Packaging Solutions Brochure

The Global Expert in Solid State Switching Technology
Efficient & Reliable
Packaging Solutions
Manufacturers in all industry segments such as food and beverage,
pharmaceutical, cosmetics, chemicals, etc. are constantly looking to
optimize their packaging processes through improving efficiency and
reducing costs. These goals are achievable through the implementation
of packaging systems that are innovative, fast, reliable and cost
effective.
Packaging machinery is known for its advanced technology, due to the
high level of automation of packaging lines and the intensive use of
advanced electronic components. In every case, each component has to
meet very strict requirements specific to each industry.
Whatever products need to be packaged and whichever the materials
used, Crydom Solid State Relays and Contactors are ideal solutions for
heating and AC or DC motor control increasing the efficiency of reliability
of high performance packaging equipment including Filling & Closing
Machinery, Form-Fill-Seal Machinery, Wrapping Machinery, and
Palletizing Machinery.
Our more than 40 years of experience providing top notch switching
solutions and support make Crydom the indisputable global expert in
solid state relay technology and preferred choice of companies all over
the world.
Crydom is a Supplier Member of
PMMI, the Association for Packaging
and Processing Technologies
Why use Solid State Technology?
DEC
Quiet
Operation
Long Life
No moving parts. Therefore, no
mechanical wear and tear on the
output contact, ideal for repetitive
applications.
No acoustical noise when the output
contacts change states.
Minimum
Electrical
Noise
Zero voltage turn-on and zero
current turn-off allow for minimum
electrical disturbances generated.
Shock &
Vibration
Resistant
SSRs are not susceptible to erratic
or unreliable operation when
operating
under
tough
environments.
Compatibility
with Control
Systems
SSRs can be switched by digital
systems such as μC based systems,
or driven by limit switches and
sensors.
Fast
Switching
Instantaneous turn-on Solid State
Relays and Contactors respond to a
control signal in less than 100 μs.
Embedded
Control
Functions
Include the forward/reverse and
interlock control, reducing overall
installed cost of the equipment.
Space Saving
Compact
Package
Solid state technology allows
smaller constraints compared to
electromechanical products.
kg
Reduced
Weight
SSRs are much lighter than
equivalent
electromechanical
versions; up to 70%.
Low Power
Consumption
Solid State Relays and Contactors
require very little input power "coil
current" to switch large loads.
Ideal for
Harsh
Environments
SSRs do not generate sparks or
electric arcs and do not bounce
either electrically or mechanically.
Position
Insensitive
Suitable for mounting in either
vertical or horizontal position, "dead
bug" position or adjacent mounting.
Magnetic
Noise
Immunity
Magnetic fields have little effect on
SSRs since they don’t use a
magnetic coil to switch the load.
Reduced
Energy
Cost
Energy savings are achieved from
switching the load off when it is not
required;
ensuring
maximum
efficiency.
Filling & Closing Machinery
Application
Form-Fill-Seal Machinery
Products
Application
Filling Machine
Products
Thermoforming machine
PLC Signal Interface
Heating resistance control
Conveyor motor control
13
Deep Drawing machine
Up/down moulder motor control
Vertical Bagger
Closing heating resistance control
Sealing machine
Power vibrator motor control
Cover sheet heating resistance control
Up/down cover sheet motor control
DIN RAIL MOUNT
SeriesOne DR
1
2
3 - 12 Amps
• 11 mm or 18 mm wide SSRs
• AC or DC Control Voltage options
• IP20 housing for greater safety
• UL 508 overload endurance rated
DRA Series
3
• Ready-to-use Solid State Relays
• Slim 10 mm (single channel) & 54
mm (four channel) packages
• Optional Normally Closed output
• LED input status indicator
DRA Series Contactors
5
• 3 Phase Solid State Contactor &
Reversing Contactors
• Built-in interlock circuit
• Overvoltage protection included
• CCC Certificated
Questions?
Call or e-mail:
Americas Tel.: +1 (877) 502 5500
e-mail: [email protected]
CKR Series
10 - 30 Amps
• Slim 22.5 mm (wide) package
• AC or DC Control Voltage options
• LED input status indicator
• Enhanced surge current ratings
6
2.4 - 4.2 Amps
6 Amps
• Compact size Solid State Relay
Timer (11 mm wide)
• LED Timer status indicator
• 8 Industry standard timing functions
• AC or DC Control Voltage options
4
3 - 8 Amps
SeriesOne DR TIMER
EMEA Tel.: +44 (0) 1202 606030
e-mail: [email protected]
SOLICON DRC Series
4.8 - 7.6 Amps
• Up to 5 HP / 3.7 kW Motor
Controller ratings
• 3 Phase Solid State Contactor &
Reversing Contactors
• Built-in interlock circuit
• Ultra-efficient thermal management
Asia Tel.: +86 (0) 21 6065 7725
e-mail: [email protected]
Group Packaging Machinery
Wrapping Machinery
Application
Products
Food-wrapping machine
Application
Products
Shape and shrink wrapper
Up/down film roller motor control
Up/down cylinders x film stretching
Sealing heating resistance control
Heating resistance control
Bottle boxing
Horizontal ring wrapper
Conveyor motor control
Conveyor motor control
PLUG-IN MOUNT
7
CN Series
2 Amps
8
• Thin (6.2 mm wide) SSRs
• Ratings of 2 Amps @ 240 VAC
• DIN Rail sockets available
• Zero Voltage or Instantaneous
Turn-On output
EL Series
5 - 20 Amps
10
• Mini-puck Solid State Relay
• Back-to-back SCR output
• Quick Connect control & output
termination
• 3.75k VAC optical isolation
11
CW Series
10 - 125 Amps
• Heavy duty SSR up to 660 VAC
• EMC compliant (LEVEL 3)
• LED input status indicator
• IP20 “touch safe” cover
• AC, DC or Universal Control
Voltage options
3 - 5 Amps
• Industry standard EMR plug-in
package
• LED input status indicator
• DIN rail & PCB mountable sockets
available
• AC or DC Control Voltage options
PANEL MOUNT
9
LifePlus ED Series
Series 1
10 - 125 Amps
• AC or DC Control Voltage options
• “Ultra-low” input current draw
• Zero Voltage or Instantaneous
Turn-On output
• Optional Normally Closed output
12
MC Series (MCBC)
25 - 90 Amps
• Microprocessor based burst fire
controller
• Industry standard analog input or
potentiometer control
• LED output status indicator
• Two time base periods available
For more information on solid state packaging solutions visit: www.crydom.com
Palletizing Machinery
Application
Others/Accessory
Products
Application
Wrap-around packer
Food package and label inspection
Up/down boxes motor control
Inspection lighting control
Conveyor motor control
Material feeder
Material feeder motor control
Grouper
Up/down pallet motor control
Vacuum packaging in medical
Conveyor motor control
Vacuum equipment power supply
Evolution Duals
13
14
25 - 50 Amps
PowerPlus DC Series
16
10 - 100 Amps
DP Series
20 - 60 Amps
DC Output
• PWM control up to 1 KHz
• AC or DC Control Voltage options
• Optional IP20 “touch state”cover
• MOSFET output
• Motor Reversing Contactor
• Soft Start, Soft Stop & Braking
functions
• Built-in interlock circuit
• LED for direction identification
CX Series
5 Amps
18
• SIP Solid State Relay
• Ratings up to 5 Amps @ 660 VAC
• Back-to-back SCR output
• AC or DC Control Voltage options
Questions?
Call or e-mail:
25 - 50 Amps
DC Output
PCB MOUNT
17
53 Series
• Motor Contactor & Reversing
• 7.5 HP / 5.5 kW Motor Controller
ratings
• Built-in interlock circuit
• EMC compliant (LEVEL 3)
• Independently controlled dual
output SSR
• Optional IP20 “touch safe” cover
• Three Input Connector options
• LED indicator for each output
channel
15
Products
Americas Tel.: +1 (877) 502 5500
e-mail: [email protected]
EMEA Tel.: +44 (0) 1202 606030
e-mail: [email protected]
PF Series
25 Amps
• SIP Solid State Relay
• Ratings up to 25 Amps @ 660 VAC
• Back-to-back SCR output
• Zero Voltage or Instantaneous
Turn-On output
Asia Tel.: +86 (0) 21 6065 7725
e-mail: [email protected]
Solid State Technology
for Packaging
Accessories
Although there are literally thousands of individual uses for Solid State Relays and
Contactors in packaging machinery and related accessory equipment, most can be
grouped in the following categories:
Sockets
•
•
•
•
DRS1
DRS4
DRSED
PCBSED
Protective Covers
• KS100
• KS101
• KS300
ID Marker Strips
• CNLB
• CNLN
• CNL2
This encompasses the largest segment of solid state
relay and contactors users in the packaging segment.
It includes, but is not limited to: conveyors, feeders,
vibrator motors, fans, solenoids, and valve control.
Thermal Pads
• HSP1
• HSP2
• HSP3
• HSP5
• HSP6
Hardware Kits
•
•
•
•
HK1
HK2
HK4
HKM1
The benefits of solid state relays in heating
applications are well known and particularly in
packaging machinery where plastic or film are used.
Lug Terminals
• TRM1
• TRM6
• TRM3/0
Filters
• 1F25
• 3F20
• 3F20-4
Includes power supplies, transformers, regulators,
converters, signals interface, etc.; as well as any load
that is not specifically for heating, lighting or motion
control.
Heat Sinks
•
•
•
•
•
•
•
•
•
•
•
•
•
•
HS501DR
HS301 / HS301DR
HS251
HS201 / HS201DR
HS172
HS151 / HS151DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
DIN Rail Bracket
Typical examples are the use of lamps in inspection
machinery which need to be turned on and off quite
often, and of infrared lamps for better thermal
regulation in Forming machinery.
Custom Sensors & Technologies (CST) is a specialist in
designing and manufacturing sensing, control and motion
products.
Through its brands, BEI Kimco, BEI Sensors, BEI PSSC,
Crouzet, Crydom, Kavlico, Newall and Systron Donner
Inertial, CST offers customizable, reliable and efficient
components for mission-critical systems in Aerospace &
Defense, Transportation, Energy & Infrastructure, Medical,
Food and Beverage and Building Equipment markets.
Crydom, global expert in solid state switching technology,
combines technology and innovation to provide customers a
wide range of standard Solid State Relays and Contactors, and
specializes in custom designed solid state switching solutions
for any inductive and resistive load application. Crydom is a
brand of CST.
www.crydom.com
Focused on premium value offers and committed to
excellence, CST, with 4.500 employees worldwide and sales of
$600M US in 2013, is the dependable and adaptable partner
for the most demanding customers.
www.cstsensors.com
AMERICAS
Mexico
Sales Support:
Tel. : +52 (222) 409 7000
Fax : +52 (222) 409 7810
[email protected]
Southern & Central
Tel.: +55 (11) 2505 7500
Fax: +55 (11) 2505 7507
United Kingdom
Sales Support
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
Belgium
Tel.: +32 (0) 2 460 4413
Fax: +32 (0) 2 461 2614
[email protected]
Italy
Tel.: +39 (0) 2 665 99 260
Fax: +39 (0) 2 665 99 268
[email protected]
Technical Support
[email protected]
France
Tel.: +33 (0) 810 123 963
Fax: +33 (0) 810 057 605
[email protected]
Spain
Tel.: +34 902 876 217
Fax: +34 902 876 219
[email protected]
Germany
Tel.: +49 (0) 180 3000 506
Fax: +49 (0) 180 3205 227
[email protected]
Netherlands
Tel.: +31 (0) 71 582 0068
Fax: +31 (0) 71 542 1648
[email protected]
South Korea
Tel.: +82 2 2629 8312
Fax: +82 2 2629 8310
[email protected]
India
Tel: +91 (80) 4113 2204 /05
Fax: +91 (80) 4113 2206
[email protected]
United States & Canada
Sales Support:
Tel.: +1 (877) 502 5500
Fax: +1 (619) 210 1590
[email protected]
Technical Support:
Tel.: +1 (877) 702 7700
[email protected]
EUROPE, MIDDLE EAST
& AFRICA
Austria & Switzerland
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
ASIA PACIFIC
China & Hong Kong
Sales Support
Tel.: +86 (0) 21 6065 7725
Fax: +86 (0) 21 6065 7749
[email protected]
Technical Support
[email protected]
© 2014 Crydom Inc., All Rights Reserved.
Specifications are subject to change without prior notice. Crydom and the
Crydom logo are registered trademarks of Crydom Inc.
06/2014
Rev.060614
CAT/CR/PK/EN
Distributed by :
Middle East,
Africa & Other European
Countries
Tel. : +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
East Asia Pacific
Tel.: +886 2 8751 6388
Fax: +886 2 2657 8725
[email protected]
[email protected]