New Linear Regulators Solve Old Problems

Application Note 142
August 2013
New Linear Regulators Solve Old Problems
Bob Dobkin, Vice President, Engineering and CTO, Linear Technology Corp.
Regulators regulate but are capable of doing much more.
The architecture of linear regulators has remained virtually
unchanged since the introduction of the three terminal
floating voltage regulator in 1976. Regulators were either
a floating architecture (LT®317) or else an amplifier loop
with feedback from the output to the amplifier. Both of
these architectures suffer from limitations on versatility,
regulation and accuracy.
The feedback resistors set the output voltage and
attenuate the feedback signal into the amplifier. Therefore
the regulation at the output is a percentage of the output
voltage, so higher output voltages have worse regulation
in “Volts” while the percentage may be the same. Also, the
bandwidth of the regulator changes with voltage. Since the
loop gain is decreased, the bandwidth is decreased as well
at higher output voltages. This makes transient response
slower and ripple worse as output voltage goes up.
The regulator fixes current limiting and it has no adjustment. It is built into the IC and different devices must be
used for different output currents. So, if the current limit
needs to be matched to the application or accurate current
limit is needed, an external circuit must be used. Figure 1a
shows the basic architecture of older regulators.
A new architecture was introduced in 2007 in the LT3080.
It used a current source for the reference and a voltage
follower for the output amplifier. Two advantages of this
architecture are the ability to parallel the regulators for
more output current and the ability for the regulator to
operate down to zero. Since the output amplifier always
operates at unity gain, bandwidth is constant and regulation
is constant as well. Transient response is independent of
output voltage and regulation can be specified in millivolts
rather than a percent of output. Figure 1b shows the new
regulator architecture.
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VIN
VIN
IREF
REF
REF
+
–
+
OUTPUT
VOUT = REF 1 + R1
R2
R1
R1
–
OUTPUT
VOUT = IREF • R1
R2
AN142 F01a
Figure 1a. Older Regulators
AN142 F01b
Figure 1b. New Architecture Regulator
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Application Note 142
Table 1 shows the new regulators and main features. Along
with different output current variations, these regulators
were specifically designed to add functional features not
previously available in existing regulators. There are monitor outputs for temperature, current and external control
of current limit. One device (LT3086) also has external
control of thermal shutdown. A new negative regulator
provides monitoring and can operate as a floating regulator
or an LDO. All of these new regulators can be paralleled
for higher current, current sharing, and heat spreading.
Temperature and current monitor outputs are current
sources configured to operate from 0.4V above VOUT to 40V
below VOUT. Temperature output is 1μA/°C per degree and
the current monitor is IOUT/5,000. These current sources
are measured by tying a resistor to ground in series with
the current source and reading across the resistor. The
current source has a range of –40V to 0.4V referred to
the output and it continues to work even if the output is
shorted. The dynamic range for the monitor outputs is
400mV above the output so, with the output shorted or
set to zero, temperature and current can still be measured.
Using a 1k resistor provides sufficient margin and ensures
operation when the output is shorted.
A New Industrial Regulator
The LT3081 is a wide safe operating area industrial regulator.
It provides 1.5A of output current, is adjustable to zero, is
reverse protected and has monitor outputs for temperature
and output current. In addition, the current limit can be
adjusted by connecting an external resistor to the device.
Figure 2 shows the basic hookup for the LT3081.
The output is set with a resistor from set pin to ground
and a 50μA precision current source set to the output.
The internal follower amplifier forces the output voltage
to be the same voltage as the SET pin. Unique to the
LT3081, an output capacitor is optional. The regulator is
Table 1
DEVICE
OUTPUT CURRENT
ISET
ADJUSTABLE CURRENT
LIMIT/CURRENT MONITOR
TEMPERATURE
MONITOR
LDO
LT3080
1.1A
10μA
No/No
No
Yes
LT3081
1.5A
50μA
Yes/Yes
Yes
No
LT3082
200mA
10μA
No/No
No
No
LT3083
3A
50μA
No/No
No
Yes
LT3085
600mA
10μA
LT3086
2.1A
LT3090
600mA
LT3092
200mA
Output CAP Optional
No/No
No
Yes
Yes/Yes
Yes + Temp Limit
Yes
–50μA
Yes/Yes
Yes
Yes
Negative Regulator
10μA
No/No
No
No
Current Source Operation
Needs No Output CAP
VIN
IN
LT3081
ISET
50μA
+
–
OUT
TEMP
RTEMP
1k
SET IMON
RSET
30.1k
RIMON
1k
ILIM
RILIM
6.04k
COUT*
10μF
IOUT
1.5V
RLOAD* 1.5A
5mA
MIN
AN142 F02
*OPTIONAL
Figure 2. Basic Regulator Using the LT3081
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Application Note 142
stable with or without input and output capacitors. All the
internal operating current flows through the output pin and
minimum load is required to maintain regulation. Here,
a 5mA load is required at all output voltages to maintain
the device in full regulation.
The set resistor can add to the system temperature drift.
Commercially available surface mount resistors have a
wide range of temperature coefficients. Depending on
the manufacturer, these can go from 100ppm up to over
500ppm. While the resistor is not heated by power dissipation in the regulator, over a wide ambient temperature
range its temperature coefficient can change the output
by 1 to 4 percent. Lower temperature coefficient thin film
resistors are available for precision applications.
The benefit of using an internal true current source as the
reference, rather than a bootstrapped reference, as in prior
regulators, is not so obvious. A true reference current
source allows the regulator to have gain and frequency
3.0
CURRENT LIMIT (A)
2.5
LT1963A
2.0
INCREASED
SAFE AREA
1.5
1.0
LT3081
0.5
LT1086
0
5
10 15 20 25 30 35 40
0
INPUT-TO-OUTPUT DIFFERENTIAL VOLTAGE (V)
response independent of the impedance on the positive
input. With all previous adjustable regulators, such as the
LT1086, loop gain and bandwidth change with output voltage changes. If the adjustment pin is bypassed to ground,
bandwidth also changes. For the LT3081, the loop gain
is unchanged with output voltage or bypassing. Output
regulation is not a fixed percentage of output voltage, but
is a fixed number of millivolts. Use of a true current source
allows all of the gain in the buffer amplifier to provide
regulation, and none of that gain is needed to amplify up
the reference to a higher output voltage.
Industrial applications require large safe operating area.
Safe operating area is the ability to carry large currents at
high input-output differentials. The safe operating area for
several regulators is compared in Figure 3. The LT1086,
introduced in the mid-1980s, is a 1.5A regulator in which
output current drops very low above 20V input/output differential. Above 20V only about 100mA of output current
is available. This causes output voltage to go unregulated
if the load current is above 100mA and transients on the
input cause the high voltage current limit to be exceeded.
The LT1963A is a low dropout regulator that also has a
limited safe operating area. The LT3081 extends the safe
operating area, offering nearly 1A of output current at
25V of differential. Even above 25V, the output current
of 500mA is still usable. This allows the regulator to be
used in applications where widely varying input voltages
can be applied during operation. Wide operating safe area
is obtained by using a large structure for the PNP pass
device. Also, The LT3081 is protected (along with the load)
for reverse input voltage.
AN142 F03
Figure 4 shows a block diagram of the LT3081. There are
three current sources — two that report output current and
Figure 3. Comparative Safe Operating Area Performance
IN
50μA
+
CURRENT
MONITOR
IMON = ILOAD/5000
IMON
TEMPERATURE
DEPENDENT
CURRENT SOURCE
1μA/°C
TEMP
–
PROGRAMMABLE
CURRENT LIMIT
SET
ILIM
OUT
AN142 F04
Figure 4. Block Diagram of the LT3081
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Application Note 142
temperature. The third one supplies the 50μA reference
current. The LT3081, while not a low dropout regulator,
operates down to 1.2V across the device — slightly better than older devices such as the LT1086. The internal
amplifier configuration, in conjunction with well-regulated
internal bias supplies, allows the device to be stable with
no external capacitors. One caveat: it cannot be designed
to tolerate all possible impedances in the input and load,
so it is important to test the stability in the actual system
used. If instability is found, external capacitors will ensure
that the device is stable at all output currents. External
capacitors also improve the transient response since it is
no longer limited by the bandwidth of the internal amplifier.
Paralleling devices, usually a forbidden application with
previous regulators since they do not share current, is
easy with these new current source reference regulators. Paralleling is useful for increasing output current or
spreading the heat. Since it is set up as a voltage follower,
tying all the set pins together makes the outputs the same
voltage. If the outputs are at the same voltage, only a few
milliohms of ballast are needed to ballast these devices
and allow them to share current.
Figure 5 is a distribution of the offset voltage for the LT3081.
The distribution is all within 1mV so to ensure sharing to
10%, 10mΩ of ballast resistance is more than sufficient.
The ballast resistor can be less than an inch of a trace on
a PC board or a small piece of wire, and provides good
current balance from parallel devices. Even at 1V output,
this degrades the regulation by only about 1.5%. Table 2
shows PC board resistance.
N = 3195
–2
1
–1
0
VOS DISTRIBUTION (mV)
2
AN142 F05
Figure 5. Offset Voltage
Table 2. PC Board Trace Resistance
WEIGHT (oz)
10mil WIDTH
20mil WIDTH
1
54.3
27.1
2
27.1
13.6
Trace resistance is measured in mΩ/in.
Figure 6 shows a schematic of two paralleled LT3081
devices to obtain 3A output. The set resistor now has
twice the set current flowing through it, so the output is
100μA times RSET and the 10mΩ output resistors ensure
ballasting at full current. Any number of devices can be
paralleled for higher current. The ILIM pins can be paralleled
(if used) so one resistor sets the current limit.
Figure 7 shows the LT3081 paralleled with a fixed regulator.
This is useful when a system that has been designed has
insufficient output current available. It provides a quick
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Application Note 142
LT3081
IN
50μA
+
–
OUT
SET
LT3081
IN
VIN
4.8V TO 40V
10mΩ
50μA
+
–
1μF
OUT
SET
33k
10mΩ
10μF
VOUT
3.3V
3A
AN142 F06
Figure 6. Paralleling Devices
IN
LT3081
ISET
50μA
+
–
OUT
IMON
SET TEMP
20mΩ
ILIM
20mΩ
5V
3.3VOUT
3A
47μF
LT1963-3.3
10μF
8.2Ω
47μF
AN142 F07
6.2k
Figure 7. Increasing the Output Current of a Fixed Regulator
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Application Note 142
fix for higher output current. The output voltage of the
fixed device is divided down by just a few millivolts by
the divider. The SET pin of the LT3081 is tied about 4mV
below the fixed output. This ensures no current flows from
the LT3081 under a no-load condition. Then the 20mΩ
resistors provide sufficient ballast to overcome this offset
and ensure current matching at higher output currents.
With the 50μA current source used to generate the reference
voltage, leakage paths to or from the SET pin can create
errors in the reference and output voltages. Cleaning of all
insulating surfaces to remove fluxes and other residues is
required. Surface coating may be necessary to provide a
moisture barrier in high humidity environments. Minimize
board leakage by encircling the SET pin and circuitry with
a guard ring tied to the OUT pin. Increasing the set current
as shown also decreases the effects of spurious leakages.
The low 50μA SET current can cause problems in some
applications. High value film potentiometers are not as
stable as lower value wirewounds. Board leakage can
also introduce instabilities in the output. Problems can
be minimized by increasing the set current above the
nominal 50μA. Figure 8 shows a solution using lower
VIN
12V
4.7μF
IN
LT3081
ISET
50μA
+
–
OUT
IMON
1k
SET TEMP
4.02k
1k
VOUT
0.2V TO 10V
ILIM
40.2Ω
4.7μF
AN142 F08
RSET
2k
VOUT = 0.2V + 5mA • RSET
Figure 8. Using a Lower Value Set Resistor
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Application Note 142
value set resistors. Here an increased current is generated
through R2 and summed with the set current, giving a
much larger current for adjusting the output. Set current
flows through a 4k resistor, generating 200mV across
R1. Then the current through R2 adds to the set current,
giving a total of 1.05mA flowing through ISET to ground.
This makes the voltage less sensitive to leakage currents
around the RSET. Care should be taken to Kelvin connect
R2 directly to the output . Voltage drops from the output
to R2 will affect the regulation. Another configuration uses
an LT3092 as an external current source of 1mA. This
provides increased set current and allows the output to
be adjusted down to zero.
Figure 9 shows an LT3092 current source used to provide
the current reference to an LT3081. The 1mA generated
reference current allows the adjustment set resistor to be
much lower in value while still allowing the device to be
adjusted down to zero.
VIN
1μF
LT3092
IN
10μA
ISET
50μA
+
–
SET
20k
IN
LT3081
+
–
OUT
OUT
215Ω
IMON
SET TEMP
1k
VOUT
0V TO 20V
ILIM
1k
1μF
AN142 F09
20k
1mA
Figure 9. Using an External Reference Current
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Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
AN142-7
Application Note 142
The current monitor output can be used to compensate
for line drops, as shown in Figure 10. Feeding the current
monitor through a portion of the set resister generates a
voltage at the set pin that raises the output as a function
of current. The value of the comp resistor is R2 = 5000 •
RCABLE(TOTAL) and VOUT = 50μA (RSET + RCOMP). Several
volts of line drop can be compensated this way.
Conclusion
New regulators provide an order of magnitude better
regulation against load and line changes compared to prior
devices. Regulation specs as well as transient response do
not change with output. New functionality in these devices
provides temperature and current monitoring, as well as
adjustable current limiting. Paralleling no longer requires
external current balance circuitry to prevent current hogging. Along with these improvements comes ruggedness.
New applications are enabled. Paralleling is easy and
line drops can be compensated. Current limit thresholds
are now user defined and outputs are adjustable to zero.
Safe operating area is increased for operation with wider
input swings.
VIN ≥ 7V
IN
LT3081
ISET
50μA
+
–
OUT
TEMP
1k
SET IMON
ILIM
R1
98k
RLINE
0.2Ω
1μF
RL
VOUT
5V
1.5A
RLINE
0.2Ω
AN142 F10
R2
2k
Figure 10. Using Current Monitor Output to Compensate for Line Drops
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