PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output Rev B Terminal Block Type (Standard) FEATURES • RoHS Compliant • Universal Input Range: 90~264VAC (120~370VDC) • Isolation Class I • Active PFC Function, PF > 0.95 at 230VAC • High Efficiency up to 91.5% • 160 Watts Output Power with 25CFM Fan • 4.0” x 2.0” Open Frame Package • 100 Watts Output Power with Free Air Convection Size: 4.67 x 2.05 x 1.14 inches (118.5 x 52.1 x 29.0 mm) • < 0.5W No Load Input Power • -25°C~+70°C Operating Temperature Range • Single Outputs • Short Circuit, Over Power, Over Voltage, and Over • 12V (Aux) / 0.3A • Meets EN55022 Class B Temperature Protection • CE, UL60950-1 Safety Approvals Molex Series 8673 Type (“A” Suffix) DESCRIPTION Size: 4.27 x 2.05 x 1.14 inches (108.5 x 52.1 x 29.0 mm) The PSAQF160 series of AC/DC switching power supplies provides 100 Watts of output power with free air convection and 160 watts with 25CFM fan in an ultra compact 4.0” x 2.0” open frame package. This series consists of 12V, 15V, 24V, and 48VDC single output models with a universal input voltage range of 90-264VAC (120~370VDC). Some features include up to 91.5% high efficiency, < 0.5W no load input power, and power factor > 0.95 at 230VAC. This series is also protected against short circuit, over power, over voltage, and over temperature conditions. The PSAQF160 series is RoHS compliant and meets EN55022 Class B requirements. MODEL SELECTION TABLE Model Number (1) PSAQF160-12S (A) PSAQF160-15S (A) PSAQF160-24S (A) PSAQF160-48S (A) Output Current Output Power (3) Output Input Voltage Voltage Convection 25CFM Fan Convection 25CFM Fan 12 VDC 8.4A 13.3A 100W 160W 90~264 VAC 15 VDC 6.7A 10.6A 100W 160W 4.2A 6.6A 100W 160W (120~370 VDC) 24 VDC 48 VDC 2.1A 3.33A 100W 160W Ripple & Noise (2) 130mVp-p 150mVp-p 240mVp-p 480mVp-p Maximum Efficiency Capacitive Load 3000µF 90% 2000µF 90% 360µF 90% 180µF 91.5% NOTES 1. Terminal block I/O connectors are standard; for Molex series 8673 I/O connectors please add the suffix “A” to the model number (Ex: PSAQF160-12SA). 2. Ripple & Noise are measured at 20MHz bandwidth and with 0.1µF and 47µF capacitors in parallel across the output. 3. Output Power: 100W max. with convection cooling and 160W max. with 25CFM forced air cooling. BLOCK DIAGRAM 05/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 6 Rev B PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output SPECIFICATIONS: PSAQF160 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 2.0 1.0 35 70 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage Input Frequency Input Current Inrush Current (< 2ms) Power Factor At 115 VAC and full load At 230 VAC and full load At 115 VAC and full load At 230 VAC and full load At 115VAC and full load At 230 VAC and full load OUTPUT SPECIFICATIONS Output Voltage Voltage Adjustment Range Voltage Accuracy Output Current Line Regulation Load Regulation Output Power Ripple & Noise Maximum Capacitive Load Hold-up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Voltage Protection Over Power Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Isolation Voltage Leakage Current ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Humidity Cooling Vibration MTBF PHYSICAL SPECIFICATIONS Weight With convection cooling With 25CFM fan 110~240VAC Min load to max load With convection cooling With 25CFM fan At 115VAC and 90% Vout 0~70°C -25~0ºC A See Table +4 +2 See Table See Table +1 +1 100 160 See Table See Table -1 -1 10 -0.03 -0.06 VDC % % % W ms +0.03 +0.06 %/°C Automatic Recovery, Hiccup mode Zener diode clamp Automatic Recovery, Hiccup mode Automatic Recovery At 230 VAC and full load Input to Output Input to Output Input to FG Output to FG See Table 4242 3000 1500 500 VDC VAC 0.5 With derating (see derating curve) 10~500Hz, 10 min/1cycle for 60 min. each test along the X, Y, Z axis 25°C (MIL-HDBK-217F, Notice 1) Terminal Block models (Standard) Molex 8673 Models (Suffix “A”) 05/05/2014 A 0.98 0.95 -4 -2 Dimensions (L x W x H) SAFETY & EMC Safety Approvals EMI (Conducted & Radiated Emissions) EMS (Noise Immunity) 90 120 47 Conductive plane to be connected to safety earth -25 -25 mA +70 +85 95 Free air convection 2 250,000 °C °C % RH G hours 7.76oz (220g) 4.67 x 2.05 x 1.14 in (118.5 x 52.1 x 29.0 mm) 4.27 x 2.05 x 1.14 in (108.5 x 52.1 x 29.0 mm) CE, UL60950-1 EN 55022 Class B EN55024 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 6 Rev B PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output MECHANICAL DRAWING Terminal Block I/O Connector Models (Standard) 05/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 Rev B PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output MECHANICAL DRAWING Molex Series 8673 I/O Connector Models (“A” Suffix) 05/05/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 Rev B PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output DERATING Load vs Ambient Temperature Load vs Input Voltage EFFICIENCY VS LOAD CURVES PSAQF160-12S Input Voltage vs Efficiency Load vs Efficiency PSAQF160-15S Input Voltage vs Efficiency 05/05/2014 Load vs Efficiency Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 Rev B PSAQF160 SERIES Up to 160 Watts AC/DC Switching Power Supplies Single Output EFFICIENCY VS LOAD CURVES PSAQF160-24S Input Voltage vs Efficiency Load vs Efficiency PSAQF160-48S Input Voltage vs Efficiency Load vs Efficiency COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/05/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6