Since 1984, Altech Corporation has grown to become a leading supplier of automation and industrial control components. Headquartered in Flemington, NJ, Altech has an experienced staff of engineering, manufacturing and sales personnel to provide the highest quality products with superior service. This is the Altech Commitment! Altech’s line of safety relays are manufactured by , a company well know in Europe for its quality safety relays. The products presented in this catalog will help you meet requirements of Machinery Directive 2006/42/EC, important international safety standards, CE-marking demand, and more, when exporting your machinery or equipment. What is a Safety Relay? A safety relay contains force guided contacts; they are also known as captive, locked or positive guided contacts. Force guidance in a relay means that the contacts in a contact set must be mechanically linked together so that it is impossible for the NO (normally open) and NC (normally closed) contacts to be closed at the same time. The contacts are linked so that no one contact in a relay can change state without changing all the contacts in that relay. There must be a 0.5 mm minimum air gap between the open contacts for the entire service life of the relay, even in the case of a failure. The force guidance of the relay contacts must always be preserved even when a relay part fails to function correctly. Our technical experts welcome the opportunity to answer your technical questions and provide solutions to your automation and control problems. Give us a call or visit www.altechcorp.com. Quality Commitment Altech’s control components meet diverse national and international standards such as UL, NEC, CSA, IEC, VDE and more. Altech provides superior customer service and delivery through Total Quality Management and Continuous Process Improvement. Altech is ISO 9001 approved. We perform these services with honesty and integrity and are committed to achieve these goals. DOLD SAFETY RELAYS TABLE OF CONTENTS OA 5642/43/44 1 NO/1 NC, 2NO/1NC, 2NO/2NC, 3NO/1NC OA 5611 2 NO/2 NC, 3 NO/1 NC Page 4-5 Page 16-17 OA/OW 5669 1 NO/1 NC, 2 CO, 2 NO, 2 NC OA 5612 2 NO/4 NC, 3 NO/3 NC, 4 NO/2 NC Page 6-7 Page 18-19 OA/OW 5670 2 NO/2 NC, 3 NO/1 NC OA 5601 2 NO/2 NC, 3 NO/1 NC Page 8-9 Page 20-21 OA 5621 / OA 5621S 3 NO/1 NC, 2 NO/2 NC OA 5602 2 NO/4 NC, 3 NO/3 NC, 4 NO/2 NC Page 10-11 Page 22-23 OA 5622 / OA 5622S 2 NO/4 NC, 3 NO/3 NC, 4 NO/2 NC, 5 NO/1 NC OA 5603 7 NO/1 NC, 6 NO/2 NC, 5 NO/3 NC, 4 NO/4 NC, 3 NO/5 NC, 2 NO/6 NC Page 24-25 Page 12-13 OA 5667 / OA 5667S 1 NO/1 NC, 2 CO Page 14-15 Safety Relay Modules Bussed Channel Isolated Channel Page 26-31 Accessories ........................................................................................................Page 32 Applications .......................................................................................................Page 33 Terminology .................................................................................................Page 34-36 Index...................................................................................................................Page 37 Terms & Conditions ..........................................................................................Page 38 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 3 Safety Relay OA 5642/43/44 Features n n n n n n n n n n n C GERMANY US USA/CANADA E146415 Technical Data n n Nominal Coil Voltage ....................................................... ..........................................6, 12, 21, 24, 48, 60, 110, DC n Coil Power Dissipation ............................0.4/0.5/0.65 W n Max. Switching Voltage ...................250V DC, 400 V AC n Max. Switching Current .............................................8 A n Max. Switching Power — DC.................................240W n Max. Switching Power — AC..............................2000VA n Contact Switching Rate .........20 operations per second n Relay Operate Time ............................................≤ 15 ms n Relay Release Time ..............................................≤ 5 ms n Protection Rating ....................................................IP 67 n Contact Arrangements..................1NO/1NC, 2NO/1NC, 2NO/2NC, 3NO/1NC, n Contact Material............................................................... ...AgNi10+0.2µmAu, AgSnO2+0.2µmAu, AgNi10+5µmAu n Mechanical Life .......................>40x106 operation cycles n Electrical Life ......................................................>50,000 n Ambient Temperature....................................-40...+85°C n Cover Material..............................................Thermoplast n Weight..............................................................14/15/16 g n More detailed data upon request ......................operation cycles @ 230V AC, 8A, cos ϕ=1 Operation Vibration ...........................0.5 mm Ampl. max ......................................................@ 10...100Hz, 3g max Diagrams OA5642 1NO/1NC OA5643 2NO/1NC; OA5644 2NO/2NC OA5644 3NO/1NC 250 U B max. I K 2A 1,0 0,9 0,8 0,7 U B max. I K 2A V] n 2-4 output contacts International approvals: TÜV, UL, cUL Quality control check for each safety relay Forced-guided contacts, all gold flash plated Contact Gap > 0.5 mm throughout life of relay Various contact materials, mixed contact material optional High coil voltage range High switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 5.5 mm contact/contact ≥ 5.5 mm Protection Rating IP67, washable Compact size- ony 10.3 mm height SMD component can be mounted under relay Custom design available, -coil voltage -operate/release time -contact pressure -coil resistance Switching voltage U [ n 0,6 0,5 U B max. I K = 2 x 8A U B max. I K = 3 x 8A UB min. Ambient temperature -40 Relay operation voltage vs. ambient temperature -20 0 20 40 Ambient temperature Limiting factor f n 60 80 0,4 0,3 200 150 100 50 UB min. 100 120°C -40 -20 0 20 40 Ambient temperature 60 80 100 120°C 0,2 0,2 0 0,4 0,6 0,8 1 Power factor (cos ϕ) Operations = Operations (ohmic) x limitation factor F 1 2 3 4 5 6 7 Maximum switching power curve Limitation factor for inductive loads 4 8 Switching current I [A] Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5642/43/44 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 1 NO/1 NC Type Coil Resistance (10%) 6V 4.2 - 12V 21V 24V 48V 60V 110V 8.4 15.0 16.8 33.6 42.0 77.0 - 7.8V Coil Resistance (10%) 90 Ω 15.2V 370 27.3V 1050 31.2V 1450 62.4V 6000 78.0V 9250 143.0V 31000 2NO/1NC Type 56.OA42.0611 Ω Ω Ω Ω Ω Ω 2NO/2NC Type (10%) 70 Ω 56.OA43.0621 56.OA42.1211 56.OA42.2111 56.OA42.2411 56.OA42.4811 56.OA42.6011 56.OA42.1111 3NO/1NC Type 290 Ω 840 Ω 1150 Ω 4600 Ω 7100 Ω 24000 Ω 55 Ω 56.OA43.1221 56.OA43.2121 56.OA43.2421 56.OA43.4821 56.OA43.6021 56.OA43.1121 230 680 900 3600 5600 18500 56.OA44.0631 Ω Ω Ω Ω Ω Ω 56.OA44.0622 56.OA44.1231 56.OA44.2131 56.OA44.2431 56.OA44.4831 56.OA44.6031 56.OA44.1131 56.OA44.1222 56.OA44.2122 56.OA44.2422 56.OA44.4822 56.OA44.6022 56.OA44.1122 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Dimensions & Pin Configurations 5642 10.3 7.5 15.4 3.1 .1 +0 0 3 Ø1 Ø1 + - 0 0.1 0.5 4.5 1.25 1 5 3 0.4x1 4 6 1NO/1NC Ventilation point* 5.2 9 Ø0. 0.7x0.4 6 4 2 5 3 2 16 15.8 17.5 25 1 4.9 16.7 10.3 15.4 7.5 7.5 Ø1 + - 0 0.1 0.5 3.1 4.5 1.25 *When using the maximum switching capacity it is recommended to open the relay at the indicated position. Ø1 5643 .3 + 0 - 0 .1 26.6 1 7 5 3 16 15.8 17.5 25 1 2 0.4x1 4 5 7 6 8 3 5 7 9 6 8 10 5 7 9 6 8 10 2NO/1NC 5.2 .9 Ø0 0.7x0.4 8 6 4 2 3 4.9 24.2 Ø1 .3 + 0 - 0 .1 34.2 10.3 15.4 7.5 7.5 7.5 0.5 3.1 4.5 1.25 .1 +0 0 Ø1 5644 9 Ø0. 4.9 5 7 9 4 16 2 0.7x0.4 3 2 3NO/1NC 15.8 17.5 25 1 1 0.4x1 5.2 31.7 4 6 8 10 1 2 3 4 2NO/2NC 41.7 Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 5 Safety Relay OA/OW 5669 Features n n 2 output contacts International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n n n n n n Various contact materials, mixed contact material optional High coil voltage range High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 5.5 mm Protection Rating OA Version: IP 40, flow solder proof OW Version: IP 67, washable C Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time GERMANY US USA/CANADA E146415 Technical Data n Nominal Coil Voltage ....................................................... ........................................ 6, 12, 20, 24, 48, 60, 110, DC n n Coil Power Dissipation ..........................................0.7 W n n Max. Switching Voltage ....................250V DC, 400V AC n n Max. Switching Current .........8 A (2 x 5A simultaneous) n Max. Switching Power — DC .......................................... ........................................200W (2 x 160W simultaneous) n Max. Switching Power — AC .......................................... ...................................2000VA (2 x1250VA simultaneous) Operation Vibration .........................0.35 mm Ampl. max ........................................................@ 10...55Hz, 5g max Contact Arrangements .....1NO/1NC, 2CO, 2NO*, 2NC* Contact Material...................AgNi10+0.2µmAu Standard ...................AgSnO2+0.2µmAu, AgNi10+5µmAu Optional n Mechanical Life ......................≥ 50x106 operation cycles n Electrical Life ...................AgSnO2 >2x105, AgNi10 >105 ......................operation cycles @ 230V AC, 6A, cos ϕ=1 n n Ambient Temperature....................................-40...+70°C Contact Switching Rate .........10 operations per second n n Cover Material ..............................................Polyamide 6 Relay Operate Time ........................................... ≤ 15 ms n n Weight........................................................................15 g Relay Release Time ........................................... ≤ 12 ms n More detailed data upon request 1,7 Limitation factor F 1,6 1,5 U B max. I K 2A 1,4 1,3 1,2 I K= 8A 1,1 1,0 UB 0,9 UN 0,8 . U B min 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0,7 0,6 0,5 -40 -20 0 40 20 Ambient temperature 60 80 100 120°C Relay operation voltage vs. ambient temperature 0.2 0.2 0.4 0.6 0.8 1 Power factor (cos ϕ ) Operations = Operations (ohmic) x limitation factor F Limitation factor for inductive loads 108 6 4 260 220 2 180 Sw itching cycles 1,8 Switching voltage U [ V] Diagrams 140 100 60 20 0 0.2 0.4 0.60.81 2 4 6 8 10 Switching current l [A] Safe disconnection, no remaining arc, max. 1 operation/sec. 107 6 4 2 106 6 4 2 AgSnO 2 AgNi10 105 0 0.20.40.60.81.01.21.41.6 Switching capacity P [kVA] Maximum switching power curve Mechanical life *Special order. 6 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA/OW 5669 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 1 NO/1 NC Type 2 CO Type 2 NO* Type 2 NC* Type (10%) 6V 10V 12V 20V 24V 48V 60V 110V 4.8 8.0 9.6 16.0 19.2 38.4 48.0 88.0 - 9.6V - 16.0V - 19.2V - 32.0V - 38.4V - 76.8V - 96.0V - 176.0V 50 150 210 580 820 3200 5200 18000 Ω Ω Ω Ω Ω Ω Ω Ω 56.O 56.O 56.O 56.O 56.O 56.O 56.O 56.O 69.0611 69.1011 69.1211 69.2011 69.2411 69.4811 69.6011 69.1111 56.O 56.O 56.O 56.O 56.O 56.O 56.O 56.O 69.0600 69.1000 69.1200 69.2000 69.2400 69.4800 69.6000 69.1100 Protection Class, Example: A IP 40, Flow Solder Proof W IP 67, Washable 56.O 56.O 56.O 56.O 56.O 56.O 56.O 56.O 69.0620 69.1020 69.1220 69.2020 69.2420 69.4820 69.6020 69.1120 56.O 56.O 56.O 56.O 56.O 56.O 56.O 56.O 69.0602 69.1002 69.1202 69.2002 69.2402 69.4802 69.6002 69.1102 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi0.15+5µmAu Footprints (solder side) 2 NO 1 NO/1 NC 2 CO 2 NC Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. *Special order. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 7 Safety Relay OA/OW 5670 Features n n 4 output contacts International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n n n n n n Various contact materials, mixed contact material optional High coil voltage range High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 3KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 4.5 mm Protection Rating OA Version: IP 40, flow solder proof OW Version: IP 67, washable C Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time GERMANY US USA/CANADA E146415 Technical Data n Nominal Coil Voltage ....................................................... .........................................6, 12, 20, 24, 48, 60, 110, DC n Contact Arrangements...................2NO/2NC, 3NO/1NC n Contact Material...................AgNi10+0.2µmAu Standard ...................AgSnO2+0.2µmAu, AgNi10+5µmAu Optional n Coil Power Dissipation ..........................................1.0 W n Max. Switching Voltage ....................250V DC, 400V AC n n Max. Switching Current .........6 A (3 x 6A simultaneous) n n Electrical Life ............AgSnO2 >2x105, AgNi10 >1.2x105 Max. Switching Power — DC.................................160W n Max. Switching Power — AC..............................1500VA n Ambient Temperature....................................-40...+75°C n Contact Switching Rate .........10 operations per second n Cover Material ..............................................Polyamide 6 n Relay Operate Time ...............................................11 ms n Weight........................................................................20 g n Relay Release Time .................................................6 ms n More detailed data upon request n Mechanical Life........................≥50x106 operation cycles ......................operation cycles @ 230V AC, 6A, cos ϕ=1 Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...200Hz, 5g max Diagrams 1,1 1,0 UB UB 0,9 U B max. at Imax. 1,0 0,9 0,8 0,7 0,6 ] 220 0,5 0,4 0,3 2 180 140 100 60 0,8 0,2 0,7 0,6 20 40 60 80°C Ambient temperature Relay operation voltage vs. ambient temperature 8 108 6 4 260 Sw itching cycles U B max. without load 1,2 R eductionfactorF 1,3 Sw itchting voltage U [ 1,4 0,2 0, 4 0,6 0,8 1 Power factor (cos ) Number of cycles = Number of cycles (ohmic x reduction factor F Limitation factor for inductive loads 20 0 0,2 0,4 0,7 2 4 6 8 10 Switching current I [A] Safe switch off, no standing arc max. 1 switching cycle /s Maximum switching power curve 107 6 4 2 106 6 4 2 AgSnO 2 AgNi10 105 0 0.20.40.60.81.01.21.41.6 Switching capacity P [kVA] Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA/OW 5670 Data Relay Data Rated Voltage Ordering Information Voltage Range Coil Resistance 2 NO/2 NC Type 3 NO/1 NC Type (10%) 6V 12V 20V 24V 48V 60V 110V 4.2 8.4 14.0 16.8 33.6 42.0 77.0 - 8.4V - 16.8V - 28.0V - 33.6V - 67.2V - 84.0V - 154.0V 36 150 400 580 2300 3600 12100 56.O 56.O 56.O 56.O 56.O 56.O 56.O Ω Ω Ω Ω Ω Ω Ω 70.0622 70.1222 70.2022 70.2422 70.4822 70.6022 70.1122 Protection Class, Example: A IP 40, Flow Solder Proof W IP 67, Washable 56.O 56.O 56.O 56.O 56.O 56.O 56.O 70.0631 70.1231 70.2031 70.2431 70.4831 70.6031 70.1131 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi0.15+5µmAu 2.5 2.5 Footprints (solder side) 2.5 2.5 2NO/2NC 3NO/1NC Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 9 Safety Relay OA 5621 / OA 5621S Features n n 4 output contacts International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n n n n n n n Various contact materials, mixed contact material optional High coil voltage range High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 5.5 mm contact/contact ≥ 5.5 mm Protection Rating IP 67, washable Custom design available, - coil voltage - coil resistance, - contact pressure - operate/release time - gold plated double contacts S-Type higher external clearance and creeping distance: contact/contact ≥ 7.5 mm n C GERMANY US USA/CANADA E146415 Technical Data Nominal Coil Voltage ....................................................... ...............................................6, 12, 24, 48, 60, 110, DC n n Contact Arrangements...................3NO/1NC, 2NO/2NC Contact Material...................AgNi10+0.2µmAu Standard ...................AgSnO2+0.2µmAu, AgNi10+5µmAu Optional n Coil Power Dissipation ..........................................0.6 W n Max. Switching Voltage ....................250V DC, 400V AC n n Max. Switching Current .........8 A (3 x 8A simultaneous) n n Electrical Life .........AgSnO2 >1.5x105, AgNi10 >1.0x105 Max. Switching Power — DC.................................200W n Max. Switching Power — AC..............................2000VA n Ambient Temperature....................................-40...+80°C n Contact Switching Rate .........10 operations per second n Cover Material ..............................................Polyamide 6 n Relay Operate Time ...............................................12 ms n Weight........................................................................35 g n Relay Release Time .................................................8 ms n More detailed data upon request n Mechanical Life .......................>20x106 operation cycles ......................operation cycles @ 230V AC, 8A, cos ϕ=1 Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...200Hz, 5g max Diagrams Relay operation voltage vs. ambient temperature 10 Limitation factor for inductive loads Maximum switching power curve Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5621 / OA 5621S Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 3 NO/1 NC Type 2 NO/2 NC Type 56.OA21.0631 56.OA21.1231 56.OA21.2431 56.OA21.4831 56.OA21.6031 56.OA21.1131 56.OA21.0622 56.OA21.1222 56.OA21.2422 56.OA21.4822 56.OA21.6022 56.OA21.1122 3 NO/1 NC S-Type 2 NO/2 NC S-Type (10%) 6V 12V 24V 48V 60V 110V 4.5 9.0 18.0 36.0 45.0 82.5 - 8.4V - 16.8V - 33.6V - 67.2V - 84.0V -154.0V 60 Ω 240 Ω 960 Ω 3840 Ω 6000 Ω 20000 Ω 56.OA21S.0631 56.OA21S.1231 56.OA21S.2431 56.OA21S.4831 56.OA21S.6031 56.OA21S.1131 56.OA21S.0622 56.OA21S.1222 56.OA21S.2422 56.OA21S.4822 56.OA21S.6022 56.OA21S.1122 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu 2.5 2NO/2NC, S-Type 2.5 3NO/1NC 2.5 3NO/1NC, S-Type 2.5 2.5 2.5 2.5 Footprints (solder side) 2.5 2NO/2NC Dimensions S-Type Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 11 Safety Relay OA 5622 / OA 5622S Features n n 6 output contacts International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n n n n n n n Various contact materials, mixed contact material optional High coil voltage range High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 5.5 mm contact/contact ≥ 5.5 mm Protection Rating IP 67, washable Custom design available, - coil voltage - coil resistance, - contact pressure - operate/release time - gold plated double contacts S-Type higher external clearance and creeping distance: contact/contact ≥ 7.5 mm n C GERMANY US USA/CANADA E146415 Technical Data Nominal Coil Voltage ....................................................... ...............................................6, 12, 24, 48, 60, 110, DC n Contact Arrangements.................................................... ......................2NO/4NC, 3NO/3NC, 4NO/2NC, 5NO/1NC n Coil Power Dissipation ..........................................0.8 W n Max. Switching Voltage ....................250V DC, 400V AC n Max. Switching Current .........8 A (5 x 8A simultaneous) n n Max. Switching Power — DC.................................200W n n Max. Switching Power — AC..............................2000VA n Contact Switching Rate .........10 operations per second n Ambient Temperature....................................-40...+80°C n Relay Operate Time ...............................................12 ms n Cover Material ..............................................Polyamide 6 n Relay Release Time .................................................8 ms n Weight........................................................................38 g n More detailed data upon request n Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...200Hz, 5g max n Contact Material...................AgNi10+0.2µmAu Standard ...................AgSnO2+0.2µmAu, AgNi10+5µmAu Optional Mechanical Life .......................>20x106 operation cycles Electrical Life ..............AgSnO2 >105, AgNi10 >0.75x105 ......................operation cycles @ 230V AC, 8A, cos ϕ=1 Diagrams Relay operation voltage vs. ambient temperature 12 Limitation factor for inductive loads Maximum switching power curve Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5622 / OA 5622S Data Relay Data Coil Resistance 2 NO/4 NC Type Coil Resistance (10%) 6V 12V 24V 48V 60V 110V 4.5 9.0 18.0 36.0 45.0 82.5 - 8.4V - 16.8V - 33.6V - 67.2V - 84.0V -154.0V 38 150 600 2400 3800 12700 3 NO/3 NC Type 4 NO/2 NC Type 5 NO/1 NC Type 56.OA22.0642 56.OA22.1242 56.OA22.2442 56.OA22.4842 56.OA22.6042 56.OA22.1142 56.OA22.0651 56.OA22.1251 56.OA22.2451 56.OA22.4851 56.OA22.6051 56.OA22.1151 (10%) Ω Ω Ω Ω Ω Ω 56.OA22.0624 56.OA22.1224 56.OA22.2424 56.OA22.4824 56.OA22.6024 56.OA22.1124 45 180 720 2880 4500 15125 56.OA22.0633 56.OA22.1233 56.OA22.2433 56.OA22.4833 56.OA22.6033 56.OA22.1133 Ω Ω Ω Ω Ω Ω For S-Type: Please specify S when ordering: Example: 56.OA22S._ _ _ _ Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu 2NO/4NC, S-Type 2.5 3NO/3NC, S-Type 2.5 4NO/2NC, S-Type 2.5 2.5 2.5 2.5 3NO/3NC 5NO/1NC, S-Type 2NO/4NC 2.5 2.5 2.5 2.5 2.5 2.5 Footprints (solder side) 2.5 4NO/2NC 2.5 Voltage Range 2.5 Rated Voltage Ordering Information 2.5 5NO/1NC Dimensions S-Type Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 13 Safety Relay OA 5667 / OA 5667S Features n 2 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n Various contact materials, mixed contact material optional n High coil voltage range n High breakdown Voltage: contact/coil ≥ 4 KV contact/contact ≥ 2.5 KV contact/contact ≥ 4 KV; S-Type n High Creeping Distance: contact/coil > 8 mm contact/contact > 4.5 mm; S-Type 8.5 mm n Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time C US USA/CANADA E146415 GERMANY Technical Data n Nominal Coil Voltage ....................................................... .................................................6, 12, 24, 48, 60, 110 DC n n Coil Power Dissipation ........................................0.75 W n n Max. Switching Voltage ....................250V DC, 400V AC n n Max. Switching Current ..........6A (2 x 6A simultaneous) n Max. Switching Power — DC .......................................... ........................................200W (2 x 160W simultaneous) n Max. Switching Power — AC .......................................... ...................................1500VA (2 x1500VA simultaneous) n Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...100Hz, 4g max Contact Arrangements.........................1 NO/1 NC, 2CO Contact Material...................AgNi10+0.2µmAu Standard ...................AgSnO2+0.2µmAu, AgNi10+5µmAu Optional Mechanical Life .............................≥107 operation cycles n Electrical Life ..............AgSnO2 >1.25x105, AgNi10 >105 n Ambient Temperature....................................-40...+75°C ......................operation cycles @ 230V AC, 5A, cos ϕ=1 n Contact Switching Rate .........10 operations per second n n Protection Rating .....................................................IP40 Relay Operate Time ...............................................10 ms n n Cover Material..............................................Thermoplast Relay Release Time .................................................6 ms n Weight........................................................................16 g n More detailed data upon request Diagrams UB max. without load 1.2 1.1 UB max. at 1 max. UB 1.0 UN 0.9 Limitation factor F 1.3 0.6 0.5 0.4 0.3 75 50 40 30 15 0.7 0 20 40 60 80°C Ambient temperature Relay operation voltage vs. ambient temperature 14 3 2 100 20 0.8 0.6 108 8 5 250 200 150 Switching cycles 1.4 Switching Voltage U [--- V] 1.0 0.9 0.8 0.7 0.2 0.2 0.2 0.6 0.8 1 Power factor (cos ϕ) Operations = Operations (ohmic) x limitation factor F Limitation factor for inductive loads 0 0.2 0.4 0.7 1 2 3 4 Switching current I [A] Safe disconnection, no remaining arc, max. 1 operation/sec. Maximum switching power curve 6 107 8 5 3 2 AgSnO2 106 8 5 3 2 AgNi10 105 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,5 Switching capacity P [kVA] Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5667/ OA 5667S Data Relay Data Rated Voltage Ordering Information Voltage Range Coil Resistance 1 NO/1 NC Type 2 CO Type 1 NO/1 NC S-Type 2 CO S-Type (10%) 6V 12V 24V 48V 60V 110V 4.5 9.0 18.0 36.0 45.0 82.5 - 7.8V - 15.6V - 31.2V - 62.4V - 78.0V - 143.5V 48 183 750 3200 4700 15300 56.OA67.0611 56.OA67.1211 56.OA67.2411 56.OA67.4811 56.OA67.6011 56.OA67.1111 Ω Ω Ω Ω Ω Ω 56.OA67.0600 56.OA67.1200 56.OA67.2400 56.OA67.4800 56.OA67.6000 56.OA67.1100 56.OA67S.0611 56.OA67S.1211 56.OA67S.2411 56.OA67S.4811 56.OA67S.6011 56.OA67S.1111 56.OA67S.0600 56.OA67S.1200 56.OA67S.2400 56.OA67S.4800 56.OA67S.6000 56.OA67S.1100 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Footprints (solder side) 2 CO 2 CO S-Type 4 1 2 3 5 2.5 1 ø1.3+0.1 7 6 ø1+0.1 8 4 1 7 2.5 2 3 4 5 6 2 3 ø1.3+0.1 7 4 7 2.5 8 2 1 NO/1 NC 8 5 1 2.5 ø1+0.1 6 3 5 6 8 1 NO/1 NC S-Type 8 4 1 2 3 ø1+0.1 4 1 7 2.5 2 4 8 1 2.5 ø1.3+0.1 7 3 2 ø1.3+0.1 7 3 1 2.5 ø1+0.1 4 7 2.5 8 2 3 8 Dimensions 2 CO 1 NO/1 NC 37 2 CO, S-Type 37 1 NO/1 NC, S-Type 37 37 3.5 7.5 2.5 20 2.5 2.5 30 7.5 2.5 20 7.5 5 7.5 7.5 2.4 2.5 30 7.5 2.5 20 2.5 2.5 30 5 7.5 2.4 2.5 7.5 5 5 2.4 25 7.5 7.5 25 25 7.5 7.5 25 7.5 0.5 2.4 2.5 7.5 10.8 2.5 20 2.5 2.5 30 Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 15 Safety Relay OA 5611 Features n 4 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n Various contact materials, mixed contact material optional n High coil voltage range n High switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 2.5KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 4.5 mm n n n Crown contacts n Solid connection between coil and contact housing n Compact size n Custom design available, -coil voltage -IP67 washable -contact pressure -coil resistance -operate/release time -low power dissipation models -Manual test relay (slide activated) C GERMANY US USA/CANADA E146415 Technical Data n Nominal Coil Voltage ....................................................... ................................................6, 12, 24, 48, 60, 110, DC n Protection Rating ....................................................IP 40 n Contact Arrangements...................2NO/2NC, 3NO/1NC n Coil Power Dissipation ..........................................0.6 W n Max. Switching Voltage ...................250V DC, 400 V AC n Max. Switching Current .............................................8 A n n Max. Switching Power — DC.................................200W n n Max. Switching Power — AC..............................2000VA n Contact Switching Rate .........10 operations per second n Ambient Temperature....................................-40...+85°C n Relay Operate Time ...............................................20 ms n Cover Material..............................................Thermoplast n Relay Release Time .................................................6 ms n Weight........................................................................35 g n More detailed data upon request n Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...200Hz, 3g max n Contact Material............................................................... ...AgNi10+0.2µmAu, AgSnO2+0.2µmAu, AgNi10+5µmAu Mechanical Life........................≥50x106 operation cycles Electrical Life ................AgSnO2 >1.5x105, AgNi10 >105 ......................operation cycles @ 230V AC, 8A, cos ϕ=1 Diagrams 1,4 3x IK = 3 8A x6A U B max. I K 2A 1,3 1,2 1,1 1,0 UB 0,9 UN 0,8 0.5 0.4 0.3 in. UB m 200 3 2 150 100 50 0,7 10 6 7 Ag Sn 5 O -40 -20 0 40 20 Ambient temperature 60 80 100 Relay operation voltage vs. ambient temperature 120°C 0.2 0.2 0.4 0.6 0.8 1 Power factor (cos ϕ ) Operations = Operations (ohmic) x limitation factor F Limitation factor for inductive loads 0 1 2 3 4 5 6 7 8 Switching current l [A] Safe disconnection, no remaining arc, max. 1 operation/sec. Maximum switching power curve 2 Ag 3 N i1 0 2 0,6 0,5 16 7 5 Switching cycles IK = 1,5 Limitation factor F 1,6 10 7 250 Switching voltage U [ V] 1,8 1,7 1 0.9 0.8 0.7 0.6 10 5 0.5 1.0 1.5 2.0 Switching capacity P [kVA] Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5611 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 2 NO/2 NC Type 3 NO/1 NC Type 56.OA11.0622 56.OA11.1222 56.OA11.2422 56.OA11.4822 56.OA11.6022 56.OA11.1122 56.OA11.0631 56.OA11.1231 56.OA11.2431 56.OA11.4831 56.OA11.6031 56.OA11.1131 (10%) 6V 12V 24V 48V 60V 110V 4.2 8.4 16.8 33.6 42.0 77.0 - 8.4V 16.8V 33.6V 67.2V 84.0V 154.0V 56 240 960 3840 6000 20150 Ω Ω Ω Ω Ω Ω Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Footprints (solder side) II II I 3 NO/1 NC I 2 NO/2 NC Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 17 Safety Relay OA 5612 Features n 6 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact Gap > 0.5 mm throughout life of relay n n n n n Various contact materials, mixed contact material optional High coil voltage range Very high switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 2.5KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 4.5 mm n Crown contacts n Solid connection between coil and contact housing n Compact size n C Custom design available, -coil voltage -IP67 washable -contact pressure -coil resistance -operate/release time -low power dissipation models GERMANY US USA/CANADA E146415 Technical Data n Nominal Coil Voltage ....................................................... ................................................6, 12, 24, 48, 60, 110, DC n Coil Power Dissipation ..................................0.8 - 1.0 W n Max. Switching Voltage ....................250V DC, 400V AC n Max. Switching Current .............................................8 A n Max. Switching Power—DC...................................200W n Max. Switching Power—AC................................2000VA n Contact Switching Rate .........10 operations per second n Relay Operate Time ...............................................20 ms n Relay Release Time .................................................6 ms n Operation Vibration .........................0.35 mm Ampl. max ......................................................@ 10...200Hz, 3g max n Protection Rating ....................................................IP 40 n Contact Arrangements.................................................... ......................................2NO/4NC, 3NO/3NC, 4NO/2NC n Contact Material............................................................... ..AgNi10+0.2µmAu, AgSnO2 +0.2µmAu, AgNi10+5µmAu n Mechanical Life........................≥50x106 operation cycles n Electrical Life ................AgSnO2 >1.5x105, AgNi10 >105 ......................operation cycles @ 230V AC, 8A, cos ϕ=1 n Ambient Temperature....................................-40...+85°C n Cover Material..............................................Thermoplast n Weight........................................................................38 g n More detailed data upon request Limitation factor F 1,7 1,6 IK = 1,5 KI = 5x 8A 1,4 5x 6A U B max. I K 2A 1,3 1,2 1,1 1,0 UB 0,9 UN 0,8 0.5 0.4 0.3 in. UB m 0,7 250 10 7 200 5 7 3 150 100 50 10 6 7 Ag Sn 5 O 0,5 -40 -20 0 40 20 Ambient temperature 60 80 100 120°C Relay operation voltage vs. ambient temperature 0.2 0.2 0 0.4 0.6 0.8 1 Power factor (cos ϕ ) Operations = Operations (ohmic) x limitation factor F 1 2 3 4 5 6 7 8 Switching current l [A] Safe disconnection, no remaining arc, max. 1 operation/sec. Limitation factor for inductive loads Maximum switching power curve 2 Ag 3 0,6 18 2 Switching cycles 1,8 1 0.9 0.8 0.7 0.6 Switching voltage U [ V] Diagrams N i1 0 2 10 5 0.5 1.0 1.5 2.0 Switching capacity P [kVA] Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5612 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 2 NO/4 NC Type Coil Resistance (10%) 6V 4.2 - 3 NO/3 NC Type 4 NO/2 NC Type (10%) 8.4V 36 Ω 56.OA12.0624 45 Ω 56.OA12.0633 56.OA12.0642 12V 8.4 - 16.8V 145 Ω 56.OA12.1224 180 Ω 56.OA12.1233 56.OA12.1242 24V 16.8 - 33.6V 600 Ω 56.OA12.2424 720 Ω 56.OA12.2433 56.OA12.2442 48V 33.6 - 67.2V 2300 Ω 56.OA12.4824 2880 Ω 56.OA12.4833 56.OA12.4842 60V 42.0 - 84.0V 3600 Ω 56.OA12.6024 4500 Ω 56.OA12.6033 56.OA12.6042 110V 77.0 - 154.0V 12100 Ω 56.OA12.1124 15125 Ω 56.OA12.1133 56.OA12.1142 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Footprints (solder side) 2 NO/4 NC I II 3 NO/3 NC I II 4 NO/2 NC I II Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 19 Safety Relay OA 5601 Features n 4 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact gap > 0.5 mm throughout life of relay n Various contact materials, mixed contact material optional n High coil voltage range n High switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 5.5 mm n n n Crown contacts n Solid connection between coil and contact housing C Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time -IP67 washable USA/CANADA E146415 n GERMANY US Technical Data n Nominal Coil Voltage ....................................................... n ..................................................6,12 ,24, 48, 60, 110, DC n n Coil Power Dissipation ........................................0.75 W n Max. Switching Voltage ....................250V DC, 400V AC n Max. Switching Current ...........................................10 A n Max. Switching Power—DC...................................240W n Max. Switching Power—AC................................2500VA n Contact Switching Rate .........10 operations per second n Relay Operate Time ...............................................27 ms n Relay Release Time .................................................5 ms n Operation Vibration .........................0.35 mm Ampl. max ......................................................................@ 10...55Hz Contact Arrangements...................2NO/2NC, 3NO/1NC Contact Material............................................................... ...AgSnO2+0.2µmAu, AgNi10+0.2µmAu, AgNi10+5µmAu n Mechanical Life .......................>30x106 operation cycles n Electrical Life ...............AgSnO2 >3x105, AgNi10 >2x105 n Ambient Temperature....................................-40...+85°C n Protection Rating ....................................................IP 40 n Cover Material..............................................Thermoplast n Weight........................................................................78 g n More detailed data upon request ....................operation cycles @ 230V AC, 10A, cos ϕ=1 Diagrams 6A Limitation factor F 3x A 10 3x 1,6 U B max. I K 2A 1,5 1,4 1,3 1,2 1,1 1,0 UB 0,9 UN 0,8 0.5 0.4 0.3 . U B min 0,7 107 7 5 250 200 3 2 150 Operations I K= I K= 1,7 1 0.9 0.8 0.7 0.6 Switching voltage U [ V] 1,8 106 7 5 100 50 0,6 0,5 -40 -20 0 40 20 Ambient temperature 60 80 100 120°C Relay operation voltage vs. ambient temperature 20 0.2 0.2 0 1 2 3 4 5 6 7 8 9 10 Switching current l [A] 0.4 0.6 0.8 1 Power factor (cos ϕ) Operations = Operations (ohmic) x limitation factor F Safe disconnection, no remaining arc, max. 1 operation/sec. Limitation factor for inductive loads Maximum switching power curve Ag Sn 0 2 Ag Ni 10 3 2 105 0.5 1.0 1.5 2.0 2.5 Switching power S[kVA] Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5601 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 2 NO/2 NC Type 3 NO/1 NC Type 56.OA01.0622 56.OA01.1222 56.OA01.2422 56.OA01.4822 56.OA01.6022 56.OA01.1122 56.OA01.0631 56.OA01.1231 56.OA01.2431 56.OA01.4831 56.OA01.6031 56.OA01.1131 (10%) 6V 12V 24V 48V 60V 110V 4.2 8.4 16.8 33.6 42.0 77.0 - 9.6V 19.2V 38.4V 76.8V 96.0V 176.0V 48 Ω 192 Ω 770 Ω 2880 Ω 4800 Ω 16000 Ω Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Footprints (solder side) 2 NO/2 NC II II I I 3 NO/1 NC Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 21 Safety Relay OA 5602 Features n 6 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact gap > 0.5 mm throughout life of relay n Various contact materials, mixed contact material optional n High coil voltage range n High switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 5.5 mm n n n Crown contacts n Solid connection between coil and contact housing n Custom coil voltage available n C GERMANY Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time -IP67 washable US USA/CANADA E146415 Technical Data n Nominal Coil Voltage ....................................................... n ................................................6, 12, 24, 48, 60, 110, DC n n Coil Power Dissipation ..........................................1.0 W n Max. Switching Voltage ....................250V DC, 400V AC n Max. Switching Current ...........................................10 A n Max. Switching Power—DC...................................240W n Max. Switching Power—AC................................2500VA n Contact Switching Rate .........10 operations per second n Relay Operate Time ...............................................27 ms n Relay Release Time .................................................5 ms n Operation Vibration .........................0.35 mm Ampl. max ......................................................................@ 10...55Hz Protection Rating ....................................................IP 40 Contact Arrangements.................................................... .......................................2NO/4NC, 3NO/3NC, 4NO/2NC n Contact Material............................................................... ...AgSnO2+0.2µmAu, AgNi10+0.2µmAu, AgNi10+5µmAu n Mechanical Life.......................>30x106 Operation cycles n Electrical Life ...............AgSnO2 >3x105, AgNi10 >2x105 n Ambient Temperature....................................-40...+85°C n Cover Material..............................................Thermoplast n Weight........................................................................85 g n More detailed data upon request ....................operation cycles @ 230V AC, 10A, cos ϕ=1 = IK = IK 1,6 Limitation factor F 6A 4x 10A 4x 1,7 U B max. I K 2A 1,5 1,4 1,3 1,2 1,1 1,0 UB 0,9 UN 0,8 . U B min 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 107 7 5 250 200 3 2 150 Operations 1,8 Switching voltage U [ V] Diagrams 100 50 0,7 106 7 5 Ag Sn 0 2 Ag Ni 10 3 2 0,6 0,5 -40 -20 0 40 20 Ambient temperature 60 80 100 120°C Relay operation voltage vs. ambient temperature 22 0.2 0.2 0.4 0.6 0.8 1 Power factor (cos ϕ ) Operations = Operations (ohmic) x limitation factor F Limitation factor for inductive loads 0 1 2 3 4 5 6 7 8 9 10 Switching current l [A] 105 0.5 1.0 1.5 2.0 2.5 Switching power S[kVA] Safe disconnection, no remaining arc, max. 1 operation/sec. Maximum switching power curve Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5602 Data Relay Data Rated Voltage Voltage Range Ordering Information Coil Resistance 2 NO/4 NC Type 3 NO/3 NC Type 4 NO/2 NC Type (10%) 6V 4.2 - 9.6V 35 Ω 56.OA02.0624 56.OA02.0633 56.OA02.0642 12V 8.4 - 19.2V 140 Ω 56.OA02.1224 56.OA02.1233 56.OA02.1242 24V 16.8 - 38.4V 570 Ω 56.OA02.2424 56.OA02.2433 56.OA02.2442 48V 33.6 - 76.8V 2300 Ω 56.OA02.4824 56.OA02.4833 56.OA02.4842 60V 42.0 - 96.0V 3600 Ω 56.OA02.6024 56.OA02.6033 56.OA02.6042 110V 77.0 - 176.0V 12100 Ω 56.OA02.1124 56.OA02.1133 56.OA02.1142 Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu Footprints (solder side) 2 NO/4 NC I Dimensions II 3 NO/3 NC 4 NO/2 NC I I II II Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 23 Safety Relay OA 5603 Features n 8 output contacts n International approvals: TÜV, UL, cUL n Quality control check for each safety relay n Forced-guided contacts, all gold flash plated n Contact gap > 0.5 mm throughout life of relay n Various contact materials, mixed contact material optional n High coil voltage range n High switching voltage High breakdown voltage: contact/coil ≥ 4 KV contact/contact ≥ 4KV High creeping distance: contact/coil ≥ 8 mm contact/contact ≥ 5.5 mm n n n Crown contacts n Solid connection between coil and contact housing n C Custom design available, -coil voltage -coil resistance, -contact pressure -operate/release time -IP67 washable GERMANY US USA/CANADA E146415 Technical Data n Nominal Coil Voltage n Coil Power Dissipation ..............................1.25 - 1.65 W n Max. Switching Voltage ....................250V DC, 400V AC n Max. Switching Current ...........................................10 A n Max. Switching Power—DC...................................240W n Max. Switching Power—AC................................2500VA n Contact Switching Rate .........10 operations per second n Relay Operate Time ...............................................27 ms n Relay Release Time .................................................5 ms n 6, 12, 24, 48, 60, 110, DC Operation Vibration .........................0.35 mm Ampl. max ......................................................................@ 10...55Hz n Protection Rating ....................................................IP 40 n n n Contact Arrangements.................................................... .....................2NO/6NC, 3NO/5NC, 4NO/4NC, 5NO/3NC, .........................................................6NO/2NC, 7NO/1NC Contact Material............................................................... AgSnO2+0.2µmAu , AgNi10+0.2µmAu , AgNi10+5µmAu 6 Mechanical Life ......................>30x10 Operation cycles n Electrical Life ...............AgSnO2 >3x105, AgNi10 >2x105 n Ambient Temperature....................................-40...+75°C n Cover Material..............................................Thermoplast ....................operation cycles @ 230V AC, 10A, cos ϕ=1 n n Weight........................................................................95 g More detailed data upon request Diagrams Limitation factor F 6A 6x A 10 6x 1,6 1,5 U B max. I K 2A 1,4 1,3 1,2 1,1 1,0 UB 0,9 UN 0,8 . U B min 0.5 0.4 0.3 0,7 107 7 5 250 200 3 2 150 Operations = IK = IK 1,7 1 0.9 0.8 0.7 0.6 Switching voltage U [ V] 1,8 100 50 0,6 0,5 -40 -20 0 20 Ambienttemperatur e 40 60 80 100 Relay operation voltage vs. ambient temperature 24 120°C 0.2 0.2 0.4 0.6 0.8 1 Power factor (cos ϕ) Operations = Operations (ohmic) x limitation factor F Limitation factor for inductive loads 0 1 2 3 4 5 6 7 8 9 10 Switching current l [A] 106 7 5 Ag Sn 0 2 Ag Ni 10 3 2 105 0.5 1.0 1.5 2.0 2.5 Switching power S[kVA] Safe disconnection, no remaining arc, max. 1 operation/sec. Maximum switching power curve Mechanical life Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Safety Relay OA 5603 Data Relay Data Rated Voltage Ordering Information Voltage Coil Range Resistance 2 NO/6 NC Type 3 NO / 5 NC Type (10%) Coil 4 NO / 4 NC Resistance Type 5 NO / 3 NC Type 6 NO / 2 NC Type 7 NO / 1 NC Type (10%) 6V 4.2 - 9.6V 21 Ω 56.OA03.0626 56.OA03.0635 29 Ω 56.OA03.0644 56.OA03.0653 56.OA03.0662 56.OA03.0671 12V 8.4 - 19.2V 88 Ω 56.OA03.1226 56.OA03.1235 112 Ω 56.OA03.1244 56.OA03.1253 56.OA03.1262 56.OA03.1271 24V 16.8 - 38.4V 370 Ω 56.OA03.2426 56.OA03.2435 460 Ω 56.OA03.2444 56.OA03.2453 56.OA03.2462 56.OA03.2471 48V 33.6 - 76.8V 1400 Ω 56.OA03.4826 56.OA03.4835 1800 Ω 56.OA03.4844 56.OA03.4853 56.OA03.4862 56.OA03.4871 60V 42.0 - 96.0V 2230 Ω 56.OA03.6026 56.OA03.6035 2880 Ω 56.OA03.6044 56.OA03.6053 56.OA03.6062 56.OA03.6071 77.0 - 176.0V 7150 Ω 56.OA03.1126 56.OA03.1135 9500 Ω 56.OA03.1144 56.OA03.1153 56.OA03.1162 56.OA03.1171 110V Contact Material, Example: C AgSnO2+.2µmAu N AgNi10+.2µmAu S AgNi10+5µmAu 5 NO/3 NC II I I II 6 NO/2 NC 3 NO/5 NC II II II I I 2 NO/6 NC I 4 NO/4 NC I 7 NO/1 NC II Footprints (solder side) Dimensions Note: All dimensions are shown in millimeters. To convert to inches, divide by 25.4. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 25 SAFETY RELAY MODULES Isolated Channel Double Pole Double Throw SAFETY RELAY MODULES 8 Amp Contacts, 35 or 32mm DIN Rail Altech Safety Relay Modules utilize Relays with Force-Guided-Contacts that meet or exceed international standards, TÜV and UL. They are designed to protect man and machine as specified in OSHA FR1910 Regulations, a mandatory requirement of the European Machinery Directive EMD 89.392 EEC. The Safety Relays are used in Safety Devices such as Emergency Stop Modules, Safety Gate Monitors, 2-Hand Safety Modules, etc. L L Screw-Cage Clamp Connection LED Coil Voltage Indicator Reverse DC Polarity LED Protection Surge Suppression With DC Coils Industry Standard Relays DIN Rail Mount, Panel Mount Available Isolated Channels (No Bus) Length (L) mm (in.) 1 Channel, Coil Voltage 12V 24V 21 (0.83) 2 Channel, Coil Voltage 12V 24V 40 (1.57) 4 Channel, Coil Voltage 12V 24V 79 (3.11) 8 Channel, Coil Voltage 12V 24V 157 (6.18) 16 Channel, Coil Voltage 12V 24V 311 (12.24) Bussed Channels Length (L) mm (in.) 8 Channel, Bussed DC+ 12V 24V 125 (4.92) 8 Channel, Bussed DC12V 24V 125 (4.92) 16 Channel, Bussed DC+ 12V 24V 248 (9.76) 16 Channel, Bussed DC12V 24V 248 (9.76) 26 m m in.) 87 43 . (3 • • • • • • TS35x7.5 71 mm (2.80 in.) TS32x15 76 mm (2.50 in.) TS35x7.5 71 mm (2.80 in.) TS32x15 76 mm (2.99 in.) m ) m in. 87 .43 (3 This series of Safety Relay Modules are Double Pole, Double Throw configurations, and are available as 1, 2, 4, 8 and 16 isolated channels and 8 and 16 bussed channels with 12 or 24 VDC coils. Isolated channels allow control of each relay by a different logic system, if necessary. There are two inputs for each relay coil per channel. Bussed channels allow high density packaging with a common input for all relays.Safety Relay Modules may be ordered with three different types of relay contact material, depending on the actual load current. Bussed Channel Double Pole Double Throw Contact Material: AgSnO2+0.2µmAu Contact Ratings: 8A(2x5A) 250VDC, 400VAC Contact Material: AgNi10+0.2µmAu Contact Ratings: 8A(2x5A) 250VDC, 400VAC Contact Material: AgNi10+5µmAu Contact Ratings: 8A(2x5A) 250VDC, 400VAC Type/Cat. No. Type/ Cat. No. Type/Cat. No. 8949.2C 8951.2C 8949.2N 8951.2N 8949.2S 8951.2S 8949.3C 8951.3C 8949.3N 8951.3N 8949.3S 8951.3S 8955.2C 8956.2C 8955.2N 8956.2N 8955.2S 8956.2S 8955.3C 8956.3C 8955.3N 8956.3N 8955.3S 8956.3S 8963.2C 8972.2C 8963.2N 8972.2N 8963.2S 8972.2S Type/Cat. No. Type/Cat. No. Type/Cat. No. 8923.2C 8924.2C 8923.2N 8924.2N 8923.2S 8924.2S 8923.3C 8924.4C 8923.3N 8924.4N 8923.3S 8924.4S 8926.2C 8926.3C 8926.2N 8926.3N 8926.2S 8926.3S 8927.2C 8927.3C 8927.2N 8927.3N 8927.2S 8927.3S Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Relay Specifications Bussed Channel, DPDT Isolated Channel, DPDT -Normal Coil Voltage: -Coil Power Dissipation: -Max. Switching Voltage: -Max. Switching Current: Relay Pinout PIN DIAMETER 1.3mm, +0.1, –0.0 (0.05 1 in. +0.004 , –0.0) 10m m 0( .ni 39.) 4 5 3 6 2 7 1 8 20m m 0( .in.) 79 7.5mm (0.30 in.) 12,24 VDC 0.7W 250VDC, 400VAC 8A(2x5A simultaneous) -Max. Switching Power: DC: AC: 200W (2x160W simultaneous) 2000VA (2x1250VA simultaneous) -Contact Switching Rate: -Relay Operate Time: -Relay Release Time: -Contact Arrangements: 10 operations/ sec. ≤ 15 ms ≤ 12 ms DPDT, 2 FORM C -Contact Material: Standard: Optional: Coil Circuits AgNi10+0.2µmAu AgSnO2+0.2µmAu AgNi10+5µmAu DC Coil Circuit Bussed DC Negative or (Positive Switching) +15 +14 +2 +1 – – +8 +7 +2 +1 – – BUS Coil Circuit Repeats for Additional Relays ≥ 50x106 operation cycles -40°+ 70°C Polyamide 6 15g -Mechanical Life: -Ambient Temperature: -Cover Material: -Weight: Coil Specifications Rated Voltage 12VDC 24VDC 8 1 DC Coil Circuit Bussed DC Positive (Negative Switching) Voltage Range 9.6V-19.2V 19.2V-38.4V Coil Resistance 210Ω ± 10% 820Ω ± 10% BUS Coil Circuit Repeats for Additional Relays 8 1 Circuit View Is From Top Coil Terminals 4 3 2 Negative Bussed 1 – – Positive Bussed + + Top View of Module DPDT 1 2 3 4 RELAYS C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC Contact Terminals Contact Circuits For Both Isolated and Bussed Channels 3 4 2 C NO NC Repeats C NO NC Repeats 6 5 7 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 27 SAFETY RELAY MODULES SAFETY RELAY MODULES 4 Pole Relays, 8 or 10 Amps 4 Pole, 8 Amp Altech Safety Relay Modules utilize Relays with Force-Guided-Contacts that meet or exceed international standards, TÜV and UL. They are designed to protect man and machine as specified in OSHA CFR1910 Regulations, which is a mandatory requirement of the European Machinery Directive EMD 89.392 EEC. TS35x7.5 76mm (2.99 in.) TS32x15 81mm (3.19 in.) L m m ) 0 in . 1 2 .7 2 (4 Altech Safety Relays are electromechanical relays that are mechanically linked together, causing all contacts to move together when the coil is energized. Force-Guidedcontacts are also known as positiveguided-contacts, captive contacts or locked contacts. In addition, our Safety Relays have Crown Contacts which provide two locations per contacts to improve switching conditions. The Safety Relays are used in Safety Devices such as Emergency Stop Modules, Safety Gate Monitors, 2Hand Safety Modules, Safety Light Curtains, etc. 4 Pole, 10 A TS35x7.5 84.2mm (3.31 in.) TS32x15 89.2mm (3.50 in.) L • Screw-Cage clamp Connections • LED Coil Voltage Indicator • Reverse DC Polarity LED Protection • Surge Suppression With DC Coil • Din Rail Mount, Panel Mount Available Ordering Information Length (L) mm (in.) 1 Channel, Coil Voltage 12V 24V 40.10 (1.58) 2 Channel, Coil Voltage 12V 24V 78.20 (3.08) 4 Channel, Coil Voltage 12V 24V 154.40 (6.08) m m .) 0 in 12 .72 (4 This series of Safety Relay Modules consist of 4 pole relays with two choices of configurations (2NO/2NC or 3NO/1NC), with 8 or 10 Amp contacts, and are available as 1,2, and 4 isolated channels with 12, or 24 VDC coils. Isolated channels allows control of each relay by a different logic system, if necessary. There are two inputs for each relay coil per channel. Safety Relay Modules may be ordered with three different types of relay contact material, depending on the actual load current. The part numbers shown in this data sheet are for our standard contact material, which is AgSn02 + 0.2µmAu. Contact Material*: AgSnO2 + 0.2µmAu Contact Material*: AgSnO2 + 0.2µmAu Contact Ratings: 8A(2x5A) 250VDC,400VAC Contact Ratings: 10A(2x5A) 250VDC, 400VAC Contacts: Contacts: 2N.0 + 2N.C 3N.0 + 1N.C 2N.0 + 2N.C 3N.0 +1N.C Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. 156.0A11.1222C 156.0A11.2422C 156.0A11.1231C 156.0A11.2431C 156.0A01.1222C 156.0A01.2422C 156.0A01.1231C 156.0A01.2431C 256.0A11.1222C 256.0A11.2422C 256.0A11.1231C 256.0A11.2431C 256.0A01.1222C 256.0A01.2422C 256.0A01.1231C 256.0A01.2431C 456.0A11.1222C 456.0A11.2422C 456.0A11.1231C 456.0A11.2431C 456.0A01.1222C 456.0A01.2422C 456.0A01.1231C 456.0A01.2431C * Note: Additional relay contact materials are available upon request. Please contact Altech for additional information. 28 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 4 Pole, 10 Amps 4 Pole, 8 Amps Relay Specifications - 8 Amps -Normal Coil Voltage: -Coil Power Dissipation: -Max. Switching Voltage: -Max. Switching Current: DC Coil Circuits 12,24 VDC 0.6W 250VDC, 400VAC 8A -Max. Switching Power: DC: AC: 200W 2000VA -Contact Switching Rate: -Relay Operate Time: -Relay Release Time: -Contact Arrangements: 10 operations/ sec. ≤ 20 ms ≤ 6 ms 2NO/2NC, 3NO/1NC -Contact Material: Standard: Optional: Contact Circuits AgSnO2+0.2µmAu AgNi10+0.2µmAu AgNi10+5µmAu ≥ 50x106 operation cycles -40°+ 85°C Thermoplast 35g -Mechanical Life: -Ambient Temperature: -Cover Material: -Weight: Coil Specifications Top View of Module Top View of Module Rated Voltage 12VDC 24VDC Voltage Range 8.4V-16.8V 16.8V-33.6V Coil Resistance 240Ω ± 10% 960Ω ± 10% Relay Specifications - 10 Amps 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 Relay Configurations 2 N.O + 2 N.C NO Pin (1,2), (5,6) NC Pin (3,4), (7,8) Relay Configurations 2 N.O + 2 N.C NO Pin (3,4), (7,8) NC Pin (1,2), (5,6) 3 N.O + 1 N.C NO Pin (1,2), (5,6), (7,8) NC Pin (3,4) 3 N.O + 1 N.C NO Pin (3,4), (5,6), (7,8) NC Pin (1,2) -Normal Coil Voltage: -Coil Power Dissipation: -Max. Switching Voltage: -Max. Switching Current: 12,24 VDC 0.75W 250VDC, 400VAC 10A -Max. Switching Power: DC: AC: 240W 2500VA -Contact Switching Rate: -Relay Operate Time: -Relay Release Time: -Contact Arrangements: 10 operations/ sec. ≤ 27 ms ≤ 5 ms 2NO/2NC, 3NO/1NC -Contact Material: Standard: Optional: AgSnO2+0.2µmAu AgNi10+0.2µmAu AgNi10+5µmAu > 30x106 operation cycles -40°+ 80°C Thermoplast 78g -Mechanical Life: -Ambient Temperature: -Cover Material: -Weight: Coil Specifications Rated Voltage 12VDC 24VDC Voltage Range 8.4V-19.2V 16.8V-38.4V Coil Resistance 192Ω ± 10% 770Ω ± 10% Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 29 SAFETY RELAY MODULES SAFETY RELAY MODULES 6 Pole Relays, 8 or 10 Amps 6 Pole, 8 Amps Altech Safety Relay Modules utilize Relays with Force-Guided-Contacts that meet or exceed international standards, TÜV and UL. They are designed to protect man and machine as specified in OSHA CFR1910 Regulations, which is a mandatory requirement of the European Machinery Directive EMD 89.392 EEC. TS35x7.5 76mm (2.99 in.) TS32x15 81mm (3.19 in.) L m m ) 0 in. 12 72 . (4 Altech Safety Relays are electromechanical relays that are mechanically linked together, causing all contacts to move together when the coil is energized. Force-Guided-contacts are also known as positive-guided-contacts, captive contacts or locked contacts. In addition, our Safety Relays have Crown Contacts which provides two locations per contacts to improve switching conditions. The Safety Relays are used in Safety Devices such as Emergency Stop Modules, Safety Gate Monitors, 2-Hand Safety Modules, Safety Light Curtains, etc. 6 Pole, 10 Amps TS35x7.5 84.2mm (3.31 in.) TS32x15 89.2mm (3.51 in.) L m m .) 0 in 12 .72 (4 This series of Safety Relay Modules consist of 6 pole relays with three configuration choices (2NO+4NC, 3NO+3NC, 4NO+2NC), 8 or 10 Amp contacts and either 1, 2 and 4 isolated channels with 12 or 24 VDC coils. Isolated channels allow control of each relay by a different logic system, if necessary. There are two inputs for each relay coil channel. Modules can ordered with three contact materials, dependent upon the actual current load. The standard contact material is AgSn02 + 0.2μmAu. • • • • • Screw-Cage clamp Connections LED Coil Voltage Indicator Reverse DC Polarity LED Protection Surge Suppression With DC Coil Din Rail Mount, Panel Mount Available 2N.0 + 4N.C Ordering Information Length (L) mm (in.) 1 Channel, Coil Voltage 12V 24V 46.45 (1.83) 2 Channel, Coil Voltage 12V 24V 90.90 (3.58) 4 Channel, Coil Voltage 12V 24V 179.80 (7.08) Contact Material*: AgSnO2+0.2µmAu Contact Material*: AgSnO2+0.2µmAu Contact Ratings: 8A(2x5A) 250VDC,400VAC Contact Ratings: 10A(2x5A) 250VDC,400VAC Contacts: 3N.0 + 3N.C 4N.0 + 2N.C 2N.0 + 4N.C Contacts: 3N.0 + 3N.C 4N.0 + 2N.C Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. Type/ Cat. No. 156.0A12.1224C 156.0A12.2424C 156.0A12.1233C 156.0A12.2433C 156.0A12.1242C 156.0A12.2442C 156.0A02.1224C 156.0A02.2424C 156.0A02.1233C 156.0A02.2433C 156.0A02.1242C 156.0A02.2442C 256.0A12.1224C 256.0A12.2424C 256.0A12.1233C 256.0A12.2433C 256.0A12.1242C 256.0A12.2442C 256.0A02.1224C 256.0A02.2424C 256.0A02.1233C 256.0A02.2433C 256.0A02.1242C 256.0A02.2442C 456.0A12.1224C 456.0A12.2424C 456.0A12.1233C 456.0A12.2433C 456.0A12.1242C 456.0A12.2442C 456.0A02.1224C 456.0A02.2424C 456.0A02.1233C 456.0A02.2433C 456.0A02.1242C 456.0A02.2442C * Note: Additional relay contact materials are available upon request. Please contact Altech for additional information. 30 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 6 Pole, 10 Amps 6 Pole, 8 Amps Relay Specifications - 8 Amps -Normal Coil Voltage: -Coil Power Dissipation: -Max. Switching Voltage: -Max. Switching Current: DC Coil Circuits 12,24 VDC 0.8-1.0 W 250VDC, 400VAC 8A -Max. Switching Power DC AC 200W (2x160W simultaneous) 2000VA (2x1250VA simultaneous) -Contact Switching Rate: -Relay Operate Time -Relay Release Time -Contact Arrangements 10 operations/ sec. ≤ 20 ms ≤ 6 ms 2NO/4NC, 3NO/3NC, 4NO/2NC -Contact Material: Standard Optional Contact Circuits AgSnO2+0.2µmAu AgNi10+.0.2µmAu AgNi10+5µmAu ≥ 50x106 operation cycles -40° + 85°C Thermoplast 38g -Mechanical Life: -Ambient Temperature: -Cover Material: -Weight: Coil Specifications Rated Voltage 12VDC 24VDC Top View of Module Voltage Range 8.4V-16.8V 16.8V-33.6V Coil Resistance 145Ω ± 10% 600Ω ± 10% Top View of Module Relay Specifications - 10 Amps 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 -Normal Coil Voltage: -Coil Power Dissipation: -Max. Switching Voltage: -Max. Switching Current: 12,24 VDC 1.0 W 250VDC, 400VAC 10A -Max. Switching Power DC AC 240W 2500VA -Contact Switching Rate: -Relay Operate Time -Relay Release Time -Contact Arrangements Relay Configurations 2N.0 + 4N.C NO Pin (1,2), (7,8) NC Pin (3,4), (5,6), (9,10), (11,12) Relay Configurations 2N.0 + 4N.C NO Pin (5,6), (11,12) NC Pin (1,2), (3,4), (7,8), (9,10) 3N.0 + 3N.C NO Pin (1,2), (7,8), (9,10) NC Pin (3,4), (5,6), (11,12) 3N.0 + 3N.C NO Pin (3,4), (5,6), (11,12) NC Pin (1,2), (7,8), (9,10) 4N.0 + 2N.C NO Pin (1,2), (3,4), (7,8), (9,10) NC Pin (5,6), (11,12) 4N.0 + 2N.C NO Pin (3,4), (5,6), (9,10), (11,12) NC Pin (1,2), (7,8) 10 operations/ sec. ≤ 27 ms ≤ 5 ms 2NO/4NC, 3NO/3NC, 4NO/2NC -Contact Material: Standard Optional AgSnO2+0.2µmAu AgNi10+0.2µmAu AgNi10+5µmAu > 30x106 operation cycles -40°+ 80°C Thermoplast 85g -Mechanical Life: -Ambient Temperature: -Cover Material: -Weight: Coil Specifications Rated Voltage 12VDC 24VDC Voltage Range 8.4V-19.2V 16.8V-38.4V Coil Resistance 140Ω ± 10% 570Ω ± 10% Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 31 Accessories C US C US C US C US C US C US Socket for OA 5601* PCB Socket for OA/OW 5669* Socket for OA 5602* C US Socket for OA 5603* DIN Rail Socket for OA/OW 5669* Socket for OA 5611/12* Extraction Tool Socket for OA 5621/22* Ordering Information Relay Style Matching Socket Socket Type Extraction-Tool Type Hold Down Clip Type LED Module AC/DC, Green LED Diode Module DC Red, LED OA/OW 5669 OA/OW 5669 OA 5667 OA 5601 OA 5602 OA 5603 OA 5611 OA 5612 OA 5621 OA 5622 56.5669.00 56.5669.DR n.a. 56.5601.01 56.5602.02 56.5603.03 56.5611.11 56.5612.12 56.5621.21 56.5622.22 PCB DIN Rail PCB PCB PCB PCB PCB PCB PCB PCB n.a. n.a n.a. 56.5601.10 56.5602.20 n.a. n.a. n.a. n.a. n.a. 56.5669.99 included n.a. n.a. n.a. n.a. n.a. n.a n.a n.a n.a. 56.5669.GR n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. 56.5669.RE n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. *Current data sheets of sockets are available on request. 32 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Applications Safety relays with forced-guided contacts are the core components for safety devices and are indispensable when designing safety circuits. Safety devices are designed to protect man and machine as demanded in OSHA CFR 1910 Regulations “General Requirements for All Machinery”, and which is a mandatory requirement of the European Machinery Directive EMD 2006/42/EC. DOLD safety relays, manufactured according to DIN EN 50205 and IEC/EN61810 are approved for use in safety applications to IEC 60204, EN 60204, DIN/VDE 0113, as well as Escalator Standard EN 115/06.95 and Elevator Standard EN 81-1 (electric) and EN81-2 (hydraulic), and in safety related parts of control systems in IEC/EN 62061 and EN ISO 13849. Typical Applications • Emergency stop modules • DIN Rail safety modules • Safety door controls • Two-hand operating devices • Pressure mat controls • Light barriers and curtains • Speed controls • Monitoring devices Equipment controls systems for: • Elevators and escalators • Cranes • Door and gate drive systems • Printing and textile machinery • Robots • Stamping machines • Medical equipment • Cutting machines • Rail transportation systems • Signaling systems • Press systems WARNING Improper use and installation of safety relays - modules into safety related circuitry without complying with the applicable regulations can cause serious injury to the operator. Due to the wide range of potential users and customers’ interpretation of the standards covering the applications of the safety relays described in this brochure, it is impossible for DOLD personnel or sales agents to be familiar with all safety and health standards and requirements that may apply to any specific application. It is the responsibility of the user to determine the suitability of a safety relay for the intended application and to determine that the safety relay chosen and its installation will comply with all applicable safety and health regulations and codes. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 33 Relay Terminology Ambient Temperature: The temperature of the surrounding medium that comes in contact with the device/ equipment. Safety Relay Selection Material Table Breakdown Voltage: The minimum rootmean-square (rms) value of a sinusoidal voltage that results in sparkover. Material Characteristics AgSnO2 + 0.2µmAu very low welding tendency C AgNi10 + 0.2µmAu Coil, relay: One or more windings on a common form. N AgNi10 + 5µmAu Coil Power Dissipation: The amount of electric power consumed by a winding. For 2 the most practical purpose, this equals the I R loss. S Coil Resistance: The total terminal-to-terminal resistance of a coil at a specified temperature. Contact Gap: The final length of the isolating distance between mating contacts when the contacts are open. Contact Arrangement: The combination of contact forms that make up the entire relay switching structure. Contact Housing: The part that provides means for mounting fixed contacts on a supporting structure. Contact Material: Substance or combination of substances used as constituents in the manufacture of the contacts. AgSnO2 + 0.2µmAu: Silver-Tin Dioxide with a 0.2μ layer of gold. Medium to high current applications for resistive, capacitive and particular inductive loads, 100mA-10A. AgNi10+ 0.2µmAu: Silver-Nickel 10 with a 0.2μ layer of gold. Medium to high current applications, 15mA-10A. AgNi10+ 5µmAu: Silver-Nickel 10 with a 5μ layer of gold. Low current applications only, where switching of very low current is crucial; 1mA-300mA, 100mV-60V. Applications special for switching, Range 100mA - 10A highest burn-up resistivity very good arc suppression inductive loads low welding tendency high burn-up resistivity good arc suppression circuits with medium to high switching current, DC current circuits 15mA - 10A higher welding tendency low burn-up resistivity low contact resistance where very low to medium switching current and voltage is mandatory 1mA - 300mA Crown Contacts: Improved contact form to enforce high contact stress on at least two spots on the contact to penetrate any built-up contamination; to maintain low contact resistance throughout the life of a relay; and to increase the value of switchable output voltage. Supports low current to high power applications. Custom Design: Special design to meet customer requirements regarding coil voltage, coil resistance, contact pressure, and relay operate/release time. Possible alteration of max. 3 specifications from the original standard value while the remaining 1 is retained at its original value. Graphic Symbols Contact Name Short Form Normally Open NO, Form A Normally Closed NC, Form B Changeover CO, Form C, SPDT DIN / IEC Symbol UL / CSA Symbol Contact Pressure: Force exerted by one contact against the mating contact of a relay. Contact Switching Rate: The velocity at which contact switching occurs, e.g., 10 switching operations per second. Corrosion: The deterioration of a substance, usually a metal, because of a reaction with its environment. Cover Material: Substance or combination of substances used as constituents in the manufacture of a protective covering used to enclose equipment. Creeping Distance: The shortest distance between two conducting parts measured along the surface or joints of the insulating material between them. 34 Forced-Guided Contacts: Electro-mechanical relay contacts that are mechanically linked together, so that when the relay coil is energized or de-energized, all of the linked contacts move together. If one set of contacts in the relay becomes immobilized, no other contact of the same relay will be able to move. An open-contact gap > 0.5 mm ( 0.02 in.) is maintained during life of the relay, even with malfunction, and at 1.6 x Nominal Voltage. Forced-Guided contacts are also known as captive contacts, positive-guided contacts, or locked contacts. They are used in Safety Relays. Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com Relay Terminology Forced-Guided versus Standard Relay Contacts Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 35 Relay Terminology Flash-Plated: Thin gold coating of the relay contacts to prevent corrosion during shelf-life (long-time storage). Mechanical Life: Number of expected operation cycles of the relay contacts. Mixed Contact Material: Pertaining to a safety relay on which each single contact can be made of different material, e.g., 6 pole safety relay: 4 n/o contacts made of AgSnO2 + 0.2µmAu and 2 n/c contacts made of AgNi 10 + 5µmAu. Relay Release Time: The time interval from coil de-energization to the functioning time of the last contact to function. Safety Relay: An electro-mechanical relay with forced-guided contacts used in Safety Devices such as Emergency Stop Modules, Safety Gate Monitors, 2-Hand Safety Modules, Safety Light Curtains, etc. Normally Closed Contact (NC): A relay contact pair that is closed when the coil is not energized. Normally Open Contact (NO): A relay contact pair that is open when the coil is not energized. Nominal Coil Voltage: The voltage by which the coil is designated and to which certain operating characteristics of the relay are related. Operating Voltage: The voltage by which the relay performs to the desired function. COIL VOLTAGE INPUT Pin Diagram: A diagram of the points at which a connection is made between the relay and the circuit board. Protection Rating: Classification system for the sealing effectiveness of electrical equipment to protect against foreign bodies. In a two digit code, the first digit indicates the protection against solid objects, while the second indicates protection from moisture. International Protection (IP, according to IEC 529): Protection against a process whereby unwanted material enter the relay to occupy space that would otherwise remain free of such material. IP 40, First digit 4: Protection from entry by solid objects with a diameter greater than 1.0 mm. Second digit 0: no special protection against moisture Switching Current: The value of the root-mean-square (rms) symmetrical current expressed in amperes, which the relay output contact interrupts at the rated maximum voltage and rated frequency. Switching Power: The value of the product of switching voltage x switching current, which the relay output interrupts under certain test conditions. Switching Voltage: The value of the voltage expressed in volt, which the relay output contact interrupts at the rated maximum current and rated frequency. Voltage Range: The region between the lower and upper limits in regards of the Nominal Coil Voltage. Washable: A sealed construction allows automatic washing and cleaning of the PC board. IP 67, First digit 6: Dust-tight. Second digit 7: Protection against immersion. Relay Operate Time: The time interval from coil energization to the functioning time of the last contact to function. 36 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com INDEX Part Number .....................Page Part Number .....................Page Part Number .....................Page 156.0A01._ _ _ _C ............28-29 156.0A02._ _ _ _C ............30-31 156.0A11._ _ _ _C ............28-29 156.0A12._ _ _ _C ............30-31 256.0A01._ _ _ _C ............28-29 256.0A02._ _ _ _C ............30-31 256.0A11._ _ _ _C ............28-29 256.0A12._ _ _ _C ............30-31 456.0A01._ _ _ _C ............28-29 456.0A02._ _ _ _C ............30-31 456.0A11._ _ _ _C ............28-29 456.0A12._ _ _ _C ............30-31 56.5601.01..............................32 56.5601.10..............................32 56.5602.02..............................32 56.5602.20..............................32 56.5603.03..............................32 56.5611.11..............................32 56.5612.12..............................32 56.5621.21..............................32 56.5622.22..............................32 56.5669.00..............................32 56.5669.99..............................32 56.5669.DR ............................32 56.5669.GR ............................32 56.5669.RE.............................32 56.OA01. _ _ _ _C .............20-21 56.OA01. _ _ _ _N .............20-21 56.OA01. _ _ _ _S .............20-21 56.OA02. _ _ _ _C .............22-23 56.OA02. _ _ _ _N .............22-23 56.OA02. _ _ _ _S .............22-23 56.OA03. _ _ _ _C .............24-25 56.OA03. _ _ _ _N .............24-25 56.OA03. _ _ _ _S .............24-25 56.OA11. _ _ _ _C .............16-17 56.OA11. _ _ _ _N .............16-17 56.OA11. _ _ _ _S .............16-17 56.OA12. _ _ _ _C .............18-19 56.OA12. _ _ _ _N .............18-19 56.OA12. _ _ _ _S .............18-19 56.OA21. _ _ _ _C .............10-11 56.OA21. _ _ _ _N .............10-11 56.OA21. _ _ _ _S .............10-11 56.OA21S._ _ _ _C ...........10-11 56.OA21S._ _ _ _N ...........10-11 56.OA21S._ _ _ _S ...........10-11 56.OA22. _ _ _ _C .............12-13 56.OA22. _ _ _ _N .............12-13 56.OA22. _ _ _ _S .............12-13 56.OA22S._ _ _ _C ...........12-13 56.OA22S._ _ _ _N ...........12-13 56.OA22S._ _ _ _S ...........12-13 56.OA42._ _ _ _C ................4-5 56.OA42._ _ _ _N ................4-5 56.OA42. _ _ _ _S ................4-5 56.OA43._ _ _ _C ................4-5 56.OA43._ _ _ _N ................4-5 56.OA43. _ _ _ _S ................4-5 56.OA44._ _ _ _C ................4-5 56.OA44._ _ _ _N ................4-5 56.OA44. _ _ _ _S ................4-5 56.OA67. _ _ _ _C .............14-15 56.OA67. _ _ _ _N .............14-15 56.OA67. _ _ _ _S .............14-15 56.OA67S._ _ _ _C ...........14-15 56.OA67S._ _ _ _N ...........14-15 56.OA67S._ _ _ _S ...........14-15 56.OA69. _ _ _ _C .................6-7 56.OA69. _ _ _ _N .................6-7 56.OA69. _ _ _ _S .................6-7 56.OA70. _ _ _ _C .................8-9 56.OA70. _ _ _ _N .................8-9 56.OA70. _ _ _ _S .................8-9 56.OW69._ _ _ _C ................6-7 56.OW69._ _ _ _N ................6-7 56.OW69._ _ _ _S.................6-7 56.OW70._ _ _ _C ................8-9 56.OW70._ _ _ _N ................8-9 56.OW70._ _ _ _S.................8-9 8923.2C.............................26-27 8923.2N.............................26-27 8923.2S .............................26-27 8923.3C.............................26-27 8923.3N.............................26-27 8923.3S .............................26-27 8924.2C.............................26-27 8924.2N.............................26-27 8924.2S .............................26-27 8924.4C.............................26-27 8924.4N.............................26-27 8924.4S .............................26-27 8926.2C.............................26-27 8926.2N.............................26-27 8926.2S .............................26-27 8926.3C.............................26-27 8926.3N.............................26-27 8926.3S .............................26-27 8927.2C.............................26-27 8927.2N.............................26-27 8927.2S .............................26-27 8927.3C.............................26-27 8927.3N.............................26-27 8927.3S .............................26-27 8949.2C.............................26-27 8949.2N.............................26-27 8949.2S .............................26-27 8949.3C.............................26-27 8949.3N.............................26-27 8949.3S .............................26-27 8951.2C.............................26-27 8951.2N.............................26-27 8951.2S .............................26-27 8951.3C.............................26-27 8951.3N.............................26-27 8951.3S .............................26-27 8955.2C.............................26-27 8955.2N.............................26-27 8955.2S .............................26-27 8955.3C.............................26-27 8955.3N.............................26-27 8955.3S .............................26-27 8956.2C.............................26-27 8956.2N.............................26-27 8956.2S .............................26-27 8956.3C.............................26-27 8956.3N.............................26-27 8956.3S .............................26-27 8963.2C.............................26-27 8963.2N.............................26-27 8963.2S .............................26-27 8972.2C.............................26-27 8972.2N.............................26-27 8972.2S .............................26-27 Altech Corp.® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • FAX (908) 806-9490 • www.altechcorp.com 37