NEXT FIND IT Table of Contents CLICK FOR PDF FILE CLICK FOR PDF FILE OVERVIEW – Inductive Proximity Sensors CYLINDRICAL Inductive Proximity Sensors LIMIT STYLE Inductive Proximity Sensors Introduction ........................................4 Operation ............................................5 Introduction/Operation .......................8 Selection Guide, DC styles................12 Selection Guide, AC styles ................14 Product Specifications......................16 Introduction/Operation .....................68 Selection Guide.................................71 Product Specifications......................72 CLICK FOR PDF FILE CLICK FOR PDF FILE CLICK FOR PDF FILE BLOCK STYLE Inductive Proximity Sensors RING STYLE Inductive Proximity Sensors ACCESSORIES for Inductive Proximity Sensors Introduction/Operation .....................80 Selection Guide.................................82 Product Specifications......................84 Introduction/Operation .....................98 Selection Guide...............................100 Product Specifications....................102 Introduction ....................................113 Mounting Brackets .........................114 Cable Assemblies............................116 Switching Units...............................122 Motion Detectors............................128 OTHER INFORMATION APPENDIX: IP Codes .........................................132 NEMA requirements .......................133 Cross Reference .............................134 Glossary..........................................135 Conversion Charts ..........................137 INDEX .............................................138 TERMS & CONDITIONS .................141 WARRANTY....................................143 CLICK FOR PDF FILE All specifications subject to change without notice or obligation Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 3 PREVIOUS HOME NEXT FIND IT Limit Style Sensors 68 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS LIMIT STYLE INDUCTiVE PROXIMITY SENSORS The Limit Style Inductive Proximity Sensor features a housing with a similar outline of a mechanical Limit Switch which it has replaced in many applications. All Altech Limit Style models are 41mm (1.61 in.) x 40mm (1.57 in.) x 121 mm (4.76 in.). The Altech Versa Prox® construction features a rugged design that is capable of moving the sensing head into 17 unique positions. Once the positioning is completed, the Versa Prox® can be snapped and locked into position with no screws. For connecting wiring to the Versa Prox®, the unit separates once the locking mechanism is disengaged, and a terminal strip is available for connections. The hole opening is a threaded 1/2” 14NPT. Please see page 70 for detailed instruction for adjustments. The Versa Prox® has 2 LED and 3 LED models, they have programmable, Normally Open or Normally Closed outputs, and both Flush or Non-Flush models are available. All sensors meet IP67 (NEMA 1,3,4,6,12,13) protection levels. FLUSH MOUNT SENSORS Flush Mounted Sensors have electromagnetic fields concentrated directly in front of the sensing head and may be mounted directly into metal mounting brackets or embedded directly into metal without causing a false output. Figure 9 illustrates that on Limit Style sensors there should be at least the sensor width separating adjacent sensors. Also, no non-target metal should be less than 3 times the sensing distance Sn directly across the sensor. Two sensors directly across from each other should be greater than 6 times the sensing distance Sn. HOME NEXT FIND IT Sensing Distances – AC, DC, AC/DC Limit Style Proximity Sensors Type Voltage Flush* Partially Flush* Non-Flush* Versa Prox® AC, DC, AC/DC 20 40 Standard AC, DC 15 40 Weld Immune AC, DC 15 Analog 25 DC 10-20 *All Sensing Distances in mm. Operating Voltages – Limit Style AC 20 - 250 DC 10 - 30 AC/DC 20 - 250 10 - 60 Operating Current– Limit Style AC 500 mA 500 mA DC 120 mA 400 mA AC/DC 400 mA 5 mA Sensor Wiring Systems – Limit Style AC 2-Wire DC 3-Wire AC/DC 2-Wire Fig. 9 FLUSH MOUNT INSTALLATION Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 69 PREVIOUS NON-FLUSH MOUNT SENSORS Non-Flushed Mounted Sensors have electromagnetic fields with a wide sensing angle and are internally unshielded (no metal surrounds the sensing head). Care must be taken to insure that no nontarget metal comes in the sensing head area as shown in Figure 10. The sensing head must extend 40mm(1.57 in.) in front of metal, two sensors directly across from each other should be greater than 6 times Sn, the sensing distance. Adjacent sensors should be spaced greater than 280 mm (11.02 in.) center-tocenter. HOME Fig. 10 NEXT FIND IT NON-FLUSH MOUNT INSTALLATION OUTPUT CONNECTIONS – 1/2" - 14NPT Threaded Hole Opening and Terminal Block. – Micro Style Quick Disconnect Connector. HOUSING MATERIAL PA6.6 (GV-30) – Versa Prox® Models. Trogamid T – Standard Models. DC VOLTAGE LED FUNCTIONS L Series Condition Power Output Overload LED Color Green Orange Green LED Flashes GL Series Condition Power Output Adjust Unsafe Condition Correct Setting LED Color Green Orange Red Red (Adjust) LED flashes when target is detected. Orange (Output) LED lights when distance is reduced AC/DC VOLTAGE LED FUNCTIONS Condition Power Output Overload/Short Circuit LED Color Green Orange Green LED flashes. To reset sensor, disconnect supply voltage for 2 seconds. AC VOLTAGE LED FUNCTIONS Condition Power Output 70 LED Color Green Orange Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS HOME NEXT FIND IT DC LIMIT SWITCHES – SELECTION GUIDE Function Series Sensing Distance (mm) 10 15 20 25 Mounting PF Programmable PNP NPN NO NC No. Wires Sensing Head Positions No. LED's 40 FL NF • • • • • • • 3 17 • • • • • • • 3 • • • • • • Connection Page Term. Strip 65 2 • • 72 17 3 • • 73 2 17 2 • 74 3 9 2 • 76 3 9 0 • 75 No. Wires Sensing Head Positions No. LED's L Series 10-30V DC, 120 mA • Economical • Snap & Lock construction • 17 position sensing head GL Series 10-60V DC, 400 mA • Snap & Lock construction • 17 position sensing head • 3 LED's AC/DC Series 20-250V AC/DC, 400 mA • Snap & Lock construction • 17 position sensing head • Includes short circuit protection Weld Immune 10-30V DC, 200 mA • Protection from electromagenetic interference • Flush mount units have Teflon coating • 9 position sensing head • • • • • Analog Series 18-30V DC, 5 mA • Output 1-9V proportional to target distance • ±3% linearity • • • AC LIMIT SWITCHES – SELECTION GUIDE Function Series Sensing Distance (mm) 10 15 20 25 Mounting PF Programmable NO NC Connection Page 40 FL NF Terminal Strip • • • • • 2 17 2 • 77 • • • • • 2 17 2 • 74 • 2 9 2 • 78 GL Series 20-250V AC, 500 mA • Snap & Lock construction • 17 position sensing head • Extended sensing range AC/DC Series 20-250V AC/DC, 400 mA • Snap & Lock construction • 17 position sensing head • Includes short circuit protection Weld Immune 20-250V AC, 500 mA • Protection from electromagnetic interference • Teflon coating on flush mount unit • 9 position sensing head • • • • Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 71 PREVIOUS DC - 3 WIRE – L SERIES VERSA PROX LIMIT STYLE Polyamide (PA 6.6) Housing 10-30V DC, 120mA 2 LEDs for Operating Voltage & Output Energized HOME NEXT FIND IT • 17 rotatable sensing head positions • Programmable NO/NC outputs • Rugged Housing • Snap-together construction • Separable mounting base • Carries mark • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Short Circuit Protection • Overload Protection • Reverse Polarity Protection • Wire Break Resistance • Temperature Range: -25 to 70°C (-13 to 158°F) Metric/in. Conversion Table Flush Mount Sensing Distance Cable or Connector Style Cat. No. Non-Flush Mount 20mm (.79 in.) 40mm (1.57 in.) Screw Terminal Screw Terminal PNP (Programmable NO/NC) 9883-2033 9883-2233 NPN (Programmable NO/NC) 9883-2333 9883-2533 Ripple Voltage ≤10% ≤10% Voltage Range 10V-30V 10V - 30V Supply Current ≤10 mA ≤10 mA Max. Load Current 120 mA 120 mA Voltage Drop Across Sensor ≤1.5V ≤1.5V Max. Leakage Currrent ≤10 µA ≤10 µA Switching Frequency 100 Hz 50 Hz Hysterisis ≤20% ≤20% Temperature Drift Repeatability ≤10% ≤10% 1.0mm (.04 in.) 2mm (.079 in.) 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages Accessories 2 meter (6 ft. 6 in.) DC Cable Assemblies for Quick Disconnect Sensors 65 Connector 65 Connector 65 Connector 65 Connector 8000-5110 8000-5120 8000-5150 8000-5160 PVC, Straight PVC, Right Angle PVC, Right Angle, 2LED, NPN PVC, Right Angle, 2LED, PNP Change last digit of connector number to 5 for 5 meter cable Refer to pages 116-121 for more cable information Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams Note: Wire colors are applicable on cables purchased from Altech PNP NPN + 1 Screw Terminals Screw terminals are located internally in housing for wire connections 1 2/4 41 41 3 5, – Normally Open 12 1 7, 3 60 3 • – + 41 1 1 2/4 Flush PNP 9883-2065 NPN 9883-2365 PNP 9883-2265 Normally Closed 65 Connector 65 Connector 4 BK BR 1 2 3 • BL – Normally Open + • LOAD 4 BK LOAD Use same PIN numbers for Normally Closed output 72 – Normally Closed 1 NPN 9883-2565 LOAD 3 • – BR + Non-Flush + • 2/4 LOAD 3 Alternative Connector Style 65 Style Connector – 4-pin Micro style,12mm (.47 in.). LOAD LOAD 3 Normally Open (1/2"–14 NPT) INTERNAL thread with screw terminals + • 2/4 2 3 BL – Normally Open Use same PIN numbers for Normally Closed output Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS DC - 3 WIRE – GL SERIES VERSA PROX LIMIT STYLE Polyamide (PA 6.6) Housing 10-60V DC, 400mA 3 LEDs for Operating Voltage, Output Energized, and Set-up aid HOME NEXT FIND IT • 17 rotatable sensing head positions • Programmable NO/NC outputs • Rugged Housing • Snap-together construction • Separable mounting base • Carries mark • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Short Circuit Protection • Overload Protection • Reverse Polarity Protection • Wire Break Resistance • Temperature Range: -25 to 70°C (-13 to 158°F) Metric/in. Conversion Table Flush Mount Sensing Distance Cable or Connector Style Cat. No. Non-Flush Mount 20mm (.79 in.) 40mm (1.57 in.) Screw Terminal Screw Terminal PNP (Programmable NO/NC) 9883-3033 9883-3233 NPN (Programmable NO/NC) 9883-3333 9883-3533 Ripple Voltage ≤10% ≤10% Voltage Range 10V-60V 10V - 60V Supply Current ≤15 mA ≤15 mA Max. Load Current 400 mA 400 mA Voltage Drop Across Sensor ≤2.4V ≤2.4V Max. Leakage Currrent ≤10 µA ≤10 µA Switching Frequency 150 Hz 70 Hz Hysterisis ≤20% ≤20% Temperature Drift ≤10% ≤10% 1.0mm (.04 in.) 2.0mm (.079 in.) Repeatability 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages Accessories 2 meter (6 ft. 6 in.) DC Cable Assemblies for Quick Disconnect Sensors 65 Connector 65 Connector 65 Connector 65 Connector 8000-5110 8000-5120 8000-5150 8000-5160 PVC, Straight PVC, Right Angle PVC, Right Angle, 2LED, NPN PVC, Right Angle, 2LED, PNP Change last digit of connector number to 5 for 5 meter cable Refer to pages 116-121 for more cable information Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams Note: Wire colors are applicable on cables purchased from Altech PNP NPN + 1 1 2/4 41 2/4 41 3 5, 12 1 60 3 7, + 41 LOAD 3 • – – Normally Closed 65 Connector 65 Connector 4 BK BR 1 3 • BL – 2 Normally Open Use same PIN numbers for Normally Closed output • + LOAD 4 BK LOAD 2 LOAD Normally Closed 1 NPN 9883-3565 + • 2/4 BR + Non-Flush PNP 9883-3265 1 2/4 Alternative Connector Style 65 Style Connector – 4-pin Micro style,12mm (.47 in.). NPN 9883-3365 – Normally Open 1 (1/2"–14 NPT) INTERNAL thread with screw terminals PNP 9883-3065 3 • – 3 Flush LOAD LOAD 3 Normally Open Screw Terminals Screw terminals are located internally in housing for wire connections + • 3 BL – Normally Open Use same PIN numbers for Normally Closed output Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 73 PREVIOUS AC/DC - 2 WIRE VERSAPROX STANDARD SERIES, LIMIT STYLE Polyamide (PA 6.6), Standard Housing 20-250V AC/DC, 400mA 2 LEDs for Operating Voltage & Output Energized HOME • Separable mounting base • Carries mark Non-Flush Mount 20mm (.79 in.) 40mm (1.57 in.) Screw Terminal Screw Terminal 9873-0031 9873-0231 20V-250V AC/DC 20V - 250V AC/DC Operating Frequency DC-60Hz DC-60Hz Output Current 400 mA 400 mA ≤5V ≤5V ≤2 mA ≤2 mA Cable or Connector Style Cat. No. (Programmable NO/NC) Voltage Range Maximum Drop Across Sensor Max. Leakage Currrent Switching Frequency 15 Hz 15 Hz Hysterisis ≤20% ≤20% Temperature Drift Repeatability FIND IT • 17 rotatable sensing head positions • Programmable NO/NC outputs • Rugged Housing • Snap-together construction Flush Mount Sensing Distance NEXT ≤10% ≤10% 1.0mm (.04 in.) 2.0mm (.079in.) • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Short Circuit Protection • Overload Protection • Reverse Polarity Protection • Wire Break Resistance • Temperature Range: -25 to 70°C (-13 to 158°F) Metric/in. Conversion Table 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages Accessories Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams 1/3 LOAD 1/3 LOAD – 2/4 Screw Terminals Screw terminals are located internally in housing for wire connections Normally Closed 41 Normally Open 12 7, 3 60 1 5, 3 41 – 2/4 41 (1/2"–14 NPT) INTERNAL thread with screw terminals 74 Altech Corp ® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS DC - 3 WIRE ANALOG SYSTEM, LIMIT STYLE,Trogamid T Housing 18-30V DC, 5mA Analog Output: 1V - 9V HOME NEXT FIND IT • 9 rotatable sensing head positions • Output voltage proportional to target distance • Ideal for determining position information • Excellent linearity ±3% • Carries mark Additional Information The Analog output voltage can be digitized by means of the 8100-2100 Switching Unit and the Modules 8100-2400/-2500 Non-Flush Mount Sensing Distance 10mm (.39 in.) – 20mm (.79 in.) Cable or Connector Style Cat. No. • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Short Circuit Protection • Overload Protection • Temperature Range: -25 to 70°C (-13 to 158°F) Screw Terminals 9814-1133 Voltage Range 18V - 30V Supply Current ≤10 mA Maximum Load Current 5 mA Switching Frequency 25Hz Temperature Drift ±3V Repeatability 1% Output Voltage Range Metric/in. Conversion Table 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages 1 - 9V DC Accessories Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams 1 + 2 3 LOAD • – 5, 3 12 1 60 7, 3 5 41 41 Screw Terminals Screw terminals are located internally in housing for wire connections 30 41 (1/2"–14 NPT) INTERNAL thread with screw terminals Altech Corp ® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 75 PREVIOUS DC - 3 WIRE WELD IMMUNE LIMIT STYLE, Trogamid T Housing, 10 - 60V DC, 400 mA HOME NEXT FIND IT • 9 rotatable sensing head positions • Programmable NO/NC outputs • Circuitry that protects from elctromagnetic interference • Carries mark • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Short Circuit Protection • Overload Protection • Reverse Polarity Protection • Wire Break Resistance • Temperature Range: -25 to 70°C (-13 to 158°F) Metric/in. Conversion Table Flush Mount Partially Flush Mount Sensing Distance 15mm (.59 in.) 25mm (.98 in.) Cable or Connector Style Cat. No. Screw Terminals Screw Terminals 9863-5833 9863-5933 PNP (Programmable NO/NC) Ripple Voltage ≤10% ≤10% Voltage Range 10V-60V 10V - 60V Supply Current ≤18 mA ≤18 mA Max. Load Current 400 mA 400 mA Voltage Drop Across Sensor ≤2.4V ≤2.4V Max. Leakage Currrent ≤10 µA ≤10 µA Switching Frequency 15 Hz 15 Hz Hysterisis ≤15% ≤15% Temperature Drift Repeatability ≤10% ≤10% 1.5mm (.059 in.) 2.5mm (.098 in.) 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages Accessories Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams PNP + 1 2 3 Screw Terminals Screw terminals are located internally in housing for wire connections LOAD • – Normally Open 12 1 60 7, 3 5 41 5, 3 41 + 1 2 3 LOAD 30 • – 41 Normally Closed (1/2"–14 NPT) INTERNAL thread with screw terminals 76 Altech Corp ® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS AC - 2 WIRE – GL SERIES VERSA PROX LIMIT STYLE Polyamide (PA 6.6) Housing 20-250V AC, 500mA 2 LEDs for Operating Voltage and Output Energized HOME NEXT FIND IT • 17 rotatable sensing head positions • Programmable NO/NC outputs • Rugged Housing • Snap-together construction • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Temperature Range: -25 to 70°C (-13 to 158°F) • Separable mounting base • Carries mark Metric/in. Conversion Table Flush Mount Non-Flush Mount Sensing Distance 20mm (.79 in.) 40mm (1.57 in.) Cable or Connector Style Cat. No. Screw Terminals Screw Terminals 9873-3031 9873-3231 20V - 250V AC 20V - 250V AC (Programmable NO/NC) Voltage Range Operating Frequency 50 - 60Hz 50 - 60Hz Supply Curent ≤2 mA ≤2 mA Maximum Load Current 500 mA 500 mA ≤5V ≤5V Voltage Drop Across Sensor ≤2 mA ≤2 mA 15Hz Resistive Load 15Hz Resistive Load Hysterisis ≤20% ≤20% Temperature Drift ≤10% ≤10% 1.0mm (.04in.) 2.0mm (.08 in.) Maximum Leakage Current Switching Frequency Repeatability 3.0 mm 5.0 mm 7.0 mm = = = .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. This table converts millimeters to inches in reference to the illustrations included on these pages Accessories Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams 1 LOAD 2 Screw Terminals Screw terminals are located internally in housing for wire connections Normally Open 41 5, 3 41 7, 3 LOAD 12 1 60 1 2 41 Normally Closed (1/2"–14 NPT) INTERNAL thread with screw terminals Altech Corp ® • 35 Royal Road • Flemington NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 77 PREVIOUS AC - 2 WIRE WELD IMMUNE LIMIT STYLE Trogamid T Housing 20-250V AC, 500mA 2 LEDs for Operating Voltage and Output Energized HOME NEXT FIND IT • 9 rotatable sensing head positions • Programmable NO/NC outputs • Circuitry that protects for electro magnetic performance • Carries • IEC (529) IP67 (NEMA 1, 3, 4, 6, 12, 13) Protection • Temperature Range: -25 to 70°C (-13 to 158°F) mark Metric/in. Conversion Table 3.0 mm 5.0 mm 7.0 mm Flush Mount 15mm (.59 in.) 25mm (.98 in.) Cable or Connector Style Cat. No. Screw Terminals Screw Terminals 9853-5831 9853-5931 20V - 250V AC 20V - 250V AC 50 - 60Hz 50 - 60Hz Supply Curent ≤2 mA ≤2 mA Maximum Load Current Voltage Range Operating Frequency 500 mA 500 mA Voltage Drop Across Sensor ≤5V ≤5V Short Term Current (20 ms, 1Hz) 8A 8A ≤2 mA ≤2 mA Maximum Leakage Current Switching Frequency 15Hz 15Hz Hysterisis ≤15% ≤15% Temperature Drift Repeatability .11 in. .20 in. .27 in. 41 mm = 1.61 in. 60 mm = 2.36 in. 121 mm = 4.76 in. Partially Flush Mount Sensing Distance (Programmable NO/NC) = = = ≤10% ≤10% .75mm (.03in.) 1.25mm (.049 in.) This table converts millimeters to inches in reference to the illustrations included on these pages Accessories Mounting Brackets – see Pages 114-115 Note: Sensor dimensions in mm. Wiring Diagrams 1 LOAD 2 Screw Terminals Screw terminals are located internally in housing for wire connections 41 Normally Open 1 LOAD 12 60 7, 3 1 5 5, 3 41 30 2 41 Normally Closed (1/2"–14 NPT) INTERNAL thread with screw terminals 78 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 PREVIOUS HOME NEXT FIND IT Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908) 806-9400 • Fax (908) 806-9490 79