Issue Date: 2008-02-14 Page 1 of 8 Report Reference # E135493-A3-UL 2010-10-21 UL TEST REPORT AND PROCEDURE Standard: Certification Type: CCN: Product: Model: UL 60950-1, 2nd Edition, 2007-03-27 (Information Technology Equipment - Safety - Part 1: General Requirements) CSA C22.2 No. 60950-1-07, 2nd Edition, 2007-03 (Information Technology Equipment - Safety - Part 1: General Requirements) Power Supplies for Information Technology Equipment Including Electrical Business Equipment QQGQ2, QQGQ8 DC/DC Power Supply Vi Chip Half VTM and BCM model: Vii01wwxHyz VI Chip Half VTM2 and BCM2 model: AAAbbbcdddefffxzz See Miscellaneous Enclosure for Family Tree. Rated Input: 48 Vdc Rating: Rated Output: 12Vdc max. 50A max. 120W max. See Miscellaneous Enclosure for model matrix Applicant Name and Address: VICOR CORP 25 FRONTAGE RD ANDOVER MA 01810 UNITED STATES This is to certify that representative samples of the products covered by this Test Report have been investigated in accordance with the above referenced Standards. The products have been found to comply with the requirements covering the category and the products are judged to be eligible for Follow-Up Service under the indicated Test Procedure. The manufacturer is authorized to use the UL Mark on such products which comply with this Test Report and any other applicable requirements of Underwriters Laboratories Inc. ('UL') in accordance with the Follow-Up Service Agreement. Only those products which properly bear the UL Mark are considered as being covered by UL's Follow-Up Service under the indicated Test Procedure. The applicant is authorized to reproduce the referenced Test Report provided it is reproduced in its entirety. UL authorizes the applicant to reproduce the latest pages of the referenced Test Report consisting of the first page of the Specific Technical Criteria through to the end of the Conditions of Acceptability. Any information and documentation involving UL Mark services are provided on behalf of Underwriters Laboratories Inc. (UL) or any authorized licensee of UL. Prepared by: Gerard Soprych Underwriters Laboratories Inc. Reviewed by: David Keen Underwriters Laboratories Inc. Copyright © 2010 Issue Date: 2008-02-14 Page 2 of 8 Report Reference # E135493-A3-UL 2010-10-21 Supporting Documentation The following documents located at the beginning of this Procedure supplement the requirements of this Test Report: A. Authorization - The Authorization page may include additional Factory Identification Code markings. B. Generic Inspection Instructions i. Part AC details important information which may be applicable to products covered by this Procedure. Products described in this Test Report must comply with any applicable items listed unless otherwise stated in the body of this Test Report. ii. Part AE details any requirements which may be applicable to all products covered by this Procedure. Products described in this Test Report must comply with any applicable items listed unless otherwise stated in the body of each Test Report. iii. Part AF details the requirements for the UL Certification Mark which is not controlled by the technical standard used to investigate these products. Products are permitted to bear only the Certification Mark(s) corresponding to the countries for which it is certified, as indicated in each Test Report. Product Description The half size VI Chip BCM / VTM series of DC-DC converters are designed for Building-in. Both the BCM and VTM provide an isolated but non-regulated output that is determined by a fixed turns ratio. The VTM output can be regulated when used with a VI Chip PRM (Pre-regulator Module). The BCM is a standalone device. The input to the half size BCM / VTM series of DC-DC converters is intended to be supplied from a TNV-2 or other secondary circuit. Basic Insulation is provided from input to output with a dielectric rating of 2250Vdc. The VIB0101THJ / VIV0101THJ are the highest rated output power half size BCM / VTM modules and were tested to represent the half size BCM / VTM family of converters. The half size BCM's output is rated in terms of maximum power in Watts while the half size VTM's output is rated in terms of maximum current in Amps. Added Half VTM2 and BCM2 model numbers which have identical construction to the original products but utilize a new controller IC. No additional testing was required. Model Differences See Model Matrix Issue Date: 2008-02-14 Page 3 of 8 Report Reference # E135493-A3-UL 2010-10-21 Technical Considerations Equipment mobility : for building-in Connection to the mains : N/A Operating condition : continuous Access location : building-in Over voltage category (OVC) : OVC II Mains supply tolerance (%) or absolute mains supply values : 38-55Vdc Tested for IT power systems : No IT testing, phase-phase voltage (V) : N/A Class of equipment : Class III (supplied by SELV) Considered current rating (A) : Pollution degree (PD) : PD 2 IP protection class : IP X0 Altitude of operation (m) : 2000 Altitude of test laboratory (m) : 150 Mass of equipment (kg) : 0.0125 The product was submitted and tested for use at the maximum case temperature permitted by the manufacturer’s specification of 125°C. Issue Date: 2008-02-14 Page 4 of 8 Report Reference # E135493-A3-UL 2010-10-21 Engineering Conditions of Acceptability For use only in or with complete equipment where the acceptability of the combination is determined by Underwriters Laboratories Inc. When installed in an end-product, consideration must be given to the following: Input Voltage: Both a nominal input voltage and an input voltage range are specified. Operation over the entire range was evaluated. Max Temperature: Keep the maximum semiconductor junction temperature of the VI Chip at 125degC or less. There are two methods to demonstrate compliance. Method1 Keep Tcasemax < 100C under all conditions where Tcasemax is the maximum case temp of the VI Chip Method 2 Keep Tcasemax < 125C – (Pdissmax X 3.0) under all conditions where Pdissmax = Pinput_max – Poutput_max. Pdissmax is the amount of power in Watts dissipated within the device. The thermal resistance of the half size VI Chip from the internal semiconductor junction to the case is 3.0 degC / Watt. Fusing Requirements: The half size BCM / VTM modules were evaluated with a 3.15A Littelfuse Nano²Fuse. If the VTM module is used with a VI Chip PRM then the VTM does not require individual fusing since the PRM requires it’s own fuse and provides a current limited source to the VTM input. A worst case scenario of a half size VTM powered by a PRM fused with a 10A Littelfuse Nano²Fuse was evaluated. Refer to the PRM safety approvals for complete PRM model numbers and fusing requirements. The input to the half size VI Chip is intended to be supplied from a TNV-2 or other secondary circuit. The output is considered to be SELV. The half size BCM and VTM provide 2250 Vdc of isolation from input to output and from the input to the molded case. The output is separated from the input by Basic insulation. The following Production-Line tests are conducted for this product: Electric Strength The following secondary output circuits are SELV: All The power supply terminals and/or connectors are: Not investigated for field wiring The investigated Pollution Degree is: 2 The following end-product enclosures are required: Mechanical , Fire , Electrical The end-product Electric Strength Test is to be based upon a maximum working voltage of: PrimarySELV: 55 Vpk The following secondary output circuits are at non-hazardous energy levels: All Issue Date: 2008-02-14 Page 5 of 8 Report Reference # E135493-A3-UL 2010-10-21 VI Chip Half VIC Family Tree Model Vii01wwxHyz V = Constant ii = IB IV MV Product Type BCM VTM Military VTM 01 = Constant ww = 00-99, defines electrical ratings, Product Type (ii) dependent Model Vin Nom Vout (nom) Iout (VTM) Pout (BCM) (range) VIB0101 48 Vdc (38-55) 12.0 Vdc 120 W VIB0102 48 Vdc (38-55) 1.2 Vdc 75 W VIB0103 48 Vdc (38-55) 1.8 Vdc 80 W VIB0104 48 Vdc (38-55) 3.3 Vdc 100 W VIB0105 48 Vdc (38-55) 5.0 Vdc 100 W VIB0106 48 Vdc (38-55) 6.0 Vdc 100 W VIB0107 48 Vdc (38-55) 8.0 Vdc 100 W VIB0108 48 Vdc (38-55) 9.6 Vdc 100 W VIV0101 VIV0102 VIV0103 VIV0104 VIV0105 VIV0106 VIV0107 VIV0108 VMV0105 VMV0106 x = C T M 48 40 40 40 40 40 48 48 36 36 Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Product Grade Commercial Telecom Military (26-55) (26-55) (26-55) (26-55) (26-55) (26-55) (26-55) (26-55) (26-50) (26-50) 12 Vdc 1.2 Vdc 1.8 Vdc 3.3 Vdc 5.0 Vdc 6.0 Vdc 8.0 Vdc 9.6 Vdc 4.5 Vdc 12.0 Vdc 10 A 50 A 40 A 25 A 20 A 17 A 12 A 10 A 15 A 6 A Temp Range 0 - 100 C -40 - 100 C -55 - 100 C H = Half VIC Package Size y = J G T Lead Designator J-Lead Gull-Wing Through-Hole z = Revision Designator, any alpha-numeric character (optional, nonsafety related) Issue Date: 2008-02-14 Page 6 of 8 Report Reference # 2010-10-21 VI Chip Half BCM2 and VTM2 Family Tree Model: AAAbbbcdddefffxzz Example: BCM48BH120T120A00 AAA = BCM BCM Family (Buss Converter Module) Standard BCM version Mil-COTS MBCM version bbb = 48B Input Voltage 48B 48E AAA = VTM VTM Family (Voltage Transformation Module) Nominal (range) 48 Vdc (38-55) 48 Vdc (26-55) c = H Package Size / Lead Designator H Half VI Chip J-Lead ddd = 120 Output Voltage Designator (range) 015 1.5 Vdc 060 6.0 Vdc 020 2.0 Vdc 080 8.0 Vdc 040 4.0 Vdc 120 12.0 Vdc e = T Product Grade T -40 to 125C M -55 to 125C fff = 120 Output Power / Current Designator BCM – (Watt) VTM – (Amp) 075 75W 006 6A 080 80W 010 10A 100 100W 020 20A 120 120W 025 25A 040 40A 050 50A x = A Revision (non-safety related) x Any alphanumeric character zz = 00 Customer reference (non-safety related) zz Any alphanumeric character VTM Standard version MVTM Mil-COTS version E135493-A3-UL