3M Purification Full Line Brochure 3M™ High Flow Filtration System Performance in a Compact Design Innovative technology to achieve flow rates up to 1884 lpm per element Absolute-rated for consistent product quality Operator-friendly cartridge and housing system Designed to reduce capital investment expenses The 3M High Flow Filter System The 3M™ High Flow Filter System is an advanced design that uses 3M innovation and 3M Purification’s extensive filtration experience to deliver a high flow filter in a compact housing design. When compared to conventional cartridge systems, this system provides the following advantages: High flow capability The construction of 3M High Flow filter systems permits flow rates of up to 1884 lpm in a single cartridge. The result? Fewer filter elements to accommodate your flow requirements. In fact, the 3M High Flow filter systems require as few as one-tenth the number of elements as competitive 2.5” (63,5 mm) pleated cartridges (see Figure 1). Compact design Applications Industrial • Municipal water, RO prefiltration, reclaimed water, coolants, nozzle protection, boiler condensate Chemical • Quench water, aqueous salt solutions, final products Petrochemicals • Waterflooding, produced water, enhanced oil recovery, completion fluids, amine sweetening, final products Using fewer elements combined with an outside-to-in flow path enables a reduction in the size of housing required for your application. The 3M High Flow filter housing takes up as little as one-half the size of competitive housings for a given flow rate. The result is lower capital investment costs and a compact footprint that saves valuable plant space (see Figure 1). Ease of Use The 3M High Flow filter system is designed with ease-of-use in mind. From a userfriendly, ergonomically designed handle that makes cartridge installation and removal easier without the use of special tools or other hardware, to a “twist-to-lock” cartridge seating mechanism that provides a positive seal, the 3M High Flow filter system facilitates easy operation and maintenance of your filter system. Electronics • RO prefiltration, process water Features and benefits Food and beverage • Process and blending water • Bottled water High flow capability of up to 1884 lpm per cartridge • Reduced filter usage – minimizes product loss, labour, disposal costs, operator exposure and downtime for filter change-out. Pharmaceutical • Process water Compound radial pleat design • High loading capacity for long life and lower cost filtration. Compact design • Smaller housing helps minimise capital expense requirements. • Reduces system footprint. Absolute rating • Reproducible effluent quality throughout the filter’s life. Easy to use • No special tools or hardware required for filter change-out – helps minimise downtime. • “Twist to lock” seating mechanism provides positive seal. • Ergonomically designed handle – facilitates easy cartridge installation and removal. Approved for food contact use • Complies with European and US regulations. 3M High Flow filter media High performance media in an innovative design Compound radial pleat design helps maximise usable media surface area 2 3M High Flow filters are designed using state-of-the-art technology, optimising both performance and effluent quality to provide customer satisfaction. The elements use a pleat design that results in a high usable filtering surface area per filter. 3M™ High Flow Filtration System Radial pleat design 3M innovation is at the heart of the 3M High Flow filter. A compound radial pleat design helps maximise the usable surface area per filter. Blown microfibre forms the basis of the filter media, which is made to tightly controlled fibre diameter specifications to produce a media with absolute rated particle retention characteristics. Our 3M Purification manufacturing process embosses the media to produce a more uniform pleat pattern, which, in turn, allows greater utilisation of the media by evenly distributing the fluid throughout the entire filter structure. This results in consistent particle retention in a compact, space-saving design. Design features The 3M High Flow filter contains several features to combine high performance with easy operation. Ergonomically designed handle facilitates fast and easy insertion and removal without use of special tools. Twist to lock seating mechanism provides positive seal. Figure 1: Typical cartridges required and housing footprint comparison 1325 lpm System Competitive 63,5 mm (2.5”) Pleated Cartridges Competitive 63,5 mm (2.5”) Depth Cartridges 1 Cartridge 18 Cartridges in a in a 218,4 mm (8.6”) 355,6 mm (14”) Diameter Diameter Housing Housing 24 Cartridges in a 406,4 mm (16”) Diameter Housing 3M™ High Flow Filter System 7571 lpm System 3M™ High Flow Filter System All polypropylene construction provides wide range of compatibility with various fluids. 7 Cartridges in a 609,6 mm (24”) Diameter Housing Compound radial pleat helps maximise usable surface area per cartridge. Competitive 63,5 mm (2.5”) Pleated Cartridges 3” core allows up to 1884 lpm through a single filter element. • A large diameter core allows up to 113 m³/hr through a single filter element. • An ergonomically designed handle has been designed to facilitate fast and easy insertion and removal without the use of special tools. Cartridges are simply inserted over a built-in guide tube. • The seating mechanism uses a “twist to lock” design to provide a positive seal. 85 Cartridges in a 762 mm (30”) Diameter Housing Competitive 63,5 mm (2.5”) Depth Cartridges Filter comparison Consider the following benefits of the 3M High Flow filter system over competitive 2.5” (63,5 mm diameter) cartridges in a 1325 lpm and a 7571 lpm system* (see figure 1). • The 3M High Flow filter system requires 90% fewer cartridges as competitive 2.5” (63,5 mm diameter) cartridge systems for a given flow rate. • 3M High Flow housings are 33% to 50% smaller than competitively sized housings for a given flow rate. • Fewer filters and a user-friendly housing design means faster change-outs than competitively sized systems. * Comparison assumes fluid viscosity of 1 cP 120 Cartridges in a 914,4 mm (36”) Diameter Housing 3 Figure 2: Typical time/labour for changeout 1325 lpm System 50 3M High Flow filter system specifications and operating parameters Materials of construction Minutes 40 Filter Media - Each grade of the 3M High Flow filter system is manufactured from meltblown FDA compliant polypropylene microfibre media, providing high particle removal efficiency with broad chemical compatibility. No adhesives, binders or silicone are used in the manufacturing process. All support layers and hardware are constructed with polypropylene. 30 20 10 0 3M™ High Flow Filter System Competitive 63,5 mm (2.5”) Pleated System Competitive 63,5 mm (2.5”) Depth System O-rings - O-rings are available in a variety of materials to suit your applications, including the standard nitrile, ethylene propylene rubber (EPR), silicone and fluorocarbon. Table 1: 3M™ High Flow filter element specifications 7571 lpm System 5 4 Hours Element length (nominal) Parameter 40” Removal ratings (micron) Flow vs. differential pressure 3 See figure 3 Filter diameter (cm) 2 60” 1, 2, 5, 10, 15, 25, 40 and 70 16.5 Filter length (cm) 101.6 152.4 1 Table 2: Operating parameters by cartridge length 0 3M™ High Flow Filter System Competitive 63,5 mm (2.5”) Pleated System Competitive 63,5 mm (2.5”) Depth System Elements length (nominal) Operating conditions 40” Maximum operating temperature (ºC) Maximum recommended flow rate in water at 21 °C (lpm) Figure 3: Typical cartridge flow rates 500 200 60" Flow Rate (lpm) * 1000 2000 1500 180 1 160 μm 140 Differential Pressure (mbar) 1334 1884 Maximum forward differential pressure 3.4 bar at 20 °C Recommended change-out differential pressure 2.4 bar at 20 °C Regulatory compliance 3M™ High Flow filter elements comply with the requirements of Regulation (EC) 1935/2004 for their intended food contact applications. All materials of construction comply with the requirements of the Food and Drug Administration’s (FDA) Code of Federal Regulations (CFR), Title 21 parts 170-199 for contact with food. Contact 3M Purification for further information. μm 2 60” 71 120 Table 3: Fluid compatibility 100 m 5μ Chemical Temperature Chemical Temperature Chemical Temperature Acetic acid 20% 71 °C Hydrogen peroxide 38 °C Sodium carbonate 71 °C Alkanolamines 60 °C Methyl ethyl ketone 21 °C Sodium hydroxide 70% 71 °C Ammonium hydroxide 10% 71 °C Mineral oil 21 °C Sulfuric acid 20% 71 °C Bleach 5.5% 49 °C Nitric acid 20% 49 °C Sulfuric acid 70% 71 °C Ethylene glycol 71 °C Potassium hydroxide 60 °C Urea 71 °C 80 60 10 μm 40 20 25, 40 15 μm m & 70 μ 0 0 * estimated 333 667 40'' Flow Rate (lpm) 1000 1337 The thermal and chemical resistance data presented in this brochure is for guidance only. Factors such as duration of exposure, fluid concentration and temperature should also be considered. Thermal and chemical resistance should also be considered when choosing all materials exposed to fluids. 4 3M™ High Flow Filtration System 3M High Flow filter housings The 3M High Flow housings are specifically designed to deliver all of the system’s benefits in a compact footprint. Housings are available in standard designs, as well as customizable configurations to suit your specific needs. All standard 3M High Flow housings are designed, manufactured, tested and code-stamped in accordance with ATEX Group II, Category 2, T5 and PED 97/23/EC rated Category I. Stainless steel housing external surfaces are glass-bead blasted for a consistent, easy care finish. The 3M High Flow housing is available in a variety of sizes to accommodate from 1 to 7 filter elements in both 40” and 60” lengths. Larger housings are available upon request. 5HF 60 5HF4 7HF 600 Horizontal 40 Table 4: Features 1HF40 & 1HF60 700 0 Figure 4: Typical housing flow rates 3HF40 3HF60 Housings are also available in horizontal or vertical configurations, depending on your needs. Choose the horizontal option to help maximise ease of operation or the vertical to help minimise the system’s footprint. Vertical • ATEX Code design • User-friendly cover lifting device for easy element change-outs • Hinged cover for easy element change-outs • Handles liquid at pressures and temperatures of up to 10 bar and 90 ºC • Manufactured from 304 or 316L stainless steel for excellent corrosion protection (carbon steel option available in multi-element housing) • Available for 40” and 60” element lengths F6 7H Differential Pressure (mbar) • Robust cartridge centre-post design eliminates bulky support plates providing easy access to housing internals 0 500 400 300 200 • Available for 40” element lengths • Upstream and downstream gauge ports and drains 100 Options • Corrosion allowance for carbon steel housing – consult factory 0 0 • Choice of inlet/outlet flange size 3334 6668 Flow Rate (lpm) 10002 13336 Table 5: 3M™ High Flow housing specification Inlet and outlet Nominal Model diameter Material connection (DIN) (mm) 40” 60” 1HF 219 3HF 450 5HF 500 7HF 600 316L SS or 304 SS DN100 DN100 Recommended maximum flow lpm* 40” 1337 DN150 DN200 3301** 60” 1884 5651 DN200 DN250 5868** 9269** DN250 DN300 9269 Maximum pressure and temperature 13186 Vent and drain connections Vent Drain 1/4” *** 1/2” *** 10 bar 90 ºC 1/2” 1” 1/2” 1” 1” 2” * Pressure drop across cartridge not included (see figure 3) ** Maximum flow rate based on nozzle size *** Only for Vertical Housings and with plug 5 Housing dimensions Vertical High Flow multi-element housing Table 6: 3M™ High Flow housing specifications Materials of construction 316L (1.4404 or equivalent) 304 (1.4307 or equivalent) This applies to materials in contact with the product. Other non-contact items (including bolts etc.) may vary from this. Pressure Equipment Directive 97/23/CE Operating conditions All vessels have been designed in accordance with the PED 97/23/CE for Group 1 and Group 2 fluids up to a maximum of 10 bar g and 90 °C. Restrictions will apply for gas or vapour applications. Please refer to supplier for specific cases. ATEX 94/9/CE Group II Category 2 – T5 (Other ratings are possible please refer to vendor) Recommended maximum flow per cartridge: lpm 40” – 1337 60” – 1884 (60” elements are available in horizontal vessel configuration only) Table 7: 3M™ High Flow model housing Dimensions (mm) Model 01HFB1V Vertical High Flow single-element housing Vertical High Flow multi-element housing Vertical housing models (available for 40” cartridges only) A - Floor to inlet B - Total height C - Outlet to floor H - Clearance 1 1 1 680 1873 430 28601 03HFB1V 1010 2715 400 3500 05HFB1V 1115 2815 500 3600 07HFB1V 1210 2995 600 3700 Horizontal Housing Models C - Top to vent E - Inlet to floor H - Middle to floor L - Total length 614 814 14251 Model 01HFB1H A - Top to inlet 1170 01HFB2H 1680 - 614 814 19351 03HFB1H 1340 1510 500 810 1950 03HFB2H 1850 2020 500 810 2500 05HFB1H 1340 1510 550 900 1950 05HFB2H 1850 2020 550 900 2500 07HFB1H 1340 1510 650 1060 1950 07HFB2H 1850 2020 650 1060 2500 NOTE: All Dimensions approximately for guidance only 1 Maximum height Horizontal High Flow multi-element housing Horizontal High Flow single-element housing Horizontal HF multi-element housing 6 3M™ High Flow Filtration System 3M™ High Flow Series filter elements - Ordering guide Absolute removal rating (micron) Filter designation Element length (inch) Material HF – 40 – 40” PP - polypropylene High Flow 60 – 60” Packaging options (per box) O-ring 001 – 1 μm A – silicone 002 – 2 μm B – fluorocarbon 005 – 5 μm C – EPR 010 – 10 μm D – nitrile 01 - 1 pack 015 – 15 μm 025 – 25 μm 040 – 40 μm 070 – 70 μm 3M™ High Flow Series housings - Ordering guide Number of filter elements Model 01 HF 03 Closing Size * Configuration Housing material B- 1 - 40 “ H - horizontal 4 - 304 L bolted 2 - 60 “ V - vertical 6 - 316 L 05 Gasket material ** NB - nitrile Surface finish Connections *** FO - BP - acid pickled and passivated/glass bead blasted Outlet Elbow D- N- flanged bottom none (ISO PN16) outlet 07 * 60” Elements are available for horizontal housings only ** For other gasket materials, please contact a 3M Purification representative *** Flange size will vary with number of filter elements and element length (refer to table on page 6) Examples: 03 HFB 2 H 6 NB F0 BP D N or 05 HFB 1 V 6 NB F0 BP D N 7 Important Notice The information described in this literature is accurate to the best of our knowledge. A variety of factors, however, can affect the performance of the Product(s) in a particular application, some of which are uniquely within your knowledge and control. INFORMATION IS SUPPLIED UPON THE CONDITION THAT THE PERSONS RECEIVING THE SAME WILL MAKE THEIR OWN DETERMINATION AS TO ITS SUITABILITY FOR THEIR USE. IN NO EVENT WILL 3M PURIFICATION BE RESPONSIBLE FOR DAMAGES OF ANY NATURE WHATSOEVER RESULTING FROM THE USE OF OR RELIANCE UPON INFORMATION. It is your responsibility to determine if additional testing or information is required and if this product is fit for a particular purpose and suitable in your specific application. 3M PURIFICATION MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OF ANY OTHER NATURE HEREUNDER WITH RESPECT TO INFORMATION OR THE PRODUCT TO WHICH INFORMATION REFERS. Limitation of Liability 3M Purification will not be liable for any loss or damage arising from the use of the Product(s), whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. 3M United Kingdom plc 3M Purification 3M Centre, Cain Road Bracknell, RG12 8HT United Kingdom Tel.: 0845 602 5237 Fax: +44 (0)1344 858559 E-mail: [email protected] 3M is a registered trademark of the 3M Company. For more contact addresses visit our website www.3M.eu/purification. Data may be subject to change without further notice. © 3M 2012. All rights reserved. v.3 - DOC10042 LITSYSHF1.EU - 0112