VeriSens® Vision Sensors: Image-based quality control − easy and intuitive

®
VeriSens
vision sensors
Image-based quality control − easy and intuitive.
Eyeing
your
quality.
2
Simply focused
on the essentials.
Baumer is a global leader in sensor solutions for
factory and process automation. More than 2,300
employees in 38 subsidiaries in 19 countries are
at your service across the globe.
Baumer ranks with its powerful vision sensors among the world's
most successful suppliers in this product category. Our customers
profit from a structured product portfolio with high functionality
and innovative features.
Everything we do is governed by our mission to continuously
improve our products and shape technological developments.
At the same time we focus on high performance, outstanding
quality and simple operation – giving you more time for solving
your application needs.
Where standard products come to their limits, we develop marketoriented, customised components in close cooperation with our
customers. The result: Your decisive competitive edge.
3
The right vision sensor for your application.
Are you looking for a sensor where maximum functional and
operational flexibility go together with easy process integration?
VeriSens® vision sensors offer all these benefits – and still
many more.
What exactly is a VeriSens® vision sensor?
VeriSens® is a compact image processing system in the shape of
a sensor. An image sensor, illumination (or illumination connection), optics (also interchangeable lenses), hardware/software, as
well as Ethernet and digital interfaces, e.g. for PLC connection, are
integrated in a compact, industry-suited housing. After typical
one-time configuration on PC, a vision sensor is ready to perform
a specific task like a conventional sensor.
VeriSens® vision sensors solve inspection tasks and can perform
up to 32 feature checks simultaneously.
How does a VeriSens® vision sensor work?
VeriSens® acquires images, evaluates them and communicates
the results to the system control or to individual components in
your system. Initial configuration on PC allows you entry of image
acquisition parameters, selecting tools for feature checks and
setup of the required interfaces.
Where does VeriSens® make the most sense?
VeriSens® vision sensors tap their full potential of efficiency wherever various features must be checked in parallel or part locations
vary, tasks which usually are only mastered by sophisticated
sensor technology. This also includes applications where a visual
inspection is advisable and /or contactless checks are required.
An intelligent sensor like VeriSens® is also the optimum component for checking (even different) batches in the line or communicating collected data.
VeriSens® vision sensors at a glance
„„
Wide
variety of feature checks with one single sensor:
and completeness checks
„„
Determination or inspection of object position and orientation
„„
Reading and verifying human-readable imprints (OCR / OCV)
„„
Reading and checking matrix codes and barcodes including GS1 codes
„„
Presence
„„
Easy
configuration within a few minutes
industry-suited IP 67 or IP 69K metal housing
„„
Wide range of connection options via digital I/Os and Ethernet
„„
Compact,
4
VeriSens® – tried and tested in many industries.
We have earned a reputation supplying the automotive, food and
beverage as well as packaging industry where we have acquired
many years of expertise. We are also close to the medical and
pharmaceutical sector by supplying sensor technology to perform
inspection tasks and to provide vital findings.
Food and beverage industry
best-before dates
„„
Presence and position of straws on
primary packaging
„„
Position of safety closures
„„
and much more
Every industry has its particular needs. We would like to give you
a brief overview of how and where our detection and inspection
technology is applied.
„„
Checking
Example:
Inspection of best-before dates
Packaging industry
monitoring
„„
Foil wrapping seams
„„
Label inspection (logo, text, code,
product content, etc.)
„„
and much more
OK
NOK
„„
Cap
Example:
Inspection of forward cap alignment
OK
NOK
Automotive industry / electronics
„„
Assembly and surface mounting monitoring
„„
Presence
and alignment check of pins
of overmolding, injection
molding errors, scratches, etc.
„„
and much more
„„
Detection
Example:
Inspection of fuse type (color) position
Assembly / handling
detection for pick & place
„„
Presence check and position monitoring
of components
„„
Position of protective caps or plugs
„„
and much more
OK
NOK
„„
Position
Example: Position detection of blanked
parts for pick & place
OK
NOK
5
Inspired by nature.
Flexibility
We recognize objects in their
entirety and this way can easily
determine their position.
Object recognition
We can identify objects even in weak
light – namely, by their contour.
Clearly focused
We can focus on specific details.
Robust
Our sensitive eye lense
is protected by the
flexible eyelid.
Communicative
Our eyes are linked to the
high-speed network of our
nervous system.
A clever mind on top
The eye requires intelligence.
Light conditions
Using artificial illuminations we can
see even in weak light.
6
Our technology as evolution.
Flexibility
No matter how something is positioned
on the conveyor belt – the integrated
360° FEXLoc ® part recognition always
keeps VeriSens® feature checks on track.
Object recognition
VeriSens® features a contourbased mode of operation – in
real time calculated by the
patented Baumer FEX ®
image processor.
Clearly focused
VeriSens® offers free choice
of lenses to ensure optimum
object focusing.
Robust
Every VeriSens® provides at
least IP 67 protection.
Industry-suited metal housing
and modular tube system
protect the entire vision
sensor, even including the
interchangeable lens.
Clever technology combined
VeriSens® is a perfectly
harmonized system to see,
decide, communicate – and
even to learn new things.
Communicative
VeriSens® provides results or
receives defaults – quickly and
reliably via 5 digital outputs
and / or Ethernet.
Light conditions
VeriSens® features integrated machine vision
illumination. Besides powering external illumination, the models of the XC series are the
only vision sensors with fully integrated
flash controller to multiply brightness.
VeriSens® – even faster and more objective than nature.
Do you want to benefit from the flexibility and versatility of image-based product verification as well? As a compact image processing
system in the shape of a sensor, VeriSens® is an ideal component which comes with all the necessary hardware and software and is
also intuitively configurable using a PC.
7
­ hat makes VeriSens® so special
W
for our customers?
Baumer FEX ® image processor – inspired by nature
Process deviations caused by varying light conditions, irregularities in surface smoothness or background effects might impair
image processing. VeriSens® acts like human beings who can
still recognize trees and houses clearly by their contours even
in dismal weather: The patented FEX ® image processor calculates contours in real time where others discern only shades
of gray. Contour-based image processing works reliably and
quickly – even in less stable ambient light conditions.
„„
Patented
„„
VeriFlash®
– fully integrated flash controller for flexibility
plus simplicity
Particularly in complex applications, vision sensors require
maximum flexibility in the selection of lens and illumination.
And besides standard C-mount interface for interchangeable
lenses, capabilities of powering external illumination are a
must. With VeriFlash®, the VeriSens® XC series provides some
more decisive added value: It is the first vision sensor platform
with self-generated 48 V / 4 A flash pulse. Hence, expensive
external flash controllers and the entailed programming effort
belong to the past.
8:00
Color FEX ® is the unique, intelligent 3D color assistant for quick and intuitive setup of colors and their
differentiation. Object colors and their shades are automatically identified and visualized in 3D. This
allows for very easy and self-explaining setup of reliable color inspections.
8
20:00
Object identification with conventional image processing (top)
Contour processing with Baumer FEX ® image processor (bottom)
See the right colors even faster – with Color FEX ® in 3D
Easy
to use.
14:00
„„
Clarity
– in everything you do
Vision sensor operation never can be too easy. All series can
be fully configured in four clear steps with the user-friendly
software VeriSens® Application Suite. Even first-time users often
need just a few minutes to configure their first job, so they gain
time for other tasks.
VeriSens® optical character recognition (OCR) offers another
special feature: it works without prior font training and can be
set up with just a few clicks.
„„
VeriSens®
web interface – configurable user interface
for operation
A configurable human-machine interface is already integrated
for customers who want to configure VeriSens® also during
the production process. It is the first user interface of a vision
sensor that can be adapted regarding functional range, user
groups and design with just a few clicks, saving users standard
programming work.
The VeriSens® web interface runs in any current browser without needing plug-ins.
Easy
to configure.
9
One of the most powerful vision sensors
in its class.
„„
FEXLoc ®
part location – to simplify the machine design
The location of parts during feeding does not matter to
VeriSens®. Reliable 360° part recognition enables virtual
object alignment to check the correct positions. This means
that mechanical part alignment is no longer necessary.
All XF, XC, and CS series models are equipped with
integrated FEXLoc® part location.
„„
20
different tools for up to 32 feature checks per
inspection task
Purchasing a VeriSens® vision sensor includes a broad selection of product-specific tools for feature checks that can be
immediately accessed. Up to 32 different feature checks can be
combined with up to 20 different tools in one inspection task.
„„
Up
to 2 megapixel image resolution
Application requirements may call for higher image resolution,
for example where having to catch very fine details throughout
an extended area. Experience has shown that VGA resolution is
sufficient for the majority of applications.
Changing to a VeriSens® with a resolution of 1.2 MP or 2 MP is
possible at any time and does not require additional training.
At a glance
In one single inspection VeriSens® can check e.g. the position
of an object, the distance between two edges, the diameter of
a bore hole, the content as well as printing quality of labeling, the content of a matrix code and optionally 27 additional
features.
Absolutely
powerful.
10
„„
Productivity
through parallelism
vision sensors operate extremely efficient thanks
to image analysis in parallel to image acquisition. Depending
on the scope of feature checking, up to 6,000 inspections per
minute can be performed – enabling integration of VeriSens®
into the line even in fast production processes so that defective
parts are removed as early as possible.
VeriSens®
„„
On
stand-by for test – Product simulators provide clarity
before purchasing
Have we raised your interest? You can start immediately without purchasing a device first. If a software CD is not enclosed
in this brochure, the software can also be downloaded at
www.baumer.com/verisens/appsuite.
The software contains product simulators for every device –
a standard digital camera is also adequate as an image source.
You can test all feature checks (principally without image
focusing or hardware adjustment) – software installation is not
required.
Intelligent features which support you in solving
your application.
„„
Easy
verification of inspection tasks
VeriSens® vision sensors offer an integrated test function which
enables you to have images collected during a test run sorted
according to good and reject parts in order to evaluate the
reliability of the inspection task you created. The test function
includes further useful features – ranging from statistical data
processing including histogram representation to data export
(CSV format).
„„
Open
system
With VeriSens® the choice is yours: You can select touch
screens, lenses and illuminations from our extensive range
of accessories or you can take these components from your
own stock.
„„
Industry-suited
design with IP 67 resp. IP 69K protection
VeriSens® vision sensors come in robust aluminium respectively
stainless steel housing that is up to harsh industrial environments. VeriSens® XC even provides modular lens protection for
interchangeable lenses – since it can be appropriately configured
to match the particular lens length.
„„
Clear
access rights for user groups
VeriSens® vision sensors feature an integrated user management with password protection, for example, to prevent modification of device settings by machine operators.
„„
Wide
range of interfaces
Up to 5 digital inputs and outputs, process interface (depending on model) for result output and /or device control or encoder interface for path-based triggering and ejection – VeriSens®
is prepared for almost any integration method. Prefabricated
function blocks are available for the Siemens SIMATIC ® S7.
„„
Remote
access under control
The Ethernet interface integrated in all models allows remote
access (including gateway and NAT support) via the VeriSens®
Application Suite to enable worldwide product access.
„„
Integrated
FTP client
To store live and defect images for tracking or later analysis
and / or visualization as easily as possible, all VeriSens®
vision sensors support FTP servers.
„„
Data
backup
All VeriSens® vision sensors support service and commissioning through a backup & restore function for the device
software settings and inspection tasks stored in the device,
to enable easy backup or transmission of this data to other
devices.
The support of PROFINET / EtherNet/IP ™ with additional benefits
The VeriSens® PROFINET / EtherNet/IP ™ gateway with integrated switch allows for PROFINET / EtherNet/IP ™ networking of up to four VeriSens® vision sensors with serial communication interface
(RS485). The sensor’s Ethernet port remains free for parallel VeriSens® visualization via the
integrated web interface or for saving defect images on FTP server.
Absolutely
ingenious.
11
VeriSens® vision sensors
Compact image processing systems in the shape of a sensor.
XF series
„„
Image
evaluation: monochrome
„„
Includes all VeriSens® feature checks (up to 20)
„„
Integrated optics, 10 mm or 16 mm
„„
Integrated illumination, white or infrared
„„
Housing: aluminum (IP 67) or stainless steel (IP 69K)
XC series
„„
Image
evaluation: monochrome or color
all VeriSens® feature checks (up to 20)
„„
C-mount and free choice of lenses
„„
Fully integrated flash controller
„„
Industry-suited aluminium housing (IP 67)
„„
Includes
CS / ID series
„„
Image
evaluation: monochrome
VeriSens® feature checks (up to 6)
„„
Integrated optics, 10 mm or 16 mm
„„
Integrated illumination, white or infrared
„„
Housing: aluminum (IP 67) or stainless steel (IP 69K)
„„
Selected
12
VeriSens® Application Suite
One configuration software to fit all.
Tutorials, Videos
„„
Commissioning
tutorials
„„
Tutorials to get started
„„
Useful information
Latest software
„„
Installation
files
version without installation package
„„
Test images
„„
Software
Documentation
„„
Quick
Start Guide
„„
Technical documentation
„„
PROFINET GSD file
„„
EtherNet/IP ™ EDS file
Test it!
Software Download
VeriSens®
Application Suite
13
CS / ID series XC series XF series
XF series – the vision sensors with everything inside.
VeriSens® of the XF series offer the entire functionality range of
up to 20 monochrome feature checks.
Furthermore, VeriSens® XF-200 / 205 models can also read and
verify characters and numbers as well as matrix and barcodes.
All models communicate the inspection outcome not only by
digital I/Os, but results and default values also via the process
interface.
Alternatively to integrated white illumination, infrared with
integrated daylight filter eliminates potential daylight impact.
The not visible flashing will not bother any staff in the
operating range.
VeriSens® in stainless steel design with IP 69K protection
The XF-105 / 205 vision sensors meet the very stringent hygiene
requirements by washdown design in high-quality stainless steel.
VeriSens® PROFINET / EtherNet/IP ™ gateway
The VeriSens® PROFINET / EtherNet/IP ™ gateway available as an
accessory allows for parallel interfacing of up to four VeriSens®.
Furthermore, it integrates a switch to ease implementation of
linear network topologies.
The VeriSens® Ethernet port remains available for image processing visualization on the web interface or for image saving on
FTP server.
Your benefits at a glance
range of VeriSens® tools for monochrome feature checks
„„
High-speed mode with up to 100 checks per second
„„
360° part recognition using FEXLoc ® for part location
„„
Coordinate conversion, process interface, user level, and test mode, etc.
„„
Full
14
XF-100 / 200 (IP 67)
XF-105 / 205 (IP 69K)
Wide range of functions for complex inspection tasks
360° part recognition powered by
FEXLoc ® technology
„„
Coordinate conversion with correction for
perspective and lens distortion
„„
Configurable process interface and flexible
result conjunction
„„
User levels and password protection against
unauthorized changes
„„
With integrated illumination (white / infrared)
and optics (10 mm / 16 mm)
„„
High-performance
Additionally in XF-200 / 205:
Identification functions for optical characters (OCR / OCV)
and 1D / 2D codes (incl. GS1)
Additionally in XF-105 / 205:
Housing with high IP 69K protection
(stainless steel 1.4404)
Product 1)
XF series
XF series
Article No.
11039658
Type name
VS XF100M03W10EP
Optics / Illumination (integrated)
10 mm / White
Process interface
TCP / UDP (Ethernet)
11039659
VS XF100M03W16EP
16 mm / White
TCP / UDP (Ethernet)
11128420
VS XF100M03W10RP
10 mm / White
TCP / UDP (Ethernet), RS485 2)
11128422
VS XF100M03W16RP
16 mm / White
TCP / UDP (Ethernet), RS485 2)
11102229
VS XF100M03I10EP
10 mm / Infrared
TCP / UDP (Ethernet)
11112924
VS XF100M03I16EP
16 mm / Infrared
TCP / UDP (Ethernet)
11128424
VS XF100M03I10RP
10 mm / Infrared
TCP / UDP (Ethernet), RS485 2)
11148036
VS XF100M03I16RP
16 mm / Infrared
TCP / UDP (Ethernet), RS485 2)
11039656
VS XF200M03W10EP
10 mm / White
TCP / UDP (Ethernet)
11039657
VS XF200M03W16EP
16 mm / White
TCP / UDP (Ethernet)
11128423
VS XF200M03W10RP
10 mm / White
TCP / UDP (Ethernet), RS485 2)
11089899
VS XF200M03I10EP
10 mm / Infrared
TCP / UDP (Ethernet)
11127070
VS XF105M03W10EP
10 mm / White
TCP / UDP (Ethernet)
11127048
VS XF105M03I10EP
10 mm / Infrared
TCP / UDP (Ethernet)
11127047
VS XF105M03I16EP
16 mm / Infrared
TCP / UDP (Ethernet)
11127049
VS XF205M03W10EP
10 mm / White
TCP / UDP (Ethernet)
11128398
VS XF205M03W16EP
16 mm / White
TCP / UDP (Ethernet)
11128399
VS XF205M03I10EP
10 mm / Infrared
TCP / UDP (Ethernet)
all models with 752 × 480 px resolution and 1/3” CMOS sensors (monochrome)
2)
supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124)
1)
15
CS / ID series XC series XF series
XC series – everything included.
The VeriSens® XC series opens up the universal XF functionalities
for applications with user-specific lenses and illumination or
where color is an additional feature check.
Besides mandatory C-mount for modular tube systems, VeriSens®
XC is the first vision sensor platform with fully integrated flash
controller to enable quick and efficient solutions even in complex
applications. By powering external illumination it eliminates
the need for additional hardware and furthermore even flashes
with the required pulse of up to 48 V and 4 A. High-performance
CCD sensors with resolutions up to 2 megapixel meet even advanced application requirements. The VeriSens® XC series is also
available with color sensors and Color FEX ® functionality.
Your benefits at a glance
range of VeriSens® feature checks (monochrome, color)
„„
VeriFlash® – fully integrated flash controller (48 V / 4 A)
„„
Innovative color setup by Color FEX ® 3D color assistant
„„
C-mount interface, free choice of lenses
„„
IR or daylight filter, independent of lens (as an accessory)
„„
Full
16
Color setup with Color FEX ®
Baumer makes color verification an easy thing. With Color FEX ®
incorporating the idea of an intelligent assistant, VeriSens®
offers a unique functionality. After teaching the relevant object
colors within the sensor-defined color range, color tolerances are
visualized by the radius of 3D spheres which are verified upon
collisions with each other. The color defined in the sphere center
is assigned a name by the system – which means, a yellow area
is also named yellow.
XC-100 / 200
C-mount for enhanced flexibility and
similar XF functionality
„„
A free choice of lenses (C-mount) and matching lens
protection thanks to modular tube system
„„
VeriFlash® – fully integrated flash controller for
external illuminations
„„
Configuration of illumination and flash in parallel to
parameterization
„„
Resolutions:
CCD sensor (monochrome) with 0.3 MP / 1.2 MP / 2 MP
CCD color sensor with 0.3 MP / 1.2 MP
Additionally in XC-200:
Identification functions for optical characters (OCR / OCV)
and 1D / 2D codes (incl. GS1)
Modular system design
Free choice of lenses
Modular tube system
Fully integrated flash controller
Free choice of illuminations,
alternatively to direct mounting
Power connection for external
illumination, flashable
Product 1)
XC series
XC series
1)
2)
Article No.
11086398
Type name
VS XC100M03X00EP
Resolution [px]
640 × 480
Sensor type
1/4” CCD
Process interface
TCP / UDP (Ethernet)
11086399
VS XC100M12X00EP
11086410
VS XC100M20X00EP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet)
1600 × 1200
1/1.8” CCD
TCP / UDP (Ethernet)
11128425
VS XC100M03X00RP
640 × 480
1/4” CCD
TCP / UDP (Ethernet), RS485 2)
11128426
VS XC100M12X00RP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet), RS485 2)
11128429
VS XC100M20X00RP
1600 × 1200
1/1.8” CCD
TCP / UDP (Ethernet), RS485 2)
11086175
VS XC200M03X00EP
640 × 480
1/4” CCD
TCP / UDP (Ethernet)
11086176
VS XC200M12X00EP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet)
11086177
VS XC200M20X00EP
1600 × 1200
1/1.8” CCD
TCP / UDP (Ethernet)
11142860
VS XC200M03X00RP
640 × 480
1/4” CCD
TCP / UDP (Ethernet), RS485 2)
11153822
VS XC200M12X00RP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet), RS485 2)
11153821
VS XC200M20X00RP
1600 × 1200
1/1.8” CCD
TCP / UDP (Ethernet), RS485 2)
11116656
VS XC100C03X00EP
640 × 480
1/4” CCD
TCP / UDP (Ethernet)
11116724
VS XC100C12X00EP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet)
11128427
VS XC100C03X00RP
640 × 480
1/4” CCD
TCP / UDP (Ethernet), RS485 2)
11128428
VS XC100C12X00RP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet), RS485 2)
11152187
VS XC200C03X00RP
640 × 480
1/4” CCD
TCP / UDP (Ethernet), RS485 2)
11152186
VS XC200C12X00RP
1280 × 960
1/3” CCD
TCP / UDP (Ethernet), RS485 2)
all models with C-mount and fully integrated flash controller
supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124)
17
CS / ID series XC series XF series
CS / ID series – specialists for special tasks.
VeriSens® of the CS and ID series offer a powerful range of functions focused on the main task: The CS series is equipped with
all the tools needed for checking and sorting products, while the
ID series includes reliable text and code readers for identification tasks. Both series are especially suited for the first steps in
image-based object checking.
The unified user interface featured in all series enables switching
to the more powerful XF and XC series models without additional
training.
VeriSens® with integrated infrared illumination
Infrared (IR) illumination adds two more benefits to VeriSens®:
Flash operation beyond human eyesight capabilities will not
bother any staff within the VeriSens® operating range. Secondly,
the integrated daylight filter eliminates ambient light impact in
the image processing task.
Your benefits at a glance
„„
Particularly
conceived for tasks in checking and sorting or for reading plain text and 1D / 2D codes
part recognition using FEXLoc ® for part location at changing positions
„„
Part sorting using 5 freely definable outputs
„„
Optical character recognition and verification (OCR / OCV) without font training
„„
360°
18
CS-100
Presence and completeness checks,
position and location control
„„
360° part recognition using FEXLoc ® for
part location at changing positions
„„
Up to 32 features can be checked simultaneously
„„
Part sorting using 5 freely definable outputs
„„
Encoder interface for path-based triggering
and ejection
ID-100 / 110 (IP 67)
ID-105 (IP 69K)
ID-100 / 105 – Code Reader:
Reading matrix codes and barcodes
„„
Reading 1D and 2D codes (incl. GS1 codes)
„„
Code quality rating according to
ISO / IEC 15415 / 15416 and AIM DPM-1-2006
„„
RS485 interface for optional use
ID-110 – Text and Code Reader:
Reading human-readable characters with quality rating
„„
Reading different fonts without time-consuming font training (also Dot Matrix)
„„
Checking correctness and quality of plain text (OCR / OCV)
„„
Reading 1D / 2D codes (functionality like ID-100)
„„
Checking fixed and variable data
Additionally in ID-105:
Housing with high IP 69K protection
(stainless steel 1.4404)
Product 1)
CS series
ID series
ID series
1)
2)
Article No.
11048500
Type name
VS CS100M03W10EP
Lens / Illumination (integrated)
10 mm / White
Process interface
11076261
VS CS100M03W16EP
16 mm / White
11089900
VS CS100M03I10EP
10 mm / Infrared
11093026
VS CS100M03I16EP
16 mm / Infrared
11048489
VS ID100M03W10RP
10 mm / White
TCP / UDP (Ethernet), RS485 2)
11076263
VS ID100M03W16RP
16 mm / White
TCP / UDP (Ethernet), RS485 2)
11048484
VS ID110M03W10EP
10 mm / White
TCP / UDP (Ethernet)
11089896
VS ID110M03I10EP
10 mm / Infrared
TCP / UDP (Ethernet)
11138199
VS ID110M03I10RP
10 mm / Infrared
TCP / UDP (Ethernet), RS485 2)
11144196
VS ID105M03I10RP
10 mm / Infrared
TCP / UDP (Ethernet), RS485 2)
all models with 752 × 480 px resolution and 1/3” CMOS sensors (monochrome)
supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124)
19
VeriSens® product features
XF-105 XF-205
XC-100 XC-200 XF-100 XF-200 CS-100
Part location
50 ms 1)
0.4 ms
1 ms
15 ms
Part location on contours (FEXLoc ®)
Determines the location and rotational position of a part
based on its contours. All subsequent feature checks are
aligned according to the determined position.
ID-110
ID-105
ID-100
XF-105 XF-205
XC-100 XC-200 XF-100 XF-200 CS-100
ID-110
ID-105
ID-100
XF-105 XF-205
XC-100 2) XC-200 2) XF-100 XF-200 CS-100
ID-110
ID-105
ID-100
360°
360°
360°
360°
360°
Part location on edges (FEXLoc ®)
Determines the location and rotational position of a
part from a single edge or two edges at right angles to
each other. All subsequent feature checks are aligned
according to the determined position.
Part location on circle (FEXLoc ®)
Determines the location and rotational position of
circular parts. All subsequent feature checks are
aligned according to the determined position.
Part location on text line
Determines the location and rotational position of text
within a working area. The text may change during
this task. All subsequent feature checks are aligned
according to the determined position.
Geometry
Distance
Determines the distance between two edges.
0.2 ms
0.5 ms
Circle
Determines the diameter, location and roundness in
comparison to a reference circle.
Angle
Determines the angle between two edges.
0.4 ms
0.4 ms
Count edges
Determines the number of edges
along a tracing ray.
Point position
Determines the coordinates of one point.
0.1 ms
12 ms
Edge characteristics
Compares the distances of edges
along a tracing ray.
Feature comparison (monochrome / color)
1 ms
1 ms
0.1 ms
0.1 ms
20
Count contour points
Determines the number of contour points
within a working area.
| | Contour comparison
Compares the contour of a taught-in part
with the contour of the current part.
| | Brightness
Determines the average brightness
in a working area.
| -
| -
Contrast
Calculates the contrast in a working area.
| -
| -
XF-105 XF-205
XC-100 2) XC-200 2) XF-100 XF-200 CS-100
Feature comparison (monochrome / color)
1 ms
5 ms
0.4 ms
Color identification
Identifies color within the operating range
and its deviation from the reference color.
- | - | Area size
Identifies light or dark respectively colordefined areas in the image. Determines the
total area or the largest continuous area.
| | Count areas
Counts the visible continuous light or dark
respectively color-defined areas in the
image.
| | Pattern comparison
Compares the working area with
a taught-in pattern.
| | - | - | Color positioning
Verifies presence of defined colors within
defined image sections.
XF-105 XF-205
XC-100 XC-200 2) XF-100 XF-200 CS-100
Identification (monochrome / color)
20 ms
35 ms
50 ms
1)
2)
Barcode
Reads barcodes. Determines quality according to ISO / IEC 15416, result is output
via process interface, can be compared to
a set value.
| Matrix code
Reads matrix codes (ECC 200, GS1, QR,
PDF417). at any angle of rotation.
Determines quality according to ISO / IEC
15415 or AIM DPM-1-2006,
result is output via process interface, can be
compared to a set value.
| Text
Reads numbers and characters. Characters
read are output via process interface, can
be compared to a set value.
| ID-110
ID-105
ID-100
ID-110
ID-105
ID-100
ID-110
ID-105
ID-100
Typical calculation time with default parameters (752 × 480 px, monochrome, might be extended by properties of the inspected object and sensor resolution)
Feature checks available: “ | ” corresponds to sensor type “monochrome | color”
XF-105 XF-205
XC-100 XC-200 XF-100 XF-200 CS-100
Features VeriSens®
Image acquisition
Optics: 10 mm | 16 mm | C-mount
Illumination: White | Infrared |
VeriFlash®
(fully integrated flash controller for external illumination)
- | - | - | - | | | -
| | -
| | -
| - | -
| | -
- | - | - | - | | | -
| | -
| | -
| | -
| | -
5 / 3-5
5 / 3-5
5 / 3-5
5 / 3-5
5 / 5
5 / 3-5
5 / 3
| | | | - | -
| | - | -
| - | -
| - | -
| | -
(infrared: integrated daylight filter 780 nm)
Configurable web interface (live image, job switching, retrieving defect images)
Save images via FTP
Configuration via Ethernet
Functionalities
Process linkage: Digital I/Os
Providing partial results via digital I/Os at different times
Process interface: Ethernet | RS485 (model-specific)
(PROFINET / EtherNet/IP ™ via RS485 gateway)
Baumer FEX ® image processor
Color FEX ® intelligent 3D color assistant (model-specific)
User administration / Password protection
Coordinate conversion
Process
integration
Flexible result conjunction
Result conjunction with integrated digital inputs
Identification functions: Code | Text
Test functionality
High-speed mode (monochrome only)
Gamma correction
21
Technical data
General data
Resolution
XC series
640 × 480 px
Sensor
1/4” CCD (monochrome, color) 1/3” CCD (monochrome, color) 1/1.8” CCD (monochrome)
1/3” CMOS (monochrome)
LED illumination
Fully integrated flash controller for external illumination
White
Infrared
(860 nm)
Lens
Interchangeable lens (C-mount)
f = 10 mm (integrated)
f = 16 mm (integrated)
Min. object distance
Depending on interchangeable lens
50 mm
70 mm
Max. object distance
Depending on interchangeable lens
∞
300 mm
1280 × 960 px
Speed
High-resolution mode Max. 50 insp. / sec.
High-speed mode
Max. 100 insp. / sec.
1600 × 1200 px
XF series | CS series | ID series
752 × 480 px
(LED class: Risk group 1
low risk, EN 62471:2008)
(LED class: free group
risk-free, EN 62471:2008)
Max. 12 insp. / sec.
Max. 25 insp. / sec.
Max. 7 insp. / sec.
Max. 15 insp. / sec.
Max. 50 insp. / sec.
Max. 100 insp. / sec. (XF series only)
8
4
32
(limited resolution, monochrome)
Defect image memory 32
Number of jobs
Up to 255 on the device (can be exchanged via process interface)
Features per job
32
Electrical data
Power supply
XC series
18 … 30 V DC
XF series | CS series | ID series
Power consumption
Typical 5 W (Imax = 1.5 A at 24 V)
Typ. 5 W (Imax = 1 A at 24 V)
Inputs
8 … 30 V DC
Outputs
PNP 100 mA
Digital input
Trigger, Job selection, External teach-in, Encoders (CH-A, CH-B) 500 kHz
Digital output
Pass / Fail 1-5 1), Flash Sync, Alarm, Camera Ready, Output Enable
Communication
Initial setup
Process interface
Ethernet (10BASE-T / 100BASE-TX)
TCP / UDP (Ethernet) 2), RS485 3), PROFINET / Ethernet/IP ™ via gateway 3)
Integr. flash controller XC series
12 V DC or
Voltage (permanent)
Voltage (pulsed)
24 V DC or
24 V DC
Imax = 800 mA at
Imax = 4 A at 48 V DC
Flash time
Max. 1 ms (Duty Cycle max. 1:10)
VS xxxxxxxxxxxRP: 1-3
2)
except CS-100 3)
VS xxxxxxxxxxxRP only
XF series | CS series | ID series
–
24 V DC
48 V DC
Current (permanent)
Current (pulsed)
1)
(+ / -10 %, at least + / - 100 mA, at 25 °C)
(+10 / -20 %, at least + / - 100 mA, at 25 °C)
–
–
Operating conditions XC series
XF series | CS series | ID series
Temperature
Operating temperature: +5 … +50 °C (housing temperature: max. +50 °C), Storage temperature: -20 … +70 °C
Humidity
0 … 90 % (non-condensing)
Protection class
IP 67 (XC series: with tube)
Vibration load
IEC 60068-2-6, IEC 60068-2-64
IP 67 or IP 69K (model-specific)
Mech. shock resistance EN 60068-2-27
Mechanical data
XC series
Width × Height × Depth 53 mm × 99.5 mm × 49.8 mm (without lens / tube)
XF series | CS series | ID series
53 mm × 99.5 mm (IP 69K: 107.5 mm) × 38 mm
Material
Housing: aluminum
Cover glass tube: PMMA
Housing: aluminum (IP 69K: stainless steel 1.4404)
Cover glass: PMMA 4)
Weight (approx.)
300 g (without lens / tube)
250 g (IP 69K: 700 g)
Code types / OCR
Barcode 5)
Model: XC-200
Models: XF-200 / 205 | ID-110 | ID-100 | ID-105
2/5 Industrial, 2/5 Interleaved, Codabar, Code 39, Code 93, Code 128, PharmaCode
EAN 8, EAN 13, UPC-A, UPC-E:  Base code + variants Add-On 2, Add-On 5
GS1 DataBar (RSS):  Limited, Expanded, Expanded Stacked
GS1 DataBar (RSS-14):  Base code + variants Truncated, Stacked, Stacked Omnidir
GS1 128
Matrix code 5)
DataMatrix (ECC 200), GS1-DataMatrix, QR, PDF417
Font 6)
Many font styles (recommended: sans serif, proportional), Dot Matrix, Characters: A-Z a-z 0-9 + - . : / ( )
for XF-100 / 105, XF-200 / 205, CS-100, ID-110 / 105 with infrared illumination: daylight filter 780 nm integrated
incl. quality rating of all barcodes according to ISO / IEC 15416 as well as all matrix codes according to ISO / IEC 15415 or AIM DPM-1-2006
6)
XF-200 / 205, XC-200, ID-110 only
4)
5)
Dimension drawing (XC series)
Electrical connection 1) M12 / 12-pin
6
9 12 11 5
1
4
10
2 3
53
1: Power (+18-30 V DC)
7: OUT3
2: Ground
8: IN3
3: IN1 (Trigger)
9: OUT4 | RS485+ 2)
4: OUT1
10: IN4
5: IN2
11: IN5
6: OUT2
12: OUT5 | RS485- 2)
20
51
49,8
4x M4 /4
112,9
99,5
7
8
40
4x M4 /4
28,5
40
Electrical connection illumination 1) 3) M8 / 4-pin 4)
1: +24 V or +48 V Flash
40
37,2
2x M4 /4
M47 x 0,75
Ø 38,2
Ø 49,5
Ø 49,5
36
44
36
44
12
3
2
M4720
x 0,75 17
XC Tube
1
4
2: +12 V or +24 V Flash
3: Ground
4: Flash Sync 5) PNP 100 mA
Ethernet connection 1) M12 / 4-pin
1: TD+
XC Tube Module
4
2
1
2: RD+
3: TD4: RD-
M47 x 0,75
M47 x 0,75
C-mount support
3
on device
RS485: VS xxxxxxxxxxxRP only
3)
XC series only
4)
voltage outputs configurable by software
5)
voltage according to power supply
1)
2)
Ø 49,5
Dimensions in mm
12
Dimension drawing (XF / CS / ID series)
Dimension drawing (XF / ID series in IP 69K)
28,5
120,5
99,5
40
4x M4 /4
112,9
99,5
40
4x M4 /4
28,5
4,5
40
40
53
38
38
51
51
53
f = 10 mm*
40
0
External
illumination
recommended
f = 16 mm
50
100
200
Working distance [mm]
300
400
Minimum module size [mm]
Field of view [mm]
120
80
* Working distances > 400 mm possible
1.0
Width
Height
1
3,5
R
160
Matrix code
Barcode
0.8
0.6
f = 10 mm*
0.4
0.2
f = 16 mm
0
50
100
200
300
400
Working distance [mm]
23
System design
Lab setup accessories (optional)
11048083
Connecting cables VeriSens®,
2 m, ready-for-use DC socket
Interchangeable lenses (VeriSens® XC series only)
See on reverse
11079750
Power supply 24 V / 1 A,
plugs for EU, US, UK, AU, KR
Lens accessories (optional)
XC Tube, M47, length 44 mm
11088325
(scope of delivery VeriSens® XC)
11051407
Laboratory stand, hinged
bracket, mounting material
11089149
XC Tube Module, M47,
tube extension 12 mm
11010529
Close-up ring set 6-part,
0.5 / 1 / 5 / 10 / 20 / 40 mm
11092000
Pentax® polarization filter 1),
linear, filter thread 27 mm
11006551
Pentax® color filter 1) (red),
filter thread 27 mm
11097573
IR cut filter, C-mount,
height 2.5 mm, screw-in tool
11097576
Daylight filter, C-mount,
height 2.5 mm, screw-in tool
Mounting accessories (optional)
10159905
Straight mounting
10159906
90° mounting angle
1)
Compatible to lenses with Article No. 11002840 /
11002877 / 11004362 / 10170039 / 11002222 /
11003417 / 11012785
Connecting cables 2)
shielded, to free cable end
11048452
Ethernet cables
shielded, to RJ-45 plug
2m
2m
11048502
11043780
5m
5m
10165276
11048455
10 m
10 m
11051929
11048456
2m
2m
11048592
11043785
5m
5m
11048594
11048458
10 m
10 m
11051950
2)
suitable for drag chains
PROFINET / EtherNet/IP ™ gateway (optional)
11135780
11148124
Monitor (All-in-one PC, optional)
11122988
ZVP-ALL_IN_ONE_PC.DE
(10.4”, 1024 × 768 px, Stylus)
11093293
VeriSens®
gateway with
integrated switch
ZVP-ALL_IN_ONE_PC.EN
(10.4”, 1024 × 768 px, Stylus)
Illumination cables (VeriSens® XC series only)
Extension cable shielded, male conn. straight M8, to female conn. straight M8
11088882
1.5 m
11136134
0.3 m
Extension cable shielded, male conn. straight M8, to female conn. straight M8
11089179
0.3 m
Adapter cable, male connector straight M8, to JST SMP-03V (3-pin)
11089178
0.3 m
Adapter cable, male connector straight M8, to JST SMP-02V (2-pin)
10163693
2m
Adapter cable, free cable end, to female connector straight M8
Set of mounting brackets (VeriSens® XC series only)
11092203
VB Fix Kit FLDR-i90B, small (57 mm)
11092204
VB Fix Kit FLDR-i90B, large (93 mm)
for LED ring light FLDR-i90B-W to VeriSens® XC series
11136136
11136139
VB Fix Kit RONDO-LX, small (57 mm)
VB Fix Kit RONDO-LX, large (93 mm)
for LED ring light ZVI-RONDOLX_24VDC_x to VeriSens® XC series
External illumination modules
See on reverse
Interchangeable lenses (C-mount)
Article No. Type name
Focal
distance
Aperture
speed range
Minimum
distance
Maximum
lens length 1)
XC Tube Module
(Article No. 11089149)
11037579
ZVL-FL-HC0416X-VG 2)
4.2 mm
F1.6 - C
0.20 m
44 mm
1 piece
11002840
ZVL-FL-HC0612A-VG 2)
6 mm
F1.2 - C
0.20 m
46 mm
1 piece
11002877
ZVL-FL-CC0815B-VG
8.5 mm
F1.5 - C
0.20 m
40 mm
1 piece
11004362
ZVL-FL-HC1214-2M
12 mm
F1.4 - 16
0.25 m
29 mm
–
10170039
ZVL-FL-CC1614-2M
16 mm
F1.4 - 16
0.25 m
34 mm
–
11002222
ZVL-FL-CC2514-2M
25 mm
F1.4 - 16
0.25 m
33 mm
–
11003417
ZVL-FL-CC3516-2M
35 mm
F1.6 - 16
0.45 m
36 mm
–
11012785
ZVL-FL-CC5028-2M
50 mm
F2.8 - 22
0.90 m
34 mm
–
11003041
ZVL-FL-CC7528-2M
75 mm
F2.8 - 32
0.70 m
70 mm
3 pcs
Cable Illuminated
[cm]
area [mm]
Outer dimen- Height
sions [mm]
[mm]
1)
2)
2)
Measured from C-mount support (see XC series scale drawing)
Incompatible to VeriSens® with sensor format 1/1.8” (VS XC100M20X00EP, VS XC200M20X00EP)
External illumination modules (assembled for VeriSens® XC series)
Article No. Type name
Product description
Cable with M8 / 4-pin connector 3)
11085869
FLDR-i90B-W
LED ring light, white
30
Ø 87
Ø 93.5
24.6
11154321
FLDR-i90B-SR24
LED ring light, IR 626 nm
30
Ø 87
Ø 93.5
24.6
11090900
FLDR-i90B-IR24
LED ring light, IR 875 nm
30
Ø 87
Ø 93.5
24.6
11086539
FLDL-i150x15-W
LED bar light, white, diffuse
148 × 15
158 × 17.5
20
11086540
FFPR-i100-W
LED dark field light, white, diffuse
30
Ø 94.6
Ø 100
40
11086541
FLDM-i100-W
LED dome light, white
30
Ø 80
Ø 130
61
11086536
FLDL-TP-Si36-W
LED back light, white, diffuse
100
36 × 36
47 × 47
15
11086538
FLDL-TP-Si85x77-W
LED back light, white, diffuse
100
85 × 77
95 × 95
15
11086537
FLDL-TP-Si200x100-W
LED back light, white, diffuse
100
200 × 100
228 × 116
23.5
11095910
FLFL-Si60-IR24
LED back light, IR 850 nm, diffuse
100
60 × 60
94 × 94
10
100
With M8 / 4-pin connector 4)
5)
11130179
ZVI-RONDOLX_24VDC_weiss_120°
LED ring light, white, 120°
–
Ø 67
Ø 101
24
11130176
ZVI-RONDOLX_24VDC_IR850nm_50°
LED ring light, IR 850 nm, 50°
–
Ø 67
Ø 101
24
11130150
ZVI-RONDOLX_24VDC_IR850nm_120°
LED ring light, IR 850 nm, 120°
–
Ø 67
Ø 101
24
11130185
ZVI-TOPLINED1_24VDC_weiss_120°
LED bar light, white, 120°
–
78 × 25
78 × 25
23
11130186
ZVI-TOPLINED1_24VDC_SHweiss_120°
LED bar light, SH white, 120°
–
78 × 25
78 × 25
23
11130187
ZVI-TOPLINED1_24VDC_rot617nm_30°
LED bar light, red 617 nm, 30°
–
78 × 25
78 × 25
23
11135012
ZVI-TOPLIGHT80_24VDC_rot617nm_30°
LED incident light, red 617 nm, 30°
–
87 × 87
87 × 87
20
11130183
ZVI-ARCUSM_24VDC_weiss_120°
LED dark field light, white, diffuse
–
Ø 68
Ø 120
9.5
11130181
ZVI-HILIGHT80_24VDC_weiss
LED back light, white, diffuse
–
78 × 78
87 × 87
20
11130182
ZVI-HILIGHT120_24VDC_weiss
LED back light, white, diffuse
–
118 × 118
127 × 127
20
Ring light
Bar light
3)
4)
supplier: Falcon Illumination MV GmbH & Co. KG
supplier: Büchner Lichtsysteme GmbH
5)
connector directly on the device
3)
4)
Dark field light
Dome light
Back light
Africa
Algeria
Cameroon
Côte d’Ivoire
Egypt
Morocco
Reunion
South Africa
America
Brazil
Canada
Colombia
Mexico
United States
Venezuela
For more information
about our worldwide
locations go to:
www.baumer.com/worldwide
Baumer Group
International Sales
P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld
Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144
[email protected] · www.baumer.com
Asia
Bahrain
China
India
Indonesia
Israel
Japan
Kuwait
Malaysia
Oman
Philippines
Qatar
Saudi Arabia
Singapore
South Korea
Taiwan
Thailand
UAE
Europe
Austria
Belgium
Bulgaria
Croatia
Czech Republic
Denmark
Finland
France
Germany
Greece
Hungary
Italy
Malta
Martinique
Netherlands
Norway
Poland
Portugal
Romania
Russia
Serbia
Slovakia
Slovenia
Spain
Sweden
Switzerland
Turkey
United Kingdom
Represented by:
Oceania
Australia
New Zealand
VeriSens®, FEX ®, FEXLoc ®, Color FEX ® and VeriFlash® are registered trademarks of the Baumer Group. All other product names are trademarks of the respective owners. The information provided in this document is not binding and for informational purposes only.
Technical modifications and errors reserved. 05/16 No. 11166795
Worldwide presence.