® VeriSens vision sensors Image-based quality control − easy and intuitive. Eyeing your quality. 2 Simply focused on the essentials. Baumer is a global leader in sensor solutions for factory and process automation. More than 2,300 employees in 38 subsidiaries in 19 countries are at your service across the globe. Baumer ranks with its powerful vision sensors among the world's most successful suppliers in this product category. Our customers profit from a structured product portfolio with high functionality and innovative features. Everything we do is governed by our mission to continuously improve our products and shape technological developments. At the same time we focus on high performance, outstanding quality and simple operation – giving you more time for solving your application needs. Where standard products come to their limits, we develop marketoriented, customised components in close cooperation with our customers. The result: Your decisive competitive edge. 3 The right vision sensor for your application. Are you looking for a sensor where maximum functional and operational flexibility go together with easy process integration? VeriSens® vision sensors offer all these benefits – and still many more. What exactly is a VeriSens® vision sensor? VeriSens® is a compact image processing system in the shape of a sensor. An image sensor, illumination (or illumination connection), optics (also interchangeable lenses), hardware/software, as well as Ethernet and digital interfaces, e.g. for PLC connection, are integrated in a compact, industry-suited housing. After typical one-time configuration on PC, a vision sensor is ready to perform a specific task like a conventional sensor. VeriSens® vision sensors solve inspection tasks and can perform up to 32 feature checks simultaneously. How does a VeriSens® vision sensor work? VeriSens® acquires images, evaluates them and communicates the results to the system control or to individual components in your system. Initial configuration on PC allows you entry of image acquisition parameters, selecting tools for feature checks and setup of the required interfaces. Where does VeriSens® make the most sense? VeriSens® vision sensors tap their full potential of efficiency wherever various features must be checked in parallel or part locations vary, tasks which usually are only mastered by sophisticated sensor technology. This also includes applications where a visual inspection is advisable and /or contactless checks are required. An intelligent sensor like VeriSens® is also the optimum component for checking (even different) batches in the line or communicating collected data. VeriSens® vision sensors at a glance Wide variety of feature checks with one single sensor: and completeness checks Determination or inspection of object position and orientation Reading and verifying human-readable imprints (OCR / OCV) Reading and checking matrix codes and barcodes including GS1 codes Presence Easy configuration within a few minutes industry-suited IP 67 or IP 69K metal housing Wide range of connection options via digital I/Os and Ethernet Compact, 4 VeriSens® – tried and tested in many industries. We have earned a reputation supplying the automotive, food and beverage as well as packaging industry where we have acquired many years of expertise. We are also close to the medical and pharmaceutical sector by supplying sensor technology to perform inspection tasks and to provide vital findings. Food and beverage industry best-before dates Presence and position of straws on primary packaging Position of safety closures and much more Every industry has its particular needs. We would like to give you a brief overview of how and where our detection and inspection technology is applied. Checking Example: Inspection of best-before dates Packaging industry monitoring Foil wrapping seams Label inspection (logo, text, code, product content, etc.) and much more OK NOK Cap Example: Inspection of forward cap alignment OK NOK Automotive industry / electronics Assembly and surface mounting monitoring Presence and alignment check of pins of overmolding, injection molding errors, scratches, etc. and much more Detection Example: Inspection of fuse type (color) position Assembly / handling detection for pick & place Presence check and position monitoring of components Position of protective caps or plugs and much more OK NOK Position Example: Position detection of blanked parts for pick & place OK NOK 5 Inspired by nature. Flexibility We recognize objects in their entirety and this way can easily determine their position. Object recognition We can identify objects even in weak light – namely, by their contour. Clearly focused We can focus on specific details. Robust Our sensitive eye lense is protected by the flexible eyelid. Communicative Our eyes are linked to the high-speed network of our nervous system. A clever mind on top The eye requires intelligence. Light conditions Using artificial illuminations we can see even in weak light. 6 Our technology as evolution. Flexibility No matter how something is positioned on the conveyor belt – the integrated 360° FEXLoc ® part recognition always keeps VeriSens® feature checks on track. Object recognition VeriSens® features a contourbased mode of operation – in real time calculated by the patented Baumer FEX ® image processor. Clearly focused VeriSens® offers free choice of lenses to ensure optimum object focusing. Robust Every VeriSens® provides at least IP 67 protection. Industry-suited metal housing and modular tube system protect the entire vision sensor, even including the interchangeable lens. Clever technology combined VeriSens® is a perfectly harmonized system to see, decide, communicate – and even to learn new things. Communicative VeriSens® provides results or receives defaults – quickly and reliably via 5 digital outputs and / or Ethernet. Light conditions VeriSens® features integrated machine vision illumination. Besides powering external illumination, the models of the XC series are the only vision sensors with fully integrated flash controller to multiply brightness. VeriSens® – even faster and more objective than nature. Do you want to benefit from the flexibility and versatility of image-based product verification as well? As a compact image processing system in the shape of a sensor, VeriSens® is an ideal component which comes with all the necessary hardware and software and is also intuitively configurable using a PC. 7 hat makes VeriSens® so special W for our customers? Baumer FEX ® image processor – inspired by nature Process deviations caused by varying light conditions, irregularities in surface smoothness or background effects might impair image processing. VeriSens® acts like human beings who can still recognize trees and houses clearly by their contours even in dismal weather: The patented FEX ® image processor calculates contours in real time where others discern only shades of gray. Contour-based image processing works reliably and quickly – even in less stable ambient light conditions. Patented VeriFlash® – fully integrated flash controller for flexibility plus simplicity Particularly in complex applications, vision sensors require maximum flexibility in the selection of lens and illumination. And besides standard C-mount interface for interchangeable lenses, capabilities of powering external illumination are a must. With VeriFlash®, the VeriSens® XC series provides some more decisive added value: It is the first vision sensor platform with self-generated 48 V / 4 A flash pulse. Hence, expensive external flash controllers and the entailed programming effort belong to the past. 8:00 Color FEX ® is the unique, intelligent 3D color assistant for quick and intuitive setup of colors and their differentiation. Object colors and their shades are automatically identified and visualized in 3D. This allows for very easy and self-explaining setup of reliable color inspections. 8 20:00 Object identification with conventional image processing (top) Contour processing with Baumer FEX ® image processor (bottom) See the right colors even faster – with Color FEX ® in 3D Easy to use. 14:00 Clarity – in everything you do Vision sensor operation never can be too easy. All series can be fully configured in four clear steps with the user-friendly software VeriSens® Application Suite. Even first-time users often need just a few minutes to configure their first job, so they gain time for other tasks. VeriSens® optical character recognition (OCR) offers another special feature: it works without prior font training and can be set up with just a few clicks. VeriSens® web interface – configurable user interface for operation A configurable human-machine interface is already integrated for customers who want to configure VeriSens® also during the production process. It is the first user interface of a vision sensor that can be adapted regarding functional range, user groups and design with just a few clicks, saving users standard programming work. The VeriSens® web interface runs in any current browser without needing plug-ins. Easy to configure. 9 One of the most powerful vision sensors in its class. FEXLoc ® part location – to simplify the machine design The location of parts during feeding does not matter to VeriSens®. Reliable 360° part recognition enables virtual object alignment to check the correct positions. This means that mechanical part alignment is no longer necessary. All XF, XC, and CS series models are equipped with integrated FEXLoc® part location. 20 different tools for up to 32 feature checks per inspection task Purchasing a VeriSens® vision sensor includes a broad selection of product-specific tools for feature checks that can be immediately accessed. Up to 32 different feature checks can be combined with up to 20 different tools in one inspection task. Up to 2 megapixel image resolution Application requirements may call for higher image resolution, for example where having to catch very fine details throughout an extended area. Experience has shown that VGA resolution is sufficient for the majority of applications. Changing to a VeriSens® with a resolution of 1.2 MP or 2 MP is possible at any time and does not require additional training. At a glance In one single inspection VeriSens® can check e.g. the position of an object, the distance between two edges, the diameter of a bore hole, the content as well as printing quality of labeling, the content of a matrix code and optionally 27 additional features. Absolutely powerful. 10 Productivity through parallelism vision sensors operate extremely efficient thanks to image analysis in parallel to image acquisition. Depending on the scope of feature checking, up to 6,000 inspections per minute can be performed – enabling integration of VeriSens® into the line even in fast production processes so that defective parts are removed as early as possible. VeriSens® On stand-by for test – Product simulators provide clarity before purchasing Have we raised your interest? You can start immediately without purchasing a device first. If a software CD is not enclosed in this brochure, the software can also be downloaded at www.baumer.com/verisens/appsuite. The software contains product simulators for every device – a standard digital camera is also adequate as an image source. You can test all feature checks (principally without image focusing or hardware adjustment) – software installation is not required. Intelligent features which support you in solving your application. Easy verification of inspection tasks VeriSens® vision sensors offer an integrated test function which enables you to have images collected during a test run sorted according to good and reject parts in order to evaluate the reliability of the inspection task you created. The test function includes further useful features – ranging from statistical data processing including histogram representation to data export (CSV format). Open system With VeriSens® the choice is yours: You can select touch screens, lenses and illuminations from our extensive range of accessories or you can take these components from your own stock. Industry-suited design with IP 67 resp. IP 69K protection VeriSens® vision sensors come in robust aluminium respectively stainless steel housing that is up to harsh industrial environments. VeriSens® XC even provides modular lens protection for interchangeable lenses – since it can be appropriately configured to match the particular lens length. Clear access rights for user groups VeriSens® vision sensors feature an integrated user management with password protection, for example, to prevent modification of device settings by machine operators. Wide range of interfaces Up to 5 digital inputs and outputs, process interface (depending on model) for result output and /or device control or encoder interface for path-based triggering and ejection – VeriSens® is prepared for almost any integration method. Prefabricated function blocks are available for the Siemens SIMATIC ® S7. Remote access under control The Ethernet interface integrated in all models allows remote access (including gateway and NAT support) via the VeriSens® Application Suite to enable worldwide product access. Integrated FTP client To store live and defect images for tracking or later analysis and / or visualization as easily as possible, all VeriSens® vision sensors support FTP servers. Data backup All VeriSens® vision sensors support service and commissioning through a backup & restore function for the device software settings and inspection tasks stored in the device, to enable easy backup or transmission of this data to other devices. The support of PROFINET / EtherNet/IP ™ with additional benefits The VeriSens® PROFINET / EtherNet/IP ™ gateway with integrated switch allows for PROFINET / EtherNet/IP ™ networking of up to four VeriSens® vision sensors with serial communication interface (RS485). The sensor’s Ethernet port remains free for parallel VeriSens® visualization via the integrated web interface or for saving defect images on FTP server. Absolutely ingenious. 11 VeriSens® vision sensors Compact image processing systems in the shape of a sensor. XF series Image evaluation: monochrome Includes all VeriSens® feature checks (up to 20) Integrated optics, 10 mm or 16 mm Integrated illumination, white or infrared Housing: aluminum (IP 67) or stainless steel (IP 69K) XC series Image evaluation: monochrome or color all VeriSens® feature checks (up to 20) C-mount and free choice of lenses Fully integrated flash controller Industry-suited aluminium housing (IP 67) Includes CS / ID series Image evaluation: monochrome VeriSens® feature checks (up to 6) Integrated optics, 10 mm or 16 mm Integrated illumination, white or infrared Housing: aluminum (IP 67) or stainless steel (IP 69K) Selected 12 VeriSens® Application Suite One configuration software to fit all. Tutorials, Videos Commissioning tutorials Tutorials to get started Useful information Latest software Installation files version without installation package Test images Software Documentation Quick Start Guide Technical documentation PROFINET GSD file EtherNet/IP ™ EDS file Test it! Software Download VeriSens® Application Suite 13 CS / ID series XC series XF series XF series – the vision sensors with everything inside. VeriSens® of the XF series offer the entire functionality range of up to 20 monochrome feature checks. Furthermore, VeriSens® XF-200 / 205 models can also read and verify characters and numbers as well as matrix and barcodes. All models communicate the inspection outcome not only by digital I/Os, but results and default values also via the process interface. Alternatively to integrated white illumination, infrared with integrated daylight filter eliminates potential daylight impact. The not visible flashing will not bother any staff in the operating range. VeriSens® in stainless steel design with IP 69K protection The XF-105 / 205 vision sensors meet the very stringent hygiene requirements by washdown design in high-quality stainless steel. VeriSens® PROFINET / EtherNet/IP ™ gateway The VeriSens® PROFINET / EtherNet/IP ™ gateway available as an accessory allows for parallel interfacing of up to four VeriSens®. Furthermore, it integrates a switch to ease implementation of linear network topologies. The VeriSens® Ethernet port remains available for image processing visualization on the web interface or for image saving on FTP server. Your benefits at a glance range of VeriSens® tools for monochrome feature checks High-speed mode with up to 100 checks per second 360° part recognition using FEXLoc ® for part location Coordinate conversion, process interface, user level, and test mode, etc. Full 14 XF-100 / 200 (IP 67) XF-105 / 205 (IP 69K) Wide range of functions for complex inspection tasks 360° part recognition powered by FEXLoc ® technology Coordinate conversion with correction for perspective and lens distortion Configurable process interface and flexible result conjunction User levels and password protection against unauthorized changes With integrated illumination (white / infrared) and optics (10 mm / 16 mm) High-performance Additionally in XF-200 / 205: Identification functions for optical characters (OCR / OCV) and 1D / 2D codes (incl. GS1) Additionally in XF-105 / 205: Housing with high IP 69K protection (stainless steel 1.4404) Product 1) XF series XF series Article No. 11039658 Type name VS XF100M03W10EP Optics / Illumination (integrated) 10 mm / White Process interface TCP / UDP (Ethernet) 11039659 VS XF100M03W16EP 16 mm / White TCP / UDP (Ethernet) 11128420 VS XF100M03W10RP 10 mm / White TCP / UDP (Ethernet), RS485 2) 11128422 VS XF100M03W16RP 16 mm / White TCP / UDP (Ethernet), RS485 2) 11102229 VS XF100M03I10EP 10 mm / Infrared TCP / UDP (Ethernet) 11112924 VS XF100M03I16EP 16 mm / Infrared TCP / UDP (Ethernet) 11128424 VS XF100M03I10RP 10 mm / Infrared TCP / UDP (Ethernet), RS485 2) 11148036 VS XF100M03I16RP 16 mm / Infrared TCP / UDP (Ethernet), RS485 2) 11039656 VS XF200M03W10EP 10 mm / White TCP / UDP (Ethernet) 11039657 VS XF200M03W16EP 16 mm / White TCP / UDP (Ethernet) 11128423 VS XF200M03W10RP 10 mm / White TCP / UDP (Ethernet), RS485 2) 11089899 VS XF200M03I10EP 10 mm / Infrared TCP / UDP (Ethernet) 11127070 VS XF105M03W10EP 10 mm / White TCP / UDP (Ethernet) 11127048 VS XF105M03I10EP 10 mm / Infrared TCP / UDP (Ethernet) 11127047 VS XF105M03I16EP 16 mm / Infrared TCP / UDP (Ethernet) 11127049 VS XF205M03W10EP 10 mm / White TCP / UDP (Ethernet) 11128398 VS XF205M03W16EP 16 mm / White TCP / UDP (Ethernet) 11128399 VS XF205M03I10EP 10 mm / Infrared TCP / UDP (Ethernet) all models with 752 × 480 px resolution and 1/3” CMOS sensors (monochrome) 2) supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124) 1) 15 CS / ID series XC series XF series XC series – everything included. The VeriSens® XC series opens up the universal XF functionalities for applications with user-specific lenses and illumination or where color is an additional feature check. Besides mandatory C-mount for modular tube systems, VeriSens® XC is the first vision sensor platform with fully integrated flash controller to enable quick and efficient solutions even in complex applications. By powering external illumination it eliminates the need for additional hardware and furthermore even flashes with the required pulse of up to 48 V and 4 A. High-performance CCD sensors with resolutions up to 2 megapixel meet even advanced application requirements. The VeriSens® XC series is also available with color sensors and Color FEX ® functionality. Your benefits at a glance range of VeriSens® feature checks (monochrome, color) VeriFlash® – fully integrated flash controller (48 V / 4 A) Innovative color setup by Color FEX ® 3D color assistant C-mount interface, free choice of lenses IR or daylight filter, independent of lens (as an accessory) Full 16 Color setup with Color FEX ® Baumer makes color verification an easy thing. With Color FEX ® incorporating the idea of an intelligent assistant, VeriSens® offers a unique functionality. After teaching the relevant object colors within the sensor-defined color range, color tolerances are visualized by the radius of 3D spheres which are verified upon collisions with each other. The color defined in the sphere center is assigned a name by the system – which means, a yellow area is also named yellow. XC-100 / 200 C-mount for enhanced flexibility and similar XF functionality A free choice of lenses (C-mount) and matching lens protection thanks to modular tube system VeriFlash® – fully integrated flash controller for external illuminations Configuration of illumination and flash in parallel to parameterization Resolutions: CCD sensor (monochrome) with 0.3 MP / 1.2 MP / 2 MP CCD color sensor with 0.3 MP / 1.2 MP Additionally in XC-200: Identification functions for optical characters (OCR / OCV) and 1D / 2D codes (incl. GS1) Modular system design Free choice of lenses Modular tube system Fully integrated flash controller Free choice of illuminations, alternatively to direct mounting Power connection for external illumination, flashable Product 1) XC series XC series 1) 2) Article No. 11086398 Type name VS XC100M03X00EP Resolution [px] 640 × 480 Sensor type 1/4” CCD Process interface TCP / UDP (Ethernet) 11086399 VS XC100M12X00EP 11086410 VS XC100M20X00EP 1280 × 960 1/3” CCD TCP / UDP (Ethernet) 1600 × 1200 1/1.8” CCD TCP / UDP (Ethernet) 11128425 VS XC100M03X00RP 640 × 480 1/4” CCD TCP / UDP (Ethernet), RS485 2) 11128426 VS XC100M12X00RP 1280 × 960 1/3” CCD TCP / UDP (Ethernet), RS485 2) 11128429 VS XC100M20X00RP 1600 × 1200 1/1.8” CCD TCP / UDP (Ethernet), RS485 2) 11086175 VS XC200M03X00EP 640 × 480 1/4” CCD TCP / UDP (Ethernet) 11086176 VS XC200M12X00EP 1280 × 960 1/3” CCD TCP / UDP (Ethernet) 11086177 VS XC200M20X00EP 1600 × 1200 1/1.8” CCD TCP / UDP (Ethernet) 11142860 VS XC200M03X00RP 640 × 480 1/4” CCD TCP / UDP (Ethernet), RS485 2) 11153822 VS XC200M12X00RP 1280 × 960 1/3” CCD TCP / UDP (Ethernet), RS485 2) 11153821 VS XC200M20X00RP 1600 × 1200 1/1.8” CCD TCP / UDP (Ethernet), RS485 2) 11116656 VS XC100C03X00EP 640 × 480 1/4” CCD TCP / UDP (Ethernet) 11116724 VS XC100C12X00EP 1280 × 960 1/3” CCD TCP / UDP (Ethernet) 11128427 VS XC100C03X00RP 640 × 480 1/4” CCD TCP / UDP (Ethernet), RS485 2) 11128428 VS XC100C12X00RP 1280 × 960 1/3” CCD TCP / UDP (Ethernet), RS485 2) 11152187 VS XC200C03X00RP 640 × 480 1/4” CCD TCP / UDP (Ethernet), RS485 2) 11152186 VS XC200C12X00RP 1280 × 960 1/3” CCD TCP / UDP (Ethernet), RS485 2) all models with C-mount and fully integrated flash controller supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124) 17 CS / ID series XC series XF series CS / ID series – specialists for special tasks. VeriSens® of the CS and ID series offer a powerful range of functions focused on the main task: The CS series is equipped with all the tools needed for checking and sorting products, while the ID series includes reliable text and code readers for identification tasks. Both series are especially suited for the first steps in image-based object checking. The unified user interface featured in all series enables switching to the more powerful XF and XC series models without additional training. VeriSens® with integrated infrared illumination Infrared (IR) illumination adds two more benefits to VeriSens®: Flash operation beyond human eyesight capabilities will not bother any staff within the VeriSens® operating range. Secondly, the integrated daylight filter eliminates ambient light impact in the image processing task. Your benefits at a glance Particularly conceived for tasks in checking and sorting or for reading plain text and 1D / 2D codes part recognition using FEXLoc ® for part location at changing positions Part sorting using 5 freely definable outputs Optical character recognition and verification (OCR / OCV) without font training 360° 18 CS-100 Presence and completeness checks, position and location control 360° part recognition using FEXLoc ® for part location at changing positions Up to 32 features can be checked simultaneously Part sorting using 5 freely definable outputs Encoder interface for path-based triggering and ejection ID-100 / 110 (IP 67) ID-105 (IP 69K) ID-100 / 105 – Code Reader: Reading matrix codes and barcodes Reading 1D and 2D codes (incl. GS1 codes) Code quality rating according to ISO / IEC 15415 / 15416 and AIM DPM-1-2006 RS485 interface for optional use ID-110 – Text and Code Reader: Reading human-readable characters with quality rating Reading different fonts without time-consuming font training (also Dot Matrix) Checking correctness and quality of plain text (OCR / OCV) Reading 1D / 2D codes (functionality like ID-100) Checking fixed and variable data Additionally in ID-105: Housing with high IP 69K protection (stainless steel 1.4404) Product 1) CS series ID series ID series 1) 2) Article No. 11048500 Type name VS CS100M03W10EP Lens / Illumination (integrated) 10 mm / White Process interface 11076261 VS CS100M03W16EP 16 mm / White 11089900 VS CS100M03I10EP 10 mm / Infrared 11093026 VS CS100M03I16EP 16 mm / Infrared 11048489 VS ID100M03W10RP 10 mm / White TCP / UDP (Ethernet), RS485 2) 11076263 VS ID100M03W16RP 16 mm / White TCP / UDP (Ethernet), RS485 2) 11048484 VS ID110M03W10EP 10 mm / White TCP / UDP (Ethernet) 11089896 VS ID110M03I10EP 10 mm / Infrared TCP / UDP (Ethernet) 11138199 VS ID110M03I10RP 10 mm / Infrared TCP / UDP (Ethernet), RS485 2) 11144196 VS ID105M03I10RP 10 mm / Infrared TCP / UDP (Ethernet), RS485 2) all models with 752 × 480 px resolution and 1/3” CMOS sensors (monochrome) supporting VeriSens® PROFINET gateway (Article No. 11135780) and VeriSens® EtherNet/IP ™ gateway (Article No. 11148124) 19 VeriSens® product features XF-105 XF-205 XC-100 XC-200 XF-100 XF-200 CS-100 Part location 50 ms 1) 0.4 ms 1 ms 15 ms Part location on contours (FEXLoc ®) Determines the location and rotational position of a part based on its contours. All subsequent feature checks are aligned according to the determined position. ID-110 ID-105 ID-100 XF-105 XF-205 XC-100 XC-200 XF-100 XF-200 CS-100 ID-110 ID-105 ID-100 XF-105 XF-205 XC-100 2) XC-200 2) XF-100 XF-200 CS-100 ID-110 ID-105 ID-100 360° 360° 360° 360° 360° Part location on edges (FEXLoc ®) Determines the location and rotational position of a part from a single edge or two edges at right angles to each other. All subsequent feature checks are aligned according to the determined position. Part location on circle (FEXLoc ®) Determines the location and rotational position of circular parts. All subsequent feature checks are aligned according to the determined position. Part location on text line Determines the location and rotational position of text within a working area. The text may change during this task. All subsequent feature checks are aligned according to the determined position. Geometry Distance Determines the distance between two edges. 0.2 ms 0.5 ms Circle Determines the diameter, location and roundness in comparison to a reference circle. Angle Determines the angle between two edges. 0.4 ms 0.4 ms Count edges Determines the number of edges along a tracing ray. Point position Determines the coordinates of one point. 0.1 ms 12 ms Edge characteristics Compares the distances of edges along a tracing ray. Feature comparison (monochrome / color) 1 ms 1 ms 0.1 ms 0.1 ms 20 Count contour points Determines the number of contour points within a working area. | | Contour comparison Compares the contour of a taught-in part with the contour of the current part. | | Brightness Determines the average brightness in a working area. | - | - Contrast Calculates the contrast in a working area. | - | - XF-105 XF-205 XC-100 2) XC-200 2) XF-100 XF-200 CS-100 Feature comparison (monochrome / color) 1 ms 5 ms 0.4 ms Color identification Identifies color within the operating range and its deviation from the reference color. - | - | Area size Identifies light or dark respectively colordefined areas in the image. Determines the total area or the largest continuous area. | | Count areas Counts the visible continuous light or dark respectively color-defined areas in the image. | | Pattern comparison Compares the working area with a taught-in pattern. | | - | - | Color positioning Verifies presence of defined colors within defined image sections. XF-105 XF-205 XC-100 XC-200 2) XF-100 XF-200 CS-100 Identification (monochrome / color) 20 ms 35 ms 50 ms 1) 2) Barcode Reads barcodes. Determines quality according to ISO / IEC 15416, result is output via process interface, can be compared to a set value. | Matrix code Reads matrix codes (ECC 200, GS1, QR, PDF417). at any angle of rotation. Determines quality according to ISO / IEC 15415 or AIM DPM-1-2006, result is output via process interface, can be compared to a set value. | Text Reads numbers and characters. Characters read are output via process interface, can be compared to a set value. | ID-110 ID-105 ID-100 ID-110 ID-105 ID-100 ID-110 ID-105 ID-100 Typical calculation time with default parameters (752 × 480 px, monochrome, might be extended by properties of the inspected object and sensor resolution) Feature checks available: “ | ” corresponds to sensor type “monochrome | color” XF-105 XF-205 XC-100 XC-200 XF-100 XF-200 CS-100 Features VeriSens® Image acquisition Optics: 10 mm | 16 mm | C-mount Illumination: White | Infrared | VeriFlash® (fully integrated flash controller for external illumination) - | - | - | - | | | - | | - | | - | - | - | | - - | - | - | - | | | - | | - | | - | | - | | - 5 / 3-5 5 / 3-5 5 / 3-5 5 / 3-5 5 / 5 5 / 3-5 5 / 3 | | | | - | - | | - | - | - | - | - | - | | - (infrared: integrated daylight filter 780 nm) Configurable web interface (live image, job switching, retrieving defect images) Save images via FTP Configuration via Ethernet Functionalities Process linkage: Digital I/Os Providing partial results via digital I/Os at different times Process interface: Ethernet | RS485 (model-specific) (PROFINET / EtherNet/IP ™ via RS485 gateway) Baumer FEX ® image processor Color FEX ® intelligent 3D color assistant (model-specific) User administration / Password protection Coordinate conversion Process integration Flexible result conjunction Result conjunction with integrated digital inputs Identification functions: Code | Text Test functionality High-speed mode (monochrome only) Gamma correction 21 Technical data General data Resolution XC series 640 × 480 px Sensor 1/4” CCD (monochrome, color) 1/3” CCD (monochrome, color) 1/1.8” CCD (monochrome) 1/3” CMOS (monochrome) LED illumination Fully integrated flash controller for external illumination White Infrared (860 nm) Lens Interchangeable lens (C-mount) f = 10 mm (integrated) f = 16 mm (integrated) Min. object distance Depending on interchangeable lens 50 mm 70 mm Max. object distance Depending on interchangeable lens ∞ 300 mm 1280 × 960 px Speed High-resolution mode Max. 50 insp. / sec. High-speed mode Max. 100 insp. / sec. 1600 × 1200 px XF series | CS series | ID series 752 × 480 px (LED class: Risk group 1 low risk, EN 62471:2008) (LED class: free group risk-free, EN 62471:2008) Max. 12 insp. / sec. Max. 25 insp. / sec. Max. 7 insp. / sec. Max. 15 insp. / sec. Max. 50 insp. / sec. Max. 100 insp. / sec. (XF series only) 8 4 32 (limited resolution, monochrome) Defect image memory 32 Number of jobs Up to 255 on the device (can be exchanged via process interface) Features per job 32 Electrical data Power supply XC series 18 … 30 V DC XF series | CS series | ID series Power consumption Typical 5 W (Imax = 1.5 A at 24 V) Typ. 5 W (Imax = 1 A at 24 V) Inputs 8 … 30 V DC Outputs PNP 100 mA Digital input Trigger, Job selection, External teach-in, Encoders (CH-A, CH-B) 500 kHz Digital output Pass / Fail 1-5 1), Flash Sync, Alarm, Camera Ready, Output Enable Communication Initial setup Process interface Ethernet (10BASE-T / 100BASE-TX) TCP / UDP (Ethernet) 2), RS485 3), PROFINET / Ethernet/IP ™ via gateway 3) Integr. flash controller XC series 12 V DC or Voltage (permanent) Voltage (pulsed) 24 V DC or 24 V DC Imax = 800 mA at Imax = 4 A at 48 V DC Flash time Max. 1 ms (Duty Cycle max. 1:10) VS xxxxxxxxxxxRP: 1-3 2) except CS-100 3) VS xxxxxxxxxxxRP only XF series | CS series | ID series – 24 V DC 48 V DC Current (permanent) Current (pulsed) 1) (+ / -10 %, at least + / - 100 mA, at 25 °C) (+10 / -20 %, at least + / - 100 mA, at 25 °C) – – Operating conditions XC series XF series | CS series | ID series Temperature Operating temperature: +5 … +50 °C (housing temperature: max. +50 °C), Storage temperature: -20 … +70 °C Humidity 0 … 90 % (non-condensing) Protection class IP 67 (XC series: with tube) Vibration load IEC 60068-2-6, IEC 60068-2-64 IP 67 or IP 69K (model-specific) Mech. shock resistance EN 60068-2-27 Mechanical data XC series Width × Height × Depth 53 mm × 99.5 mm × 49.8 mm (without lens / tube) XF series | CS series | ID series 53 mm × 99.5 mm (IP 69K: 107.5 mm) × 38 mm Material Housing: aluminum Cover glass tube: PMMA Housing: aluminum (IP 69K: stainless steel 1.4404) Cover glass: PMMA 4) Weight (approx.) 300 g (without lens / tube) 250 g (IP 69K: 700 g) Code types / OCR Barcode 5) Model: XC-200 Models: XF-200 / 205 | ID-110 | ID-100 | ID-105 2/5 Industrial, 2/5 Interleaved, Codabar, Code 39, Code 93, Code 128, PharmaCode EAN 8, EAN 13, UPC-A, UPC-E: Base code + variants Add-On 2, Add-On 5 GS1 DataBar (RSS): Limited, Expanded, Expanded Stacked GS1 DataBar (RSS-14): Base code + variants Truncated, Stacked, Stacked Omnidir GS1 128 Matrix code 5) DataMatrix (ECC 200), GS1-DataMatrix, QR, PDF417 Font 6) Many font styles (recommended: sans serif, proportional), Dot Matrix, Characters: A-Z a-z 0-9 + - . : / ( ) for XF-100 / 105, XF-200 / 205, CS-100, ID-110 / 105 with infrared illumination: daylight filter 780 nm integrated incl. quality rating of all barcodes according to ISO / IEC 15416 as well as all matrix codes according to ISO / IEC 15415 or AIM DPM-1-2006 6) XF-200 / 205, XC-200, ID-110 only 4) 5) Dimension drawing (XC series) Electrical connection 1) M12 / 12-pin 6 9 12 11 5 1 4 10 2 3 53 1: Power (+18-30 V DC) 7: OUT3 2: Ground 8: IN3 3: IN1 (Trigger) 9: OUT4 | RS485+ 2) 4: OUT1 10: IN4 5: IN2 11: IN5 6: OUT2 12: OUT5 | RS485- 2) 20 51 49,8 4x M4 /4 112,9 99,5 7 8 40 4x M4 /4 28,5 40 Electrical connection illumination 1) 3) M8 / 4-pin 4) 1: +24 V or +48 V Flash 40 37,2 2x M4 /4 M47 x 0,75 Ø 38,2 Ø 49,5 Ø 49,5 36 44 36 44 12 3 2 M4720 x 0,75 17 XC Tube 1 4 2: +12 V or +24 V Flash 3: Ground 4: Flash Sync 5) PNP 100 mA Ethernet connection 1) M12 / 4-pin 1: TD+ XC Tube Module 4 2 1 2: RD+ 3: TD4: RD- M47 x 0,75 M47 x 0,75 C-mount support 3 on device RS485: VS xxxxxxxxxxxRP only 3) XC series only 4) voltage outputs configurable by software 5) voltage according to power supply 1) 2) Ø 49,5 Dimensions in mm 12 Dimension drawing (XF / CS / ID series) Dimension drawing (XF / ID series in IP 69K) 28,5 120,5 99,5 40 4x M4 /4 112,9 99,5 40 4x M4 /4 28,5 4,5 40 40 53 38 38 51 51 53 f = 10 mm* 40 0 External illumination recommended f = 16 mm 50 100 200 Working distance [mm] 300 400 Minimum module size [mm] Field of view [mm] 120 80 * Working distances > 400 mm possible 1.0 Width Height 1 3,5 R 160 Matrix code Barcode 0.8 0.6 f = 10 mm* 0.4 0.2 f = 16 mm 0 50 100 200 300 400 Working distance [mm] 23 System design Lab setup accessories (optional) 11048083 Connecting cables VeriSens®, 2 m, ready-for-use DC socket Interchangeable lenses (VeriSens® XC series only) See on reverse 11079750 Power supply 24 V / 1 A, plugs for EU, US, UK, AU, KR Lens accessories (optional) XC Tube, M47, length 44 mm 11088325 (scope of delivery VeriSens® XC) 11051407 Laboratory stand, hinged bracket, mounting material 11089149 XC Tube Module, M47, tube extension 12 mm 11010529 Close-up ring set 6-part, 0.5 / 1 / 5 / 10 / 20 / 40 mm 11092000 Pentax® polarization filter 1), linear, filter thread 27 mm 11006551 Pentax® color filter 1) (red), filter thread 27 mm 11097573 IR cut filter, C-mount, height 2.5 mm, screw-in tool 11097576 Daylight filter, C-mount, height 2.5 mm, screw-in tool Mounting accessories (optional) 10159905 Straight mounting 10159906 90° mounting angle 1) Compatible to lenses with Article No. 11002840 / 11002877 / 11004362 / 10170039 / 11002222 / 11003417 / 11012785 Connecting cables 2) shielded, to free cable end 11048452 Ethernet cables shielded, to RJ-45 plug 2m 2m 11048502 11043780 5m 5m 10165276 11048455 10 m 10 m 11051929 11048456 2m 2m 11048592 11043785 5m 5m 11048594 11048458 10 m 10 m 11051950 2) suitable for drag chains PROFINET / EtherNet/IP ™ gateway (optional) 11135780 11148124 Monitor (All-in-one PC, optional) 11122988 ZVP-ALL_IN_ONE_PC.DE (10.4”, 1024 × 768 px, Stylus) 11093293 VeriSens® gateway with integrated switch ZVP-ALL_IN_ONE_PC.EN (10.4”, 1024 × 768 px, Stylus) Illumination cables (VeriSens® XC series only) Extension cable shielded, male conn. straight M8, to female conn. straight M8 11088882 1.5 m 11136134 0.3 m Extension cable shielded, male conn. straight M8, to female conn. straight M8 11089179 0.3 m Adapter cable, male connector straight M8, to JST SMP-03V (3-pin) 11089178 0.3 m Adapter cable, male connector straight M8, to JST SMP-02V (2-pin) 10163693 2m Adapter cable, free cable end, to female connector straight M8 Set of mounting brackets (VeriSens® XC series only) 11092203 VB Fix Kit FLDR-i90B, small (57 mm) 11092204 VB Fix Kit FLDR-i90B, large (93 mm) for LED ring light FLDR-i90B-W to VeriSens® XC series 11136136 11136139 VB Fix Kit RONDO-LX, small (57 mm) VB Fix Kit RONDO-LX, large (93 mm) for LED ring light ZVI-RONDOLX_24VDC_x to VeriSens® XC series External illumination modules See on reverse Interchangeable lenses (C-mount) Article No. Type name Focal distance Aperture speed range Minimum distance Maximum lens length 1) XC Tube Module (Article No. 11089149) 11037579 ZVL-FL-HC0416X-VG 2) 4.2 mm F1.6 - C 0.20 m 44 mm 1 piece 11002840 ZVL-FL-HC0612A-VG 2) 6 mm F1.2 - C 0.20 m 46 mm 1 piece 11002877 ZVL-FL-CC0815B-VG 8.5 mm F1.5 - C 0.20 m 40 mm 1 piece 11004362 ZVL-FL-HC1214-2M 12 mm F1.4 - 16 0.25 m 29 mm – 10170039 ZVL-FL-CC1614-2M 16 mm F1.4 - 16 0.25 m 34 mm – 11002222 ZVL-FL-CC2514-2M 25 mm F1.4 - 16 0.25 m 33 mm – 11003417 ZVL-FL-CC3516-2M 35 mm F1.6 - 16 0.45 m 36 mm – 11012785 ZVL-FL-CC5028-2M 50 mm F2.8 - 22 0.90 m 34 mm – 11003041 ZVL-FL-CC7528-2M 75 mm F2.8 - 32 0.70 m 70 mm 3 pcs Cable Illuminated [cm] area [mm] Outer dimen- Height sions [mm] [mm] 1) 2) 2) Measured from C-mount support (see XC series scale drawing) Incompatible to VeriSens® with sensor format 1/1.8” (VS XC100M20X00EP, VS XC200M20X00EP) External illumination modules (assembled for VeriSens® XC series) Article No. Type name Product description Cable with M8 / 4-pin connector 3) 11085869 FLDR-i90B-W LED ring light, white 30 Ø 87 Ø 93.5 24.6 11154321 FLDR-i90B-SR24 LED ring light, IR 626 nm 30 Ø 87 Ø 93.5 24.6 11090900 FLDR-i90B-IR24 LED ring light, IR 875 nm 30 Ø 87 Ø 93.5 24.6 11086539 FLDL-i150x15-W LED bar light, white, diffuse 148 × 15 158 × 17.5 20 11086540 FFPR-i100-W LED dark field light, white, diffuse 30 Ø 94.6 Ø 100 40 11086541 FLDM-i100-W LED dome light, white 30 Ø 80 Ø 130 61 11086536 FLDL-TP-Si36-W LED back light, white, diffuse 100 36 × 36 47 × 47 15 11086538 FLDL-TP-Si85x77-W LED back light, white, diffuse 100 85 × 77 95 × 95 15 11086537 FLDL-TP-Si200x100-W LED back light, white, diffuse 100 200 × 100 228 × 116 23.5 11095910 FLFL-Si60-IR24 LED back light, IR 850 nm, diffuse 100 60 × 60 94 × 94 10 100 With M8 / 4-pin connector 4) 5) 11130179 ZVI-RONDOLX_24VDC_weiss_120° LED ring light, white, 120° – Ø 67 Ø 101 24 11130176 ZVI-RONDOLX_24VDC_IR850nm_50° LED ring light, IR 850 nm, 50° – Ø 67 Ø 101 24 11130150 ZVI-RONDOLX_24VDC_IR850nm_120° LED ring light, IR 850 nm, 120° – Ø 67 Ø 101 24 11130185 ZVI-TOPLINED1_24VDC_weiss_120° LED bar light, white, 120° – 78 × 25 78 × 25 23 11130186 ZVI-TOPLINED1_24VDC_SHweiss_120° LED bar light, SH white, 120° – 78 × 25 78 × 25 23 11130187 ZVI-TOPLINED1_24VDC_rot617nm_30° LED bar light, red 617 nm, 30° – 78 × 25 78 × 25 23 11135012 ZVI-TOPLIGHT80_24VDC_rot617nm_30° LED incident light, red 617 nm, 30° – 87 × 87 87 × 87 20 11130183 ZVI-ARCUSM_24VDC_weiss_120° LED dark field light, white, diffuse – Ø 68 Ø 120 9.5 11130181 ZVI-HILIGHT80_24VDC_weiss LED back light, white, diffuse – 78 × 78 87 × 87 20 11130182 ZVI-HILIGHT120_24VDC_weiss LED back light, white, diffuse – 118 × 118 127 × 127 20 Ring light Bar light 3) 4) supplier: Falcon Illumination MV GmbH & Co. KG supplier: Büchner Lichtsysteme GmbH 5) connector directly on the device 3) 4) Dark field light Dome light Back light Africa Algeria Cameroon Côte d’Ivoire Egypt Morocco Reunion South Africa America Brazil Canada Colombia Mexico United States Venezuela For more information about our worldwide locations go to: www.baumer.com/worldwide Baumer Group International Sales P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144 [email protected] · www.baumer.com Asia Bahrain China India Indonesia Israel Japan Kuwait Malaysia Oman Philippines Qatar Saudi Arabia Singapore South Korea Taiwan Thailand UAE Europe Austria Belgium Bulgaria Croatia Czech Republic Denmark Finland France Germany Greece Hungary Italy Malta Martinique Netherlands Norway Poland Portugal Romania Russia Serbia Slovakia Slovenia Spain Sweden Switzerland Turkey United Kingdom Represented by: Oceania Australia New Zealand VeriSens®, FEX ®, FEXLoc ®, Color FEX ® and VeriFlash® are registered trademarks of the Baumer Group. All other product names are trademarks of the respective owners. The information provided in this document is not binding and for informational purposes only. Technical modifications and errors reserved. 05/16 No. 11166795 Worldwide presence.