PM25RLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts P A E TERMINAL CODE D F G 1 VUPC L 2 UFO M H 3 UP J J J K 4 VUP1 K 5 VVPC K K 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO Y N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P N W 14 VN1 15 Br V B U V 16 UN W 17 VN S 18 WN 19 FO Q AE R U U T U AC (2 PLACES) AB (6 PLACES) AG (2 PLACES) AF AD AA X Z C N W V VUPC OT U IN UFO VUP1 Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.43 0.42 0.87 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 11.0 10.75 22.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.46 0.59 0.91 0.57 1.26 1.22 0.69 1.14 0.51 M5 Metric 0.22 Dia. 0.28 0.08 0.02 Sq. 0.10 Dia. Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Millimeters 11.75 15.0 23.0 14.5 32.0 31.0 17.5 29.0 13.0 M5 Dia. 5.5 7.0 2.0 Sq. 0.5 Dia. 2.5 Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RLA120 is a 1200V, 25 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 25 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM25RLA120 Units Power Device Junction Temperature Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) ±IC 25 Amperes ±ICP 50 Amperes PC 116 Watts VCES 1200 Volts Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) ±IC 15 Amperes ±ICP 30 Amperes Collector Dissipation (TC = 25°C) Diode Rated DC Reverse Voltage (TC = 25°C) PC 100 Watts VR(DC) 1200 Volts IF 15 Amperes VD 20 Volts Diode Forward Current Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) TC (Base Plate) Measurement Point Y BOTTOM VIEW X Arm Axis 2 UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 29.0 29.3 64.0 65.5 85.6 85.9 37.8 37.5 55.2 55.7 75.8 75.3 19.0 22.3 Y -7.1 1.5 -7.1 2.0 -7.1 2.0 5.1 -4.5 5.1 -4.5 5.1 -4.5 -7.3 6.6 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VEC -IC = 25A, VCIN = 15V, VD = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, — 1.8 2.3 Volts — 1.9 2.4 Volts 0.5 1.0 2.5 µs Tj = 25°C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.5 0.8 µs tC(on) VCC = 600V, IC = 25A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.7 1.2 µs tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VFM IF = 15A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 15A, — 1.8 2.3 Volts — 1.9 2.4 Volts Inverter Part 50 — — Amperes Brake Part 30 — — Amperes VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 15A, Tj = 125°C Control Sector Short Circuit Trip Level SC (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current toff(SC) ID VD = 15V, VCIN = 15V, VN1-VNC — 20 30 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 5 10 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) — — 0.83* °C/Watt Inverter Part Rth(j-c)D FWDi (Per 1/6 Module) — — 1.36* °C/Watt Junction to Case Thermal Resistance Rth(j-c)Q IGBT — — 0.96* °C/Watt Brake Part Rth(j-c)D FWDi — — 1.82* °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Value Units Contact Thermal Resistance Thermal Grease Applied * If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Symbol Supply Voltage Control Supply Voltage** Condition VCC Applied across P-N Terminals ≤800 Volts VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.5 µs ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 2.0 15 VD = 17V 13 20 10 0 0 0.5 1.0 1.5 2.0 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 4 2.0 VD = 15V Tj = 25°C Tj = 125°C 1.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25°C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 30 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 1.0 0.5 0 0 10 20 COLLECTOR-CURRENT, IC, (AMPERES) 30 1.5 1.0 0.5 0 12 IC = 150A Tj = 25°C Tj = 125°C 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) VD = 15V Tj = 25°C Tj = 125°C 101 0 0.5 1.0 1.5 2.0 2.5 100 100 101 10-1 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-2 100 102 101 COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 100 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 100 102 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 SWITCHING TIMES, tc(on), (µs) 101 100 10-1 100 100 SWITCHING TIMES, ton, (µs) 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 102 102 101 101 SWITCHING LOSS, ESW(off), (mJ/PULSE) SWITCHING LOSS, ESW(on), (mJ/PULSE) 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 101 SWITCHING TIMES, toff, (µs) 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIMES, tc(off), (µs) 100 102 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY TIME, trr, (s) REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) 102 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 100 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) PM25RLA120_4_12.eps 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 CIRCUIT CURRENT VS. FREQUENCY CHARACTERISTICS (TYPICAL ) REVERSE RECOVERY SWITCHING LOSS VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 50 100 VD = 15V Tj = 25°C 40 CIRCUIT CURRENT, ID, (mA) REVERSE RECOVERY SWITCHING LOSS, Err, (mJ/PULSE) VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 30 N-SIDE 20 100 0 10 15 25 10-3 10-3 10-2 10-1 100 2.0 0.5 1.0 1.5 2.0 1.5 1.0 0.5 0 2.5 VD = 15V Tj = 25°C Tj = 125°C 0 VD = 15V Tj = 25°C Tj = 125°C 101 5 10 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 1.5 1.0 IC = 15A Tj = 25°C Tj = 125°C 0.5 0 12 13 14 15 100 10-3 10-3 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 1.25°C/W (IGBT) Rth(j-c) = 2.37°C/W (FWDi) 10-2 10-1 100 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 101 10-2 1.0 20 2.0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 10-1 0.5 15 COLLECTOR-CURRENT, IC, (AMPERES) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 13 2.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 101 TIME, (s) PM25RLA120_13_18 6 101 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 5 0 20 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 15 EMITTER CURRENT, IE, (AMPERES) 5 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 10 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 1.08°C/W (IGBT) Rth(j-c) = 1.77°C/W (FWDi) 10-1 TIME, (s) VD = 17V 102 100 FREQUENCY, fC, (kHz) Tj = 25°C 0 101 COLLECTOR CURRENT, -IC, (AMPERES) 15 0 0 102 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 20 101 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 10-2 10 P-SIDE 10-1 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) PM25RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts 18