AN5094, PF3000 Layout Guidelines - Application Note

Freescale Semiconductor
Application Note
Document Number: AN5094
Rev. 2.0, 6/2015
PF3000 Layout Guidelines
1
Introduction
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
This document provides the best practices for the layout of the PF3000
device on printed circuit boards.
2 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
The PF3000 is a SMARTMOS Power Management Integrated Circuit
(PMIC) designed specifically for use with the Freescale i.MX 7 and i.MX
6 DL/SL/SX application processors.
3 Recommended Layer Stack . . . . . . . . . . . . . . . . . . . 2
2
5 General Routing Guidelines . . . . . . . . . . . . . . . . . . . 2
Packaging
4 Component Placement Hints . . . . . . . . . . . . . . . . . . . 2
The PF3000 device is intended for use in consumer and industrial
applications and is offered in a standard 48 QFN with an area of 7.0 mm
x 7.0 mm. Refer to Table 1. for the package drawing information for both
packages.
6 I2C Communication Signals . . . . . . . . . . . . . . . . . . . 3
Refer to Application Note AN1902 for guidelines on the handling and
assembly of Freescale QFN packages during PCB assembly, guidelines
for PCB design and rework, and package performance information (such
as Moisture Sensitivity Level (MSL) rating, board level reliability,
mechanical, and thermal resistance data).
8 Effective Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Package dimensions are provided in package drawings. To find the most
current package outline drawing, go to www.freescale.com and perform a
keyword search for the drawing's document number.
See the Thermal Characteristics section for specific thermal
characteristics for each package.
Table 1. Package Drawing Information
Package
Suffix
Package Outline Drawing
Number
48-pin QFN 7X7 mm - 0.5mm pitch
EP
98ASA00719D
© Freescale Semiconductor, Inc., 2015. All rights reserved.
7 Switching Power Supply Traces . . . . . . . . . . . . . . . . 4
9 Exposed Pad Connection . . . . . . . . . . . . . . . . . . . . . 8
10 Feedback Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Layer Stack
3
Recommended Layer Stack
Table 2. and Table 3. shows the recommended layer stack-up for the signals to receive best shielding.
Table 2. Four Layer Stack-up Recommendation
Layer
Stack-up
Layer 1 (Top)
High di/dt nodes
Layer 2 (Inner 1)
GND
Layer 3 (Inner 2)
Small signal/Power
Layer 4 (Bottom)
Small signal/GND
Table 3. Six Layer Stack-up Recommendation
Layer
Stack-up
Layer 1 (Top)
High di/dt nodes
Layer 2 (Inner 1)
GND
Layer 3 (Inner 2)
Small signal/Power
Layer 4 (Inner 3)
Small signal/Power
Layer 5 (Inner 4)
GND
Layer 6 (Bottom)
High di/dt nodes
It is highly recommended to place the ground layer between the high di/dt nodes layer and the sensitive small signal trace layer. This
ground layer shields the small signal traces from switching traces and improves the stability and accuracy of the regulation.
Note: A more detailed layer design may be required to route the i.MX processor. If the PF3000 is being interfaced with an i.MX processor,
just four of the layers are needed to route it.
4
Component Placement Hints
Place these components as close as possible to the IC in order of priority:
1. Input capacitor of the buck regulators (SW1A, SW1B, SW2, and SW3)
2. Output diode and output capacitor of the boost converter (SWBST)
3. VIN, VCOREREF, VCORE, and VCOREDIG capacitors
4. LICELL capacitor (if a coin cell is used in system)
5. VSNVS, VREFDDR, and linear regulators capacitors (VLDOx, VCC_SD and V33)
6. Switching regulator inductors
5
General Routing Guidelines
•
•
•
•
•
•
Shield regulators feedback paths from noise planes and traces and connect them as close as possible to the load (ie. SW1AFB.)
The exposed pad (EP) on the PF3000 is the high-current ground return for all the buck regulators and the boost regulator. Use
vias under the EP to drop onto the ground plane(s) directly, ensuring sufficient copper for the ground return.
The SWxIN, SWxLX, and SWBSTLX nodes are high dI/dt nodes and act as antennas. They are also high current paths. Hence
their traces must be kept short and wide.
Avoid coupling traces between sensitive signal/low noise supplies (like VCOREREF) and switching nodes.
Power components should be all placed on the same side of board and their power traces routed on the same layer, In order to
reduce voltage drop.
If it is necessary to route a power trace to another layer, choose a trace in low di/dt paths (see Figure 2 and Figure 6) and use
multiple vias for interconnection. - To minimize noise propagation and connection impedance between layers.
AN5094 Application Note Rev. 2.0 6/2015
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I2C Communication Signals
Minimize and isolate/shield the high dv/dt SW node areas. - To minimize the EMI noise source from the high dv/dt SW nodes
Separate input current paths among supplies if there is more than one supply on the same input rail (Figure 9) and the supplies are not
synchronized. Have local input decoupling capacitor for each supply. - To avoid common impedance noise coupling among supplies.
6
I2C Communication Signals
To avoid contamination of these signals by nearby high power or high frequency signals, it is a good practice to shield them with ground
planes placed on adjacent layers. Make sure the ground plane is uniform throughout the whole signal trace length
Figure 1. Recommended Shielding for Critical Signals
AN5094 Application Note Rev. 2.0 6/2015
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3
Switching Power Supply Traces
7
Switching Power Supply Traces
In the buck and boost configurations, length of the 'critical traces' must be kept minimal. 'Critical traces' refer to current paths which have
high dI/dt. Refer to sections See Buck Regulator on page 4 and See Boost Converter on page 6 for details.
7.1
Buck Regulator
Figure 2 shows current paths in a buck converter in the 'on' and 'off' periods of the switching cycle. Critical traces refer to traces which
conduct either only during the 'on', or only during the 'off' periods, as highlighted in red.
Control FET On
Synchronous FET On
SWxIN
SWxLX
Critical Traces
EP
Figure 2. Buck Converter Critical Traces
The top and bottom MOSFETs are integrated within the package in the buck regulators of the PF3000. Placement of the input capacitor
close to the SWxIN pin and the exposed pad (EP) is critical. Figure 4 and Figure 5 show an example layout for the buck regulators.
AN5094 Application Note Rev. 2.0 6/2015
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Switching Power Supply Traces
Figure 3. SW1A Schematic - Reference for Figure 4 and Figure 5
Figure 4. SW1A Layout - Top Layer Components + Top Silkscreen
Figure 5. SW1A Layout - Top + Bottom Layer Components and Silkscreen
AN5094 Application Note Rev. 2.0 6/2015
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5
Switching Power Supply Traces
7.2
Boost Converter
Figure 6 shows the critical traces in a boost converter.
Control FET On
Diode conducting
SWBSTLX
Critical traces
EP
Figure 6. Boost Converter Critical Traces
The switching MOSFET is integrated within the package in the SWBST regulator of the PF3000. The loop formed by the switching
MOSFET, the diode, and the output capacitor, must be minimized to keep parasitic inductances small. Figure 8 and Figure 9 show an
example of the SWBST layout.
AN5094 Application Note Rev. 2.0 6/2015
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Switching Power Supply Traces
Figure 7. SWBST Schematic - Reference for Figure 8 and Figure 9
Figure 8. SWBST Example Layout. Top Layer Components + Top Silkscreen
Figure 9. SWBST Example Layout. Bottom Layer Components + Top and Bottom Silkscreen
Observe that the critical traces (blue and yellow) are kept wide and short on the previous layout example. Notice the return current path
is reduced by populating C16 on the bottom and with its negative terminal close to the EP ground plane. A sufficient number of vias is
used when changing the high current path from top to bottom layer.
AN5094 Application Note Rev. 2.0 6/2015
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7
Effective Grounding
8
Effective Grounding
•
•
•
9
The practice of 'star grounding' must be followed for best performance of the PF3000.
The exposed pad (EP) is the ground return for all the switching regulators and should be connected to the ground plane through
multiple vias.
GNDREF, GNDREF1, and GNDREF2 are signal ground pins and should be connected together though ground plane using
separate vias, not through EP. This prevents coupling from return currents of the switching regulators which use the EP as a
return path. Ground return currents from the switching regulators must not flow through these pins.
Exposed Pad Connection
The exposed pad (EP) is the ground return for all the switching regulators and should be connected to the ground plane(s) through vias.
A minimum of 16 vias is recommended under the EP. The EP also acts as a heat sink for the PF3000, so the vias should not have thermal
relief. The designer should also allow sufficient copper area for the EP to reduce unnecessary thermal stress. One efficient way to achieve
this is to duplicate the EP ground plane on all layers. When routing high current paths, sufficient number of via should be placed in parallel
to help reduce the parasitic impedance. They must be solid thermal vias as shown in Figure 10.
Thermal Relief Via - Not Recommended
Solid Thermal Via - Recommended
Figure 10. Types of Via
'Wicking' of solder through the bore in the vias increase their thermal resistance. Follow techniques such as tenting or via encroaching to
prevent solder wicking. Using a bore diameter of 0.3 mm or less also helps minimize wicking due to the surface tension of the liquid solder.
Apply the solder paste to approximately 50% to 75% of the area of the exposed pad. Rather than applying the solder paste in one large
section, apply it in multiple smaller sections. This can be accomplished by using an array of openings in the solder stencil. Sectioning helps
in even spreading of the solder, as well as in minimizing out-gassing, which can create voids and bridges under the exposed pad. Figure 11
shows an example of how the exposed pad can be laid out.
Figure 11. Exposed Pad Via Array
10 Feedback Signals
The control loop regulates output voltage at the point where the feedback trace meets the output rail. It is recommended to connect the
feedback trace to the output voltage rail near the load for best load regulation. Ensure this trace does not couple noise from other
traces/layers. One efficient way to route the feedback trace is alongside the output trace.
AN5094 Application Note Rev. 2.0 6/2015
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References
11 References
Document Number and Description
PF3000
Data Sheet
AN1902
QFN Application Note
URL
http://www.freescale.com/files/analog/doc/data_sheet/PF3000.pdf
http://www.freescale.com/files/analog/doc/app_note/AN1902.pdf
Freescale.com Support Pages
URL
PF3000 Product Summary Page
http://www.freescale.com/webapp/sps/site/prod_summary.jsp?code=PF3000
Power Management Home Page
http://www.freescale.com/webapp/sps/site/homepage.jsp?code=POWERMGTHOME
Analog Home Page
http://www.freescale.com/analog
AN5094 Application Note Rev. 2.0 6/2015
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Revision History
12 Revision History
Revision
1.0
2.0
Date
Description of Changes
3/2015
Initial release
4/2015
Updated format
6/2015
AN4530 is replaced by AN1902
AN5094 Application Note Rev. 2.0 6/2015
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© 2015 Freescale Semiconductor, Inc.
Document Number: AN5094
Rev. 2.0
6/2015