Intellimod™ L-Series PM25RLA120

PM25RLA120
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ L-Series
Three Phase
IGBT Inverter + Brake
25 Amperes/1200 Volts
P
A
E
TERMINAL
CODE
D
F
G
1 VUPC
L
2 UFO
M
H
3 UP
J
J
J
K
4 VUP1
K
5 VVPC
K
K
6 VFO
7 VP
8 VVP1
9 VWPC
10 WFO
Y
N
11 WP
B
1
Y
5
9
12 VWP1
19
13 VNC
P
N
W
14 VN1
15 Br
V
B
U
V
16 UN
W
17 VN
S
18 WN
19 FO
Q
AE
R
U
U
T
U
AC
(2 PLACES)
AB
(6 PLACES)
AG
(2 PLACES)
AF
AD
AA
X
Z
C
N
W
V
VUPC
OT
U
IN
UFO
VUP1
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip
FO
VCC
UP
GND GND
IN
FO
VCC
SI
OUT
OT
GND GND
IN
FO
VCC
SI
OUT
OT
GND GND
IN
FO
VCC
SI
OUT
IN
B
GND GND
OT
VVPC VFO
WP VWP1 VP VVP1
UN
FO
VCC
SI
OUT
OT
GND GND
IN
FO
VCC
SI
OUT
GND GND
IN
FO
VCC
SI
OUT
GND GND
OT
VN
SI
OUT
WFO
VWPC
Br FO VNC WN VN1
OT
P
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
Inches
4.72
2.17
0.63
4.17
0.28
0.78
2.62
0.13
0.63
0.08
0.10
2.81
0.20
0.43
0.42
0.87
Millimeters
120.0
55.0
16.0
106.0
7.0
19.75
66.5
3.25
16.0
2.0
2.5
71.5
5.0
11.0
10.75
22.0
Dimensions
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
Inches
0.46
0.59
0.91
0.57
1.26
1.22
0.69
1.14
0.51
M5 Metric
0.22 Dia.
0.28
0.08
0.02 Sq.
0.10 Dia.
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Millimeters
11.75
15.0
23.0
14.5
32.0
31.0
17.5
29.0
13.0
M5
Dia. 5.5
7.0
2.0
Sq. 0.5
Dia. 2.5
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM25RLA120 is a 1200V,
25 Ampere Intellimod™ Intelligent
Power Module.
Type
Current Rating
Amperes
VCES
Volts (x 10)
PM
25
120
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM25RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
25 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PM25RLA120
Units
Power Device Junction Temperature
Tj
-20 to 150
°C
Tstg
-40 to 125
°C
Mounting Torque, M5 Mounting Screws
—
31
in-lb
Mounting Torque, M5 Main Terminal Screws
—
31
in-lb
Storage Temperature
Module Weight (Typical)
—
380
Grams
Supply Voltage, Surge (Applied between P - N)
VCC(surge)
1000
Volts
Self-protection Supply Voltage Limit (Short Circuit protection Capability)*
VCC(prot.)
800
Volts
VISO
2500
Volts
VCES
1200
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V)
Collector Current (TC = 25°C)
±IC
25
Amperes
±ICP
50
Amperes
PC
116
Watts
VCES
1200
Volts
Peak Collector Current (TC = 25°C)
Collector Dissipation (TC = 25°C)
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V)
Collector Current (TC = 25°C)
Peak Collector Current (TC = 25°C)
±IC
15
Amperes
±ICP
30
Amperes
Collector Dissipation (TC = 25°C)
Diode Rated DC Reverse Voltage (TC = 25°C)
PC
100
Watts
VR(DC)
1200
Volts
IF
15
Amperes
VD
20
Volts
Diode Forward Current
Control Sector
Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)
Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC)
VCIN
20
Volts
Fault Output Supply Voltage
VFO
20
Volts
IFO
20
mA
(Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC)
Fault Output Current (UFO, VFO, WFO, FO Terminals)
TC (Base Plate) Measurement Point
Y
BOTTOM VIEW
X
Arm
Axis
2
UP
VP
WP
UN
VN
WN
Br
IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X
29.0
29.3
64.0
65.5
85.6
85.9
37.8
37.5
55.2
55.7
75.8
75.3
19.0
22.3
Y
-7.1
1.5
-7.1
2.0
-7.1
2.0
5.1
-4.5
5.1
-4.5
5.1
-4.5
-7.3
6.6
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM25RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
25 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
ICES
VCE = VCES, VD = 15V, Tj = 25°C
—
—
1.0
mA
VCE = VCES, VD = 15V, Tj = 125°C
—
—
10
mA
VEC
-IC = 25A, VCIN = 15V, VD = 15V
—
2.5
3.5
Volts
VCE(sat)
VD = 15V, VCIN = 0V, IC = 25A,
—
1.8
2.3
Volts
—
1.9
2.4
Volts
0.5
1.0
2.5
µs
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 25A,
Tj = 125°C
Inductive Load Switching Times
ton
trr
VD = 15V, VCIN = 0 ⇔ 15V
—
0.5
0.8
µs
tC(on)
VCC = 600V, IC = 25A
—
0.4
1.0
µs
toff
Tj = 125°C
—
2.0
3.0
µs
—
0.7
1.2
µs
tC(off)
IGBT Brake Sector
Collector-Emitter Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
ICES
VCE = VCES, VD = 15V, Tj = 25°C
—
—
1.0
mA
VCE = VCES, VD = 15V, Tj = 125°C
—
—
10
mA
VFM
IF = 15A
—
2.5
3.5
Volts
VCE(sat)
VD = 15V, VCIN = 0V, IC = 15A,
—
1.8
2.3
Volts
—
1.9
2.4
Volts
Inverter Part
50
—
—
Amperes
Brake Part
30
—
—
Amperes
VD = 15V
—
0.2
—
µs
OT
Trip Level
135
145
155
°C
OTR
Reset Level
—
125
—
°C
UV
Trip Level
11.5
12.0
12.5
Volts
UVR
Reset Level
—
12.5
—
Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 15A,
Tj = 125°C
Control Sector
Short Circuit Trip Level
SC
(-20°C ≤ Tj ≤ 125°C, VD = 15V)
Short Circuit Current Delay Time
Over Temperature Protection
(Detect Tj of IGBT Chip)
Supply Circuit Under-voltage Protection
(-20 ≤ Tj ≤ 125°C)
Circuit Current
toff(SC)
ID
VD = 15V, VCIN = 15V, VN1-VNC
—
20
30
mA
VD = 15V, VCIN = 15V, VXP1-VXPC
—
5
10
mA
Applied between UP-VUPC,
1.2
1.5
1.8
Volts
VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7
2.0
2.3
Volts
Input ON Threshold Voltage
Vth(on)
Input OFF Threshold Voltage
Vth(off)
Fault Output Current*
IFO(H)
VD = 15V, VCIN = 15V
—
—
0.01
mA
IFO(L)
VD = 15V, VCIN = 15V
—
10
15
mA
tFO
VD = 15V
1.0
1.8
—
ms
Fault Output Pulse Width*
*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM25RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
25 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Thermal Characteristics, Tj = 25°C unless otherwise specified
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
Rth(j-c)Q
IGBT (Per 1/6 Module)
—
—
0.83*
°C/Watt
Inverter Part
Rth(j-c)D
FWDi (Per 1/6 Module)
—
—
1.36*
°C/Watt
Junction to Case Thermal Resistance
Rth(j-c)Q
IGBT
—
—
0.96*
°C/Watt
Brake Part
Rth(j-c)D
FWDi
—
—
1.82*
°C/Watt
Rth(c-f)
Case to Fin Per Module,
—
—
0.038
°C/Watt
Value
Units
Contact Thermal Resistance
Thermal Grease Applied
* If you use this value, Rth(f-a) should be measured just under the chips.
Recommended Conditions for Use
Characteristic
Symbol
Supply Voltage
Control Supply Voltage**
Condition
VCC
Applied across P-N Terminals
≤800
Volts
VD
Applied between VUP1-VUPC,
15.0 ± 1.5
Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Input ON Voltage
VCIN(on)
Applied between UP-VUPC,
≤0.8
Volts
Input OFF Voltage
VCIN(off)
VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC
≥9.0
Volts
PWM Input Frequency
fPWM
—
≤20
kHz
Arm Shoot-through Blocking Time
tDEAD
Input Signal
≥2.5
µs
** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.
2.0
15
VD = 17V 13
20
10
0
0
0.5
1.0
1.5
2.0
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
4
2.0
VD = 15V
Tj = 25°C
Tj = 125°C
1.5
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
Tj = 25°C
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
30
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)
1.0
0.5
0
0
10
20
COLLECTOR-CURRENT, IC, (AMPERES)
30
1.5
1.0
0.5
0
12
IC = 150A
Tj = 25°C
Tj = 125°C
13
14
15
16
17
SUPPLY VOLTAGE, VD, (VOLTS)
18
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM25RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
25 Amperes/1200 Volts
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
VD = 15V
Tj = 25°C
Tj = 125°C
101
0
0.5
1.0
1.5
2.0
2.5
100
100
101
10-1
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
10-2
100
102
101
COLLECTOR CURRENT, -IC, (AMPERES)
COLLECTOR CURRENT, -IC, (AMPERES)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
10-1
100
101
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
10-1
100
102
101
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
INDUCTIVE LOAD
100
10-1
100
102
101
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
101
SWITCHING TIMES, tc(on), (µs)
101
100
10-1
100
100
SWITCHING TIMES, ton, (µs)
100
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
101
COLLECTOR CURRENT, IC, (AMPERES)
102
102
101
101
SWITCHING LOSS, ESW(off), (mJ/PULSE)
SWITCHING LOSS, ESW(on), (mJ/PULSE)
101
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
101
SWITCHING TIMES, toff, (µs)
100
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
102
101
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
SWITCHING TIMES, tc(off), (µs)
100
102
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
REVERSE RECOVERY TIME, trr, (s)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
COLLECTOR CURRENT, -IC, (AMPERES)
102
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
100
10-1
100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
100
10-1
100
101
102
COLLECTOR CURRENT, IC, (AMPERES)
PM25RLA120_4_12.eps
5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
CIRCUIT CURRENT VS. FREQUENCY
CHARACTERISTICS
(TYPICAL )
REVERSE RECOVERY SWITCHING LOSS VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
101
50
100
VD = 15V
Tj = 25°C
40
CIRCUIT CURRENT, ID, (mA)
REVERSE RECOVERY
SWITCHING LOSS, Err, (mJ/PULSE)
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
30
N-SIDE
20
100
0
10
15
25
10-3
10-3
10-2
10-1
100
2.0
0.5
1.0
1.5
2.0
1.5
1.0
0.5
0
2.5
VD = 15V
Tj = 25°C
Tj = 125°C
0
VD = 15V
Tj = 25°C
Tj = 125°C
101
5
10
1.5
2.0
2.5
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
1.5
1.0
IC = 15A
Tj = 25°C
Tj = 125°C
0.5
0
12
13
14
15
100
10-3
10-3
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) =
1.25°C/W
(IGBT)
Rth(j-c) =
2.37°C/W
(FWDi)
10-2
10-1
100
16
17
SUPPLY VOLTAGE, VD, (VOLTS)
101
10-2
1.0
20
2.0
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
10-1
0.5
15
COLLECTOR-CURRENT, IC, (AMPERES)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c')
Zth = Rth • (NORMALIZED VALUE)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - BRAKE PART)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
13
2.5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
101
TIME, (s)
PM25RLA120_13_18
6
101
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
5
0
20
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
15
EMITTER CURRENT, IE, (AMPERES)
5
OUTPUT CHARACTERISTICS
(TYPICAL - BRAKE PART)
10
100
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) =
1.08°C/W
(IGBT)
Rth(j-c) =
1.77°C/W
(FWDi)
10-1
TIME, (s)
VD = 17V
102
100
FREQUENCY, fC, (kHz)
Tj = 25°C
0
101
COLLECTOR CURRENT, -IC, (AMPERES)
15
0
0
102
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
20
101
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10-2
10
P-SIDE
10-1
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c')
Zth = Rth • (NORMALIZED VALUE)
PM25RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
25 Amperes/1200 Volts
18