The Global Expert in Solid State Switching Technology Solid State Motion Control Crydom is well known as a worldwide leading brand of Solid State Switching Technology. Traditionally, applications for Solid State Relays and Solid State Contactors have primarily involved resistive load control. However, recently the benefits of solid state technology have been recognized as beneficial and in some cases mandatory for motor and motion control applications where precise control, long life and higher PWM frequencies are essential to achieve high performance and reliable operation. Consequently, Motion Control has become an important segment for the application of Crydom's Solid State Switching Technology and Products. Although all solid state relays and contactors have resistive load ratings, not all have Motor Load Ratings which are more demanding. Crydom Motion Control products are designed to meet UL and IEC motor ratings including Locked Rotor Rating, Full Load Current Rating and Horse Power or KW rating. AC Output Applications There are a number of conditions that must be considered when selecting the appropriate motor controller to Start/Stop modern electrical AC motors and associated machinery. These conditions include frequency of starting and stopping, whether light or heavy duty starting, required frequency of reversal, smooth starting/stopping requirements, etc. Crydom offers a wide range AC single phase and 3 phase solid state relays and contactors rated up to 25 HP @ 600 VAC which are suitable for literally hundreds of AC output Motion Control applications including: Industrial OEMs: Plastic Machinery, Packaging & Material Handling Equipment, Metal/Wood/Glass Working Machinery, Valves & Pumps Energy & Infrastructure: Wind Turbines, Solar Energy Equipment, Mining Machinery, Oil & Gas Food & Beverage: Bakery Ovens, Dough Dividers, Mixers Medical: Sterilizers, Autoclaves, X-Ray Equipment Aerospace & Defense: Missile/Rocket Launchers Building Equipment: HVAC&R, Compressors, Variable Air Volume Systems DC Output Applications Crydom’s DC Motion Control products utilize advanced DC switching technology with low power dissipation power FETs coupled with high performance optical coupling which provides reliable high power DC switching up to 160 Amp and operating voltages up to 300 VDC. Furthermore, Crydom Motion Control products offer the latest in DC Solid State Power control by virtue of Crydom’s advanced high speed DC switching circuit for on/off or PWM control up to 1 KHz. Although there are a huge number of DC motion control applications for Solid State Relays and Contactors, most can be included into the following categories: Transportation: Trains, Railway Vehicles, Specialty Vehicles, Street Cleaners, Snow Groomers, Construction Machines Industrial OEMS: Material Handling Equipment, Cranes, Pallet Trucks, Industrial Valves Commercial OEMs: Payment Systems, Advertising Displays, Floor Cleaning Equipment Aerospace & Defense: Land Vehicles, Defense Armored, Tanks Building Equipment: Access Control, Highway Toll Systems motion.crydom.com AC Output Single Phase 3 Phase 3 Phase Reversing Solid State Relays & Contactors AC Output Panel Mount Three Phase 53TP Max Current [Amp] HP - + + L1 Control Control Output L2 Input L3 L1 F R - T1 Output T2 Control Crydom offers a wide range of AC solid state switching solutions for Motion Control in panel, DIN rail, PCB and Plug-in mountable packages. These include products to start/stop single phase motors up to 25 HP @ 600 VAC, as well as start/stop and reversing solid state contactors for 3 phase motors up to 7.5 HP @ 480 VAC. For 3 phase motors it is also possible to use 2 single phase solid state relays connecting one leg directly. Com T3 T1 M M Functions IEC60947-4-1 AC-3 UL508 Motor Controller UL508 Resistive IEC 60947-4-1 AC-1 120 VAC 240 VAC 380 VAC 480 VAC 120 VAC 240 VAC 380 VAC 480 VAC 25 0.75 1 2 3 0.56 0.74 1.48 2.22 • EMC Compliant (Level 3) for reliable operation 50 1.5 3 5 7.5 1.11 2.22 3.7 5.55 • AC or DC control voltage options • LED input status indicator, IP20 • Built-in Transient Overvoltage Protection • UL 508 Overload endurance rated • UL & cUL Recognized, CE & RoHS Compliant 25 50 0.75 1.5 1 3 2 5 3 7.5 0.56 1.11 0.74 2.22 1.48 3.7 2.22 5.55 • Motor Reversing Solid State Contactor • Protective FWD/REV interlock built-in function • DC control voltage • LED input status indicator, IP20 • UL & cUL Recognized, CE & RoHS Compliant 2.4 4.2 - 0.5 0.75 1 1.5 1 2 - 0.37 0.37 0.75 0.75 0.75 0.75 • AC or DC control voltage options • LED input status indicator • Built-in Transient Overvoltage Protection • Compact DIN rail package • UL & cUL Recognized, CE & RoHS Compliant 2.4 4.2 - 0.5 1 1 1.5 1 2 - 0.37 0.75 0.75 1.1 0.75 1.5 • Motor Reversing Solid State Contactor • Protective FWD/REV interlock built-in function • AC or DC control voltage options • LED input status indicator • Built-in Transient Overvoltage Protection • UL & cUL Recognized, CE & RoHS Compliant 7.6 - 2 3 5 - 1.5 2.2 3.7 • Ultra-efficient thermal management design • AC or DC control voltage options • Embedded Solid State Auxiliary Contacts • Zero-crossing or instantaneous turn-on output • Built-in Transient Overvoltage Protection • C-UL-US Listed, IEC Rated & RoHS Compliant 7.6 - 2 3 5 - 1.5 2.2 3.7 • Motor Reversing Solid State Contactor • Ultra-efficient thermal management design • AC or DC control voltage options • Embedded Solid State Auxiliary Contacts • Protective FWD/REV interlock built-in function • Built-in Transient Overvoltage Protection • C-UL-US Listed, IEC Rated & RoHS Compliant 53RV DIN Rail Mount DRA3P DRA3R DRC3P DRC3R T3 3 Description Kw Output T2 L3 M 3 Motor Power Rating L2 Input For available part numbers and complete product specifications, see product datasheet at www.crydom.com Start/Stop Functions: AC Output PCB Mount Single Phase Panel Mount CX Reversing Max Current [Amp] HP Soft Start Motor Power Rating Description Kw Functions IEC60947-4-1 AC-3 UL508 Motor Controller UL508 Resistive IEC 60947-4-1 AC-1 120 VAC 240 VAC 380 VAC 480 VAC 600 VAC 120 VAC 240 VAC 380 VAC 480 VAC 600 VAC • AC or DC control voltage options 5 0.25 0.33 0.5 0.18 0.25 0.37 • Standard SIP package for high density PCB applications • High surge current rating • UL Recognized, CSA & VDE Certified, CE & RoHS Compliant 25 50 75 90 - 1.5 3 5 7.5 2 5 7.5 15 3 5 10 20 3 10 15 25 - 1.1 2.2 3.7 5.6 1.5 3.7 5.6 11.2 2.2 3.7 7.4 14.9 2.2 7.4 11.2 18.6 • 1600 Volt blocking • Optional LED status indicator • DC control voltage • UL Recognized, CE & RoHS Compliant 10 25 50 90 125 0.5 1 2 3 5 1.5 3 5 7.5 10 - 2.5 5 7.5 10 15 - 0.4 0.7 1.5 2.2 3.7 1.1 2.2 3.7 5.6 7.5 - 1.9 3.7 5.6 7.4 11.2 - • Universal AC/DC voltage input option • EMC Compliant • Removable IP20 cover • LED input status indicator • UL Recognized, CSA & TUV Certified, CE & RoHS Compliant 5 - 0.25 0.33 0.5 - - 0.18 0.25 0.37 - • 10 mm single channel assembly • Cage style screw terminals • Fits standard 35 mm DIN rail • LED status indicator • AC or DC control voltage options • CE & RoHS Compliant 5 0.125 0.33 - - - - - - - - • DIN rail & panel mountable • 4kV optical isolation with LED indicator • DC control voltage • UL Recognized, CSA Certified, CE & RoHS Compliant 3 6 12 - 025 0.5 1 0.33 1 2 0.5 2 3 - - 0.18 0.37 0.75 0.25 0.75 1.5 0.37 1.5 2.2 - • LED input status indicator • UL 508 Overload endurance rated • AC or DC control voltage options • High surge current rating • UL & cUL Listed, CE & RoHS Compliant 6 - 0.33 - - - - 1.44 (A) - - - • Compact size (11 mm wide) • LED timer status indicator • 8 Industry standard timing functions • AC or DC control voltage options • UL & cUL Listed, CE & RoHS Compliant 3 5 - 0.25 0.5 - - - - 0.37 (A) 0.55 (A) - - - • Industry standard EMR plug-in package • LED input status indicator • Fits standard DIN rail & PCB mountable sockets • AC or DC control voltage options • UL & cUL Recognized, CE & RoHS Compliant H16WD CW DIN Rail Mount DRA1-CX DR-OAC SeriesOne DR SeriesOne DR Timer Plug-in Mount Speed Control LifePlus ED General Notes (A) Motor load rating according to IEC62314. Questions? Call or e-mail: Americas Tel.: +1 (877) 502 5500 e-mail: [email protected] EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] Asia Tel.: +86 (0) 21 6065 7725 e-mail: [email protected] Start/Stop & Speed Control DC Output Reversing & Soft Start Solid State Relays & Contactors + R + Output - - F Control + + Input Control - A variety of DC solid state relays and contactors allow our customers to start/stop, reverse, soft start/stop and regulate the speed of motors rated up to 15 Amps nominal current. Depending on motor specifications (nominal and surge current), and considering the maximum resistive loads of the selected relay (up to 160 Amps), the real motor power that they can control is considerably higher. The high switching frequency of Crydom solid state contactors, working with a PWM signal up to 1 Khz, allows to have accurate motor speed regulation suitable for a wide range of applications. Output Gnd L1 L2 M - DC Output Panel Mount PowerPlus DC M - Max Output Voltage [VDC] Max Current [Amp] Motor Current Rating [Amp] Max PWM [Hz] 300 150 150 150 72 72 150 150 IEC 60947-4-1DC-1 UL508 Resistive 10 20 40 60 80 100 120 160 IEC 60947-4-1DC-3 UL508 Motor Controller 17 25 1000 1000 900 900 700 700 1000 1000 • PWM control up to 1 KHz • AC or DC control voltage options • LED input status indicator • Optional IP20 cover • MOSFET output, easily paralleled for higher current applications • UL Recognized, CE & RoHS Compliant 48 48 48 20 40 60 13 14 15 - • Reversing Solid State Contactor • Optional soft start, soft stop & braking functions • Selectable soft start/stop ramp up to 1 sec. • DC control voltage • 2 LED input status indicators • UL & cUL Recognized, CE & RoHS Compliant 250 100 6 12 2 4 - • Reversing Solid State Contactor • DC control voltage • Compact DIN rail mounting package • 2 LED input status indicators • UL & cUL Recognized, CE & RoHS Compliant 80 5 2 500 • Industry standard EMR plug-in package • AC or DC control voltage options • LED input status indicator • Fits standard DIN rail & PCB mountable sockets • UL Recognized, CE & RoHS Compliant DIN Rail Mount Functions • PWM control up to 1 KHz • AC or DC control voltage options • LED input status indicator • Low on-state voltage drop • UL Recognized, CE & RoHS Compliant HDC DP Plug-in Mount Description DRA4D LifePlus ED For available part numbers and complete product specifications, see product datasheet at www.crydom.com Accessories Sockets • • • • DRS1 DRS4 DRSED PCBSED Crydom Motion Control Solutions DEC Long Life Quiet Operation Minimum Electrical Noise Low Power Consumption Shock & Vibration Resistant Ideal for Harsh Environments High Compatibility with Control Systems Fast Switching Position Insensitive Embedded Control Functions Space Saving Compact Package Magnetic Noise Immunity Protective Covers • KS100 • KS101 • KS300 ID Marker Strips • CNLB • CNLN • CNL2 Thermal Pads • • • • HSP1 HSP2 HSP3 HSP5 Hardware Kits • HK1 • HK2 • HK4 Lug Terminals • TRM1 • TRM6 • TRM3/0 Filters • 1F25 • 3F20 • 3F20-4 Heat Sinks • • • • • • • • • • HS501DR HS301 / HS301DR HS251 HS201 / HS201DR HS172 HS151 / HS151DR HS103 / HS103DR HS072 HS053 DIN Rail Bracket Crydom Motion Control solutions leverage the advantages of having an all solid state design making them more reliable and cost effective than different technology solutions such as EMRs. Furthermore, they also offer considerable advantages when compared to similar technology solutions which include: • Low turn-on/turn-off time for DC relays and contactors which allow for accurate PWM control making them ideal for motor speed control • Low leakage current recommended to prevent problems when controlling low power motors more sensitive to leakage current • Low on-state resistance for DC output relays to prompt heat dissipation allowing use of smaller heat sinks making them a convenient solution for reduced size applications • Embedded Interlock protective function in reversing modules making them easier to install and use • UL508 Overload Endurance rating for enhanced reliability For more information on Crydom Motion Control solutions, contact your local authorized Crydom Distributor, Representative or Crydom Sales Office, or visit www.crydom.com Custom Sensors & Technologies (CST) is a specialist in sensing, control and motion products. Crydom is the world leading brand of Solid State Relays, all manufactured and sold by Custom Sensors & Technologies (CST). Crydom product offer includes thousands of catalog off-the-shelf items, as well as custom-designed solid state relays and related products. Through its brands, BEI Kimco, BEI Sensors, BEI PSSC, Crouzet, Crydom, Kavlico, Newall and Systron Donner Inertial, CST offers customizable, reliable and efficient components for missioncritical systems in Aerospace & Defense, Transportation, Energy & Infrastructures, Commercial & Industrial OEMs, Medical, Food and Beverage and Building Equipment markets. At Crydom virtually everything is accomplished in-house to assure complete control over production, delivery and above all quality. With design, development, manufacturing and management personnel under one roof, we're geared for fast response to your requirements. Focused on premium value offers and committed to excellence, CST, with 4,400 employees worldwide and sales of $604M US in 2012, is the dependable and adaptable partner for the most demanding customers. Because of our dedication to quality, most Crydom products are approved by UL, CSA, VDE and TUV; and carry the CE mark signifying conformance with European directives. Also, our products comply with the latest legal environmental directives, like RoHS and China RoHS which always provide a competitive advantage to our customers. Our ongoing R&D programs have allowed us for years to be leaders in our industry. We are well known for constantly innovating new circuit and technology-related inventions to satisfy the switching needs of the most demanding applications. Our more than 40 years of experience providing top notch switching solutions and support make Crydom the indisputable global expert in solid state relay technology and preferred choice of companies all over the world. www.crydom.com www.cstsensors.com AMERICAS Mexico Sales Support: Tel. : +52 (222) 409 7000 Fax : +52 (222) 409 7810 [email protected] Southern & Central Tel.: +55 (11) 2505 7500 Fax: +55 (11) 2505 7507 United Kingdom Sales Support Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Belgium Tel.: +32 (0) 2 460 4413 Fax: +32 (0) 2 461 2614 [email protected] Italy Tel.: +39 (0) 2 665 99 260 Fax: +39 (0) 2 665 99 268 [email protected] Technical Support [email protected] France Tel.: +33 (0) 810 123 963 Fax: +33 (0) 810 057 605 [email protected] Spain Tel.: +34 902 876 217 Fax: +34 902 876 219 [email protected] Germany Tel.: +49 (0) 180 3000 506 Fax: +49 (0) 180 3205 227 [email protected] Netherlands Tel.: +31 (0) 71 582 0068 Fax: +31 (0) 71 542 1648 [email protected] South Korea Tel.: +82 2 2629 8312 Fax: +82 2 2629 8310 [email protected] India Tel: +91 (80) 4113 2204 /05 Fax: +91 (80) 4113 2206 [email protected] United States & Canada Sales Support: Tel.: +1 (877) 502 5500 Fax: +1 (619) 210 1590 [email protected] Technical Support: Tel.: +1 (877) 702 7700 [email protected] EUROPE, MIDDLE EAST & AFRICA Austria & Switzerland Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] ASIA China & Hong Kong Sales Support Tel.: +86 (0) 21 6065 7725 Fax: +86 (0) 21 6065 7749 [email protected] Technical Support [email protected] © 2014 Crydom Inc., All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 04/2013 Rev.021014 CAT/CR/MCA/EN Distributed by : Middle East, Africa & Other European Countries Tel. : +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] South East Asian & Pacific Countries Tel.: +886 2 8751 6388 ext.131 Fax: +886 2 2657 8725 [email protected] [email protected]