PSDN-480 SERIES 480 Watts, AC/DC DIN Rail Power Supplies Rev C Wall Industries, Inc. FEATURES • RoHS Compliant • Built-in DC OK (Open Collector Signal) • 480 Watts Output Power • Built-in Active PFC Function, PF > 0.95 • 150% Peak Load Capability • 24V & 48V Single Output Models • Two Selectable Peak Load Modes • Universal Input Voltage Range: 88-264VAC (124-373VDC) • High Efficiency up to 94% • Protection: SCP, OLP, OVP, and OTP • 4242VDC I/O Isolation • Installed on DIN Rail TS-35/7.5 or TS-35/15 • Built-in Remote ON/OFF Function • UL 508 and EN60950-1 Safety Approvals DESCRIPTION The PSDN-480 series of AC/DC DIN rail power supplies provides 480 watts of output power in a 3.40” x 4.92” x 4.86” package. This series consists of single output models with a universal input range of 88264VAC (124-373VDC). Some features include built-in remote ON/OFF function, DC OK signal, active PFC > 0.95, and high efficiency up to 94%. This series is also protected against short circuit, over load, over voltage, and over temperature conditions. All models are RoHS compliant and have UL 508 and EN60950-1 safety approvals. Size: 3.40 x 4.92 x 4.86 inches 86.3 x 124.8 x 123.35 mm MODEL SELECTION TABLE Model Number Output Current Rated Peak (4) Output Power Rated Peak (4) Input Voltage Output Voltage PSDN-480-24 88~264 VAC 24 VDC 20A 30A 480W PSDN-480-48 (124~373 VDC) 48 VDC 10A 15A 480W Ripple & Noise (1) Efficiency 720W (3sec) 240mVp-p 93% 720W (3sec) 480mVp-p 94% NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. Installation clearance: 40mm from top, 20mm from bottom, 5mm from the left and right sides is recommended when permanently loaded with full power. In case the adjacent device is a heat source, 15mm clearance is recommended. 4. For 3 seconds or 20% duty cycle max. The average output power should not exceed the rated power. 5. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage 100 150 90 For 3sec typ. Load (%) Load (%) 112.5 100 70 60 Continuous 50 80 50 40 -25 40 0 10 20 30 40 50 60 Ambient Temperature (°C) AC=115/230VAC 03/04/2014 70 (Vertical) 88 100 110 135 230 264VAC Input Voltage(VAC) 60Hz Ta=25°C Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 PSDN-480 SERIES 480 Watts, AC/DC DIN Rail Power Supplies Rev C Wall Industries, Inc. SPECIFICATIONS: PSDN-480 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 373 63 5.0 2.5 33 65 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 88 124 47 Input Frequency At 115VAC and full load At 230VAC and full load At 115VAC and cold start At 230VAC and cold start At 115/230VAC and full load Input Current Inrush Current (<2ms) Power Factor Remote ON/OFF Control OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Includes set-up tolerance, line regulation, and load regulation -1.0 -5.0 -0.5 -1.0 Low Line to High Line 0% to 100% full load Rated Peak Output Power 0.95 For 3 seconds or 20% duty cycle max. Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient PROTECTION Measured with 0.1µF and 47µF capacitors in parallel At 115/230VAC and full load At 115/230VAC and full load At 115/230VAC and full load 0~50°C Over Voltage Protection Protection type: latch-off mode Over Temperature Protection Over Load Protection -0.03 Isolation Resistance Leakage Current DC OK Signal ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) SAFETY & EMC (See Note 2) Safety Approvals EMI (Conducted & Radiated Emissions) Harmonic Current EMS Immunity 03/04/2014 A 0.96 See page 5 See Table +1.0 +5.0 +0.5 +1.0 480 720 See Table See Table 16 800 100 +0.03 % % % % W ms ms ms %/°C PSDN-480-24 Model PSDN-480-48 Model 29 33 VDC 56 65 95±5°C (TSW: detect on heatsink of power diode) Protection Type: shutdown output voltage; recovers automatically after temperature goes down Hiccup mode: when the rated output power is within 105~150% for more than 3 sec. Constant Current Limit: > 150% rated power / short circuit Auto-recovery: If O/P drops to 40% of the rated output voltage the PSU will shut down and auto-recover 5 times. (If fault condition remains after 5 times recovery, PSU will shutdown and user must re-power on to recover) GENERAL SPECIFICATIONS Efficiency Isolation Voltage A See Table Input to Output Input to FG Output to FG Output to DC OK Input to output, input to FG, output to FG; 500VDC, 25°C, 70% RH At 240VAC See note 3 Non-condensing 4242 2121 707 707 100 VDC 1 See page 3 MΩ mA -25 -40 20 10 +70 °C +85 °C 95 % RH 95 % RH Free air convection Component: 10~500Hz, 2G 10 min./1 cycle, 60 min. each along X, Y, Z axes Mounting: Certified IEC 60068-2-6 3.2 lbs (1450g) 3.40 x 4.92 x 4.86 inches (86.3 x 125.0 x 123.4 mm) UL 508 / EN60950-1 EN55022 (CISPR22); EN 61000-6-3 EN61000-3-2, -3-3 IEC 61000-4-2,3,4,5,6,8,11; EN 61000-6-1; EN 61204-3 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Wall Industries, Inc. Rev C PSDN-480 SERIES 480 Watts, AC/DC DIN Rail Power Supplies MECHANICAL DRAWING NOTES 1. Unit: inches (mm) 2. Weight: 3.2 lbs (1450g) 3. Can be installed on DIN-Rail TS-35/7.5 or TS-35/15 Admissable DIN-RAIL: TS-35/7.5 or TS-35/15 DC OK SIGNAL CONTACT Contact Ratings (max.) CTR: MIN. 50% at IF = 5mA, VCE = 5V Isolation Voltage Between input and output Viso = 3750Vrms 03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 PSDN-480 SERIES 480 Watts, AC/DC DIN Rail Power Supplies Rev C Wall Industries, Inc. PEAK LOADING Peak Loading SW1 ON (Mode 1) Default Setting I T-peak I-peak T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation in T-Peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output current will drop to the constant limit (I-normal) that is 105% of the rated power. Meanwhile, I-normal and T-normal will be presenting. See Curve “A” for the timing back to I-Peak of T-normal and this mode can be used for easy 2-stage battery chargers. I-normal T-normal 0 T Peak Loading SW1 OFF (Mode 2) Default Setting I T-peak I-peak T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation of T-peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output voltage will be shut down for 3~4 seconds and then auto-recover. 0 3 ~ 4 sec T Graphs T-normal 24 22 20 18 16 14 12 10 8 6 4 2 0 T-peak 22 20 18 16 14 12 10 8 6 4 2 0 10% 20% 30% 40% 50% 60% 70% 80% 90% Curve A 03/04/2014 I-normal 110% 115% 120% 125% 130% 135% 140% 145% 150% I-peak Curve B Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 PSDN-480 SERIES 480 Watts, AC/DC DIN Rail Power Supplies Rev C Wall Industries, Inc. REMOTE ON/OFF The PSU can be turned ON/OFF by using the “Remote Control” function. SW External Power Source I = 6~20mA 12 3 45 6 SW2 INH+(3 PIN) / INH-(4 PIN) Output Status OFF SW ON (>2.5V) ENABLE OFF SW OFF (<0.8V) DISABLE TB2 DC OK + ON SW ON (>2.5V) DISABLE ON SW OFF (<0.8V) ENABLE +V ADJ. (Default Setting) DC ON ON SW1 SW2 OFF BLOCK DIAGRAM I/P EMI FILTER & RECTIFIERS ACTIVE UNRUSH CURRENT LIMITING PFC CIRCUIT POWER SWITCHING RECTIFIERS & FILTER +V -V O.C.P. FG O.L.P. AC DETECTION CIRCUIT O.L.P. DETECTION CIRCUIT PFC CONTROL PWM POWER CONTROL MICRO CIRCUIT O.V.P. DC OK Signal O.T.P. REMOTE CONTROL INH+ INH- PEAK LOAD CONTROL COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 03/04/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Road Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5