PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies Rev D Wall Industries, Inc. FEATURES • RoHS Compliant • PCB Mountable Switching Power Supply • 5VDC to 48VDC Single Outputs • Universal Input Voltage Range: 90-264VAC (120-370VDC) • 4000VAC I/O Isolation • Short Circuit, Over Power, and Over Voltage Protection • Up to 60 Watts Output Power • -40°C to +70°C Operating Temperature Range • High Efficiency up to 86% • Four M3 Mounting Holes on Bottom Side • Fully Encapsulated Plastic Case • UL 60950-1 and CE Safety Approvals • ±10% Output Trim • Two Screw Terminal Options Available DESCRIPTION Size: 4.29 x 2.30 x 1.18 inches 109.0 x 58.5 x 30.0 mm Weight: 10.93oz (310g) The PSAEC60 series of AC/DC power supplies provides up to 60 watts of output power in a 4.29” x 2.30” x 1.18” encapsulated PCB mountable package. This series consists of single output models with a universal input range of 90-264VAC (120-370VDC). Some features include 4000VAC I/O isolation, -40°C to +70°C operating temperature range, ±10% output trim, and efficiency up to 86%. This series is also protected against over power, over voltage, and short circuit conditions. All models are RoHS compliant and have UL 60950-1 and CE safety approvals. This series also has two types of screw terminal options available. MODEL SELECTION TABLE Model Number Input Voltage Output Current (1) Min Load Max Load Output Voltage Ripple & Noise (2) Ripple Noise Output Power Efficiency Maximum Capacitive Load PSAEC60-5S 5 VDC 100mA 10A 50mVp-p 75mVp-p 50W 82% 80,000µF PSAEC60-9S 9 VDC 66.6mA 6.66A 58mVp-p 95mVp-p 60W 84% 28,000µF PSAEC60-12S 90~264 VAC 12 VDC 50mA 5A 64mVp-p 110mVp-p 60W 86% 14,000µF PSAEC60-15S (120~370 VDC) 15 VDC 40mA 4A 70mVp-p 125mVp-p 60W 86% 12,000µF PSAEC60-24S 24 VDC 25mA 2.5A 88mVp-p 170mVp-p 60W 86% 4000µF PSAEC60-48S 48 VDC 12.5mA 1.25A 136mVp-p 290mVp-p 60W 86% 950µF NOTES 1. A minimum loading on the output is required to maintain all specified regulations. Operation under no-load conditions will not damage these devices; however, they may not meet all listed specifications. 2. Ripple & noise is measured at 20MHz bandwidth, full load, and with 47µF and 0.1µF capacitors in parallel across the output. 3. It is necessary to add a Varistor 14S471K in parallel on the L/N input side. 4. Screw terminal mechanical options available (see page 6). Please call factory for ordering details. MODEL NUMBER SETUP PSAEC 60 Series Name - 12 S - A2 Output Power Output Voltage Output Quantity Screw Terminal Options 60: 60 Watts 5: 5 VDC S: Single Output None: Encapsulated PCB Mount 9: 9 VDC A2: See page 6 12: 12 VDC A5: See page 6 15: 15 VDC 24: 24 VDC 48: 48 VDC 06/10/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 7 Wall Industries, Inc. Rev D PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies TECHNICAL SPECIFICATIONS: PSAEC60 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS Input Voltage AC input voltage range 90 264 VAC DC input voltage range 120 370 VDC 47 63 Hz Input Frequency Input Current Inrush Current (<2ms) At 115VAC and full load 2.0 At 230VAC and full load 1.0 At 115VAC and cold start 30 At 230VAC and cold start 50 A A OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy Output Trim See page 4 -2 +2 % -10 +10 % Line Regulation Low Line to High Line -1 +1 % Load Regulation 5% - 100% full load -1 +1 % Output Power See Table Output Current See Table Minimum Load 1 Ripple Ripple & Noise Noise Measured at 20MHz bandwidth, full load, and with 47µF and 0.1µF capacitors in parallel across the output % < 0.2% Vout + 40mV max mVp-p < 0.5% Vout + 50mV max mVp-p Max Capacitive Load See Table Hold-up Time 10 Temperature Coefficient ms -0.02 +0.02 %/°C PROTECTION Short Circuit Protection auto-recovery Over Voltage Protection Zener diode clamp Over Power Protection auto-recovery GENERAL SPECIFICATIONS Efficiency At 230VAC See Table Switching Frequency Isolation Voltage 100 Input to Output 4000 Input to FG 1500 Output to FG 500 kHz VAC Leakage Current 0.5 mA -40 +70 °C -50 +85 °C 95 % RH ENVIRONMENTAL SPECIFICATIONS Operating Temperature Range With derating Storage Temperature Range Humidity Cooling Free air convection MTBF MIL-HDBK-217F; 25°C 130,000 hours PHYSICAL SPECIFICATIONS Weight 10.93oz (310g) Dimensions (L x W x H) 4.29 x 2.30 x 1.18 in (109.0 x 58.5 x 30.0 mm) SAFETY & EMC Safety Approvals UL60950, CE EMI (Conducted & Radiated Emissions) EMS (Noise Immunity) 06/10/2014 EN 55022 Class B EN55024 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 7 PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies Rev D Wall Industries, Inc. DERATING Load vs Ambient Temperature 120 100 Load (%) 80 60 40 25% 5V, 9V Models 20 12V, 15V Models 24V, 48V Models 0 -40 -30 -20 -10 0 10 20 30 40 45 50 55 60 70 80 Ambient Temperature (°C) Load vs DC Input Voltage 120 120 100 100 80 90 80 Load (%) Load (%) Load vs AC Input Voltage 60 60 40 40 20 20 0 90 100 140 180 220 0 100 264 130 140 220 280 370 Input Voltage (VDC) Input Voltage (VAC) BLOCK DIAGRAM External -V OUTPUT INPUT O.V.P. RECTIFIER SWITCHING +V N CONTROL OSCILLATION FG 06/10/2014 RECTIFIER Varistor 14S471K LINE FILTER L O.C.P. DETECT Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] TRIM Page 3 of 7 PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies Rev D Wall Industries, Inc. TRIM Output voltage adjustability is for single output models only. Output voltage set-point adjustment allows the user to increase or decrease the output voltage set-point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the +OUTPUT or –OUTPUT pins. With an external resistor between the TRIM and –OUTPUT pins, the output voltage set-point increases. With an external resistor between the TRIM and +OUTPUT pins, the output voltage set-point decreases. Trim Up Trim Down 1 AC IN (N) 2 AC IN (L) 1 AC IN (N) TOP VIEW 2 AC IN (L) +OUTPUT 4 -OUTPUT 5 3 FG TOP VIEW +OUTPUT 4 -OUTPUT 5 3 FG TRIM 6 TRIM 6 Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-5S Vout,up RU 5.00V 1MΩ 5.05V 900.05kΩ 5.10V 800.10kΩ 5.15V 700.15kΩ 5.20V 600.20kΩ 5.25V 500.25kΩ 5.30V 400.30kΩ 5.35V 300.35kΩ 5.40V 200.40kΩ 5.45V 100.45kΩ 5.50V 0.500kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-9S Vout,up RU 9.00V 1MΩ 9.09V 900.60kΩ 9.18V 801.20kΩ 9.27V 701.80kΩ 9.36V 602.40kΩ 9.45V 503.30kΩ 9.54V 403.60kΩ 9.63V 304.20kΩ 9.72V 204.80kΩ 9.81V 105.40kΩ 9.90V 6.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-5S Vout,down RD 5.00V 1MΩ 4.95V 900.05kΩ 4.90V 800.10kΩ 4.85V 700.15kΩ 4.80V 600.20kΩ 4.75V 500.25kΩ 4.70V 400.30kΩ 4.65V 300.35kΩ 4.60V 200.40kΩ 4.55V 100.45kΩ 4.50V 0.500kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-9S Vout,down RD 9.00V 1MΩ 8.91V 902.00kΩ 8.82V 804.00kΩ 8.73V 706.00kΩ 8.64V 608.00kΩ 8.55V 510.00kΩ 8.46V 412.00kΩ 8.37V 314.00kΩ 8.28V 216.00kΩ 8.19V 118.00kΩ 8.10V 20.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-12S Vout,up RU 12.00V 1MΩ 12.12V 900.40kΩ 12.24V 800.80kΩ 12.36V 701.20kΩ 12.48V 601.60kΩ 12.60V 502.00kΩ 12.72V 402.40kΩ 12.84V 302.80kΩ 12.96V 203.20kΩ 13.08V 103.60kΩ 13.20V 4.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-15S Vout,up RU 15.00V 1MΩ 15.15V 900.50kΩ 15.30V 801.00kΩ 15.45V 701.50kΩ 15.60V 602.00kΩ 15.75V 502.50kΩ 15.90V 403.30kΩ 16.05V 303.50kΩ 16.20V 204.00kΩ 16.35V 104.50kΩ 16.50V 5.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-12S Vout,down RD 12.00V 1MΩ 11.88V 904.00kΩ 11.76V 808.00kΩ 11.64V 712.00kΩ 11.52V 616.00kΩ 11.40V 520.00kΩ 11.28V 424.00kΩ 11.16V 328.00kΩ 11.04V 232.00kΩ 10.92V 136.00kΩ 10.80V 40.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-15S Vout,down RD 15.00V 1MΩ 14.85V 906.00kΩ 14.70V 812.00kΩ 14.55V 718.00kΩ 14.40V 624.00kΩ 14.25V 530.00kΩ 14.10V 436.00kΩ 13.95V 342.00kΩ 13.80V 248.00kΩ 13.65V 154.00kΩ 13.50V 60.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-24S Vout,up RU 24.00V 1MΩ 24.24V 901.20kΩ 24.48V 802.40kΩ 24.72V 703.60kΩ 24.96V 604.80kΩ 25.20V 506.00kΩ 25.44V 407.20kΩ 25.68V 308.20kΩ 25.92V 209.60kΩ 26.16V 110.80kΩ 26.40V 12.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-48S Vout,up RU 48.00V 1MΩ 48.48V 901.20kΩ 48.96V 802.40kΩ 49.44V 703.60kΩ 49.92V 604.80kΩ 50.40V 506.00kΩ 50.88V 407.20kΩ 51.36V 308.20kΩ 51.84V 209.60kΩ 52.32V 110.80kΩ 52.80V 12.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-24S Vout,down RD 24.00V 1MΩ 23.76V 911.00kΩ 23.52V 822.00kΩ 23.28V 733.00kΩ 23.04V 644.00kΩ 22.80V 555.00kΩ 22.56V 466.00kΩ 22.32V 377.00kΩ 22.08V 288.00kΩ 21.84V 199.00kΩ 21.60V 110.00kΩ Trim 0% 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% PSAEC60-48S Vout,down RD 48.00V 1MΩ 47.52V 929.00kΩ 47.04V 858.00kΩ 46.56V 787.00kΩ 46.08V 716.00kΩ 45.60V 645.00kΩ 45.12V 574.00kΩ 44.64V 503.00kΩ 44.16V 432.00kΩ 43.68V 361.00kΩ 43.20V 290.00kΩ 06/10/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 7 PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies Rev D Wall Industries, Inc. MECHANICAL DRAWING 4.29 [109.0] 3.792 [96.32] PIN 0.61 [15.60] 1.209 [30.70] 2.30 [58.5] 1 0.40 [10.16] 2 TOP VIEW 4 5 0.200 [5.08] 0.75 [19.05] PIN CONNECTIONS DESIGNATION DIAMETER 1 AC IN (N) Ø0.071 [Ø1.8] 2 AC IN (L) Ø0.071 [Ø1.8] 3 4 FG +OUTPUT Ø0.047 [Ø1.2] Ø0.071 [Ø1.8] 5 -OUTPUT Ø0.071 [Ø1.8] 6 TRIM Ø0.047 [Ø1.2] 0.35 [8.9] 3 6 0.24 [6.0] 1.18 [30.0] 4.29 [109.0] 0.544 [13.69] 0.24 [6.1] 6 1.896 [48.16] 5 1.896 [48.16] 4 No Pin 2 1 1.896 [48.16] 1.896 [48.16] BOTTOM VIEW 1.915 [48.65] NOTES: 1. Unit: inches [mm] 2. Tolerance: ±0.004 [±0.10] 3. Pin Diameter Tolerance: ±0.004 [±0.10] 4. Weight: 10.93oz (310g) 5. All dimensions are for reference only. 06/10/2014 SIDE VIEW 0.071 [1.8] 0.24 [6.1] 1.915 [48.65] No Pin 0.97 [24.6] 0.77 [19.66] 0.400 0.24 [10.16] 0.415 [19.05] [6.1] 1.896 [48.16] 0.047 [1.2] 2.30 [58.5] 1.896 [48.16] 0.35 0.200 [8.9] [5.08] 1.915 [48.65] 0.544 [13.82] 0.24 [6.1] 3 1.915 [48.65] M3 X 0.5 FULL THREAD-THRU 4X CAUTION: Mounting hardware protrusion into unit must not exceed a maximum depth of 0.20 [5.0] from surface-A Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] A Page 5 of 7 Wall Industries, Inc. PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies Rev D SCREW TERMINAL OPTIONS PSAEC60-A2 Unit: inches [mm] 5 3 6 1.97 [50.0] 4 2 2.44 [62.0] 1 5.04 [128.0] 5.51 [140.0] 1.44 [36.6] PIN CONNECTIONS PIN 0.26 [6.6] ASSIGNMENT 1 FG 2 AC IN (N) +OUTPUT 5 -OUTPUT 6 TRIM 2.44 [62.0] AC IN (L) 4 4 x Ø0.138 [Ø3.5] 0.94 [24.0] 3 0.51 [13.0] 3 x Ø0.268 [Ø6.8] 5.51 [140.0] PSAEC60-A5 Unit: inches [mm] 5 3 6 2.44 [62.0] 4 2 1.97 [50.0] 1 5.04 [128.0] 5.51 [140.0] 1.44 [36.6] PIN CONNECTIONS PIN ASSIGNMENT 1 FG 2 AC IN (N) +OUTPUT 5 -OUTPUT 6 TRIM 4 x Ø0.138 [Ø3.5] 2.44 [62.0] AC IN (L) 4 0.51 [13.0] 0.94 [24.0] 3 0.26 [6.6] 3 x Ø0.268 [Ø6.8] 5.51 [140.0] 06/10/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 7 Rev D Wall Industries, Inc. PSAEC60 SERIES 60 Watts, AC/DC Encapsulated PCB Mount Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/10/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 7