PM100RSD120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts A B H AA - DIA. (4 TYP.) W W Y Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. Br 16. U N 17. V N 18. W N 19. FO W W V U AH AH G M M Z S D Z Y Z Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U N U FO V UPI OUT V CC K FO VFO VVPI OUT V UPC UP U IN VP V V CC FO V VPC IN V WPI GND GND W SI W FO V CC OUT V WPC WP FO IN SI GND GND FO V CC OUT GND GND IN UN B SI VN FO IN V CC OUT SI GND GND OUT V CC V NI VNC WN FO IN SI OUT GND GND V CC FO BR IN FO SI GND GND TEMP L N P SI X GND GND AF P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 S 0.69 17.5 B 4.74±0.02 120.5±0.5 T 0.65 16.5 C 4.33±0.04 110.0±1.0 U 0.52 13.2 D 4.27 108.5 V 0.43 11.0 E 3.76±0.02 95.5±0.5 W 0.39 10.0 F 3.29 83.5 X 0.16 4.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AB Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 N AE 0.08 2.0 P 0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 21.5 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RSD120 is a 1200V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100RSD120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 920 Grams VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts IC 100 Amperes Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes Supply Voltage (Applied between P - N) VCC 800 Volts VCC(surge) 1000 Volts PC 595 Watts VCES 1200 Volts IC 50 Amperes ICP 100 Amperes VR(DC) 1200 Volts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) FWDi Forward Current (TC = 25°C) IF 50 Amperes Collector Dissipation (TC = 25°C) PC 416 Watts VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC) VCIN 20 Volts Fault Output Supply Voltage Applied between VFO 20 Volts IFO 20 mA Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) * TC Measure Point P 10 12 12 3 4 5678 9 11 14 16 18 13 15 17 19 N TC B 63MM U 2 V W Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V — — 1.0 mA VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 25°C — 2.4 3.2 Volts VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 125°C — 2.1 2.8 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Inductive Load Switching Times ton 0.5 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.5 3.5 µS — 0.7 1.2 µS — — 1.0 mA tC(off) IGBT Brake Sector Collector Cutoff Current ICES VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA FWDi Forward Voltage VFM IF = 50A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 25°C — 2.65 3.30 Volts VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 125°C — 2.60 3.25 Volts OC Tj = 25°C 228 345 — Amperes Tj = 125°C 145 — — Amperes Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 75 — — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V Collector-Emitter Saturation Voltage VCE = VCES, Tj = 25°C, VD = 15V Control Sector Over Current Trip Level Inverter Part (VD = 15V) Short Circuit Trip Level Brake Part Over Current Delay Time — 340 — Amperes — 144 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C (Lower Arm) OTR Reset Level — 100 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 60 82 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 15 20 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br -VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Over Temperature Protection (VD = 15V) (-20 ≤ Tj ≤ 125°C) Circuit Current Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Junction to Case Thermal Resistance Brake Part Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.21 °C/Watt Rth(j-c)F Each FWDi — — 0.35 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.13** °C/Watt Rth(j-c´)F Each FWDi* — — 0.21** °C/Watt Rth(j-c)Q Each IGBT — — 0.30 °C/Watt Rth(j-c)F Each FWDi — — 0.80 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.22** °C/Watt Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Thermal Grease Applied *TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br -VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS ***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Inverter Part DIODE FORWARD CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.5 1.0 0.5 101 VD = 15V Tj = 25oC Tj = 125oC 100 20 40 60 80 100 0 120 0.5 1.5 2.0 2.5 toff 100 ton VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 101 3.0 102 103 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 102 REVERSE RECOVERY TIME, trr, (µS) Irr INDUCTIVE LOAD 100 tc(off) tc(on) tc(off) 10-1 101 102 trr 10-1 10-2 101 103 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 103 102 COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 102 101 Esw(off) Esw(on) Esw(off) 100 10-1 101 Esw(on) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 102 103 COLLECTOR CURRENT, IC, (AMPERES) CIRCUIT CURRENT VS. CARRIER FREQUENCY 100 101 N-SIDE Tj = 25oC 100 CCIRCUIT CURRENT, ID, (mA) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 1.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE) 0 10-1 10-2 SWITCHING TIMES, ton, toff, (µs) 2.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) STANDARD VALUE Rth(j-c)Q = 0.21oC/W (IGBT) Rth(j-c)F = 0.35oC/W (FWDi) SINGLE PULSE 10-3 10-3 80 60 40 P-SIDE 20 0 10-2 10-1 TIME, (s) 100 101 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Brake Part COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) 3.0 2.5 2.0 1.5 1.0 VD = 15V Tj = 25oC Tj = 125oC 0.5 0 60 2.5 2.0 1.5 1.0 IC = 50A Tj = 25oC Tj = 125oC 0.5 0 0 10 20 30 40 50 60 COLLECTOR CURRENT, IC, (AMPERES) 13 14 15 16 17 18 102 10-1 STANDARD VALUE Rth(j-c)Q = 0.30oC/W (IGBT) Rth(j-c)F = 0.80oC/W (FWDi) SINGLE PULSE 10-3 10-3 101 VD = 15V Tj = 25oC Tj = 125oC 100 10-2 10-1 TIME, (s) 100 101 50 VD = 17V 15 13 40 30 20 10 0 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 0 0.5 1.0 1.5 2.0 2.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE CURRENT, -IC, (AMPERES) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART) 6 12 SUPPLY VOLTAGE, VD, (VOLTS) 100 Tj = 25oC VCIN = 0V 0 0 101 COLLECTOR CURRENT, IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 10-2 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) 2.5 3.0