PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies Rev C FEATURES • RoHS Compliant • Active PFC Function: > 0.95 (230VAC) and >0.99 • Class I and Class II Construction (115VAC) • 3000VAC I/O Isolation • 12V, 15V, 24V, and 48V Single Output Models • 85~100 Watts Output Power • PCB Mountable Switching Power Supply • High Efficiency up to 93% • Universal Input Voltage Range: 90-264VAC (120- • Fully Encapsulated Plastic Case Size: Weight: 4.29 x 2.30 x 1.18 inches 10.93oz (310g) 109.0 x 58.5 x 30.0 mm 370VDC) • Low Leakage Current < 250µA • Short Circuit, Over Power, and Over Voltage Protection • Remote ON/OFF Control • Four M3 Mounting Holes on Bottom Side (Optional) • Optional Screw Terminal • Meets EN55022 Class B • UL/cUL 60950-1,CE, and CB Safety Approvals DESCRIPTION The PSAQC100 series of AC/DC power supplies provides up to 100 watts of output power in a 4.3” x 2.30” x 1.18” encapsulated PCB mountable package. This series consists of single output models with a universal input range of 90-264VAC (120-370VDC). Some features include remote ON/OFF control, low leakage current < 250µA, active PFC function, 3000VAC I/O isolation, and high efficiency up to 93%. This series is also protected against over power, over voltage, and short circuit conditions. All models are RoHS compliant and have UL/cUL 60950-1, CE, and CB safety approvals and meet EN55022 Class B. MODEL SELECTION TABLE Model Number PSAQC10012S PSAQC10015S PSAQC10024S PSAQC10048S Input Voltage Range 90~264 VAC (120~370 VDC) Output Voltage Output Current Min Load (1) Max Load (2) Ripple & Noise (3) Output Power Efficiency Maximum Capacitive Load 12 VDC 3% 7.08A 120mVp-p 85W 90% 50,000µF 15 VDC 3% 5.66A 150mVp-p 85W 90% 40,000µF 24 VDC 3% 4.2A 200mVp-p 100W 92% 6,000µF 48 VDC 3% 2.1A 240mVp-p 100W 93% 560µF NOTES 1. A minimum loading on the output is required to maintain all specified regulations. Operation under no-load conditions will not damage these devices; however, they may not meet all listed specifications. 2. The minimum load increases by 0.16% for every 1°C drop in temperature (at input = 90~219VAC) 3. Ripple & noise is measured at 20MHz bandwidth, full load, and with 47µF and 0.1µF capacitors in parallel across the output. 4. It is necessary to add a Varistor 14S471K in parallel on the L/N input side and a 10R/Ø15 Thermistor in series on the L input side. 5. Screw terminal mechanical options available. Please call factory for ordering details. TECHNICAL PECIFICATIONS: PSAQC100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 2.0 1.0 30 60 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage Input Frequency Input Current Inrush Current (<2ms) Power Factor 09/08/2015 At 115VAC and full load At 230VAC and full load At 115VAC and cold start At 230VAC and cold start At 115VAC and full load At 230VAC and full load 90 120 47 A A 0.99 0.95 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 9 Rev C OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Output Trim Line Regulation Load Regulation Output Power Output Current Minimum Load Ripple & Noise (20MHz BW) Max Capacitive Load Hold-up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Voltage Protection Over Power Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency Input to Output Isolation Voltage Input to FG Output to FG Leakage Current ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Humidity Cooling Vibration MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) SAFETY & EMC Safety Approvals EMI (Conducted & Radiated Emissions) EMS (Noise Immunity) Surge 09/08/2015 PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies See page 5 Low Line to High Line 5% - 100% full load Increases by 0.16% for every 1°C drop in temperature (at 90~219VAC) Measured with 0.1µF and 47µF capacitors in parallel At 230VAC At 110VAC and 90% Vout 0~50°C Auto-recovery See Table +2 +5 +1 +1 See Table See Table -2 -5 -1 -1 % % % % 3 % See Table See Table 10 -0.03 +0.03 ms %/°C Hiccup mode, auto-recovery Zener diode clamp 105 108 % 100 3000 1500 500 See Table 133 kHz VAC 0.5 With derating (see derating curve) 10~500Hz, 10 min./1 cycle, 60 min. each along X, Y, Z axes 25°C (MIL-HDBK-217F, Notice 1) Tolerance of ±0.1mm mA -25 -25 +70 °C +85 °C 95 % RH Free air convection 2 G 250,000 hours 10.93oz (310g) 4.3 x 2.30 x 1.18 inches (109.0 x 58.5 x 30.0 mm) UL60950-1, CE, CB Conductive plane to be connected to safety earth EN61000-6-3, EN 55022 Class B EN55024, EN61000-4-2,3,4,5,6,8,11 2KV L-N, 4KV L N-FG Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 9 Rev C PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies DERATING Load vs Ambient Temperature Load vs Input Voltage Power Derating Curve 09/08/2015 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 9 PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies Rev C BLOCK DIAGRAM 12S Trim -V Trim +V 09/08/2015 +5% 85KΩ ~ 0% 1.5M ~ 15S 0% +5% 1.5M 95KΩ -5% 0% 220kΩ 4M ~ ~ 24S 0% +5% 1.7M 90KΩ -5% 0% 300KΩ 4M ~ ~ 48S 0% +5% 4M 85Ω -5% 0% 600KΩ 15M 0% ~ 15M -5% ~ Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] 1.5MΩ Page 4 of 9 PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies Rev C OUTPUT TRIM Output voltage adjustability is for single output models only. Output voltage set-point adjustment allows the user to increase or decrease the output voltage set-point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the +OUTPUT or –OUTPUT pins. With an external resistor between the TRIM and –OUTPUT pins, the output voltage set-point increases. With an external resistor between the TRIM and +OUTPUT pins, the output voltage set-point decreases. Trim Up Trim Down Trim 0% 1% 2% 3% 4% 5% PSAQC100-12S Vout,up Rup 12.00V 1500kΩ 12.12V 1217kΩ 12.24V 934kΩ 12.36V 651kΩ 12.48V 368kΩ 12.60V 85kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC100-15 Vout,up Rup 15.00V 1700kΩ 15.15V 1379kΩ 15.30V 1058kΩ 15.45V 737kΩ 15.60V 416kΩ 15.75V 95kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC100-12S Vout,down Rdown 12.00V 1500kΩ 11.88V 1244kΩ 11.76V 988kΩ 11.64V 732kΩ 11.52V 476kΩ 11.40V 220kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC100-15 Vout,down Rdown 15.00V 1700kΩ 14.85V 1420kΩ 14.70V 1140kΩ 14.55V 860kΩ 14.40V 580kΩ 14.25V 300kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC100-24S Vout,up Rup 24.00V 4000kΩ 24.24V 3218kΩ 24.48V 2436kΩ 24.72V 1654kΩ 24.96V 872kΩ 25.20V 90kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC1000-48S Vout,up Rup 48.00V 15000kΩ 48.48V 12017kΩ 48.96V 9034kΩ 49.44V 6051kΩ 49.92V 3068kΩ 50.40V 85kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC100-24S Vout,down Rdown 24.00V 4000kΩ 23.76V 3320kΩ 23.52V 2640kΩ 23.28V 1960kΩ 23.04V 1280kΩ 22.80V 600kΩ Trim 0% 1% 2% 3% 4% 5% PSAQC1000-48S Vout,down Rdown 48.00V 15000kΩ 47.52V 12300kΩ 47.04V 9600kΩ 46.56V 6900kΩ 46.08V 4200kΩ 45.60V 1500kΩ 09/08/2015 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 9 PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies Rev C EFFICIENCY VS LOAD CURVES PSAQC100-12S Input Voltage vs Efficiency Input Voltage (V) Efficiency (%) VIN VS Efficiency 90 115 180 87.87 89.51 90.67 Load vs Efficiency 230 90.88 264 90.96 Load (%) 115V (%) 230V (%) 10 78.62 73.49 Load (%) 115V (%) 230V (%) 60 89.95 90.22 LOAD VS Efficiency 20 30 85.67 88.07 83.84 86.57 70 90.00 90.58 80 90.02 90.83 40 89.14 88.55 50 89.76 89.76 90 89.77 90.85 100 89.51 90.88 40 88.41 87.77 50 89.20 89.14 90 90.11 91.15 100 90.17 91.59 PSAQC100-15S Input Voltage vs Efficiency Input Voltage (V) Efficiency (%) 09/08/2015 VIN VS Efficiency 90 115 180 88.41 90.17 91.11 Load vs Efficiency 230 91.59 264 91.53 Load (%) 115V (%) 230V (%) 10 74.53 73.94 Load (%) 115V (%) 230V (%) 60 89.70 89.97 LOAD VS Efficiency 20 30 83.09 86.59 82.70 85.31 70 89.93 90.63 80 89.99 90.91 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 9 PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies Rev C PSAQC100-24S Input Voltage vs Efficiency Input Voltage (V) Efficiency (%) VIN VS Efficiency 90 115 180 90.45 92.45 93.62 Load vs Efficiency 230 93.62 264 93.26 Load (%) 115V (%) 230V (%) 10 80.71 73.63 Load (%) 115V 230V 60 92.41 92.54 LOAD VS Efficiency 20 30 87.31 90.00 84.39 88.42 70 92.51 92.97 80 92.53 93.28 40 91.22 90.56 50 92.10 91.76 90 92.47 93.52 100 92.45 93.35 PSAQC100-48S Input Voltage vs Efficiency Input Voltage (V) Efficiency (%) 09/08/2015 VIN VS Efficiency 90 115 180 91.22 93.13 94.24 Load vs Efficiency 230 94.59 264 94.66 Load (%) 115V (%) 230V (%) 10 82.39 71.87 20 88.10 83.73 30 90.73 89.12 40 91.67 91.05 50 92.58 92.41 Load (%) 115V (%) 230V (%) 60 92.92 93.18 70 93.02 93.63 80 93.11 93.95 90 93.16 94.32 100 93.13 94.59 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 9 Rev C PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies MECHANICAL DRAWING PIN# Φ Single 1 1.2±0.1%mm AC IN (N) 2 1.2±0.1%mm AC IN (L) 3 1.2±0.1%mm FG 1.2±0.1%mm ON/OFF 4 (Provide +5VDC Controlled) 09/08/2015 5 1.8±0.1%mm +DC OUT 6 1.8±0.1%mm -DC OUT 7 1.2±0.1%mm Trim Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 9 Rev C PSAQC100 SERIES 85~100 Watts, AC/DC Switching Power Supplies SCREW TERMINAL OPTIONS PSAQC100-A2 PIN CONNECTIONS PIN ASSIGNMENT 1 AC IN (L) 2 AC IN (N) 3 FG 4 ON/OFF 5 +OUTPUT 6 -OUTPUT 7 TRIM COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 09/08/2015 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 9 of 9