Indico 100 Pre-Installation Manual

CPI Canada Inc.
Preparing for Installation
1C
CHAPTER 1C
PREPARING FOR INSTALLATION
CONTENTS:
1C.1.0 INTRODUCTION ................................................................................................................................... 1C-2
1C.2.0 GENERATOR POWER REQUIREMENTS ........................................................................................... 1C-2
1C.2.1 32 kW Single Phase ........................................................................................................................... 1C-2
1C.2.2 40 kW Single Phase ........................................................................................................................... 1C-2
1C.2.3 32 kW Three Phase ........................................................................................................................... 1C-2
1C.2.4 40 kW Three Phase ........................................................................................................................... 1C-3
1C.2.5 50 kW Three Phase ........................................................................................................................... 1C-3
1C.2.6 65 kW Three Phase ........................................................................................................................... 1C-3
1C.2.7 80 kW Three Phase ........................................................................................................................... 1C-4
1C.2.8 100 kW Three Phase ......................................................................................................................... 1C-4
1C.2.9 Service Disconnect (All Models) ........................................................................................................ 1C-4
1C.3.0 POWER LINE REQUIREMENTS .......................................................................................................... 1C-5
1C.4.0 GROUND REQUIREMENTS ................................................................................................................. 1C-7
X-ray Stator Drive Cable Requirements ........................................................................................................... 1C-7
1C.5.0 OUTLINE DRAWINGS .......................................................................................................................... 1C-7
1C.5.1 Generator Outline.................................................................................................................................. 1C-7
1C.5.2 Generator Weight ................................................................................................................................ 1C-18
1C.5.3 Generator Shipping Containers: Dimensions ........................................................................................ 1C-8
1C.6.0 LOCATING THE GENERATOR CABINET AND CONTROLLER .......................................................... 1C-9
1C.6.1 Locating The Equipment In The X-Ray Room ................................................................................... 1C-9
1C.6.2 Seismic Centers and mounting hole locations ................................................................................. 1C-11
1C.7.0 ENVIRONMENTAL REQUIREMENTS ................................................................................................ 1C-13
1C.8.0 CABLES SUPPLIED WITH THE INDICO 100 GENERATOR .............................................................. 1C-13
1C.9.0 PRE-INSTALLATION CHECK LISTS .................................................................................................. 1C-14
1C.9.1 Site Logistics .................................................................................................................................... 1C-14
1C.9.2 Installation Equipment ...................................................................................................................... 1C-14
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-1
1C
Preparing for Installation
CPI Canada Inc.
1C.1.0 INTRODUCTION
The following items must be considered before installing your generator:
• Power level of your generator.
• Power line requirements.
• Ground requirements.
• Physical placement of the generator.
• Environmental requirements for the generator.
• Cable runs from the generator to all room components: tables, Buckys, X-ray tubes etc.
1C.2.0 GENERATOR POWER REQUIREMENTS
NOTE:
50 kW AND HIGHER THREE-PHASE INDICO 100 GENERATORS ARE AVAILABLE IN 400
VAC AND 480 VAC MODELS. 400 VAC MODELS MUST BE OPERATED FROM 400 VAC
MAINS, OR MAY BE OPERATED FROM 480 VAC MAINS WITH AN OPTIONAL LINE
ADJUSTING TRANSFORMER. 480 VAC MODELS MUST BE OPERATED FROM 480 VAC
MAINS (THESE ARE THE NOMINAL MAINS VOLTAGES, THE ALLOWED TOLERANCES
ARE AS DETAILED IN THE PREVIOUS TABLES).
1C.2.1 32 kW Single Phase
~
Line Voltage
230 VAC ± 10%, 1 .
Line Frequency
50/60 Hz.
Momentary Current
200 Amps.
Nominal Current *
5 Amps.
1C.2.2 40 kW Single Phase
~
Line Voltage
230 VAC ± 10%, 1 .
Line Frequency
50/60 Hz.
Momentary Current
250 Amps.
Nominal Current *
5 Amps.
1C.2.3 32 kW Three Phase
~
480 VAC ± 10%, 3~ with optional line adjusting transformer.
Line Voltage
400 VAC ± 10%, 3 .
Line Frequency
50/60 Hz.
Momentary Current
65 Amps/phase at 400 VAC.
55 Amps/phase at 480 VAC.
5 Amps.
Nominal Current *
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-2
Rev. AC
Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.2.4 40 kW Three Phase
~
480 VAC ± 10%, 3~ with optional line adjusting transformer.
Line Voltage
400 VAC ± 10%, 3 .
Line Frequency
50/60 Hz.
Momentary Current
80 Amps/phase at 400 VAC.
65 Amps/phase at 480 VAC.
Nominal Current *
5 Amps.
1C.2.5 50 kW Three Phase
Line Voltage
~ (for 400 VAC input generators).
480 VAC ± 10%, 3~ with optional line adjusting transformer,
400 VAC ± 10%, 3
(for 400 VAC input generators).
480 VAC ± 10%, 3
~ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency
50/60 Hz.
Momentary Current
100 Amps/phase at 400 VAC.
80 Amps/phase at 480 VAC.
Nominal Current *
5 Amps.
1C.2.6 65 kW Three Phase
Line Voltage
~ (for 400 VAC input generators).
400 VAC ± 10%, 3
~ with optional line adjusting transformer,
480 VAC ± 10%, 3
(for 400 VAC input generators).
~ (for 480 VAC input generators).
480 VAC ± 10%, 3
SEE NOTE IN SECTION 1C.2.0.
Line Frequency
50/60 Hz.
Momentary Current
125 Amps/phase at 400 VAC.
105 Amps/phase at 480 VAC.
Nominal Current *
5 Amps.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-3
1C
Preparing for Installation
CPI Canada Inc.
1C.2.7 80 kW Three Phase
~ (for 400 VAC input generators).
400 VAC ± 10%, 3
Line Voltage
~ with optional line adjusting transformer,
480 VAC ± 10%, 3
(for 400 VAC input generators).
480 VAC ± 10%, 3
~ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency
50/60 Hz.
Momentary Current
155 Amps/phase at 400 VAC.
130 Amps/phase at 480 VAC.
5 Amps.
Nominal Current *
1C.2.8 100 kW Three Phase
~ (for 400 VAC input generators).
400 VAC ± 10%, 3
Line Voltage
~ with optional line adjusting transformer,
480 VAC ± 10%, 3
(for
400 VAC input generators).
~ (for 480 VAC input generators).
480 VAC ± 10%, 3
SEE NOTE IN SECTION 1C.2.0.
Line Frequency
50/60 Hz.
Momentary Current
195 Amps/phase at 400 VAC.
160 Amps/phase at 480 VAC.
5 Amps.
Nominal Current *
* Nominal Current = Standby current + the current drain in continuous-fluoro or pulsed-fluoro modes (R&F
generators) or standby current only (rad-only generators). External or installer-supplied equipment
connected to the generator may increase the nominal current beyond the values shown.
1C.2.9 Service Disconnect (All Models)
Refer to the following table for the recommended service disconnect ratings for the Generators
(Power Supplies).
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-4
Rev. AC
Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.3.0 POWER LINE REQUIREMENTS
The following table defines the power line requirements for the generators.
NOTE: THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES
BETWEEN THE MAINS DISCONNECT AND THE GENERATOR. THE ACTUAL VALUES USED
AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE
(VOLTAGE LEVEL), THE CURRENT REQUIREMENTS, THE LENGTH OF THE CABLE RUN,
AND MUST BE CONFIRMED BY THE INSTALLER.
FINAL SELECTION OF GENERATOR INPUT WIRE AND DISCONNECTS AS WELL AS THE
CABLING FROM THE DISTRIBUTION TRANSFORMER TO THE MAINS DISCONNECT MUST
MEET THE REQUIREMENTS OF THE LOCAL ELECTRICAL CODES AND IS USUALLY
DETERMINED BY HOSPITAL/CONTRACTOR ENGINEERING.
ALL THE RATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONLY. THE
INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOADS.
A POOR QUALITY INPUT LINE MAY RESULT IN THE INSTALLER HAVING
TO DERATE THE GENERATOR'S MAXIMUM POWER
Mains
Voltage
Minimum
Recommended
Mains Disconnect
to Generator
15 ft/5 m max)
Generator
Momentary
Line Current
Minimum
Recommended
Generator
Service Rating
Minimum
Recommended
Distribution
Transformer
Rating
Minimum
Recommended
Ground
Wire
Size
Apparent
Mains
Resistance
200 A
120 A
50 kVA
#2
0.055 Ω
32 kW 1∅ Generator
230 VAC
#2
2
2
(33 mm )
(33 mm )
40 kW 1∅ Generator
230 VAC
250 A
#2
120 A
65 kVA
2
0.045 Ω
#2
2
(33 mm )
(33 mm )
32 kW 3∅ Generator
400 VAC
65 A
#6
100 A
45 kVA
2
2
(13.3 mm )
480 VAC
(13.3 mm )
55 A
#6
0.27 Ω
#6
100 A
45 kVA
2
0.40 Ω
#6
2
(13.3 mm )
(13.3 mm )
40 kW 3∅ Generator
400 VAC
80 A
#6
100 A
55 kVA
2
2
(13.3 mm )
480 VAC
(13.3 mm )
65 A
#6
0.22 Ω
#6
100 A
55 kVA
2
0.32 Ω
#6
2
(13.3 mm )
(13.3 mm )
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-5
1C
Preparing for Installation
Mains
Voltage
Minimum
Recommended
Mains Disconnect
to Generator
15 ft/5 m max)
CPI Canada Inc.
Generator
Momentary
Line Current
Minimum
Recommended
Generator
Service Rating
Minimum
Recommended
Distribution
Transformer
Rating
Minimum
Recommended
Ground
Wire
Size
Apparent
Mains
Resistance
100 A
100 A
65 kVA
#6
0.17 Ω
50 kW 3∅ Generator
400 VAC
#6
2
2
(13.3 mm )
480 VAC
(13.3 mm )
80 A
#6
100 A
65 kVA
2
0.24 Ω
#6
2
(13.3 mm )
(13.3 mm )
65 kW 3∅ Generator
400 VAC
125 A
#6
100 A
85 kVA
2
2
(13.3 mm )
480 VAC
(13.3 mm )
105 A
#6
0.13 Ω
#6
100 A
85 kVA
2
0.19 Ω
#6
2
(13.3 mm )
(13.3 mm )
80 kW 3∅ Generator
400 VAC
155 A
#6
100 A
105 kVA
2
(13.3 mm )
130 A
#6
0.10Ω
2
(13.3 mm )
480 VAC
#6
100 A
105 kVA
2
0.15 Ω
#6
2
(13.3 mm )
(13.3 mm )
100 kW 3∅ Generator
400 VAC
195 A
#4
100 A
130 kVA
2
2
(21 mm )
480 VAC
(21 mm )
160 A
#6
100 A
130 kVA
2
0.12 Ω
#6
2
(13.3 mm )
•
•
•
0.09 Ω
#4
(13.3 mm )
All wiring and grounding must comply with local electrical codes.
All wiring must be copper.
The disconnect switch shall be located within reach of the operator.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-6
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Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.4.0 GROUND REQUIREMENTS
POWER LINE:
• A suitable ground must be connected from the disconnect switch to the main ground on the generator,
located to the left of the main fuse block on the power input board. The ground wire is typically part of
the line cord, and the current capacity of the ground conductor must normally be equal to or greater
than that of the line conductors.
• If a neutral line is provided with the system, under no circumstances is it to be used for ground
purposes. The ground conductor must carry fault currents only.
X-RAY TUBE HOUSING:
2
• A copper ground cable, #10 AWG (6 mm ) or greater, is to be connected from each X-ray tube’s
housing to the HV module ground stud (located at the top of the HV module).
X-ray Stator Drive Cable Requirements
The X-ray stator cable used with the dual speed starter assembly must meet the following requirements:
• The cable must be shielded and the shield ground must be connected to the generator chassis
ground and to the tube housing ground.
Note:
For the Metal Center X-ray tube, do not connect the shield ground to the tube
housing ground.
• The cable must be rated to at least 600 VAC.
• The maximum total cable capacitance (from the inner conductors shorted together to the cable
shield) must be less than 5.1 nF. For example, a cable type 8618 made by Belden has a
capacitance of 4.1 nF for 26 meters.
Note:
If a longer cable is necessary with total cable capacitance over 5.1 nF, consult the
cable manufacturer.
STATOR CABLE:
• For units with a low speed starter, shielded stator cables are recommended. For units with a dual
speed starter, shielded stator cables MUST be used.
The shield for the stator cable(s) must be properly grounded at both the tube and the generator
ends of the cable(s).
1C.5.0 OUTLINE DRAWINGS
1C.5.1 Generator Outline
Refer to chapter 1A for the Indico 100 generator outline.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-7
1C
Preparing for Installation
CPI Canada Inc.
1C.5.2 Generator Weight
The weight of the generator cabinet and of the available consoles is listed below:
Generator cabinet including the HV module
HV module
Control console (23 X 56 cm)
Control console (31 X 42 cm)
Control console (Rad only)
Control console (15 in. / 38.5 cm. Touch screen)
217 lbs (98.6 kg).
Steel: 66 lbs (30 kg).
Spun Aluminum: 48 lbs (22 kg).
7 lbs (3.2 kg).
8 lbs (3.7 kg).
6 lbs (2.7 kg).
18 lbs (8.2 kg) - with base
10 lbs (4.5 kg) - without base.
1C.5.3 Generator Shipping Containers: Dimensions
58.0 (1474)
The overall dimensions of the Indico 100 shipping pack are shown below.
MAXIMUM 31 (788)
MAXIMUM 32.0 (813)
DIMENSIONS ARE IN INCHES (MM)
IN_PACK.CDR
Figure 1C-1: Generator shipping container
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-8
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Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.6.0 LOCATING THE GENERATOR CABINET AND CONTROLLER
The generator cabinet is self standing and does not need to be supported. However, the installation
should meet the following requirements:
•
•
•
•
•
•
The floor must be flat and level.
The floor must be capable of supporting a load of approximately 250 lbs (115 Kg).
The generator installation area must be clean and free of dirt or debris.
Sufficient room must be provided to allow access to the rear and side panels for installation.
Clearance must also be provided at both sides of the cabinet, at the front, and at the rear of the upper
cabinet to allow access for service. See Figure 1C-2 for recommended clearances.
A cable conduit should be provided from the control console to the generator cabinet to allow routing
of the control cable if required. Allow for a 2 inch conduit. See Figure 1C-3.
Refer to 1C.6.2 for the seismic center location and for the mounting-hole locations to secure the
generator to the floor, if required.
1C.6.1 Locating The Equipment In The X-Ray Room
Figure 1C-2 shows recommended clearances around the generator. Figure 1C-3 shows recommended
clearances for through-the-wall cable routing.
Figure 1C-2: Generator clearances
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-9
1C
Preparing for Installation
CPI Canada Inc.
Figure 1C-3: Typical through the wall installation.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-10
Rev. AC
Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.6.2 Seismic Centers and mounting hole locations
Figure 1C-4 shows the seismic center location for the Indico 100 X-ray generator. The dimensions are
shown as a range of values because the seismic center location will vary slightly, depending on model and
configuration of the generator. The installer will need to confirm the exact seismic center location if the
published range is insufficiently precise.
The generator should be secured to the floor via the 5/8 inch (16 mm) diameter clearance holes that are
located in the base of the cabinet as shown in figure 1C-6, or by means of the anchoring plates shown in
figure 1C-5.
Figure 1C-4: Indico 100 seismic centers
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-11
1C
Preparing for Installation
CPI Canada Inc.
1C.6.2 Seismic Centers and mounting hole locations (Cont)
0.39 (10 mm ) DIA
13.9 (353)
16.1 (409)
3.3 (85)
TOP
VIEW
FRONT
LEVELLING
FEET
(4 PLACES)
20.1 (511)
DIMENSIONS ARE IN INCHES (MM)
FILE: IN_MTG.CDR
SPACERS
SUPPLIED BY
CUSTOMER
(4 PLACES)
Figure 1C-5: Anchoring plates for securing the generator
16.1 (409)
12.3 (312)
0.63 (16 mm ) DIA
TOP
VIEW
FRONT
1.5 (38)
15.0 (380)
DIMENSIONS ARE IN INCHES (MM)
FILE: IN_MTG2.CDR
Figure 1C-6: Holes in base of cabinet for securing the generator
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-12
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Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.7.0 ENVIRONMENTAL REQUIREMENTS
Listed below are the ventilation requirements for the Indico 100 series generator:
•
•
•
•
Unrestricted air flow must be provided at the front and sides of the cabinet, as well as underneath the
unit.
Do not allow storage on top of the cabinet.
Typical heat output of the generator during stand-by is 75 BTU/hr, or 4000 BTU/hr during fluoro
operation.
Control console heat output is negligible (150 BTU/hr).
1C.8.0 CABLES SUPPLIED WITH THE INDICO 100 GENERATOR
Figure 1C-7 shows the cabling supplied with the generator:
•
•
The cable supplied for the console is a 15 conductor cable with a standard length of 50 ft. (15 m).
The cable supplied for the optional remote fluoro control is a 9 conductor cable with a standard length
of 50 ft. (15 m).
Figure 1C-7: Cabling supplied with generator
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-13
1C
Preparing for Installation
CPI Canada Inc.
1C.9.0 PRE-INSTALLATION CHECK LISTS
The following checklists are provided to help the installer during a pre-installation site visit, prior to
installing the generator:
•
•
Site logistics
Installation equipment
1C.9.1 Site Logistics
Before starting the generator installation, review the following checklist for site logistics.
CHECK √
DESCRIPTION
Is there an unloading area to transport the generator from the delivery truck to the inside of
the building?
If the installation is not on the same floor as the delivery entrance, is there an elevator
available?
Are all halls and doorways large enough to allow the generator to pass through?
Is there a transport dolly or similar device to move the Generator? It must have a minimum
rating of 350 lb. (160 Kg.)
Do any regulatory bodies need to be notified prior to installation?
If movers are required, have arrangements for time and equipment been completed?
Are lifting straps or some other suitable device available to lift the generator off the shipping
pallet?
1C.9.2 Installation Equipment
The following is a checklist of recommended tools and test equipment for installation and calibration of the
generator.
NOTE: Please note that for membrane consoles GenWare and a laptop are required for programming
and calibration of the generator. Embedded GenWare may be used when programming and
calibrating via the touchscreen console, this can be accessed directly from the System Utilities
menu. Refer to chapter 3C for details.
CHECK √
DESCRIPTION
GenWare for setup and calibration using a membrane consoles if required. Embedded
GenWare may be used when calibrating and programming using a touchscreen
console.
General hand tools for installation: Wrenches, nut drivers, assortment of screwdrivers,
pliers, etc.
If the generator is to be anchored to the floor, suitable hardware and drills, drill bits etc must
be available.
A supply of connectors for wiring: lugs, caps, line splices etc.
A calibrated DVM which indicates true RMS voltages.
Dual trace memory oscilloscope with a minimum 20 MHz bandwidth; appropriate leads,
probes, etc.
Device for measuring X-ray true kVp and mA (mAs). An invasive meter is required,
however if this is not possible, a non-invasive meter may be acceptable. The use of noninvasive meter requires extra precautions in order to read accurate kV. For more
information, refer to application note for using non-invasive meter in kV measurement,
906930.
A calibrated radiation meter with detectors that will allow for R/min and uR type
measurements (or uGy and Gy/min).
A strobe or reed type tachometer to verify that the anode is rotating up to speed.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-14
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Indico 100 Series Service Manual
Ch # 740895-02
CPI Canada Inc.
Preparing for Installation
1C
1C.9.2 Installation Equipment
CHECK √
DESCRIPTION
A sufficient selection of absorbers to allow AEC and ABS calibration if applicable. A
suggested selection is Lexan in thickness of 5.0, 10.0, and 15.0 cm, or water in plastic
containers of homogenous density in thickness of 5.0, 10.0, and 15.0 cm.
Test phantoms to verify the imaging system with the generator.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
Indico 100 Series Service Manual
Ch # 740895-02
Rev. AC
Page 1C-15
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Preparing for Installation
CPI Canada Inc.
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Use and disclosure is subject to the restrictions on the title page of this CPI document.
Page 1C-16
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