PSDNDV-240 SERIES 240 Watts, AC/DC DIN Rail Power Supplies Rev A Wall Industries, Inc. FEATURES • RoHS Compliant • Built-in DC OK Relay Contact • 240 Watts Rated Output Power • Built-in Active PFC Function, PF > 0.95 • 150% Peak Load Capability • 24V & 48V Single Output Models • Two Peak Load Mode Selector • Universal Input Voltage Range: 88-264VAC (124-373VDC) • High Efficiency up to 92% • Protection: SCP, OLP, OVP, and OTP • 4242VDC I/O Isolation • Installed on DIN Rail TS-35/7.5 or TS-35/15 • Built-in Remote ON/OFF Function • UL 508 and TUV EN60950-1 Safety Approvals • Cooling by Free Air Convection • 100% Full-Load Burn-in Tested DESCRIPTION Size: 4.63 x 2.59 x 4.92 inches The PSDNDV-240 series of AC/DC DIN rail power supplies provides 240 watts of output power in a 4.63” x 2.59” x 4.92” package. This series consists of 24V and 48V single output models with a universal input range of 88264VAC (124-373VDC). Some features include built-in remote ON/OFF function, built-in DC OK relay contact, active PFC > 0.95, and high efficiency up to 92%. This series is also protected against short circuit, over load, over voltage, and over temperature conditions. All models are RoHS compliant and have UL 508 and EN60950-1 safety approvals. Weight: 2.0 lbs (900g) MODEL SELECTION TABLE Output Current Rated Peak (4) Output Power Rated Peak (4) Model Number Input Voltage Output Voltage PSDNDV-240-24 88~264 VAC 24 VDC 10A 15A 240W PSDNDV-240-48 (124~373 VDC) 48 VDC 5A 7.5A 240W Ripple & Noise (1) Efficiency 360W (3sec) 150mVp-p 91% 360W (3sec) 300mVp-p 92% NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. Installation clearance: 40mm from top, 20mm from bottom, 5mm from the left and right sides is recommended when permanently loaded with full power. In case the adjacent device is a heat source, 15mm clearance is recommended. 4. For 3 seconds or 20% duty cycle max. The average output power should not exceed the rated power. 5. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage 100 150 90 For 3sec typ. 80 Load (%) Load (%) 112.5 100 60 70 60 55 Continuous 50 40 -25 40 0 10 20 30 40 50 60 Ambient Temperature (°C) AC=115/230VAC 03/05/2014 70 (Vertical) 88 100 110 135 230 264 Input Voltage(VAC) 60Hz Ta=25°C Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Wall Industries, Inc. PSDNDV-240 SERIES 240 Watts, AC/DC DIN Rail Power Supplies Rev A SPECIFICATIONS: PSDNDV-240 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 373 63 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 88 124 47 Input Frequency At 115VAC and full load At 230VAC and full load At 115VAC and cold start At 230VAC and cold start At 115/230VDC and full load AC Current Inrush Current Power Factor Remote ON/OFF Control OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient PROTECTION 2.6 1.3 33 65 0.96 See page 5 Includes set-up tolerance, line regulation, and load regulation -1.0 -2.0 -0.5 -1.0 Low Line to High Line 0% to 100% full load Rated Peak For 3 seconds or 20% duty cycle max. Two peak load mode selector Rated Peak Measured with 0.1µF and 47µF capacitors in parallel across the output At 115/230VAC and full load At 115/230VAC and full load At 115/230VAC and full load 0~50°C Over Voltage Protection Over Temperature Protection Over Load Protection DC OK Relay Contact Ratings -0.03 PSDNDV-240-24 Model PSDNDV-240-48 Model Output shutdown and auto restart upon reduction of temperature kicks in between 105~150% rated output power when the fault persist for about 3 sec, then clamps output voltage down, automatic recovery. >150% rated power or short circuit would cause the power supply to go in to constant current limiting; if fault condition is not removed after 5 times, then the converter will shutdown and need to be restarted to recover from fault At 0.3A At 1A and 0.5A latch-off mode, restart to recover from fault 28 56 90 Isolation Resistance Leakage Current ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) SAFETY & EMC (See Note 2) Safety Approvals EMI (Conduction & Radiation) Harmonic Current EMS Immunity 03/05/2014 95 105 GENERAL SPECIFICATIONS Efficiency Isolation Voltage See Table +1.0 +8.0 +0.5 +1.0 240 360 See Table See Table See Table 20 700 30 +0.03 33 65 100 A A % % % % W ms ms ms %/°C VDC °C 150 % 60 30 VDC See Table Input to Output Input to FG Output to FG Output to DC OK Input to output, input to FG, output to FG; 500VDC, 25°C, 70% RH At 240VAC See derating curve Non-condensing 4242 2121 707 707 100 VDC 1 MΩ mA -25 -40 20 10 +70 °C +85 °C 95 % RH 95 % RH Free air convection Component: 10~500Hz, 2G 10 min./1 cycle, 60 min. each along X, Y, Z axes Mounting: Compliance to IEC 60068-2-6 2.0 lbs (900g) 2.59 x 4.92 x 4.63 inches (65.80 x 125.0 x 117.7 mm) UL 508 / TUV EN60950-1 EN55022: 2006 Class B EN61000-3-2: 2006 Class A; EN61000-3-3: 1995+A1: 2001+A2: 2005 EN61204-3: 2000; EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 PSDNDV-240 SERIES 240 Watts, AC/DC DIN Rail Power Supplies Rev A Wall Industries, Inc. MECHANICAL DRAWING NOTES 1. Unit: inches [mm] 2. Weight: 2.0 lbs (900g) 3. Can be installed on DIN-Rail TS-35/7.5 or TS-35/15 2.59 [65.80] 4.63 [117.7] 123456 TB2 Relay Contact + 4.92 [125.0] +V ADJ. DC ON ON SW1 SW2 OFF 1 2 3 1.38 [35.0] TB1 Admissable DIN-RAIL: TS-35/7.5 or TS-35/15 DC OK RELAY CONTACT Contact Close When the output voltage raches the adjusted output voltage Contact Open When the output voltage drops below 45% output voltage Contact Ratings (max.) 30V/1A resistive load 03/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 PSDNDV-240 SERIES 240 Watts, AC/DC DIN Rail Power Supplies Rev A Wall Industries, Inc. PEAK LOADING Peak Loading SW1 ON (Mode 1) Default Setting I T-peak I-peak T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation in T-Peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output current will drop to the constant limit (I-normal) that is 105% of the rated power. Meanwhile, I-normal and T-normal will be presenting. See Curve “A” for the timing back to I-Peak of T-normal and this mode can be used for easy 2-stage battery chargers. I-normal T-normal 0 T Peak Loading SW1 OFF (Mode 2) Default Setting I T-peak I-peak T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation of T-peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output voltage will be shut down for 3~4 seconds and then auto-recover. 0 3 ~ 4 sec T Graphs T-normal 24 22 20 18 16 14 12 10 8 6 4 2 0 T-peak 22 20 18 16 14 12 10 8 6 4 2 0 10% 20% 30% 40% 50% 60% 70% 80% 90% Curve A 03/05/2014 I-normal 110% 115% 120% 125% 130% 135% 140% 145% 150% I-peak Curve B Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 PSDNDV-240 SERIES 240 Watts, AC/DC DIN Rail Power Supplies Rev A Wall Industries, Inc. REMOTE ON/OFF The power supply can be turned ON/OFF by using the “Remote Control” function. SW External Power Source I = 6~20mA 12 3 45 6 SW2 INH+(3 PIN) / INH-(4 PIN) Output Status OFF SW ON (>2.5V) ENABLE OFF SW OFF (<0.8V) DISABLE ON SW ON (>2.5V) DISABLE ON SW OFF (<0.8V) ENABLE TB2 DC OK + +V ADJ. DC ON (Default Setting) ON SW1 SW2 OFF BLOCK DIAGRAM I/P EMI FILTER & RECTIFIERS ACTIVE UNRUSH CURRENT LIMITING PFC CIRCUIT POWER SWITCHING RECTIFIERS & FILTER +V -V O.C.P. FG O.L.P. AC DETECTION CIRCUIT O.L.P. DETECTION CIRCUIT PFC CONTROL PWM POWER CONTROL MIRCO CIRCUIT O.V.P. Relay Contact O.T.P. REMOTE CONTROL INH+ INH- PEAK LOAD CONTROL COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 03/05/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5