PM100RL1B060 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com F G L AB (4 PLACES) TERMINAL CODE M H J K J J K K V 1 VUPC K 2 UFO 3 UP 4 VUP1 5 VVPC W N Y 6 VFO 7 VP X B AA Y 1 V V 5 9 13 9 VWPC N B U V W V V V V V T S 8 VVP1 19 P Z V U V U 10 WFO 11 WP 12 VWP1 13 VNC AC (2 PLACES) V U 14 VN1 15 Br 16 UN R P 17 VN Q 18 WN 19 FO AM AE (2 PLACES) AG AN AK AL AF AH AJ AD C B N W VUPC V OT UFO U IN VUP1 FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VVPC VFO WP VWP1 VP VVP1 UN VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U 03/10 Rev. 1 Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts A D E V Intellimod™ L1-Series Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.31 3.87 0.87 0.10 0.77 0.91 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 7.75 98.25 22.0 2.5 19.5 23.0 Dimensions V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN Inches 0.16 1.01 2.00 0.69 0.30 0.98 0.10 Dia. 0.22 Dia. 0.67 0.10 Dia. 0.33 0.08 0.41 1.08 0.04 0.02 Sq. 0.06 0.04 Millimeters 4.0 25.75 50.75 17.5 7.5 25.0 Dia. 2.5 Dia. 5.5 17.0 Dia. 2.5 8.5 2.0 10.5 27.5 1.0 Sq. 0.5 1.5 1.0 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic –Short Circuit –Over Temperature Using On-chip Temperature Sensing –Under Voltage £ Low Loss Using Full Gate CSTBT™ IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RL1B060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 60 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM100RL1B060 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts ±IC 100 Amperes ±ICP 200 Amperes PC 390 Watts VCES 600 Volts ±IC 50 Amperes ±ICP 100 Amperes PC 284 Watts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) (Note 1) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) (Note 1) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) (Note 1) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) (Note 1) Diode Forward Current Diode Rated DC Reverse Voltage (TC = 25°C) IF 50 Amperes VR(DC) 600 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Note 1: TC (under the chip) Measurement Point Y BOTTOM VIEW X Arm Axis 2 UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 28.6 28.6 65.4 65.4 87.4 87.4 38.6 38.6 54.6 54.6 76.6 76.6 18.0 19.3 Y -9.0 -0.4 -9.0 -0.4 -9.0 -0.4 6.5 -1.1 6.5 -1.1 6.5 -1.1 -8.5 5.4 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.75 2.35 Volts — 1.75 2.35 Volts — 1.7 2.8 Volts 0.3 0.8 2.0 µs IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Diode Forward Voltage Inductive Load Switching Times VEC -IC = 100A, VCIN = 15V, VD = 15V ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.4 0.8 µs tC(on) VCC = 300V, IC = 100A — 0.4 1.0 µs toff Tj = 125°C — 1.0 2.3 µs — 0.3 1.0 µs tC(off) Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VD = 15V, VCIN = 0V, IC = 50A, — 1.75 2.35 Volts — 1.75 2.35 Volts IGBT Brake Sector Collector-Emitter Saturation Voltage VCE(sat) Tj = 25°C VD = 15V, VCIN = 0V, IC = 50A, Tj = 125°C Forward Voltage VFM IF = 50A — 1.7 2.8 Volts Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VD = 15V, VCIN = 15V, VN1-VNC — 8 16 mA Control Sector Circuit Current ID Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Short Circuit Trip Level SC Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Fault Output Current* Fault Output Pulse Width* — 2 4 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts — — Amperes Inverter Part 200 Brake Part 100 — — Amperes VD = 15V — 0.2 — µs OT Trip Level 135 — — °C OT(hys) Reset Level — 20 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time VD = 15V, VCIN = 15V, VXP1-VXPC toff(SC) *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. 03/10 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Per 1 Element) (Note 1) — — 0.32* °C/Watt Inverter Part Rth(j-c)D FWDi (Per 1 Element) (Note 1) — — 0.52* °C/Watt Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Note 1) — — 0.44* °C/Watt Brake Part Rth(j-c)D FWDi (Note 1) — — 0.75* °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Contact Thermal Resistance Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals ≤400 Volts Control Supply Voltage** VD Applied between VUP1-VUPC, 15.0 ±1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.0 µs * If you use this value, Rth(f-a) should be measured just under the chips. ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 100 VD = 17V 80 13 60 40 20 0 0.5 1.0 1.5 0.5 0 20 40 60 80 100 2.0 1.8 1.6 1.4 1.2 1.0 120 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 102 101 0 0.5 1.0 1.5 2.0 50 1.0 40 30 20 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 10 0 0 20 40 60 80 100 REVERSE RECOVERY TIME, trr, (s) VD = 15V Tj = 25°C Tj = 125°C 0.4 0.2 0 20 40 60 80 100 120 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL - INVERTER PART) 6 SWITCHING LOSS, Eoff, (mJ/PULSE) 4 0.6 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 5 0.8 0 120 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 6 SWITCHING LOSS, Eon, (mJ/PULSE) 1.0 IC = 100A Tj = 25°C Tj = 125°C 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 103 100 1.5 0 2.0 2.4 VD = 15V Tj = 25°C Tj = 125°C 3 2 1 0 3.0 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 5 4 SWITCHING LOSS, Err, (mJ/PULSE) 0 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 2.0 Tj = 25°C REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 120 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 3 2 1 0 0 20 40 60 80 100 COLLECTOR CURRENT, IC, (AMPERES) 03/10 Rev. 1 120 VCC = 300V VD = 15V INDUCTIVE LOAD 2.5 2.0 1.5 1.0 0.5 Tj = 25°C Tj = 125°C 0 0 20 40 60 80 100 COLLECTOR CURRENT, IC, (AMPERES) 120 0 20 40 60 80 100 120 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 100 10-1 100 101 102 103 100 10-1 10-1 100 103 10-2 100 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY CHARACTERISTICS (N-SIDE - INVERTER PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY CHARACTERISTICS (P-SIDE - INVERTER PART) 45 10-2 100 101 102 30 25 20 15 10 0 0 UV UVr 50 100 JUNCTION TEMPERATURE, Tj, (°C) 150 SC (SC OF Tj = 25°C IS NORMALIZED 1) 2.0 8 25 20 15 10 10 15 20 0 25 0 CIRCUIT FREQUENCY, fC, (kHz) 20 0 5 VD = 15V 1.6 1.2 0.8 10 15 0 50 100 JUNCTION TEMPERATURE, Tj, (°C) 20 25 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.32°C/W (IGBT) Rth(j-c) = 0.52°C/W (FWDi) 10-1 0.4 0 -50 5 CIRCUIT FREQUENCY, fC, (kHz) SHORT CIRCUIT TRIP LEVEL CHARACTERISTICS (TYPICAL - INVERTER PART) 12 30 5 SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION CHARACTERISTICS (TYPICAL - INVERTER PART) 16 35 5 103 VD = 15V Tj = 25°C Tj = 125°C 40 CIRCUIT CURRENT, ID, (mA) 35 COLLECTOR CURRENT, IC, (AMPERES) 4 45 VD = 15V Tj = 25°C Tj = 125°C NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) SWITCHING TIME, tc(off), (µs) 10-1 SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 102 COLLECTOR CURRENT, IC, (AMPERES) 40 6 101 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) 100 0 -50 100 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C SWITCHING TIME, tc(on), (µs) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C SWITCHING TIME, toff, (µs) SWITCHING TIME, ton, (µs) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 150 10-2 10-3 10-2 10-1 100 101 TIME, (s) 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100RL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 15 50 VD = 17V 13 40 30 20 10 0 0 0.5 1.0 1.5 1.5 1.0 0.5 0 2.0 2.4 VD = 15V Tj = 25°C Tj = 125°C 0 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 20 30 40 50 60 2.2 2.0 1.8 1.6 1.4 IC = 50A Tj = 25°C Tj = 125°C 1.2 1.0 12 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 101 103 100 102 101 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.44°C/W (IGBT) Rth(j-c) = 0.75°C/W (FWDi) 10-1 VD = 15V Tj = 25°C Tj = 125°C 100 10 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.0 Tj = 25°C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 60 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 03/10 Rev. 1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 7