PSAQF600 SERIES Up to 600 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. FEATURES • RoHS Compliant • Remote On/Off Control • 600 Watts Output Power • Current Sharing Function • High Power Density • Power Good Function • Single Outputs • Universal Input Voltage Range: 90-264VAC (120-370VDC) • PFC Function, PF > 0.95 • Short Circuit, Over Load, Over Voltage, and Over • 90~93% High Efficiency Temperature Protection • Built-in Fan Size: 9.0 x 4.13 x 1.72 inches 228.5 x 105.0 x 44.0 mm • CE and UL/cUL 60950-1 Approvals DESCRIPTION The PSAQF600 series of AC/DC switching power supplies provides up to 600 Watts of output power in a 9.0” x 4.13” x 1.72” enclosed package. This series consists of single output models with a universal input voltage range of 90-264VAC (120-370VDC). Some features include 90~93% high efficiency, power factor > 0.95, remote on/off control, and current sharing and power good functions. All supplies are short circuit, over load, over voltage, and over temperature protected. The PSAQF600 series is RoHS compliant and has UL/cUL 60950-1 safety approvals. MODEL SELECTION TABLE Model Number Input Voltage Range Output Voltage PSAQF600-12S PSAQF600-24S 90~264 VAC or 120~370 VDC PSAQF600-48S PSAQF600-54S Output Current (Convection) Min (1) Max Output Power (Convection) Efficiency Maximum Capacitive Load 12 VDC 450mA 45A 540W 90% 90,000μF 24 VDC 250mA 25A 600W 92% 70,000μF 48 VDC 125mA 12.5A 600W 92% 30,000μF 54 VDC 111mA 11.1A 600W 93% 20,000μF NOTES 1. The PSAQF600 series requires a minimum load on the output to maintain all specified regulations. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 120 120 100 100 80 80 Load (%) Load (%) DERATING 60 40 40% 0 0 20 40 50 60 70 80 Ambient Temperature (°C) 01/15/2013 40 20 20 0 -25 60 100 90 100 110 135 155 230 264 Input Voltage (VAC) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Rev A Wall Industries, Inc. PSAQF600 SERIES Up to 600 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSAQF600 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 8.0 3.5 15 30 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 90 120 47 Input Frequency Input Current Inrush Current (<2ms) Power Factor OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Trim Line Regulation Load Regulation Output Power Output Current Minimum Load Ripple & Noise Max Capacitive Load Hold-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Voltage Protection Over Power Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency Input to Output Isolation Voltage Input to FG Output to FG Leakage Current FUNCTIONS 5V Stand-by (18CFM fan) DC OK Signal (Power Good) Remote On/Off Control (+RC/-RC) Current Sharing ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Humidity Cooling Vibration MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) SAFETY & EMC Safety Approvals EMC 01/15/2013 At 115VAC and full load At 230VAC and full load At 115VAC At 230VAC At 115VAC and full load At 230VAC and full load A A 0.99 0.95 -2 -5 -1 -1 LL to HL 5% to 100% full load See Table +2 +5 +1 +1 See Table See Table 1 % % % % 1 % % +0.03 ms %/°C Measured at 20MHz BW with 0.1µF and 47µF capacitors in parallel See Table 0~50°C 15 -0.03 Latch off auto-recovery auto-recovery auto-recovery 90 3000 1500 500 See Table 100 110 At 240VAC / 63Hz Turn ON Turn OFF Power ON Power OFF With derating (see derating curve) 25°C (MIL-HDBK-217F) KHz VAC 3.5 mA 5VSB: [email protected]; Tolerance: ±10%; Ripple & Noise: 100mVp-p max. 4~6V 0~1V Open short CN4: CS, +V, -V are connected in parallel -25 -25 +70 °C +85 °C 95 % RH Built-in fan 10~500Hz, 2G 10min./1cycle, 60 min. each along X, Y, Z axes 100,000 hours Approx. 2.26 lbs (1024g) 9.0 x 4.13 x 1.72 inches (228.5 x 105.0 x 44.0 mm) EMI (Conducted and Radiated Emissions) EMS (Noise Immunity) UL/cUL 60950-1, CE EN 55022 Class B, Radiated Class A EN 55024 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 PSAQF600 SERIES Up to 600 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. MECHANICAL DRAWING Unit: inches (mm) 7.48 (190.0) 0.94 (24.0) AC INPUT TERMINAL PIN A R6.0 A 0.51 (13.0) 1.73 (44.0) A PIN ASSIGNMENT 1 AC IN A DC OUTPUT TERMINAL PIN C8 C7 C6 C5 C4 C3 2~4 -DC OUT C2 C1 5~7 +DC OUT PIN 0.20 (5.0) A=M4 B=M3 -S +S 1 +V 4.13 (105.0) +V 5 Ø6.0 DC OUT 6 CONNECTOR PIN (CN4) Vo Adj +V 4.13 (105.0) +PG GND CS 7 +5V +RC GND -AUX CN4 -V 4 -V 3 PIN ASSIGNMENT C1 +S C2 -S C3 CS C4 GND C5 GND C6 +RC C7 +PG C8 +5V -AUX -V 2 ASSIGNMENT LED 8.74 (222.0) 1.73 (44.0) 9.00 (228.5) A A B 3.15 (80.0) 0.94 (24.0) 0.51 (13.0) 0.47 (12.0) B 4.11 (104.5) B 0.63 (16.0) A 0.49 (12.5) A 7.48 (190.0) 8.74 (222.0) NOTES 1. Tolerance: ±0.02” (±0.5mm) 2. Weight: 2.26 lbs (1024g) 3. All dimensions are for reference only 01/15/2013 ASSEMBLY INSTRUCTIONS *U Case T = 0.08” (2.0mm) Customer screws into the length of the case no higher than 0.02” (0.5mm) (Namely screw length for load plate thickness plus 0.1” (2.5mm)) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 PSAQF600 SERIES Up to 600 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. FUNCTION DESCRIPTION OF CN4 Pin Number C1 C2 C3 C4 C5 C6 C7 C8 Function +S -S CS GND GND +RC +PG +5V-AUX Description Current Share Function Pins This pin connects to the negative terminal (-V). Return for DC-OK signal output. This pin connects to the negative terminal (-V). Return for DC-OK signal output. Turns the output ON and OFF by electrical or dry contact between pin C4 (-RC), Short: Power OFF, Open: Power ON DC-OK Signal is a DC output, referenced to pin 6 (DC-OK GND). Stand-by voltage output ground 4.5~5V, referenced to pin C4 or C5 (GND). The maximum load current is 0.6A FUNCTION MANUAL 1. DC-OK Signal Between DC-OK (pin C5) and GND (pin C6) Output Status 4~6V ON 0~1V OFF C7 C7 C1 C8 C2 C1 C8 +PG GND CS +S +5V -AUX +RC GND -S C2 2. Remote Control It can be turned ON/OFF by using the “Remote Control” function. Between RC+ (pin C3) and RC- (pin C4) Output Status SW ON (Short) OFF SW OFF (Open) ON C7 C7 C1 C8 C2 C1 C8 +PG GND CS +S +5V -AUX +RC GND -S C2 SW 3. Current Sharing 1. The difference of Vout among parallel units should be less than ±1%. 2. The power Pout should be less than 50%. 3. Three units is the maximum when in in parallel operation. 4. The power supplies should be connected in parallel to the load using short and large diameter wiring (twisted is ideal). CS +S CS +S CS +S -S -S -S CN4 C7 +S (Pin C1) _ + Load -S (Pin C2) C8 C1 +PG GND CS +S +5V -AUX +RC GND -S C2 Sense lines should be twisted in pairs 01/15/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev A Wall Industries, Inc. PSAQF600 SERIES Up to 600 Watts, AC/DC Switching Power Supplies BLOCK DIAGRAM AUX POWER STAND-BY POWER SWITCHING RECTIFIER & FILTER +V FAN PFC CIRCUIT BRIDGE RECTIFIER N EMI FILTER L -S FG +5V-AUX +S GND -V O.V.P. DETECTION CIRCUIT O.P.P. O.T.P. O.C.P. PFC & PWM CONTROL REMOTE CONTROL CS (Current Share) +PG (DC-OK) +RC (ON/OFF) OVER VOLTAGE PROTECTION COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/15/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5