Rev B Wall Industries, Inc. PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies FEATURES Size: 9.80 x 5.00 x 1.61 inches (249.0 x 127.0 x 41.0 mm) • RoHS Compliant • Programmable Output Voltage (0~105%) • Active PFC > 0.95 at 230VAC • Programmable Output Current (0~105%) • Up to 804 Watts Output Power • Power OK Signal (Power Good, Logic Low) • High Efficiency up to 93% • Remote ON/OFF, Remote Sense Functions • 4242VDC I/O Isolation • Universal Input Voltage Range: 90-264VAC • Constant Current Limiting • Single Outputs Ranging from 12~60VDC • Intelligent LED Indicators • +5V/0.5A or +8V/0.3A Auxiliary Output • Optional RS232 Function Selectable by User • Built-in I C Serial Data Bus • Forced Current Sharing at Parallel Operation • 1U Profile, High Power Density • UL 60950-1, 2nd edition, TUV EN60950-1: 2 • Protection: OLP, OVP, OTP, Fan Failure 2006+A11 Approvals DESCRIPTION The PSAE800 series of AC/DC switching power supplies provides up to 804 Watts of output power in a 9.80” x 5.00” x 1.61” enclosed case. This series consists of single output models ranging from 12~60VDC with an input voltage range of 90~264VAC. Standard features include high efficiency up to 93%, active PFC, programmable output voltage and output current, remote on/off, remote sense, power OK signal, and internal ball bearing fan. This series also has over voltage, over load, and over temperature protection. All models are RoHS compliant and have UL 60950-1, 2nd edition and TUV EN60950-1: 2006+A11 safety approvals. MODEL SELECTION TABLE Output Voltage Output Current Output Power Ripple & Noise (1) Efficiency PSAE-800-12 12 VDC 66.7A 800W 120mVp-p 89% PSAE-800-15 15 VDC 53.4A 801W 150mVp-p 90% PSAE-800-24 24 VDC 33.5A 804W 240mVp-p 92% 30 VDC 26.7A 801W 300mVp-p 92% PSAE-800-36 36 VDC 22.3A 802.8W 360mVp-p 92% PSAE-800-48 48 VDC 16.7A 801.6W 480mVp-p 92% PSAE-800-60 60 VDC 13.4A 804W 600mVp-p 93% Model Number PSAE-800-30 Input Voltage 90~264 VAC NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. 3. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be reconfirmed that it still meets EMC directives. 07/23/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 Rev B Wall Industries, Inc. PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSAE800 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 63 VAC Hz INPUT SPECIFICATIONS Input Voltage Input Frequency See Note 2 90 47 At 100VAC and full load At 230VAC and full load At 115VAC and cold start At 230VAC and cold start At 115VAC and full load At 230VAC and full load AC Current Inrush Current Power Factor 9.3 4.7 30 60 0.98 0.95 A A OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient Includes set-up tolerance, line regulation, and load regulation Typical adjustment by potentiometer (VR1) Low Line to High Line 0% to 100% full load -2.0 -5.0 -1.0 -1.0 Measured with 0.1µF and 47µF capacitors in parallel At 230VAC and full load full load full load 0~50°C -0.02 See Table +2.0 +5.0 +1.0 +1.0 See Table See Table See Table 14 800 100 +0.02 % % % % ms ms ms %/°C PROTECTION Over Voltage Protection (see page 4) Over Load Protection Over Temperature Protection Protection type: latch-style. Recovery after reset AC power ON or inhibit Protection type: constant current limiting Protection type: shutdown output voltage (auto-recovery after temp. goes down) Variable OVP, 120%±7% Vout 105% rated output power 85°C±5°C detect on heatsink of sec. side GENERAL SPECIFICATIONS Efficiency Input to Output Input to FG Output to FG Input to output, input to FG, output to FG; 500VDC At 240VAC Isolation Voltage Isolation Resistance Leakage Current See Table 4242VDC (3000VAC) 2121VDC (1500VAC) 707VDC (500VAC) 100 1 MΩ mA FUNCTIONS Auxiliary Power Remote ON/OFF Control Power OK Signal Output Voltage Trim Output Current Trim Parallel Operation (Current Sharing) +5V/0.5A or +8V/0.3A auxiliary output selectable by user External switch or NPN transistor to turn ON/OFF Open drain signal low when PSU turns on; sink current: 20mA max.; drain voltage: 40V max. Adjustment of output voltage is between 0~105% of rated output Adjustment of output current is between 0~105% of rated output See page 6 ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration With derating (see derating curve) -20 +60 °C -40 +85 °C Non-condensing 20 90 % RH 10 95 % RH Controlled by power rating and temperature (internal ball bearing fan) 10~500Hz, 2G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes. Compliance to IEC 68-2-6, IEC 68-2-64 PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) 3.75 lbs (1700g) 9.80 x 5.00 x 1.61 inches (249.0 x 127.0 x 41.0 mm) SAFETY & EMC (See Note 4) Safety Approvals EMI (Conduction & Radiation) Harmonic Current EMS Immunity 07/23/2013 UL 60950-1, 2nd edition, TUV EN60950-1: 2006+A11 EN55022: 2006+A1:2007 Class B, EN61204-3:2000, EN61000-6-3: 2007 EN61000-3-2: 2006+A2: 2009 Class A, EN61000-3-3: 2008 EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A, EN61204-3: 2000, EN61000-6-1: 2007 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 8 Wall Industries, Inc. PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies Rev B MECHANICAL DRAWING 1.61 [40.9] Unit: inches [mm] 9.80 [249.0] +V M6 -V VR1 Airflow Direction 2.52 [64.0] 2 1 CN2 LED 2.91 [74.0] 5.00 [127.0] 24 23 3-M4 L=0.157 [4] 3 2 1 7.80 [198.0] 0.55 [14.0] 1.46 [37.0] 1.06 [26.9] 6-M4 (Both Sides) L=0.236 [6] 0.81 [20.5] 0.98 [25.0] 8.70 [221.0] 0.45 [11.5] AC Input Terminal Control Pin Number Assignment (CN2) Pin No. Function 1 ACL 1 2 ACN 3 07/23/2013 0.32 [8.0] Pin No. Function Description Pin No. Function Description NC For RS232 Receiver Function 13 EN+ Inhibit ON/OFF (+) 2 NC For RS232 Transmission Function 14 AUX +5V/0.5A, +8V/0.3A Auxiliary Power 3 AUX +5V/0.5A, +8V/0.3A Auxiliary Power 15 EN- Inhibit ON/OFF (-) 4 GND Ground 16 GND Ground 5 SCL Serial Data used in the I2C Interface 17 PAR Parallel Operation Current Sharing 2 6 SDA Serial Data used in the I C Interface 18 VSET AUX Output Set 7 AUX +5V/0.5A, +8V/0.3A Auxiliary Power 19 POK Power OK 8 GND Ground 20 GND Ground 9 VCI V Program 21 VS- Remote Sense (-) 10 GND Ground 22 VO- Negative Output Voltage 11 ACI I Program 23 VS+ Resmote Sense (+) 12 GND Ground 24 VO+ Positive Output Voltage Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage Ta=25°C 100 100 90 Load (%) Load (%) 80 60 40 80 70 60 50 20 -20 40 0 10 20 30 40 50 Ambient Temperature (°C) 60 70 90 100 110 120 264 Input Voltage (VAC) CURVES CMD vs Output Curve 07/23/2013 VCI vs OVP Curve Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. LED STATUS LED Solid (Green) Solid (Orange) Slow Blink (Green) LED Signal Status Power OK (Local Mode) Power OK (Remote Mode) Power Standby Fast Blink (Red) Solid (Red) Slow Blink (Red) Intermittent Blink (Red) Interlace Blink (Red) Over Voltage Protection (OVP) Over Load Protection (OLP) Over Temperature Protection (OTP) Fan Failure Power Failure * Local mode: Use ACI/VCI to control output current and voltage Remote Mode: Use RS232 or I2C command to control output current and voltage REMOTE ON/OFF (1) Using Internal 5V Auxiliary Source (2) ON/OFF Control by NPN Transistor AUX AUX AUX SW 2KΩ (3) Using External Voltage Source 2KΩ EN+ 2KΩ EN+ EN+ SW AUX AUX AUX EN- EN- GND GND AUX EN- Tr Ctrl sw OFF Power OFF ON GND GND Ctrl Power ON L Power OFF H Power ON sw OFF Power OFF ON Power ON Default setting POWER OK SIGNAL P.OK Good Failure * Place an additional capacitor to have a better performance of auxiliary power operation. * The grounding of “AUX” power should be connected to “GND” port. If “V-“ is connected as Grounding, make sure to short the GND and V- ports. DC / DC 5V / 0.5A 8V / 0.3A Internal Circuit AUX Vset VSET Open Short to GND GND * 470µF 16V 5V 8V (Default Setting) AUX LOAD AUX and P.OK Signal 07/23/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. CURRENT SHARING 1) Remote Sense 2) Current Sharing with Remote Sensing CN2 EN+ AUX EN- GND PAR VSET POK GND VS- VO- VS+ VO+ 23 1 2 3) Local Sense (Default Setting) 1 2 CN2 2 1 2 NC NC NC NC NC AUX GND AUX GND AUX GND AUX GND SCL SDA SCL SDA SCL SDA SCL SDA AUX GND AUX GND AUX GND AUX GND VCI GND VCI GND VCI GND VCI GND ACI GND ACI GND ACI GND ACI GND EN+ AUX EN+ AUX EN+ AUX EN+ AUX EN- GND EN- GND EN- GND EN- GND PAR VSET PAR VSET PAR VSET PAR VSET POK GND POK GND POK GND POK GND VS- VO- VS- VO- VS- VO- VS- VO- VS+ VO+ VS+ VO+ VS+ VO+ VS+ VO+ 24 23 24 23 24 23 24 AUX EN- GND PAR VSET POK GND VS- VO- VS+ VO+ 1 2 CN2 GND EN+ 23 24 GND 1 2 VCI ACI CN2 GND 23 24 SDA AUX CN2 SCL 1 2 GND CN2 NC AUX 2 24 1 2 1 2 1 2 1 2 NC NC NC NC NC NC NC NC AUX GND AUX GND AUX GND AUX GND SCL SDA SCL SDA SCL SDA SCL SDA AUX GND AUX GND AUX GND AUX GND VCI GND VCI GND VCI GND VCI GND ACI GND ACI GND ACI GND ACI GND EN+ AUX EN+ AUX EN+ AUX EN+ AUX EN- GND EN- GND EN- GND EN- GND PAR VSET PAR VSET PAR VSET PAR VSET POK GND POK GND POK GND POK GND VS- VO- VS- VO- VS- VO- VS- VO- VS+ VO+ VS+ VO+ VS+ VO+ VS+ VO+ 23 07/23/2013 1 NC 23 24 1 2 CN2 23 24 NC 23 2 NC 4) Current Sharing with Local Sensing CN2 1 1 NC 23 Load 23 24 24 1 2 Load 1 2 GND CN2 GND 23 24 VCI ACI 1 2 GND CN2 SDA AUX 23 24 GND SCL CN2 AUX 23 24 NC 1 2 2 NC 23 24 23 24 CN2 1 2 1 24 23 24 23 24 23 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 24 Page 6 of 8 Rev B Wall Industries, Inc. PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies INSTALLATION INSTRUCTIONS 1. Mounting Directions 1-1 Recommended Standard Mounting Methods (a) (b) (c) 23 24 1 2 CN2 CN2 1 2 CN2 23 24 1 2 23 24 3-M4 L=4mm max. 3-M4 L=4mm max. 3-M4 L=4mm max. 2. Mounting Method 2-1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow 2-2 The maximum allowable penetration for the screw is 4mm. Incomplete threading should not be penetrated. 2-3 Recommended torque of mounting screw: M4 screw: 1.27N • m (13.0kgf • cm) More than 50mm More than 50mm FAN Airflow FAN 07/23/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Wall Industries, Inc. Rev B PSAE800 SERIES Up to 804 Watts, AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 07/23/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8