Crydom Motion Control

The Global Expert in Solid State Switching Technology
Solid State Motion Control
Crydom is well known as a worldwide leading brand of Solid State
Switching Technology. Traditionally, applications for Solid State Relays
and Solid State Contactors have primarily involved resistive load
control. However, recently the benefits of solid state technology have
been recognized as beneficial and in some cases mandatory for motor
and motion control applications where precise control, long life and
higher PWM frequencies are essential to achieve high performance
and reliable operation. Consequently, Motion Control has become an
important segment for the application of Crydom's Solid State
Switching Technology and Products.
Although all solid state relays and contactors have resistive load
ratings, not all have Motor Load Ratings which are more demanding.
Crydom Motion Control products are designed to meet UL and IEC
motor ratings including Locked Rotor Rating, Full Load Current Rating
and Horse Power or KW rating.
AC Output
Applications
There are a number of conditions that must be considered when
selecting the appropriate motor controller to Start/Stop modern
electrical AC motors and associated machinery. These conditions
include frequency of starting and stopping, whether light or heavy duty
starting, required frequency of reversal, smooth starting/stopping
requirements, etc. Crydom offers a wide range AC single phase and 3
phase solid state relays and contactors rated up to 25 HP @ 600 VAC
which are suitable for literally hundreds of AC output Motion Control
applications including:
Industrial OEMs:
Plastic Machinery, Packaging & Material
Handling Equipment, Metal/Wood/Glass
Working Machinery, Valves & Pumps
Energy & Infrastructure: Wind Turbines, Solar Energy Equipment,
Mining Machinery, Oil & Gas
Food & Beverage:
Bakery Ovens, Dough Dividers, Mixers
Medical:
Sterilizers, Autoclaves, X-Ray Equipment
Aerospace & Defense:
Missile/Rocket Launchers
Building Equipment:
HVAC&R, Compressors, Variable Air
Volume Systems
DC Output
Applications
Crydom’s DC Motion Control products utilize advanced DC switching
technology with low power dissipation power FETs coupled with high
performance optical coupling which provides reliable high power DC
switching up to 160 Amp and operating voltages up to 300 VDC.
Furthermore, Crydom Motion Control products offer the latest in DC
Solid State Power control by virtue of Crydom’s advanced high speed
DC switching circuit for on/off or PWM control up to 1 KHz.
Although there are a huge number of DC motion control applications
for Solid State Relays and Contactors, most can be included into the
following categories:
Transportation:
Trains, Railway Vehicles, Specialty
Vehicles, Street Cleaners, Snow Groomers,
Construction Machines
Industrial OEMS:
Material Handling Equipment, Cranes,
Pallet Trucks, Industrial Valves
Commercial OEMs:
Payment Systems, Advertising Displays,
Floor Cleaning Equipment
Aerospace & Defense: Land Vehicles, Defense Armored, Tanks
Building Equipment:
Access Control, Highway Toll Systems
motion.crydom.com
AC Output
Single Phase
3 Phase
3 Phase Reversing
Solid State Relays & Contactors
AC Output
Panel Mount
Three Phase
53TP
Max Current
[Amp]
HP
-
+
+
L1
Control
Control
Output
L2
Input
L3
L1
F
R
-
T1
Output
T2
Control
Crydom offers a wide range of AC solid
state switching solutions for Motion
Control in panel, DIN rail, PCB and
Plug-in mountable packages. These
include products to start/stop single
phase motors up to 25 HP @ 600 VAC, as
well as start/stop and reversing solid
state contactors for 3 phase motors up to
7.5 HP @ 480 VAC. For 3 phase motors it is
also possible to use 2 single phase solid
state relays connecting one leg directly.
Com
T3
T1
M
M
Functions
IEC60947-4-1 AC-3
UL508 Motor Controller
UL508 Resistive
IEC 60947-4-1 AC-1 120 VAC 240 VAC 380 VAC 480 VAC 120 VAC 240 VAC 380 VAC 480 VAC
25
0.75
1
2
3
0.56
0.74
1.48
2.22 • EMC Compliant (Level 3) for reliable operation
50
1.5
3
5
7.5
1.11
2.22
3.7
5.55 • AC or DC control voltage options
• LED input status indicator, IP20
• Built-in Transient Overvoltage Protection
• UL 508 Overload endurance rated
• UL & cUL Recognized, CE & RoHS Compliant
25
50
0.75
1.5
1
3
2
5
3
7.5
0.56
1.11
0.74
2.22
1.48
3.7
2.22
5.55
• Motor Reversing Solid State Contactor
• Protective FWD/REV interlock built-in function
• DC control voltage
• LED input status indicator, IP20
• UL & cUL Recognized, CE & RoHS Compliant
2.4
4.2
-
0.5
0.75
1
1.5
1
2
-
0.37
0.37
0.75
0.75
0.75
0.75
• AC or DC control voltage options
• LED input status indicator
• Built-in Transient Overvoltage Protection
• Compact DIN rail package
• UL & cUL Recognized, CE & RoHS Compliant
2.4
4.2
-
0.5
1
1
1.5
1
2
-
0.37
0.75
0.75
1.1
0.75
1.5
• Motor Reversing Solid State Contactor
• Protective FWD/REV interlock built-in function
• AC or DC control voltage options
• LED input status indicator
• Built-in Transient Overvoltage Protection
• UL & cUL Recognized, CE & RoHS Compliant
7.6
-
2
3
5
-
1.5
2.2
3.7
• Ultra-efficient thermal management design
• AC or DC control voltage options
• Embedded Solid State Auxiliary Contacts
• Zero-crossing or instantaneous turn-on output
• Built-in Transient Overvoltage Protection
• C-UL-US Listed, IEC Rated & RoHS Compliant
7.6
-
2
3
5
-
1.5
2.2
3.7
• Motor Reversing Solid State Contactor
• Ultra-efficient thermal management design
• AC or DC control voltage options
• Embedded Solid State Auxiliary Contacts
• Protective FWD/REV interlock built-in function
• Built-in Transient Overvoltage Protection
• C-UL-US Listed, IEC Rated & RoHS Compliant
53RV
DIN Rail Mount
DRA3P
DRA3R
DRC3P
DRC3R
T3
3
Description
Kw
Output
T2
L3
M
3
Motor Power Rating
L2
Input
For available part numbers and complete product specifications, see product datasheet at www.crydom.com
Start/Stop
Functions:
AC Output
PCB Mount
Single Phase
Panel Mount
CX
Reversing
Max Current
[Amp]
HP
Soft Start
Motor Power Rating
Description
Kw
Functions
IEC60947-4-1 AC-3
UL508 Motor Controller
UL508 Resistive
IEC 60947-4-1 AC-1 120 VAC 240 VAC 380 VAC 480 VAC 600 VAC 120 VAC 240 VAC 380 VAC 480 VAC 600 VAC
• AC or DC control voltage options
5
0.25
0.33
0.5
0.18
0.25 0.37
• Standard SIP package for high
density PCB applications
• High surge current rating
• UL Recognized, CSA & VDE
Certified, CE & RoHS Compliant
25
50
75
90
-
1.5
3
5
7.5
2
5
7.5
15
3
5
10
20
3
10
15
25
-
1.1
2.2
3.7
5.6
1.5
3.7
5.6
11.2
2.2
3.7
7.4
14.9
2.2
7.4
11.2
18.6
• 1600 Volt blocking
• Optional LED status indicator
• DC control voltage
• UL Recognized, CE & RoHS
Compliant
10
25
50
90
125
0.5
1
2
3
5
1.5
3
5
7.5
10
-
2.5
5
7.5
10
15
-
0.4
0.7
1.5
2.2
3.7
1.1
2.2
3.7
5.6
7.5
-
1.9
3.7
5.6
7.4
11.2
-
• Universal AC/DC voltage input
option
• EMC Compliant
• Removable IP20 cover
• LED input status indicator
• UL Recognized, CSA & TUV
Certified, CE & RoHS Compliant
5
-
0.25
0.33
0.5
-
-
0.18
0.25
0.37
-
• 10 mm single channel assembly
• Cage style screw terminals
• Fits standard 35 mm DIN rail
• LED status indicator
• AC or DC control voltage options
• CE & RoHS Compliant
5
0.125
0.33
-
-
-
-
-
-
-
-
• DIN rail & panel mountable
• 4kV optical isolation with LED
indicator
• DC control voltage
• UL Recognized, CSA Certified,
CE & RoHS Compliant
3
6
12
-
025
0.5
1
0.33
1
2
0.5
2
3
-
-
0.18
0.37
0.75
0.25
0.75
1.5
0.37
1.5
2.2
-
• LED input status indicator
• UL 508 Overload endurance
rated
• AC or DC control voltage options
• High surge current rating
• UL & cUL Listed, CE & RoHS
Compliant
6
-
0.33
-
-
-
-
1.44 (A)
-
-
-
• Compact size (11 mm wide)
• LED timer status indicator
• 8 Industry standard timing
functions
• AC or DC control voltage options
• UL & cUL Listed, CE & RoHS
Compliant
3
5
-
0.25
0.5
-
-
-
-
0.37 (A)
0.55 (A)
-
-
-
• Industry standard EMR plug-in
package
• LED input status indicator
• Fits standard DIN rail & PCB
mountable sockets
• AC or DC control voltage options
• UL & cUL Recognized, CE &
RoHS Compliant
H16WD
CW
DIN Rail Mount
DRA1-CX
DR-OAC
SeriesOne DR
SeriesOne DR Timer
Plug-in Mount
Speed Control
LifePlus ED
General Notes
(A) Motor load rating according to IEC62314.
Questions?
Call or e-mail:
Americas Tel.: +1 (877) 502 5500
e-mail: [email protected]
EMEA Tel.: +44 (0) 1202 606030
e-mail: [email protected]
Asia Tel.: +86 (0) 21 6065 7725
e-mail: [email protected]
Start/Stop & Speed Control
DC Output
Reversing & Soft Start
Solid State Relays & Contactors
+
R
+
Output
-
-
F
Control
+
+
Input
Control
-
A variety of DC solid state relays and contactors
allow our customers to start/stop, reverse, soft
start/stop and regulate the speed of motors rated up
to 15 Amps nominal current. Depending on motor
specifications (nominal and surge current), and
considering the maximum resistive loads of the
selected relay (up to 160 Amps), the real motor
power that they can control is considerably higher.
The high switching frequency of Crydom solid state
contactors, working with a PWM signal up to 1 Khz,
allows to have accurate motor speed regulation
suitable for a wide range of applications.
Output
Gnd
L1
L2
M
-
DC Output
Panel Mount
PowerPlus DC
M
-
Max Output Voltage
[VDC]
Max Current
[Amp]
Motor Current Rating
[Amp]
Max PWM
[Hz]
300
150
150
150
72
72
150
150
IEC 60947-4-1DC-1
UL508 Resistive
10
20
40
60
80
100
120
160
IEC 60947-4-1DC-3
UL508 Motor Controller
17
25
1000
1000
900
900
700
700
1000
1000
• PWM control up to 1 KHz
• AC or DC control voltage options
• LED input status indicator
• Optional IP20 cover
• MOSFET output, easily paralleled for
higher current applications
• UL Recognized, CE & RoHS Compliant
48
48
48
20
40
60
13
14
15
-
• Reversing Solid State Contactor
• Optional soft start, soft stop & braking
functions
• Selectable soft start/stop ramp up to 1 sec.
• DC control voltage
• 2 LED input status indicators
• UL & cUL Recognized, CE & RoHS Compliant
250
100
6
12
2
4
-
• Reversing Solid State Contactor
• DC control voltage
• Compact DIN rail mounting package
• 2 LED input status indicators
• UL & cUL Recognized, CE & RoHS Compliant
80
5
2
500
• Industry standard EMR plug-in package
• AC or DC control voltage options
• LED input status indicator
• Fits standard DIN rail & PCB mountable
sockets
• UL Recognized, CE & RoHS Compliant
DIN Rail Mount
Functions
• PWM control up to 1 KHz
• AC or DC control voltage options
• LED input status indicator
• Low on-state voltage drop
• UL Recognized, CE & RoHS Compliant
HDC
DP
Plug-in Mount
Description
DRA4D
LifePlus ED
For available part numbers and complete product specifications, see product datasheet at www.crydom.com
Accessories
Sockets
•
•
•
•
DRS1
DRS4
DRSED
PCBSED
Crydom Motion Control Solutions
DEC
Long Life
Quiet Operation
Minimum
Electrical Noise
Low Power
Consumption
Shock & Vibration
Resistant
Ideal for Harsh
Environments
High Compatibility
with Control Systems
Fast Switching
Position Insensitive
Embedded
Control Functions
Space Saving
Compact Package
Magnetic
Noise Immunity
Protective Covers
• KS100
• KS101
• KS300
ID Marker Strips
• CNLB
• CNLN
• CNL2
Thermal Pads
•
•
•
•
HSP1
HSP2
HSP3
HSP5
Hardware Kits
• HK1
• HK2
• HK4
Lug Terminals
• TRM1
• TRM6
• TRM3/0
Filters
• 1F25
• 3F20
• 3F20-4
Heat Sinks
•
•
•
•
•
•
•
•
•
•
HS501DR
HS301 / HS301DR
HS251
HS201 / HS201DR
HS172
HS151 / HS151DR
HS103 / HS103DR
HS072
HS053
DIN Rail Bracket
Crydom Motion Control solutions leverage the advantages of having an all solid
state design making them more reliable and cost effective than different
technology solutions such as EMRs. Furthermore, they also offer considerable
advantages when compared to similar technology solutions which include:
• Low turn-on/turn-off time for DC relays and contactors which allow for
accurate PWM control making them ideal for motor speed control
• Low leakage current recommended to prevent problems when controlling low
power motors more sensitive to leakage current
• Low on-state resistance for DC output relays to prompt heat dissipation
allowing use of smaller heat sinks making them a convenient solution for
reduced size applications
• Embedded Interlock protective function in reversing modules making them
easier to install and use
• UL508 Overload Endurance rating for enhanced reliability
For more information on Crydom Motion Control solutions, contact your local
authorized Crydom Distributor, Representative or Crydom Sales Office, or visit
www.crydom.com
Custom Sensors & Technologies (CST)
is a specialist in sensing, control and
motion products.
Crydom is the world leading brand of Solid State Relays, all manufactured and sold by
Custom Sensors & Technologies (CST). Crydom product offer includes thousands of catalog
off-the-shelf items, as well as custom-designed solid state relays and related products.
Through its brands, BEI Kimco, BEI
Sensors, BEI PSSC, Crouzet, Crydom,
Kavlico, Newall and Systron Donner
Inertial, CST offers customizable, reliable
and efficient components for missioncritical systems in Aerospace & Defense,
Transportation, Energy & Infrastructures,
Commercial & Industrial OEMs, Medical,
Food and Beverage and Building Equipment markets.
At Crydom virtually everything is accomplished in-house to assure complete control over
production, delivery and above all quality. With design, development, manufacturing and
management personnel under one roof, we're geared for fast response to your
requirements.
Focused on premium value offers and
committed to excellence, CST, with 4,400
employees worldwide and sales of $604M
US in 2012, is the dependable and adaptable partner for the most demanding
customers.
Because of our dedication to quality, most Crydom products are approved by UL, CSA, VDE
and TUV; and carry the CE mark signifying conformance with European directives. Also, our
products comply with the latest legal environmental directives, like RoHS and China RoHS
which always provide a competitive advantage to our customers.
Our ongoing R&D programs have allowed us for years to be leaders in our industry. We are
well known for constantly innovating new circuit and technology-related inventions to
satisfy the switching needs of the most demanding applications.
Our more than 40 years of experience providing top notch switching solutions and support
make Crydom the indisputable global expert in solid state relay technology and preferred
choice of companies all over the world.
www.crydom.com
www.cstsensors.com
AMERICAS
Mexico
Sales Support:
Tel. : +52 (222) 409 7000
Fax : +52 (222) 409 7810
[email protected]
Southern & Central
Tel.: +55 (11) 2505 7500
Fax: +55 (11) 2505 7507
United Kingdom
Sales Support
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
Belgium
Tel.: +32 (0) 2 460 4413
Fax: +32 (0) 2 461 2614
[email protected]
Italy
Tel.: +39 (0) 2 665 99 260
Fax: +39 (0) 2 665 99 268
[email protected]
Technical Support
[email protected]
France
Tel.: +33 (0) 810 123 963
Fax: +33 (0) 810 057 605
[email protected]
Spain
Tel.: +34 902 876 217
Fax: +34 902 876 219
[email protected]
Germany
Tel.: +49 (0) 180 3000 506
Fax: +49 (0) 180 3205 227
[email protected]
Netherlands
Tel.: +31 (0) 71 582 0068
Fax: +31 (0) 71 542 1648
[email protected]
South Korea
Tel.: +82 2 2629 8312
Fax: +82 2 2629 8310
[email protected]
India
Tel: +91 (80) 4113 2204 /05
Fax: +91 (80) 4113 2206
[email protected]
United States & Canada
Sales Support:
Tel.: +1 (877) 502 5500
Fax: +1 (619) 210 1590
[email protected]
Technical Support:
Tel.: +1 (877) 702 7700
[email protected]
EUROPE, MIDDLE EAST
& AFRICA
Austria & Switzerland
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
ASIA
China & Hong Kong
Sales Support
Tel.: +86 (0) 21 6065 7725
Fax: +86 (0) 21 6065 7749
[email protected]
Technical Support
[email protected]
© 2014 Crydom Inc., All Rights Reserved.
Specifications are subject to change without prior notice. Crydom and the
Crydom logo are registered trademarks of Crydom Inc.
04/2013
Rev.021014
CAT/CR/MCA/EN
Distributed by :
Middle East,
Africa & Other European
Countries
Tel. : +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
[email protected]
South East Asian &
Pacific Countries
Tel.: +886 2 8751 6388 ext.131
Fax: +886 2 2657 8725
[email protected]
[email protected]