Temperature (See Tf Measurement Point Illustration) Tf -20 to 100 °C Tstg -40 to 125 °C — 7 in-lb Storage Temperature Mounting Torque, M3 Mounting Screws Module Weight (Typical) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate — 10 Grams VCC(prot.) 400 Volts VISO 2500 Volts *The maximum junction temperature rating of the power chips integrated within the SIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the SIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage VCES 600 Volts Collector Current (Tf = 25°C) ±IC 3 Amperes Peak Collector Current (Tf = 25°C, tw ≤ 1ms) ±ICP 6 Amperes Supply Voltage (Applied between P - N) VCC 450 Volts Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25°C, per 1 Chip) VCC(surge) 500 Volts PC 11.1 Watts VD 20 Volts Control Sector Supply Voltage (Applied between VN1-VNC) Supply Voltage (Applied between VUFB-U(VUFS), VVFB-V(VVFS), VWFB-W(VWFS)) VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD Volts Fault Output Current (Sink Current at FO Terminal) IFO 10 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD Volts Tf Measurement Point CONTROL TERMINALS SIP-IPM 10.5mm Al BOARD 15mm 1.5mm 10mm FWDi CHIP IGBT CHIP 25mm TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21661-RZ/-FR Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA VEC Tj = 25°C, -IC = 3A, VIN = 0V — 1.55 2.00 Volts VCE(sat) IC = 3A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.60 2.15 Volts IC = 3A, Tj = 125°C, VD = VDB = 15V, VIN = 5V Inductive Load Switching Times ton — 1.70 2.30 Volts 0.50 0.85 1.25 µS trr VCC = 300V, VD = VDB = 15V, — 0.20 — µS tC(on) IC = 3A, Tj = 125°C, VIN = 0 ⇔ 5V, — 0.35 0.55 µS toff Inductive Load (Upper-Lower Arm) — 1.00 1.50 µS — 0.55 1.10 µS Min. Typ. Max. Units tC(off) Thermal Characteristics Characteristic Symbol Condition Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) — — 9.0 °C/Watt Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 9.0 °C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Min. Typ. Value Units VCC Symbol Applied between P-N Terminals Condition 0 300 400 Volts VD Applied between VN1-VNC 13.5 15.0 16.5 Volts Applied between 13.0 15.0 18.5 Volts VDB VUFB-U(VUFS), VVFB-V(VVFS), VWFB-W(VWFS) Control Supply Variation PWM Input Frequency Allowable RMS Current* ∆VD, ∆VDB -1 — 1 V/µs Tf ≤ 100°C, Tj ≤ 125°C — 15 — kHz VCC = 300V, VD = 15V, fc = 15kHz, — — 17 Arms fPWM IO PF = 0.8 Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C VNC Terminal Voltage VNC Applied between VNC-N (Include Surge Voltage) -5 — 5 Volts Minimum Input Pulse Width** PWIN ON/OFF 0.3 — — µS Arm Shoot-through Blocking Time tDEAD For Each Input Signal 1.5 — — µS * The allowable RMS current value depends on the actual application conditions. **There might be no output when the input signal width is less than PWIN. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21661-RZ/-FR Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage VD Applied between VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.5 15.0 16.5 Volts — — 3.60 mA — — 3.60 mA — — 0.50 mA — — 0.50 mA 4.9 — — Volts VVFB-VVFS, VWFB-VWFS Circuit Current ID VD = 15V, VIN = 0V, Total of VN1-VNC (U, V, W) VD = 15V, VIN = 5V, Total of VN1-VNC (U, V, W) IDB VDB = 15V, VIN = 0V, VUFB-U(VUFS), VVFB-V(VVFS), VWFB-W(VWFS) VDB = 15V, VIN = 5V, VUFB-U(VUFS), VVFB-V(VVFS), VWFB-W(VWFS) VFOH VSC = 0V, FO Circuit: 1k Ω to 5V Pull-up VFOL VSC = 1V, IFO = -10mA — — 0.95 Volts IIN VIN = 5V 0.70 1.06 1.50 mA PWM Input Frequency fPWM Tf ≤ 100°C, Tj ≤ 125°C — 15 — kHz Short Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V 0.43 0.48 0.53 Volts UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Fault Output Voltage Input Current Supply Circuit Under-voltage 20 40 — µS ON Threshold Voltage Vth(on) Applied between UP, VP, WP-VNC, 2.10 2.35 2.60 Volts OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 1.10 1.40 1.80 Volts Fault Output Pulse Width** tFO * Short Circuit protection is functioning only at the lower-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 5.1A. **FO signal is only asserted when the SC or UV protection is activated on the low side. 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21661-RZ/-FR Intellimod™ Module Single-In-Line Intelligent Power Module 3 Amperes/600 Volts 6