Application Note 73 February 1999 LT1339 Design Manual Designing the Power Converter Dale Eagar START NO SANITY OK DO YOU HAVE TO DESIGN A SWITCHER? DO YOU WANT TO DESIGN A SWITCHER? YES YOU’RE NUTS ! NO FIND SOMEONE WHO DOES AND GIVE THEM THIS APPLICATION NOTE YES PROCEED AN73 • FLOW AN73-1 Application Note 73 PREFACE Switching Power Converter: an Early Example Although the origin of switching power converters is lost in antiquity, some early machines have been identified that work on this principle. Among the first was the hydraulic impulse pump, in use centuries before the use of electricity (see Figure 1). This device allows some of the energy in the stream of water flowing from point A to point B to be diverted to pump a smaller amount of water from point B to point C. Here is how this “water hammer” works (refer to Figures 1 and 2). First, the control valve SW1 opens at time t1 and flow commences through the downpipe L1. As the velocity of water flow in the downpipe increases, so does the energy stored in the moving mass. (E = 1/2MV2, where M = mass of the moving water, V = the velocity of the moving water, and E = energy, usually expressed in Joules). When the valve SW1 has been open long enough for the water flow rate to reach a valve that is a significant percentage of the theoretical maximum flow rate, we shut the valve SW1. This is t2 in Figure 2. By shutting the control valve SW1 at time t2, we attempt to arrest the flow through the downpipe. One thing about energy—it doesn’t like being abandoned, so the pressure rises until something gives. Lucky for our downpipe, we have a check valve that can open and divert the otherwise-trapped energy into C1, the output damper. Enough H2O moves through the check valve D1 and into C1 at a pressure head above the load head H2 to remove all kinetic energy associated with the down flow in the downpipe. Hence, for every hogshead of water that flows into the downpipe, a partial hogshead of water is delivered to the barrel at point C. CONTROL VALVE SW1 OUTPUT DAMPENER C1 SCREEN DOWN PIPE ENERGY STORAGE SITE L1 H2O A SUPPLY HEAD H1 t2 PRESSURE AT t1 PRESSURE AT t2 AN73-2 H1 H2 FLOWTHROUGH D1 INTO C1 0 H2O Figure 1. Hydraulic Impulse Pump (Water Hammer) 0 0 CONTROL VALVE SW1 B JOULES 0 CHECK VALVE D1 t1 0 ENERGY STORED IN L1 C CLOSED VELOCITY H2O FLOW IN L1 LOAD HEAD H2 OPEN AN73 F02 AN73 F01 t1 t2 Figure 2. Water Hammer Waveforms Application Note 73 TABLE OF CONTENTS Introduction and Data Sheet .................................................................................................... 5 Introduction ........................................................................................................................................................... 5 Data Sheet ............................................................................................................................................................. 6 Block Diagram ..................................................................................................................................................... 13 Operation ............................................................................................................................................................. 13 Applications Information ...................................................................................................................................... 15 Typical Applications.............................................................................................................................................. 22 Package Descriptions .......................................................................................................................................... 24 Related Parts ....................................................................................................................................................... 25 Expanded Pin Descriptions .................................................................................................... 26 SYNC (Pin 1) ........................................................................................................................................................ 26 5VREF (Pin 2) ....................................................................................................................................................... 27 CT (Pin 3) ............................................................................................................................................................ 28 SL/ADJ (Pin 4) .................................................................................................................................................... 28 IAVE (Pin 5) .......................................................................................................................................................... 30 SS (Pin 6) ............................................................................................................................................................ 31 VC (Pin 7) ............................................................................................................................................................ 32 SGND (Pin 8) ....................................................................................................................................................... 33 VFB (Pin 9) ........................................................................................................................................................... 33 VREF (Pin 10) ....................................................................................................................................................... 34 SENSE + (Pin 11) ................................................................................................................................................. 34 SENSE – (Pin 12) ................................................................................................................................................. 35 RUN/SHDN (Pin 13) ............................................................................................................................................ 35 PHASE (Pin 14) ................................................................................................................................................... 36 PGND (Pin 15) ..................................................................................................................................................... 36 BG (Pin 16).......................................................................................................................................................... 36 12VIN (Pin 17) ..................................................................................................................................................... 37 TS (Pin 18) .......................................................................................................................................................... 37 TG (Pin 19) .......................................................................................................................................................... 38 VBOOST (Pin 20) ................................................................................................................................................... 38 Buck Regulator Design ........................................................................................................ 39 Overview.............................................................................................................................................................. 39 Graphical Design Example ................................................................................................................................... 40 3.3V Output Graph Set ........................................................................................................................................ 44 5V Output Graph Set ............................................................................................................................................ 47 12V Output Graph Set ......................................................................................................................................... 50 24V Output Graph Set ......................................................................................................................................... 53 AN73-3 Application Note 73 Boost Converters ............................................................................................................... Overview.............................................................................................................................................................. Characteristics of the Synchronous Switching Boost Converter .......................................................................... Graphical Design Section .................................................................................................................................... Conclusion .......................................................................................................................................................... 5V/60A Input to 28V/9A Boost Converter ............................................................................................................ Circuit Collection ................................................................................................................................................. Typical Applications ........................................................................................................... 28V to 5V/20A Buck Converter ............................................................................................................................ Constant-Current Solenoid Driver with 2 × Turn-On Boost .................................................................................. 2.5A SEPIC Converter. The Output Voltage Can Be Lower or Higher Than the Input Voltage .............................. AN73-4 58 58 58 59 59 59 60 63 63 64 64 Application Note 73 INTRODUCTION The advent of the switching regulator has greatly reduced the size, weight and volume of power conversion circuitry, while improving both the speed of response and efficiency. With the output voltage requirements going ever lower and currents ever higher, close scrutiny is applied to the loss mechanisms of the power converter. The loss mechanisms are divided into three classes: resistance loss, fixed voltage loss and switching loss. Resistance losses are caused by the circuit resistances (input capacitor ESR, power switch on-resistance, DC and AC resistance of the inductor, resistance of any current-sense elements, resistance in the output diode and ESR in the output capacitors), each multiplied by the squares of their respective currents. Fixed voltage losses associated with diode forward drops can be calculated by multiplying diode forward voltage by diode current. Switching losses are caused by both the finite turn-on and turn-off times of the MOSFETs and the stray capacitance on the source of the top MOSFET. As the trend toward higher output current progresses, the first thing to do is minimize all losses caused by resistance (because the power is proportional to I2R). It is easy to minimize resistance because we have available very low ESR capacitors, low on-resistance MOSFETs and low series-resistance inductors. We have controllers that place a very small voltage across the current sense resistors. We do such a good job of dropping the resistive loss mechanisms that the output diode forward-voltage drop becomes the greatest loss mechanism. This is how the mandate for synchronous rectification comes about. Synchronous rectification is achieved by replacing the output diode with a low on-resistance switch. With synchronous rectification, efficiencies are higher, and, more importantly, power dissipated in the switching power supply is lower, often eliminating the need for heat sinks and/or fans. AN73-5 Application Note 73 High Power Synchronous DC/DC Controller U DESCRIPTION FEATURES ■ ■ ■ ■ ■ ■ ■ ■ The LT ®1339 is a high power synchronous current mode switching regulator controller. The IC drives dual N-channel MOSFETs to create a single IC solution for high power DC/DC converters in applications up to 60V. High Voltage: Operation Up to 60V High Current: Dual N-Channel Synchronous Drive Handles Up to 10,000pF Gate Capacitance Programmable Average Load Current Limiting 5V Reference Output with 10mA External Loading Capability Programmable Fixed Frequency Synchronizable Current Mode Operation Up to 150kHz Undervoltage Lockout with Hysteresis Programmable Start Inhibit for Power Supply Sequencing and Protection Adaptive Nonoverlapping Gate Drive Prevents Shoot-Through The LT1339 incorporates programmable average current limiting, allowing accurate limiting of DC load current independent of inductor ripple current. The IC also incorporates user-adjustable slope compensation for minimization of magnetics at duty cycles up to 90%. The LT1339 timing oscillator operating frequency is programmable and can be synchronized up to 150kHz. Minimum off-time operation provides main switch protection. The IC also incorporates a soft start feature that is gated by both shutdown and undervoltage lockout conditions. U APPLICATIONS ■ ■ ■ ■ ■ ■ An output phase reversal pin allows flexibility in configuration of converter types, including inverting and negative topologies. 48V Telecom Power Supplies Personal Computers and Peripherals Distributed Power Converters Industrial Control Systems Lead-Acid Battery Backup Systems Automotive and Heavy Equipment , LTC and LT are registered trademarks of Linear Technology Corporation. U TYPICAL APPLICATION 28V to 5V 20A Buck Converter VBOOST + 5VREF + CAVG CCT 2200pF 2200pF CT SL/ADJ BG D2 MBR0520 IAVG CSS, 1µF CVC, 1nF + PHASE VC CREF 0.1µF SGND IRL3103D2 ×2 100 CIN 1500µF 63V ×3 L1 10µH 90 SENSE – + L1 = CTX02-13400-X2 VOUT COUT 5V AT 20A 2200µF 6.3V ×2 1339 TA03 AN73-6 70 50 RS 0.005Ω RFB1 3k 80 60 RRUN 100k RUN/SHDN SENSE + VFB VREF RFB2 1k PGND SS RVC, 10k + D1 MBR0520 TS 12VIN LT1339 12V C12VIN 47µF IRL3803 TG RCT 10k C5VREF 1µF + CBST 1µF EFFICIENCY (%) SYNC 28V to 5V Efficiency VIN 28V DBST IN5819 0 10 5 15 OUTPUT CURRENT (A) 20 1339 TA03a Application Note 73 U U RATI GS W W W W AXI U U ABSOLUTE PACKAGE/ORDER I FOR ATIO (Note 1) Supply Voltages Power Supply Voltage (12VIN)...............– 0.3V to 20V Topside Supply Voltage (VBOOST) VTS – 0.3V to VTS + 20V (VMAX = 75V) Topside Reference Pin Voltage (TS) ......– 0.3V to 60V Input Voltages Sense Amplifier Input Common Mode ...– 0.3V to 60V RUN/SHDN Pin Voltage ...................... – 0.3V to 12VIN All Other Inputs .......................................– 0.3V to 7V Maximum Currents 5V Reference Output Current............................ 65mA Maximum Temperatures Operating Ambient Temperature Range LT1339C............................................. 0°C to 70°C LT1339I ......................................... – 40°C to 85°C Storage Temperature Range ................. – 65°C to 150°C Lead Temperature (Soldering, 10 sec).................. 300°C ORDER PART NUMBER TOP VIEW SYNC 1 20 VBOOST 5VREF 2 19 TG CT 3 18 TS 16 BG IAVG 5 SS 6 15 PGND VC 7 14 PHASE 13 RUN/SHDN SGND 8 VFB 9 12 SENSE – VREF 10 11 SENSE + N PACKAGE 20-LEAD PDIP LT1339CN LT1339CSW LT1339IN LT1339ISW 17 12VIN SL/ADJ 4 SW PACKAGE 20-LEAD PLASTIC SO WIDE TJMAX = 125°C, θJA = 70°C/W (N) TJMAX = 125°C, θJA = 85°C/W (SW) Consult factory for Military grade parts. ELECTRICAL CHARACTERISTICS 12VIN = VBOOST = 12V, VC = 2V, TS = 0V, VFB = VREF = 1.25V, CTG = CBG = 3000pF, TA = 25°C unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS 14 150 20 250 mA µA Supply and Protection I12VIN IBOOST DC Active Supply Current (Note 2) DC Standby Supply Current VRUN/SHDN < 0.5V DC Active Supply Current (Note 2) DC Standby Supply Current VRUN/SHDN < 0.5V VRUN/SHDN Shutdown Rising Threshold ● ● 2.2 0 ● 1.15 1.25 mA µA 1.35 25 V VSSHYST Shutdown Threshold Hysteresis ISS Soft Start Charge Current ● 4 8 14 mV µA VUVLO Undervoltage Lockout Threshold - Falling Undervoltage Lockout Threshold - Rising Undervoltage Lockout Hysteresis ● ● ● 8.20 9.75 9.95 200 9.00 9.35 350 V V mV 4.75 5.00 5.25 3 5 mV/V 10 20 mA mA –2 V/A 5V Reference VREF5 IREF5 5V Reference Voltage Line, Load and Temperature ● 5V Reference Line Regulation 10V ≤ 12VIN ≤ 15V ● 5V Reference Load Range - DC Pulse 5V Reference Load Regulation ISC 5V Reference Short-Circuit Current ● ● 0 ≤ IREF5 ≤ 20mA ● – 1.25 45 V mA AN73-7 Application Note 73 ELECTRICAL CHARACTERISTICS 12VIN = VBOOST = 12V, VC = 2V, TS = 0V, VFB = VREF = 1.25V, CTG = CBG = 3000pF, TA = 25°C unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS ● 1.242 1.235 1.250 1.250 1.258 1.265 V V ● 0.1 0.5 1.0 µA 3200 Error Amplifier VFB Error Amplifier Reference Voltage Measured at Feedback Pin IFB Feedback Input Current gm Error Amplifier Transconductance ● 1200 2000 AV Error Amplifier Voltage Gain ● 1500 3000 V/V IVC Error Amplifier Source Current Error Amplifier Sink Current VFB – VREF = 500mV ● ● 200 280 275 400 µA µA VVC Absolute VC Clamp Voltage Measured at VC Pin 3.5 V VSENSE Peak Current Limit Threshold Average Current Limit Threshold (Note 4) Measured at Sense Inputs Measured at Sense Inputs Average Current Limit Threshold Measured at IAVG Pin 2.5 V 15 V/V VIAVG VFB = VREF ● ● 170 110 190 120 µmho 130 mV mV Current Sense Amplifier AV Amplifier DC Gain Measured at IAVG Pin VOS Amplifier Input Offset Voltage 2V < VCMSENSE < 60V, SENSE+ – SENSE– = 5mV ● IB Input Bias Current Sink (VCMSENSE > 5V) Source (VCMSENSE = 0V) ● ● fO ≤ 150kHz ● ● –5 0.1 mV 45 700 75 1200 µA µA 150 5 kHz % 2.75 2.75 mA mA V Oscillator fO Operating Frequency, Free Run Frequency Programming Error (Note 3) ICT Timing Capacitor Discharge Current LT1339C LT1339I ● ● 2.20 2.10 2.50 2.50 VSYNC SYNC Input Threshold Rising Edge ● 0.8 2.0 fSYNC SYNC Frequency Range fSYNC ≤ 150kHz ● fO 1.4fO 12VIN ≤ 8V VRUN < 0.5V ● ● Output Drivers VTG,BG Undervoltage Output Clamp Standby Mode Output Clamp VTG Top Gate On Voltage Top Gate Off Voltage ● ● tTGR Top Gate Rise Time ● tTGF Top Gate Fall Time ● VBG Bottom Gate On Voltage Bottom Gate Off Voltage ● ● tBGR Bottom Gate Rise Time tBGF Bottom Gate Fall Time The ● denotes specifications which apply over the full operating temperature range. Note 1: Absolute maximum ratings are those values beyond which the life of a device may be impaired. AN73-8 11.0 0.4 0.7 0.1 V V 11.9 0.4 12.0 0.7 V V 130 200 ns 60 140 ns 11.9 0.4 12.0 0.7 V V ● 70 200 ns ● 60 140 ns 11.0 Note 2: Supply current specification does not include external FET gate charge currents. Actual supply currents will be higher and vary with operating frequency, operating voltages and the type of external FETs used. See Application Information section. Note 3: Test condition: RCT = 16.9k, CCT = 1000pF. Note 4: Test Condition: VCMSENSE = 10V. Application Note 73 U W TYPICAL PERFORMANCE CHARACTERISTICS Boost Supply Current vs Temperature 12VIN Supply Current vs Temperature 5V REFERENCE SHORT-CIRCUIT CURRENT (mA) 18 17 3.5 I12VIN SUPPLY CURRENT (mA) BOOST SUPPLY CURRENT (mA) 4.0 3.0 2.5 2.0 1.5 16 15 14 13 12 11 1.0 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 10 –50 –25 125 0 25 50 75 125 55 50 45 40 35 30 –50 –25 180 1.251 160 150 125 5V Reference Voltage vs Temperature 5.01 5V REFERENCE VOLTAGE (V) 1.252 REFERENCE VOLTAGE (V) 190 100 1339 G03 Reference Voltage vs Temperature 170 50 25 75 0 TEMPERATURE (°C) 1339 G02 I12VIN Shutdown Current vs Temperature I12VIN SHUTDOWN CURRENT (µA) 100 60 TEMPERATURE (°C) 1339 G01 1.250 1.249 1.248 5.00 4.99 1.247 140 130 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 1.246 –50 –25 50 25 75 0 TEMPERATURE (°C) 4.0 3.5 3.0 2.5 2.0 1.5 100 125 1339 G07 50 25 75 0 TEMPERATURE (°C) 2.6 2.4 2.2 2.0 1.8 1.6 1.4 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 1339 G08 100 125 1339 G06 Error Amplifier Maximum Source Current vs Temperature ERROR AMPLIFIER SOURCE CURRENT (µA) Ω 4.5 50 25 75 0 TEMPERATURE (°C) 4.98 –50 –25 125 Error Amplifier Transconductance vs Temperature ERROR AMPLIFIER TRANSCONDUCTANCE (m ) Error Amplifier Voltage Gain vs Temperature 1.0 –50 –25 100 1339 G05 1339 G04 ERROR AMPLIFIER VOLTAGE GAIN (kV/V) 5V Reference Short-Circuit Current vs Temperature 350 325 300 275 250 225 200 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 1339 G09 AN73-9 Application Note 73 U W TYPICAL PERFORMANCE CHARACTERISTICS Soft Start Charge Current vs Temperature RUN/SHDN Rising Threshold vs Temperature 8 7 6 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 26 RUN/SHDN THRESHOLD HYSTERESIS (mV) 1.26 RUN/SHDN RISING THRESHOLD (V) SOFT START CHARGE CURRENT (µA) 9 RUN/SHDN Threshold Hysteresis vs Temperature 1.25 1.24 1.23 1.22 1.21 1.20 –50 –25 125 50 25 75 0 TEMPERATURE (°C) 100 1339 G10 60 FALL TIME 40 20 0 1000 5000 7500 2500 BOTTOM GATE CAPACITANCE (pF) 10000 140 UPPER LIMIT 200 RISE TIME 150 100 FALL TIME 130 TYPICAL 120 LOWER LIMIT 110 100 50 90 80 0 1000 5000 7500 2500 TOP GATE CAPACITANCE (pF) 10000 0 1 2 3 4 5 VSENSE(CM) (V) 1339 G14 18 fO = 100kHz TA = 25°C CBG = 10000pF 24 22 CBG = 4700pF 20 18 CBG = 3300pF 16 CBG = 1000pF fO = 100kHz TA = 25°C 16 CTG = 10000pF 14 12 10 CTG = 4700pF 8 CTG = 3300pF 6 CTG = 1000pF 4 14 2 10 12 13 14 11 12VIN SUPPLY VOLTAGE (V) 15 1339 G16 10 60 1339 G15 Boost Supply Current vs 12VIN Supply Voltage BOOST SUPPLY CURRENT (mA ) 12VIN SUPPLY CURRENT (mA ) FULL OPERATING TEMPERATURE RANGE 150 30 26 125 1339 G12 250 12VIN Supply Current vs Supply Voltage 28 100 160 1339 G13 AN73-10 50 25 75 0 TEMPERATURE (°C) Average Current Limit Threshold Sense Voltage Tolerance vs Common Mode Voltage VSENSE (mV) RISE TIME 21 20 –50 –25 TA = 25°C TOP GATE TRANSITION TIMES (ns) BOTTOM GATE TRANSITION TIMES (ns) 80 22 125 300 TA = 25°C 100 23 Top Gate Transition Times vs Top Gate Capacitance 160 120 24 1339 G11 Bottom Gate Transition Times vs Bottom Gate Capacitance 140 25 12 13 14 11 12VIN SUPPLY VOLTAGE (V) 15 1339 G17 Application Note 73 U W TYPICAL PERFORMANCE CHARACTERISTICS 10.00 1200 9.75 1100 RISING FALLING 8.75 900 800 700 8.50 600 8.25 500 0 50 25 75 0 25 50 75 100 600 500 UPPER LIMIT 300 200 100 0 125 1339 G20 600 TYPICAL LOWER LIMIT 1.0 (1.25) 1.5 2.0 0.5 RUN/SHDN INPUT VOLTAGE (V) FULL OPERATING TEMPERATURE RANGE 450 TYPICAL 300 LOWER LIMIT 150 0 2.5 UPPER LIMIT 0 2 4 6 8 10 RUN/SHDN SUPPLY VOLTAGE (V) 12 1339 G23 1339 G22 Operating Frequency (Normalized) vs Temperature Maximum Duty Cycle vs RCT 100 IDISCHG = 2.75mA 80 70 60 50 IDISCHG = 2.1mA 40 30 20 FULL OPERATING TEMPERATURE RANGE 10 1 2 4 6 10 20 RCT (kΩ) 40 60 100 1339 G21 OPERATING FREQUENCY (NORMALIZED) 1.01 90 0 100 RUN/SHDN Input Current vs Pin Voltage RUN/SHDN INPUT CURRENT (µA) FULL OPERATING TEMPERATURE RANGE .................................................................. RUN/SHDN INPUT CURRENT (nA ) 800 50 25 75 0 TEMPERATURE (°C) 1339 G19 RUN/SHDN Input Current vs Pin Voltage 0 30 –50 –25 125 TEMPERATURE (°C) 1339 G18 400 45 35 TEMPERATURE (°C) 700 50 40 400 –50 –25 125 100 IB(SINK) (µA) IB(SOURCE) (µA) 9.00 VCMSENSE = 10V 55 1000 9.25 MAXIMUM DUTY CYCLE (%) V12VIN (V) 60 VCMSENSE = 0V 9.50 8.00 –50 –25 Sense Amplifier Input Bias Current (Sink) vs Temperature Sense Amplifier Input Bias Current (Source) vs Temperature UVLO Thresholds vs Temperature 1.00 0.99 0.98 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 1339 G24 AN73-11 Application Note 73 U U U PIN FUNCTIONS SYNC (Pin 1): Oscillator Synchronization Pin with TTLLevel Compatible Input. Input drives internal rising edge triggered one-shot; sync signal on/off times should be ≥1µs (10% to 90% DC at 100kHz). Does not contain internal pull-up. Connect to SGND if not used. 5VREF (Pin 2): 5V Output Reference. Allows connection of external loads up to 10mA DC. (Reference is not available in shutdown.) Typically bypassed with 1µF capacitor to SGND. CT (Pin 3): Oscillator Timing Pin. Connect a capacitor (CCT) to ground and a pull-up resistor (RCT) to the 5VREF supply. Typical values are CT = 1000pF and 10k ≤ RCT ≤ 30k. SL/ADJ (Pin 4): Slope Compensation Adjustment. Allows increased slope compensation for certain high duty cycle applications. Resistive loading of the pin increases effective slope compensation. A resistor divider from the 5VREF pin can tailor the onset of additional slope compensation to specific regions in each switch cycle. Pin can be floated or connected to 5VREF if no additional slope compensation is required. (See Applications Information section for slope compensation details.) IAVG (Pin 5): Average Current Limit Integration. Frequency response characteristic is set using the 50kΩ output impedance and external capacitor to ground. Averaging roll-off typically set at 1 to 2 orders of magnitude under switching frequency. (Typical capacitor value ~1000pF for fO = 100kHz.) Shorting this pin to SGND will disable the average current limit function. SS (Pin 6): Soft Start. Generates ramping threshold for regulator current limit during start-up and after UVLO event by sourcing about 8µA into an external capacitor. VREF (Pin 10): Bandgap Generated Voltage Reference Decoupling. Connect a capacitor to signal ground. (Typical capacitor value ~0.1µF.) SENSE + (Pin 11): Current Sense Amplifier Inverting Input. Connect to most positive (DC) terminal of current sense resistor. SENSE – (Pin 12): Current Sense Amplifier Noninverting Input. Connect to most negative (DC) terminal of current sense resistor. RUN/SHDN (Pin 13): Precision Referenced Shutdown. Can be used as logic level input for shutdown control or as an analog monitor for input supply undervoltage protection, etc. IC is enabled when RUN/SHDN pin rising edge exceeds 1.25V. About 25mV of hysteresis helps assure stable mode switching. All internal functions are disabled in shutdown mode. If this function is not desired, connect RUN/SHDN to 12VIN (typically through a 100k resistor). See Applications Information section. PHASE (Pin 14): Output Driver Phase Control. If Pin 14 is not connected (floating), the topside driver operates the main switch, with the bottom side driver operating the synchronous switch. Shorting Pin 14 to ground reverses the roles of the output drivers. PHASE is typically shorted to ground for inverting and boost configurations. Positive buck configuration requires the PHASE pin to float. See Applications Information section. PGND (Pin 15): Power Ground. References the bottom side output switch and internal driver control circuits. Connect with low impedance trace to VIN decoupling capacitor negative (ground) terminal. BG (Pin 16): Bottom Side Output Driver. Connects to gate of bottom side external power FET. 12VIN (Pin 17): 12V Power Supply Input. Bypass with at least 1µF to PGND. VC (Pin 7): Error Amplifier Output. RC load creates dominant compensation in power supply regulation feedback loop to provide optimum transient response. (See Applications Information section for compensation details.) TS (Pin 18): Boost Output Driver Reference. Typically connects to source of topside external power FET and inductive switch node. SGND (Pin 8): Small-Signal Ground. Connect to negative terminal of COUT. TG (Pin 19): Topside (Boost) Output Driver. Connects to gate of topside external power FET. VFB (Pin 9): Error Amplifier Inverting Input. Used as voltage feedback input node for regulator loop. Pin sources about 0.5µA DC bias current to protect from an open feedback path condition. VBOOST (Pin 20): Topside Power Supply. Bootstrapped via 1µF capacitor tied to switch node (Pin 18) and Schottky diode connected to the 12VIN supply. AN73-12 Application Note 73 W FUNCTIONAL BLOCK DIAGRA U U VIN VBOOST MAIN SWITCH CT PHASE 12VIN 5VREF TG TS NONOVERLAPPING SWITCH LOGIC BG Q SYNC SWITCH S UVLO CIRCUIT R OSC SL/ADJ ONE SHOT SENSE + RSENSE VOUT + × 15 SENSE – + SYNC + – IC1 CURRENT SENSE AMP 0.5µA – – VFB VC EA + VREF 1.25V 5VREF 2.5V 5V – 8µA REFERENCE 50k SOFT START + + RUN/SHDN AVERAGE CURRENT LIMIT CIRCUIT ENABLE 1.25V – SGND PGND SS IAVG 1339 • BD U OPERATION (Refer to Functional Block Diagram) Basic Control Loop The LT1339 uses a constant frequency, current mode synchronous architecture. The timing of the IC is provided through an internal oscillator circuit, which can be synchronized to an external clock, programmable to operate at frequencies up to 150kHz. The oscillator creates a modified sawtooth wave at its timing node (CT) with a slow charge, rapid discharge characteristic. During typical positive buck operation, the main switch MOSFET is enabled at the start of each oscillator cycle. The main switch stays enabled until the current through the switched inductor, sensed via the voltage across a series sense resistor (RSENSE), is sufficient to trip the current comparator (IC1) and, in turn, reset the RS latch. When the RS latch resets, the main switch is disabled, and the synchronous switch MOSFET is enabled. Shoot-through prevention logic prohibits enabling of the synchronous switch until the main switch is fully disabled. If the current comparator threshold is not obtained throughout the entire oscillator charge period, the RS latch is bypassed and the main switch is disabled during the oscillator discharge time. This “minimum off time” assures adequate charging of the bootstrap supply, protects the main switch, and is typically about 1µs. AN73-13 Application Note 73 U OPERATION (Refer to Functional Block Diagram) The current comparator trip threshold is set on the VC pin, which is the output of a transconductance amplifier, or error amplifier (EA). The error amplifier integrates the difference between a feedback voltage (on the VFB pin) and an internal bandgap generated reference voltage of 1.25V, forming a signal that represents required load current. If the supplied current is insufficient for a given load, the output will droop, thus reducing the feedback voltage. The error amplifier forces current out of the VC pin, increasing the current comparator threshold. Thus, the circuit will servo until the provided current is equal to the required load and the average output voltage is at the value programmed by the feedback resistors. Average Current Limit The output of the sense amplifier is monitored by a single pole integrator comprised of an external capacitor on the IAVG pin and an internal impedance of approximately 50kΩ. If this averaged value signal exceeds a level corresponding to 120mV across the external sense resistor, the current comparator threshold is clamped and cannot continue to rise in response to the error amplifier. Thus, if average load current requirements exceed 120mV/RSENSE, the supply will current limit and the output voltage will fall out of regulation. The average current limit circuit monitors the sense amplifier output without slope compensation or ripple current contributions, therefore the average load current limit threshold is unaffected by duty cycle. Undervoltage Lockout The LT1339 employs an undervoltage lockout circuit (UVLO) that monitors the 12V supply rail. This circuit disables the output drive capability of the LT1339 if the 12V supply drops below about 9V. Unstable mode switching is prevented through 350mV of UVLO threshold hysteresis. Adaptive Nonoverlapping Output Stage The FET driver output stage implements adaptive nonoverlapping control. This circuitry maintains dead time independent of the type, size or operating conditions of the switch elements. The control circuit monitors the AN73-14 output gate drive signals, insuring that the switch gate (being disabled) is fully discharged before enabling the other switch driver. Shutdown The LT1339 can be put into low current shutdown mode by pulling the RUN/SHDN pin low, disabling all circuit functions. The shutdown threshold is a bandgap referred voltage of 1.25V typical. Use of a precision threshold on the shutdown circuit enables use of this pin for undervoltage protection of the VIN supply and/or power supply sequencing. Soft Start The LT1339 incorporates a soft start function that operates by slowly increasing the internal current limit. This limit is controlled by clamping the VC node to a low voltage that climbs with time as an external capacitor on the SS pin is charged with about 8µA. This forces a graceful climb of output current capability, and thus a graceful increase in output voltage until steady-state regulation is achieved. The soft start timing capacitor is clamped to ground during shutdown and during undervoltage lockout, yielding a graceful output recovery from either condition. 5V Internal Reference Power for the oscillator timing elements and most other internal LT1339 circuits is derived from an internal 5V reference, accessible at the 5VREF pin. This supply pin can be loaded with up to 10mA DC (20mA pulsed) for convenient biasing of local elements such as control logic, etc. Slope Compensation For duty cycles greater than 50%, slope compensation is required to prevent current mode duty cycle instability in the regulator control loop. The LT1339 employs internal slope compensation that is adequate for most applications. However, if additional slope compensation is desired, it is available through the SL/ADJ pin. Excessive slope compensation will cause reduction in maximum load current capability and therefore is not desirable. Application Note 73 U U W U APPLICATIONS INFORMATION RSENSE generates a voltage that is proportional to the inductor current for use by the LT1339 current sense amplifier. The value of RSENSE is based on the required load current. The average current limit function has a typical threshold of 120mV/RSENSE, or: RSENSE = 120mV/ILIMIT Operation with VSENSE common mode voltage below 4.5V may slightly degrade current limit accuracy. See Average Current Limit Threshold Tolerance vs Common Mode Voltage curve in the Typical Performance Characteristics section for more information. Output Voltage Programming Output voltage is programmed through a resistor feedback network to VFB (Pin 9) on the LT1339. This pin is the inverting input of the error amplifier, which is internally referenced to 1.25V. The divider is ratioed to provide 1.25V at the VFB pin when the output is at its desired value. The output voltage is thus set following the relation: VOUT = 1.25(1 + R2/R1) when an external resistor divider is connected to the output as shown in Figure 1. VOUT R2 LT1339 VFB SGND 9 R1 8 1339 • F01 Figure 1. Programming LT1339 Output Voltage If high value feedback resistors are used, the input bias current of the VFB pin (1µA maximum) could cause a slight increase in output voltage. A Thevenin resistance at the VFB pin of <5k is recommended. the minimum off-time of the PWM controller. This limits maximum duty cycle (DCMAX) to: DCMAX = 1 – (tDISCH)(fO) This relation corresponds to the minimum value of the timing resistor (RCT), which can be determined according to the following relation (RCT vs DCMAX graph appears in the Typical Performance Characteristics section): RCT(MIN) ≈ [(0.8)(10 –3)(1 – DCMAX)] –1 Values for RCT > 15k yield maximum duty cycles above 90%. Given a timing resistor value, the value of the timing capacitor (CCT) can then be determined for desired operating frequency (fO) using the relation: (1/ fO ) − (100) 10−9 CCT ≈ (RCT / 1.85) + −3 1.75 (2.5) 10 − (3.375 / RCT ) A plot of Operating Frequency vs RCT and CCT is shown in Figure 2. Typical 100kHz operational values are CCT = 1000pF and RCT = 16.9k. 160 OSCILLATOR FREQUENCY (kHz) RSENSE Selection for Output Current 140 CCT = 1.0nF 120 CCT = 1.5nF 100 80 60 CCT = 3.3nF 40 CCT = 2.2nF 20 0 0 5 10 20 25 15 TIMING RESISTOR (kΩ) 30 LT1339 • F02 Figure 2. Oscillator Frequency vs RCT, CCT Oscillator Components RCT and CCT Average Current Limit The LT1339 oscillator creates a modified sawtooth wave at its timing node (CT) with a slow charge, rapid discharge characteristic. The rapid discharge time corresponds to The average current limit function is implemented using an external capacitor (CAVG) connected from IAVG to SGND that forms a single pole integrator with the 50kΩ output AN73-15 Application Note 73 U W U U APPLICATIONS INFORMATION impedance of the IAVG pin. The integrator corner frequency is typically set 1 to 2 orders of magnitude below the oscillator frequency and follows the relation: f–3dB = (3.2)(10– 6)/CAVG The average current limit function can be disabled by shorting the IAVG pin directly to SGND. Soft Start Programming The current control pin (VC) limits sensed inductor current to zero at voltages less than a transistor VBE, to full average current limit at VC = VBE + 1.8V. This generates a 1.8V full regulation range for average load current. An internal voltage clamp forces the VC pin to a VBE – 100mV above the SS pin voltage. This 100mV “dead zone” assures 0% duty cycle operation at the start of the soft start cycle, or when the soft start pin is pulled to ground. Given the typical soft start current of 8µA and a soft start timing capacitor CSS, the start-up delay time to full available average current will be: tSS = (1.5)(105)(CSS) ing capabilities of that supply, causing the system to lock up in an undervoltage state. Input supply start-up protection can be achieved by enabling the RUN/SHDN pin using a resistor divider from the input supply to ground. Setting the divider output to 1.25V when that supply is almost fully enabled prevents the LT1339 regulator from drawing large currents until the input supply is able to provide the required power. If additional hysteresis is desired for the enable function, an external feedback resistor can be used from the LT1339 regulator output. If connection to the regulator output is not desired, the 5VREF internal supply pin can be used. Figure 3 shows a resistor connection on a 48V to 5V converter that yields a 40V VIN start-up threshold for regulator enable and also provides about 10% input referred hysteresis. VIN 48V 300k 390k Boost Supply The VBOOST supply is bootstrapped via an external capacitor. This supply provides gate drive to the topside switch FET. The bootstrap capacitor is charged from 12VIN through a diode when the switch node is pulled low. The diode reverse breakdown voltage must be greater than VIN + 12VIN. The bootstrap capacitor should be at least 100 times greater than the total input capacitance of the topside FET. A capacitor in the range of 0.1µF to 1µF is generally adequate for most applications. Shutdown Function — Input Undervoltage Detect and Threshold Hysteresis The LT1339 RUN/SHDN pin uses a bandgap generated reference threshold of about 1.25V. This precision threshold allows use of the RUN/SHDN pin for both logic-level shutdown applications and analog monitoring applications such as power supply sequencing. Because an LT1339 controlled converter is a power transfer device, a voltage that is lower than expected on the input supply could require currents that exceed the sourc- AN73-16 VOUT 5V OPTION 1 OPTION 2 2 13 10k 5VREF LT1339 RUN/SHDN 1339 • F03 Figure 3. Input Supply Sequencing Programming The shutdown function can be disabled by connecting the RUN/SHDN pin to the 12VIN rail. This pin is internally clamped to 2.5V through a 20k series input resistance and will therefore draw about 0.5mA when tied directly to 12V. This additional current can be minimized by making the connection through an external resistor (100k is typically used). Inductor Selection The inductor for an LT1339 converter is selected based on output power, operating frequency and efficiency requirements. Generally, the selection of inductor value can be reduced to desired maximum ripple current in the inductor (∆I). For a buck converter, the minimum inductor value for a desired maximum operating ripple current can be determined using the following relation: Application Note 73 U W U U APPLICATIONS INFORMATION (VOUT )(VIN − VOUT) L MIN = (∆I)(fO)(VIN) where fO = operating frequency. Given an inductor value (L), the peak inductor current is the sum of the average inductor current (IAVG)and half the inductor ripple current (∆I), or: (VOUT )(VIN − VOUT) IPK = IAVG + (2)(L)(fO)(VIN) The inductor core type is determined by peak current and efficiency requirements. The inductor core must withstand peak current without saturating, and series winding resistance and core losses should be kept as small as is practical to maximize conversion efficiency. The LT1339 peak current limit threshold is 40% greater than the average current limit threshold. Slope compensation effects reduce this margin as duty cycle increases. This margin must be maintained to prevent peak current limit from corrupting the programmed value for average current limit. Programming the peak ripple current to less than 15% of the desired average current limit value will assure porper operation of the average current limit feature through 90% duty cycle (see Slope Compensation section). Oscillator Synchronization The LT1339 oscillator generates a modified sawtooth waveform at the CT pin between low and high thresholds of about 0.8V (vl) and 2.5V (vh) respectively. The oscillator can be synchronized by driving a TTL level pulse into the SYNC pin. This inputs to a one-shot circuit that reduces the oscillator high threshold to 2V for about 200ns. The SYNC input signal should have minimum high/low times of ≥1µs. Slope Compensation Current mode switching regulators that operate with a duty cycle greater than 50% and have continuous inductor current can exhibit duty cycle instability. While a regulator will not be damaged and may even continue to function SYNC 2.5V (vh) 2V VCT (vl) 0.8V FREE RUN SYNCHRONIZED 1339 F04 Figure 4. Free Run and Synchronized Oscillator Waveforms (at CT Pin) acceptably during this type of subharmonic oscillation, an irritating high-pitched squeal is usually produced. The criterion for current mode duty cycle instability is met when the increasing slope of the inductor ripple current is less than the decreasing slope, which is the case at duty cycles greater than 50%. This condition is illustrated in Figure 5a. The inductor ripple current starts at I1, at the beginning of each oscillator switch cycle. Current increases at a rate S1 until the current reaches the control trip level I2. The controller servo loop then disables the main switch (and enables the synchronous switch) and inductor current begins to decrease at a rate S2. If the current switch point (I 2) is perturbed slightly and increased by ∆I, the cycle time ends such that the minimum current point is increased by a factor of (1 + S2/S1) to start the next cycle. On each successive cycle, this error is multiplied by a factor of S2/S1. Therefore, if S2/S1 is ≥ 1, the system is unstable. Subharmonic oscillations can be eliminated by augmenting the increasing ripple current slope (S1) in the control loop. This is accomplished by adding an artificial ramp on the inductor current waveform internal to the IC (with a slope SX) as shown in Figure 5b. If the sum of the slopes S1 + SX is greater than S2, the condition for subharmonic oscillation no longer exists. For a buck converter, the required additional current waveform slope, or “Slope Compensation,” follows the relation: V SX ≥ IN 2DC − 1 L ( ) AN73-17 Application Note 73 U U W U APPLICATIONS INFORMATION T1 S1 + SX I2 S1 I1 0 S2 S1 S2 OSCILLATOR PERIOD 0 TIME a b 1339 • F05 Figure 5. Inductor Current at DC > 50% and Slope Compensation Adjusted Signal For duty cycles less than 50% (DC < 0.5), SX is negative and is not required. For duty cycles greater than 50%, SX takes on values dependent on S1 and duty cycle. This leads to a minimum inductance requirement for a given VIN and duty cycle of: V L MIN = IN 2DC− 1 SX ( ) The LT1339 contains an internal SX slope compensation ramp that has an equivalent current referred value of: fO 0.084 RSENSE SXADD = (2500)( fO ) (REQ )(RSENSE ) Amp/s where REQ is the effective resistance of the resistor divider. Actual compensation will be somewhat greater due to internal curvature correction circuitry that imposes an exponential increase in the slope compensation waveform, further increasing the effective compensation slope up to 20% for a given setting. 1.45 Amp/s where fO is oscillator frequency. This yields a minimum inductance requirement of: (VIN)(RSENSE)(2DC− 1) L MIN ≥ (0.084)(fO) A down side of slope compensation is that, since the IC servo loop senses an increase in perceived inductor current, the internal current limit functions are affected such that the maximum current capability of a regulator is reduced by the same amount as the effective current referred slope compensation. The LT1339, however, uses a current limit scheme that is independent of slope compensation effects (average current limit). This provides operation at any duty cycle with no reduction in current sourcing capability, provided ripple current peak amplitude is less than 15% of the current limit value. For example, if the supply is set up to current limit at 10A, as long as the peak inductor current is less than 11.5A, duty cycles up to 90% can be achieved without compromising the average current limit value. AN73-18 If an inductor smaller than the minimum required for internal slope compensation (calculated above as LMIN) is desired, additional slope compensation is required. The LT1339 provides this capability through the SL/ADJ pin. This feature is implemented by referencing this pin via a resistor divider from the 5VREF pin to ground. The additional slope compensation will be affected at the point in the oscillator waveform (at pin CT) corresponding to the voltage set by the resistor divider. Additional slope compensation can be calculated using the relation: 1.40 1.35 PEAK/AVG ∆I 1.30 1.25 1.20 1.15 1.10 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 DUTY CYCLE (DC) LT1339 • F06 Figure 6. Maximum Ripple Current (Normalized) vs Duty Cycle for Average Current Limit Design Example: VIN = 20V VOUT = 15V (DC = 0.75) RSENSE = 0.01Ω fO = 100kHz L = 5µH The minimum inductor usable with no additional slope compensation is: Application Note 73 U W U U APPLICATIONS INFORMATION (20V)(0.01Ω)(1.5 − 1) = 11.9µH LMIN ≥ (0.084)(100000) Since L = 5µH is less than LMIN, additional slope compensation is necessary. The total slope compensation required is: 20V SX ≥ 1.5 − 1 = 2 106 5µH ( ) () Amp/s Subtracting the internally generated slope compensation and solving for the required effective resistance at SL/ADJ yields: REQ ≤ (2500)(fO) = 21.5k 6 (2)10 (RSENSE) − (0.084)(fO) Setting the resistor divider reference voltage at 2V assures that the additional compensation waveform will be enabled at 75% duty cycle. As shown in Figure 7a, using 2 RSL1 45k 5VREF SL/ADJ RSL2 30k Power MOSFET and Catch Diode Selection External N-channel MOSFET switches are used with the LT1339. The positive gate-source drive voltage of the LT1339 for both switches is roughly equivalent to the 12VIN supply voltage, so standard threshold MOSFETs can be used. Selection criteria for the power MOSFETs include the “ON” resistance (RDS(ON)), reverse transfer capacitance (CRSS), maximum drain-source voltage (VDSS) and maximum output current. The power FETs selected must have a maximum operating VDSS exceeding the maximum VIN. VGS voltage maximum must exceed the 12VIN supply voltage. Once voltage requirements have been determined, RDS(ON) can be selected based on allowable power dissipation and required output current. In an LT1339 buck converter, the average inductor current is equal to the DC load current. The average currents through the main and synchronous switches are: LT1339 4 RSL1 = 45k and RSL2 = 30k sets the desired reference voltage and has a REQ of 18k, which meets both design requirements. Figure 7b shows the slope compensation effective waveforms both with and without the SL/ADJ external resistors. 1339 • F07a Figure 7a. External Slope Compensation Resistors 2.5V IMAIN = (ILOAD)(DC) ISYNC = (ILOAD)(1 – DC) The RDS(ON) required for a given conduction loss can be calculated using the relation: 2V PLOSS = (ISWITCH)2(RDS(ON)) 0.8V DC = 0.75 (0.084 + 0.139)(fO) RSENSE (0.084)(fO) RSENSE In high voltage applications (VIN > 20V), the topside switch is required to slew very large voltages. As VIN increases, transition losses increase through a square relation, until it becomes the dominant power loss term in the main switch. This transition loss takes the form: PTR ≈ (k)(VIN)2(IMAX)(CRSS)(fO) where k is a constant inversely related to the gate drive current, approximated by k = 2 in LT1339 applications. 1339 • F07b Figure 7b. Slope Compensation Waveforms AN73-19 Application Note 73 U W U U APPLICATIONS INFORMATION The maximum power loss terms for the switches are thus: PMAIN = (DC)(IMAX)2(1 + δ)(RDS(ON)) + 2(VIN)2(IMAX)(CRSS)(fO) PSYNC = (1 – DC)(IMAX)2(1 + δ)(RDS(ON)) The (1 + δ) term in the above relations is the temperature dependency of RDS(ON), typically given in the form of a normalized RDS(ON) vs Temperature curve in a MOSFET data sheet. In some applications, parasitic FET capacitances couple the negative going switch node transient onto the bottom gate drive pin of the LT1339, causing a negative voltage in excess of the Absolute Maximum Rating to be imposed on that pin. Connection of a catch Schottky (rated to about 1A is typically sufficient) from this pin to ground will eliminate this effect. CIN and COUT Supply Decoupling Capacitor Selection The large currents typical of LT1339 applications require special consideration for the converter input and output supply decoupling capacitors. Under normal steady state operation, the source current of the main switch MOSFET is a square wave of duty cycle VOUT/VIN. Most of this current is provided by the input bypass capacitor. To prevent large input voltage transients and avoid bypass capacitor heating, a low ESR input capacitor sized for the maximum RMS current must be used. This maximum capacitor RMS current follows the relation: (IMAX )(VOUT (VIN – VOUT )) 1/ 2 IRMS ≈ VIN which peaks at a 50% duty cycle, when IRMS = IMAX/2. Capacitor ripple current ratings are often based on only 2000 hours (three months) lifetime; it is advisable to derate either the ESR or temperature rating of the capacitor for increased MTBF of the regulator. The output capacitor in a buck converter generally has much less ripple current than the input capacitor. Peak-topeak ripple current is equal to that in the inductor (∆IL), typically a fraction of the load current. COUT is selected to reduce output voltage ripple to a desirable value given an expected output ripple current. Output ripple (∆VOUT) is approximated by: AN73-20 ∆VOUT ≈ ∆IL{ESR + [(4)(fO) • COUT]–1} where fO = operating frequency. Efficiency Considerations and Heat Dissipation High output power applications have inherent concerns regarding power dissipation in converter components. Although high efficiencies are achieved using the LT1339, the power dissipated in the converter climbs to relatively high values when the load draws large amounts of power. Even at 90% efficiency, an application that provides 500W to the load has conversion loss of 55W. I2R dissipation through the switches, sense resistor and inductor series resistance create substantial losses under high currents. Generally, the dominant I2R loss is evident in the FET switches. Loss in each switch is proportional to the conduction time of that switch. For example, in a 48V to 5V converter the synchronous FET conducts load current for almost 90% of the cycle time and thus, requires greater consideration for dissipating I2R power. Gate charge/discharge current creates additional current drain on the 12V supply. If powered from a high voltage input through a linear regulator, the losses in that regulator device can become significant. A supply solution bootstrapped from the output would draw current from a lower voltage source and reduce this loss component. Transition losses are significant in the topside switch FET when high VIN voltages are used. Transition losses can be estimated as: PTLOSS ≈ 2(VIN)2(IMAX)(CRSS)(fO) Since the conduction time in the main switch of a 48V to 5V converter is small, the I2R loss in the main switch FET is also small. However, since the FET gate must switch up past the 48V input voltage, transition loss can become a significant factor. In such a case, it is often prudent to take the increased I2R loss of a smaller FET in order to reduce CRSS and thus, the associated transition losses. Gate Drive Buffers The LT1339 is designed to drive relatively large capacitive loads. However, in certain applications, efficiency improvements can be realized by adding an external buffer stage to drive the gates of the FET switches. When the Application Note 73 U W U U APPLICATIONS INFORMATION switch gates load the driver outputs such that rise/fall times exceed about 100ns, buffers can sometimes result in efficiency gains. Buffers also reduce the effect of back injection into the bottom side driver output due to coupling of switch node transitions through the switch FET CMILLER. Paying the Physicists In high power synchronous buck configurations, certain physical characteristics of the external MOSFET switches can impact conversion efficiency. As the input voltage approaches about 30V, the bottom MOSFETs will begin to exhibit “phantom turn-on.” This phenomenon is caused by coupling of the instantaneous voltage step on the bottom side switch drain through CMILLER to the device gate, yielding internal localized gate-source voltages above the turn-on threshold of the FET. This generates a shootthrough blip that ultimately eats away at efficiency numbers. In Figure 8 a negative prebias circuit is added to the bottom side gate. The addition of this ∼3V of negative offset to the bottom gate drive provides additional offstate voltage range to prevent phantom turn-on. TS 3.3V 12VIN ZTX649 1µF LT1339 BG ZTX749 10k D1N914 PGND 1339 F08 Figure 8. Bottom Side Driver Negative Prebias Circuit not available for high voltages, so as input voltage continues to increase, they can no longer be used. Because this necessitates the use of discrete FETs and Schottkys, interdigitation of a number of smaller devices is required to minimize parasitic inductances. This technique is also used in the 48V to 5V, 50A converter shown in the Typical Applications section. This type of prebias circuit is used in the 48V to 5V, 50A converter pictured in the Typical Applications section. Optimizing Transient Response—Compensation Component Values As currents increase beyond the 10A to 15A range, the bottom side FET body diode experiences hard turn-on during switch dead time due to local current loop inductance preventing the timely transfer of charge to the Schottky catch diode. The charge current required to commutate this body diode creates a high dV/dt Schottky avalanche when the diode charge is finally exhausted (due to an effective inductor current discontinuity at the moment the body diode no longer requires charge). This generates an increased turn-on power burst in the topside switch, causing additional conversion efficiency loss. This effect of this parasitic inductance can be reduced by using FETKEY TM MOSFETs, which have parallel catch Schottky diodes internal to their packages. FETKEY MOSFETs are The dominant compensation point for an LT1339 converter is the VC pin (Pin 7), or error amplifier output. This pin is connected to a series RC network, RVC and CVC. The infinite permutations of input/output filtering, capacitor ESR, input voltage, load current, etc. make for an empirical method of optimizing loop response for a specific set of conditions. Loop response can be observed by injecting a step change in load current. This can be achieved by using a switchable load. With the load switching, the transient response of the output voltage can be observed with an oscilloscope. Iterating through RC combinations will yield optimized response. Refer to LTC Application Note 19 in 1990 Linear Applications Handbook, Volume 1 for more information. FETKEY is a trademark of International Rectifier Corporation. AN73-21 AN73-22 C11 0.1µF + + C12 100pF + C10 0.1µF C9 1800pF 5% NPO + + C14 3300pF R9 12k C1: SANYO 63MV680GX C2: WIMA SMD4036/1.5/63/20/TR C6: KEMET T510X477M006AS (X8) L1: GOWANDA 50-318 T1: GOWANDA 50-319 + R5 2.49k 1% + + 10 7 6 5 3 4 2 1 17 C15 0.1µF 8 SGND VREF VC SS IAVG CT 11 18 19 20 15 PGND 12 SENSE – 16 BG 14 PHASE 13 RUN/SHDN 9 VFB SENSE + TS TG 5VREF SL/ADJ VBOOST SYNC D2 MURS120 C2 1.5µF 63V 12VIN + U1 LT1339 C5 1µF C1 680µF 63V R6, 100Ω D5 BAT54 R10 10k 1% R8 301k 1% R7 100Ω 4 3 2 1 4 3 2 1 VCC1 OUT1 VCC2 GND1 IN2 OUT2 VCC1 IN1 U3, LTC1693-2 GND2 5 6 7 8 5 6 7 8 C7 1µF VCC2 OUT2 GND2 OUT1 IN2 GND1 IN1 U2, LTC1693-2 + + C13 1µF + D4 MBR0530T1 C8 1µF D3 MURS120 Q1 MTD20N06HD R1 0.04Ω Q3 MTD20N06HD 13:2 T1 D1 MURS120 3 2 1 8 7 6 5 R2 5.1Ω + Q4 Si4420 X2 4 C3 4700pF 25V 3 2 1 8 7 6 5 L1 1.5µH + Q2 Si4420 X2 4 C6 470µF 6.3V X8 1339 TA05 + C4 0.1µF R4 1.24k 1% R3 549Ω 1% VOUT 1,8V 20A TYPICAL APPLICATIONS 12V VIN 48V 48V to 1.8V 2-Transistor Synchronous Forward Converter Application Note 73 U C1 1.2µF 100V CER 68µF 20V AVX TSPE 10k P + 100k 0.1µF P 3.9k GND1 IN1 PHASE JP3 W2 T1 2 W3 2 7 5 6 18 1 RUN/SHDN 12VIN 20 2.2µF 19 OUT1 VCC1 470Ω OUT2 IN2 VCC2 LTC1693-1 GND2 JP2 100k 14 13 17 1 8 3 4 12V 5VOUT SHORT JP3, OPEN JP2 3.3VOUT, SHORT JP2, OPEN JP3 BAS21 BAS21 BAS21 13k MMBD914LT1 C2 1.2µF 100V CER COILCRAFT DO1608-105 36k +VIN –VIN INPUT 36V TO 75V +VIN +VIN BAT54 10Ω 5 10 P W4, 7T 6 x 26AWG W5, 10T 2 x 26AWG W1, 10T 32AWG, W2, 15T 32AWG W1, 10T 2 x 26AWG T2 T2 T1 8 15 W4 W4 4.7nF 7 VFB BG 4.7k 4.7k 9 2MIL POLY FILM 2MIL POLY FILM 2.4k 1µF BAT54 + OUT1 IN1 T2 P GND1 OUT2 IN2 GND2 VCC2 LTC1693-1 VCC1 CNY17-3 4 1 3 8 SUD30N04-10 W1 470Ω BAT54 1nF C3 330µF 6.3V 85 90 95 100k 470Ω 2 7 5 6 + C5 330µF 6.3V 0 1 1 2 8 3 4 5 6 7 OUTPUT CURRENT 48VIN 36VIN 8 9 10 4.42k 1% –VOUT 9.31k 1% 72VIN 5 7 LT1431CS8 REF BAS21 10Ω SEC HV 1339 TA06 SHORT JP1 FOR 5VOUT 0.01µF 1k 0.47µF 50V 3.01k 1% +VOUT MMFT3904 6 COLL –VOUT OUTPUT 5V/10A +VOUT 2k 3.1V 2 4 0.22µF 1µF 4.7µF 25V 1k –VOUT FZT600 + +VOUT 3 C3, C4, C5: SANYO OS-CON C4 330µF 6.3V 4.8µH PANASONIC ETQP AF4R8H 10Ω 470Ω 16 3.3Ω T1 PHILIPS EFD20-3F3 CORE LP = 720µH (AI = 1800) T2 ER11/5 CORE AI = 960µH 6 10Ω SEC HV SUD30N04-10 1nF 4.7nF 4.7nF W3 LT1339 W5 W1 0.1µF W3, 10T 32AWG, W4, 10T 32AWG 2.2nF 2.2nF 4 12 0.025Ω 1/2W W1, 18T BIFILAR 31AWG W3, 6T BIFILAR 31AWG 1µF 4.53k 3 11 10Ω P IRF1310NS MURS120 FMMT718 FMMT718 TS 2.2µF SGND 470Ω SENSE + CT W2 SL/ADJ T2 PGND 47Ω SS MMBD914LT1 SENSE – IAVG VBOOST SYNC TG 5VREF MURS120 VREF IRF1310NS VC 10Ω EFFICIENCY 0.1µF V+ GND-F RTOP +VIN COMP GND-S RMID 48V to 5V Isolated Synchronous Forward DC/DC Converter Application Note 73 TYPICAL APPLICATIONS AN73-23 U Application Note 73 U TYPICAL APPLICATIONS 5V to 28V DC/DC Synchronous Boost Converter Limits Input Current at 60A (DC) 12V + DBST MBR0530 SYNC VBOOST 5VREF + C5VREF Q2 FMMT720 TG TS 12VIN SL/ADJ CCT CAVG 2200pF 2200pF 12L CVC, 1500pF VFB RR1 100k PHASE RUN/SHDN SENSE – VREF RFB2, 1.2k D2 MBR0520 L1 40µH PGND SGND CREF, 0.1µF Q4 FMMT720 BG VC RVC, 7.5k RFB1, 27k IRF3205 ×4 1µF SS + D1 IR30BQ060 ×8 Q3 FMMT619 +C IAVG LT1339 CSS, 10µF IRF3205 ×2 1µF CT 1µF C12VIN 47µF Q1 FMMT619 + CBST RCT 10k VOUT 28V COUT 2200µF 35V ×6 + RSS1 100Ω RS 0.002Ω RSS2, 100Ω SENSE + CIN 2200µF 6.3V ×4 L1 = 12T 4X12 ON 77439-A7 VIN 5V AT 60A + 1339 TA04 U PACKAGE DESCRIPTION Dimensions in inches (millimeters) unless otherwise noted. N Package 20-Lead PDIP (Narrow 0.300) (LTC DWG # 05-08-1510) 0.130 ± 0.005 (3.302 ± 0.127) 0.300 – 0.325 (7.620 – 8.255) 0.020 (0.508) MIN 0.009 – 0.015 (0.229 – 0.381) ( +0.035 0.325 –0.015 +0.889 8.255 –0.381 1.040* (26.416) MAX 0.045 – 0.065 (1.143 – 1.651) ) 0.065 (1.651) TYP 0.125 (3.175) MIN 0.005 (0.127) MIN 0.100 ± 0.010 (2.540 ± 0.254) 20 19 18 17 16 15 14 13 12 11 1 2 3 4 5 6 7 8 9 10 0.255 ± 0.015* (6.477 ± 0.381) 0.018 ± 0.003 (0.457 ± 0.076) N20 1197 *THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.010 INCH (0.254mm) SW Package 20-Lead Plastic Small Outline (Wide 0.300) (LTC DWG # 05-08-1620) 0.291 – 0.299** (7.391 – 7.595) 0.010 – 0.029 × 45° (0.254 – 0.737) 0.093 – 0.104 (2.362 – 2.642) 0.496 – 0.512* (12.598 – 13.005) 0.037 – 0.045 (0.940 – 1.143) 20 19 18 17 16 15 14 13 12 11 0° – 8° TYP 0.009 – 0.013 (0.229 – 0.330) NOTE 1 0.016 – 0.050 (0.406 – 1.270) 0.050 (1.270) TYP 0.014 – 0.019 (0.356 – 0.482) TYP NOTE: 1. PIN 1 IDENT, NOTCH ON TOP AND CAVITIES ON THE BOTTOM OF PACKAGES ARE THE MANUFACTURING OPTIONS. THE PART MAY BE SUPPLIED WITH OR WITHOUT ANY OF THE OPTIONS *DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE **DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE AN73-24 0.394 – 0.419 (10.007 – 10.643) NOTE 1 0.004 – 0.012 (0.102 – 0.305) 1 2 3 4 5 6 7 8 9 10 S20 (WIDE) 0396 Application Note 73 U TYPICAL APPLICATION 48V to 5V 50A DC/DC Converter with Input Supply Start-Up Protection 12V RCT 10k 5VREF VBOOST VIN 48V + DBST IN5819 LT1339 SYNC 50mA C12VIN 47µF Q1 + CBST CT + CCT TG CAVG, 2200pF CSS, 10µF CVC, 2200pF D3 MMSZ4684 12VIN CBG, 1µF IAVG SS PGND RFB2 1k RFB1 3k RR1 22k RR3 51k PHASE SGND RUN/SHDN VFB VREF D2 MBR0520 Q4 RVC, 4.7k CREF 0.1µF D1 Q3 BG VC IRFZ44 ×2 Q2 SL/ADJ 2200pF + 1µF TS C5VREF 1µF CIN 1500µF 63V, × 6 RBG 10k D4 IN914 IRFZ44 ×4 L1 40µH RR2 1.2k RS 0.002Ω SENSE – SENSE + D1 = IR30BQ060 × 8 Q1, Q3 = FMMT619; Q2, Q4 = FMMT720 L1 = Kool Mµ®, 12T 4X12 ON 77439-A7 Kool Mµ IS A REGISTERED TRADEMARK OF MAGNETICS, INC. COUT 2200µF 6.3V, × 4 + VOUT 5V AT 50A 1339 TA01 48V to 5V Efficiency 100 95 EFFICIENCY (%) 90 85 80 75 70 65 60 55 50 0 10 30 40 20 OUTPUT CURRENT (AMPS) 50 LT1339 • TA02 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT1158 Half-Bridge N-Channel MOSFET Driver Current Limit Protection, 100% of Duty Cycle LT1160 Half-Bridge N-Channel MOSFET Driver Up to 60V Input Supply, No Shoot-Through LT1162 Dual Half-Bridge N-Channel MOSFET Driver VIN to 60V, Good for Full-Bridge Applications LT1336 Half-Bridge N-Channel MOSFET Driver Smooth Operation at High Duty Cycle (95% to 100%) LTC ® 1530 High Power Step-Down Switching Regulator Controller Excellent for 5V to 3.xV Up to 50A LTC1435A High Efficiency, Low Noise Current Mode Step-Down DC/DC Converter Drives Synchronous N-Channel MOSFETs LTC1438 Dual High Efficiency, Low Noise Synchronous Step-Down Controller Tight 1% Reference LT1680 High Power DC/DC Current Mode Step-Up Controller High Side Current Sense, Up to 60V Input AN73-25 Application Note 73 EXPANDED PIN DESCRIPTIONS SYNC (PIN 1) OSCILLATOR SYNCHRONIZATION PIN 12V or 15V logic, a resistor divider is recommended, as shown in Figure 4. 12V OR 15V LOGIC This pin allows the user to synchronize the LT1339 to an external clock. The synchronized frequency must be faster than the freerunning frequency of the LT1339. This logic-level input can be driven from TTL or 3.3V or 5V CMOS. Its threshold is set at 2.2VBE, about 1.5V, and it exhibits no hysteresis. Its duty factor can be almost anything, but you must ensure that the pulse is at least 500ns wide, whether asserted high or low. The internal synchronization event is triggered on the rising edge of the SYNC pulse; this event triggers an internal 200ns one-shot. While the output of the internal one-shot is asserted, the high level trip point of the CT pin is reduced from 2.5V to 2V (see Figure 3). SYNC 2.5V (vh) 2V 15k OR 20k 1 LT1339 SYNC 10k SGND 8 AN73 F04 Figure 4. Synchronizing from Higher Voltage Logic Families Pulling the SYNC pin above 5VREF by a diode drop forward biases an internal diode which begins to source current into 5VREF, which has no provision to sink current. This is not recommended. SYNCHRONIZING MULTIPLE LT1339s There are two basic schemes to synchronize multiple power converters: master/slave synchronization and multiphase synchronization. Master/Slave Synchronization VCT (vl) 0.8V FREE RUN SYNCHRONIZED AN73 F03 Figure 3. Free Run and Synchronized Oscillator Waveforms (at Pin CT) If, during the 200ns at the output of the internal one-shot, the ramp voltage on the CT pin is above 2V, an early reset is initiated. Normal reset is initiated at 2.5V. The functions performed by the reset event are: 1. The CT pin (Pin 3) is discharged by the LT1339 to 0.8V 2. The beginning of a new on cycle ensues (the top gate goes high in buck mode or the bottom gate goes high in boost mode, depending on the logic level of the PHASE pin). The SYNC pin is used to pull the oscillator frequency up from the free-running frequency set by RCT and CCT, so the free-running frequency should be set low enough (20% lower than the desired running frequency) to ensure synchronization. If unused, this pin should be tied either to SGND or to 5VREF, the latter having a penalty of an additional 1mA of quiescent operating current. Leaving this pin floating is bad form. If this pin is to be driven from AN73-26 In master/slave synchronization, one LT1339 (the master) is set to free-run at the frequency desired for the whole system and the other LT1339(s) are slaved from the master. Figure 5 details the master/slave connection. The free-running frequencies of the slaves are set 20% lower than the free-running frequency of the master. In such a system, if the master LT1339 stops switching (shuts down) the slaves free-run at their natural frequency until the master resumes switching. #1 BG 16 SGND 8 20k #2 1 SYNC SGND 8 10k #3 1 SYNC SGND 8 AN73 F05 Figure 5. Master/Slave Synchronization Application Note 73 Multiphase Synchronization Multiphase synchronization is very useful in systems where high ripple current mandates massive input capacitors in a buck or forward regulator, or massive output capacitors in a boost regulator. Refer to Figure 6. The master oscillator (U1) is set to run at n times the desired running frequency, where n is the number of phases desired. Select the subcircuit of U2 that matches the number of phases you desire (or make more phases by looking up the 4017 data sheet and choosing additional [up to ten] phases). Simply connect the sync outputs of Figure 6 to the SYNC pins of the respective LT1339s. Set up the LT1339s to free-run 20% slower than the synchronizing frequency, fOSC/n. 5V 16 14 VDD 0 U2 4017 1 >I 5V 13 4 7 GND R 8 2 SYNC 1 SYNC 2 2θ fOSC/2 4 15 D 7 VDD U1 LMC555 THRESHOLD OUT 3 14 U2 4017 0 1 2 3 GND >I 1 13 GND R 8 2. The synchronous transistor (bottom FET of buck, top FET of boost) is on. 3. A 2.5mA current source is discharging the CT pin. The LT1339 will stay in this state as long as the CT pin is held above 0.8V. When the CT pin is released, the internal discharge current (2.5mA) will pull it down to 0.8V, the internal flip-flop is reset and the next on cycle begins: 1. The synchronous transistor is turned off 3. The 2.5mA discharge current is switched off. 5V 16 NC 1. The main transistor (top FET of buck, bottom FET of boost) is off. 2. The main transistor is turned on. 8 R VCC TRIG 2 2 3 be done by pulling the CT pin above 2.5V; this sets an internal flip-flop, which, while set, keeps the LT1339 in the deadtime phase of operation. The deadtime phase is maintained until the CT pin is brought down to 0.8V. During the dead-time phase, the LT1339 enters and remains in the following state: 3 2 4 SYNC 1 SYNC 2 3θ fOSC/3 SYNC 3 7 15 RC Refer to Figure 7. This synchronization scheme has the advantage of allowing synchronization over the full operating range of the LT1339, but has the disadvantage of disabling the slope compensation. Due to the internal structures of the LT1339, the CT pin should not be pulled above 3.5V; doing so may seriously confuse the internal logic. 5V 16 C VDD fOSC = 1 (1.4)(RC)(C) 0 1 14 U2 4017 2 3 4 >I 13 GND R 8 3 2 4 7 2 SYNC 1 SYNC 2 SYNC 3 4θ fOSC/4 SYNC 4 10 THIS EXTERNAL SYNCHRONIZING WAVEFORM WIDTH SETS MINIMUM OFF TIME 5VREF 2N3904 LT1339 3 5V CT 0V SGND 15 8 AN73 F07 AN73 F06 Figure 7. Wide-Range Synchronization Using the CT Pin Figure 6. Mulitphase Synchronization Wide-Range Synchronization The LT1339 oscillator can be synchronized over a wider frequency range by acting directly on the CT pin. This can 5VREF (PIN 2) OUTPUT REFERENCE This is your reference, the reference to power your external logic, amplifiers and the supply to tailor the inputs of the LT1339 to your needs—it is 5V ±250mV over line, load and temperature. You can draw up to 10mA AN73-27 Application Note 73 to limit maximum duty factor to a number less than 90%, a better way to do so is described in the SL/ADJ (Pin 4) pin description. Figure 10 shows the Oscillator Frequency vs RCT and CCT . 160 OSCILLATOR FREQUENCY (kHz) from this pin. Sourcing current into this pin is not recommended because it has no pull-down capability other than the normal operating current of the logic of the LT1339. It is used as the reference for the oscillator section through RT. To set up hysteresis for the RUN pin, connect an appropriate resistor from the RUN pin to the 5VREF pin. Finally, the 5VREF pin is used with the SL/ADJ pin to set the maximum duty factor or additional slope compensation when needed. Internally, the 5VREF pin is used to power practically all internal functions, with only the RUN/SHDN comparator and both gate drive circuits powered from other sources. This pin should be decoupled to ground (SGND) with a 1µF capacitor having an ESR less than 10Ω. The decoupling capacitor can be anything from 0.1µF to many thousands of microfarads. 140 CCT = 1.0nF 120 CCT = 1.5nF 100 80 60 CCT = 3.3nF 40 CCT = 2.2nF 20 0 0 CT (PIN 3) OSCILLATOR TIMING PIN 5 10 20 25 15 TIMING RESISTOR (kΩ) 30 AN73 F10 The free-running (nonsynchronized) frequency of the LT1339 is set up by the RCT and CCT combination connected to this pin (see Figure 8). The value of the resistor RCT sets up the minimum off-time of the LT1339. Refer to Figure 9 for duty factor verses RCT in kΩ. If you would like 2 1µF LT1339 3 SGND 8 2.5V AN73 F08 0.8V Figure 8. Oscillator Pin Connection + Waveform 100 MAXIMUM DUTY CYCLE (%) 70 60 50 IDISCHG = 2.1mA 30 20 10 0 1 2 4 6 10 20 RCT (kΩ) 40 60 100 AN73 F09 Figure 9. Duty Factor vs RCT AN73-28 Figure 11 details how to use the SL/ADJ pin to limit maximum duty factor. Limiting the maximum duty factor effectively limits the voltage input-to-output ratio where the converter can transform power. If you think of the converter as a DC variac, limiting the duty factor limits how far the variac can be turned. What function limiting duty factor performs depends upon the topology used: 1. In a synchronous buck converter, decreasing the maximum duty factor increases the dropout voltage. This could be used to set the minimum input voltage at which a given output voltage can be reached. It also limits the load-step response time when at the lowest input voltage. IDISCHG = 2.75mA 80 40 Limiting Maximum Duty Factor CT CCT 90 SL/ADJ (PIN 4) SLOPE COMPENSATION ADJUSTMENT PIN This pin is used to limit maximum duty factor and/or introduce additional slope compensation to the LT1339. 5VREF RCT Figure 10. Oscillator Frequency vs RCT, CCT 2. In a synchronous boost converter, decreasing the maximum duty factor decreases the maximum available output voltage at a given input voltage. This could be used as an overvoltage protection default. Limiting duty factor can also affect the load step response time when operating at the minimum input voltage. Application Note 73 3. In a forward converter, decreasing the maximum duty factor is highly desirable because it prevents transformer core saturation, resulting in a robust design. 4. In all topologies, limiting the maximum duty factor can be used to prevent operation at duty factors at which the circuit would experience current mode instability, but this function is better performed by setting the UV lockout voltage appropriately. 1. By varying VIN, measure the minimum duty factor at which current mode instability occurs. If the duty factor is 50% or less, you are not looking at current mode instability; check loop stability. Setting Maximum Duty Factor 100 5VREF 90 MAXIMUM DUTY FACTOR If your system exhibits current mode instability, you will need to add slope compensation or increase the inductance of the main inductor. For the procedure to calculate the correct value for the main inductor, refer to the section entitled “Boost,” or “Buck”, according to which topology you have, and look up the “Inductor Selection” subsection. To add slope compensation to your existing design, use this procedure: 1k 80 SL/ADJ 70 60 R2 2. Construct the subcircuit shown in Figure 12 and connect it to your switcher. 50 5VREF 40 ADD SLOPE COMPENSATION 30 20 POT2 20k 2.49k 10 SW1 POT1 1k 0 100 500 R2 (Ω) SL/ADJ 1000 AN73 F11 1.5k + DVM SET THEVENIN VOLTAGE – Figure 11. Using the Slope Comp Pin to Limit Duty Factor AN73 F12 Adding More Slope Compensation At duty factors greater than 50%, an instability enters the current mode switcher world: current mode instability. This is seen as a two-cycle sequence: first, a cycle with a long on-time and short off-time, then a cycle with a short on-time and a long off-time. Current mode instability always happens at exactly half of the switching frequency and is completely independent of other forms of subharmonic oscillation. Current mode instability is independent of the control loop and can be observed when a voltage source is substituted for the control loop. Current mode instability occurs whenever the rising main inductor current ramp is slower than the falling main inductor current ramp. To make a design that can run at duty factors approaching unity, slope compensation is a must. The LT1339 has built-in slope compensation that is adequate for most buck converter designs, but if you have a boost converter running at very high duty factors, you may need more slope compensation. Figure 12. Slope Compensation Adjustment Setup Circuit 3. Power up and switch SW1 to the “set Thevenin voltage” position. 4. Select a Thevenin voltage from Table 1 that corresponds to a duty factor that is 10% less than you found in step 1. Table 1. Thevinin Voltages for Slope Compensation DF VTHEVININ 90% 80% 70% 60% 50% 2.37 2.23 2.09 1.922 1.744 5. Adjust POT1 for that Thevenin voltage, as read on the DVM. 6. Adjust POT2 for maximum resistance and set SW1 for “Add slope compensation.” AN73-29 Application Note 73 7. Decrease the resistance of POT2 to correct the current mode instability at the minimum input voltage and maximum load current allowed. converter is stable in steady-state operation, it will also be free from current mode instability during load-stepinduced duty factor variations. 8. Calculate from the equations in Figure 13 the resistor values needed to construct the slope-compensation network shown in Figure 14. 1 RTHEV = 1 1 + (VTHEV / 5V)(4k ) (5V – VTHEV ) /(5V)(4k ) IAVE (PIN 5) AVERAGE CURRENT LOOP INTEGRATION CAPACITOR ( )( ) RSELECT = RPOT 2 0.8 (Margin) RTOTAL = RTHEV + RSELECT RTOP = (RTOTAL )(5) VTHEV RBOTTOM = (RTOTAL )(5) 5 – VTHEV Figure 13. Calculating the Resistor Values for a 2-Resistor Slope Compensation Network 2 RTOP LT1339 3 RBOTTOM 5VREF SL/ADJ SGND 8 This pin is used to smooth out the triangular wave shape of the current waveform and, in the process, to set up the loop compensation of the current limit loop. In the buck or boost converter, the current waveform in the inductor of the power converter is roughly triangular, the average of which represents the DC output current of the buck converter (DC input current for a boost converter). This main inductor current is converted into a voltage by the current sense resistor. The voltage across the sense resistor is applied to the SENSE – and SENSE + pins of the LT1339. Inside, it is amplified by a gain of 15 and is then offset by a VBE so that 700mV represents zero programmed peak inductor current. This current signal representing inductor current is then given an impedance of 50k and brought out to the IAVE pin. Placing a capacitor from the IAVE pin to the VC pin (Pin 7), sets up an integration network that smooths out the triangular ripple, yielding a DC voltage that represents the average current. This DC voltage is subtracted from 2.5V and converted to a current by a transconductance amplifier. If the resultant current is negative, it is subtracted from the error amplifier’s output current. The transconductance of the conversion is 0.03A/V. Once the current reaches its threshold, the average current limit loop comes to life, taking control of the main control loop. The power converter changes from a constant voltage source to a constant current source. If the average current limit feature is not used, this pin should be grounded. AN73 F14 Figure 14. Two Resistor Slope Compensation For the new design, refer to the “Inductor Selection” subsection of the section describing the topology you are designing. The slope compensation in your system need only be enough to handle the steady-state operation at minimum VIN with maximum VOUT and maximum load current (UV lockout can be set to limit minimum input voltage and IRSENSE can be set to limit maximum current). If the AN73-30 Using the IAVE Pin to Implement an Adjustable Current Limit. Refer to Figure 15. This circuit is a system-level application using the LT1339 where there is a motherboard that uses one-half of the available power and two daughter boards that, when present, each use one-quarter of the total available power. Using this circuit, one can protect the motherboard and daughterboards with current limits set appropriately for the actual load. Application Note 73 5VREF LT1339 SENSE – LOAD CURRENT 200k SENSE + × 15 200k CR2 50k IAVE CR3 – VC TO CARD SLOTS 2.5V + CARDS GROUND THESE PINS WHEN PRESENT, INCREASING CURRENT LIMIT 330pF EA AN73 F15 Figure 15. Multiple Level Automatic Current Limit SS (PIN 6) SOFT-START INTEGRATION CAPACITOR This pin, with its associated external capacitor, generates a ramp that limits the maximum voltage possible on the VC pin. The VC pin is clamped by a PNP transistor to be 1VBE (~ 0.7V) maximum above the SS pin. This allows the current output of the power converter to start at zero and rise to the operating load current at a rate slower than the loop response. Soft-start ramps minimize or completely eliminate overshoot at turn-on. This pin is actively pulled to ground when either the 12VIN pin voltage drops below the UV lockout point, disabling operation (see the section on the 12VIN pin for details), or the RUN/SHDN pin is below its low voltage trip point (see the section on the RUN/ SHDN pin for details). When the voltages on both the 12VIN and the RUN/SHDN pins enable operation, approximately 8µA is sourced out of this pin, charging CSS, the capacitor connected between ground and this pin. This current can vary from 4µA to 20µA. For tighter chargecurrent tolerance, an external resistor is recommended between the 5VREF pin and the SS pin, setting up a much higher (100µA) charge current. The voltage on this pin is internally clamped at 3.5V and any resistor pulling up on this pin should be sized to limit the current to 150µA. When the LT1339 pulls this pin low, the discharge current is 10mA. This discharge current becomes available whenever the voltage at the 12V IN pin is greater than 3V. When the soft-start pin is fully discharged by the internal discharge transistor, the peak current programmed is zero. Grounding the SS pin will stop the top FET drive from turning on. The bottom FET drive will be on for the maximum time as set up by the running frequency and dead-time. Using the internal charge current, the time to full current is nominally Time (s) = 0.8 • 10 5C. If this pin is unused, it should be left floating. If your design requires that the VREF5 output be active while the LT1339 output is shut down, use the circuit detailed in Figure 16. LT1339 6 + H = SHUTDOWN VN2222 CSS SS SGND 8 AN73 F16 NOTE: GROUNDING THE SOFT-START PIN WILL CAUSE THE OUTPUT TO BE DISCHARGED TO OR BELOW GROUND Figure 16. Shutdown While Keeping 5VREF Circuit Alive AN73-31 Application Note 73 VC (PIN 7) CONTROL LOOP COMPENSATION NODE Current Sharing Multiple Power Converters This pin comprises the output of the error amplifier and the input of the peak current comparator. Normally it is used to compensate the output voltage control loop. Compensation is performed by adding a pole and a zero to the control loop function; sometimes an additional pole is needed—this is provided by CFINAL. These two poles and one zero are configured by connecting this pin in the manner indicated in Figure 17. The total voltage loop is detailed in Figure 18. If your design requires gating on and off, use the RUN/SHDN pin as your first choice. If, however, you need to keep 5VREF alive during the shutdown period, the VC pin can be pulled down by an NPN transistor or MOSFET, as shown in Figure 19. This allows the softstart function to work independently of the gating signal. If soft-start is desired on each turn-on of your gating sequence, refer to Figure 16 in the soft-start pin description. When using optoelectronic feedback in a forward converter, ground the feedback pin and connect the optoisolator to the VC pin according to Figure 20. As with the synchronization of multiple LT1339 power converters, current sharing can be achieved by two different strategies: master/slave current sharing and peer-level sharing controlled by a system master control loop. AV = 3000 VC ( 1. Master/slave current sharing is performed by the circuit detailed in Figure 21. 2. Operating peer-level power converters with a master system loop is detailed in Figure 22. NC 6 SS LT1339 7 VC SGND 2N3904 OR VN2222 8 AN73 F19 Figure 19. Gating the Power Converter On and Off Without Soft Start ) RREF RFB + RREF POLE 7 CFINAL LT1339 F= RCOMP CCOMP SGND AV = 3000 8 1 (2π)(CCOMP)(1.5)(106) F= ( )( ) VC 1 (2π)(RCOMP)(CFINAL) LT1339 RCOMP RREF RFB + RREF 1.5E6 VFB ZERO 1 F= (2π)(RCOMP)(CCOMP) 9 OPTO SGND 8 AN73 F17 AN73 F20 Figure 17. Control Loop Compensation RFB 7 Figure 20. Optical Feedback Scheme VFB – RREF gm = 1.5M – AV = 3k 15 RSENSE + AV = RREF RFB + RREF 1.25V RCOMP CCOMP + CFINAL 1 (2π)(CO)(ESR) 1 FP = (2π)(CO)(RL) FZ = 0.8V CO RL ESR AN73 F18 Figure 18. Total Voltage Loop AN73-32 Application Note 73 2 7 1k 2N3904 7 2N3906 LT1339 MASTER VC VFB RFB 9 VOUT SGND 9 8 7 R1 = VC LT1339 SLAVE 1 VFB SGND RREF 8 R1 VFB (PIN 9) FEEDBACK PIN FOR OUTPUT VOLTAGE CONTROL 5VREF 1k NUMBER OF SLAVES VC LT1339 SLAVE 2 VFB 9 SGND This pin is the inverting input to the error amplifier. The input voltage at the VFB pin is subtracted from the voltage on the VREF pin and converted into an error current by the error amplifier’s transconductance of 0.002A/V. The LT1339, using its loop gain and current-controlled engine, is constantly forcing this pin to 1.250V. Thus, the output voltage is set by a resistor divider (See Figure 23) connected to this pin. 8 AN73 F21 VOUT Figure 21. Master/Slave Current Sharing R2 LT1339 VFB VOUT SENSE CC RFB 5V 3 RREF 8 REF V + COMP 1 4 RTOP COLL LT1431 7 RMID 2.5V GNDS SGND R1 8 2 RC GNDF 5 9 VOUT = 1.25 + (R2)(1.25) R1 + R2 AN73 F23 Figure 23. Programming LT1339’s Output Voltage 6 Error Amplifier Characteristics 9 7 9 7 9 VC LT1339 VFB VC LT1339 VFB VC LT1339 VFB AN73 F22 Figure 22. Peer Level Current Sharing SGND (PIN 8) SIGNAL GROUND This is the “clean” ground pin; it is for the returns of CCT, the feedback resistor divider, CCOMP, C5VREF, CIAVE, CVREF and CSOFTSTART. This pin also is the reference for the RUN/SHDN pin. This pin is electrically connected to the PGND inside the LT1339; the resistance between these pins is approximately 10Ω. On the PCB there should be a trace connecting this pin to the PGND pin. This connecting trace should be situated so that no switching frequency AC or power level DC current flows through it. Placing the LT1339 on a ground plane with PGND and SGND connected to the plane works well. There is a DC voltage that, when placed on the feedback pin (VFB ), will cause the current output of the error amplifier to be zero. This voltage falls between 1.242V and 1.258V and is called VNULL. Figure 24 details the DC characteristics of the error amplifier. Note the generous width of the linear region; this is important for noise immunity in high power systems. It is evident that a 200mVP-P high frequency disturbance on the feedback pin will not take the error amplifier out of its linear region, and will be integrated in the compensation network. This is the essence of removing the nasty “R word” (rectification) from the gm = 0 275 ERROR AMP OUTPUT CURRENT (µA) 7 0 gm = 2000 – 275 gm = 130 0.3 VNULL – 0.14 VNULL FEEDBACK VOLTAGE (V) VNULL + 0.14 AN73 F24 Figure 24. Error Amplifier Transconductance AN73-33 Application Note 73 arena of problems encountered with poorly designed parts. There is, however, a limit to the ability of the error amplifier to reject rectification when looking across the DC-to-daylight spectrum. Rectification happens when the dV/dT on the feedback pin approaches 50V/µs. The mechanism of this rectification is seen in Figure 25, as Q1 cuts off when the feedback pin’s dV/dT goes positive faster than I1 can charge C1. If the feedback pin slews at rates approaching this limit, we recommend that you add a small capacitor between the feedback pin and the VREF pin or SGND pin to slow down the signals at the VFB pin. The feedback pin has a maximum voltage and current restriction. If you pull the feedback pin above 5V, you will turn on a parasitic vertical PNP transistor and inject current into the substrate. Under such conditions the current into the feedback pin should be limited to less than 1mA. I1 25µA I2 25µA BANDGAP Q2 VFB Q1 C1 0.5pF 5k Q3 ≈200mV Q4 VREF C2 0.5pF 2 6 2N3904 1N914 10k + 4.3k 2N3906 VREF5 VOUT SS LT1339 10 0.1µF VREF VOUT 2 SGND 8 10µF AN73 F26 Figure 26. Voltage Soft Start Using the VREF Pin to Implement a Noise-Immune Output Voltage Trim Although the output voltage can be easily trimmed by adding a resistor to the VFB pin, the poor noise immunity of this trim method is less than desirable. A much better voltage trim is accomplished by connecting an appropriate valued resistor to the VREF pin and adjusting the value of the decoupling capacitor for a time constant in the tens to hundreds of milliseconds (refer to Figure 27). The time constant of noise reduction on the VREF pin has no effect on loop stability, unlike networks used on the VFB pin. This function is also useful in applications requiring remote sense. AN73 F25 Figure 25. Error Amplifier Input Stage TRIM VOLTAGE 0V TO 2.5V R1 10 VREF C LT1339 VREF (PIN 10) ERROR AMPLIFIER VOLTAGE REFERENCE DECOUPLING The VREF pin is connected directly to the noninverting input of the error amplifier. This pin is normally decoupled with a 0.1µF cap connected from this pin to SGND. Internally, there is a 5k isolation resistor between this pin and the bandgap reference. The dynamic output impedance of the bandgap reference is approximately 100Ω. Setting Up a Voltage Soft-Start Using the VREF Pin The error amplifier that is connected to this pin has an input common mode range that extends below 0.6V. This pin can be used for a voltage soft-start circuit. The circuit shown in Figure 26 utilizes the error amplifier to program a soft-start that starts at 50% of nominal output voltage and ramps up to 100% of the nominal output voltage. AN73-34 SGND 8 AN73 F27 TRIM RANGE WITH 0V TO 2.5V INPUT = TIME CONSTANT (tNR) = ( )( ) VOUT 5k 1.25 R1 + 5k (5k)(R1) C(5K + R1) Figure 27. The Right Way to Trim Output Voltage SENSE+ (PIN 11) SENSE AMPLIFIER NONINVERTING INPUT This pin, in conjunction with the SENSE – pin, forms the input to a wide common mode range differential amplifier. This amplifier takes its differential input voltage, adds an intentional 5mV offset, multiplies the result by 15 and adds it to a voltage that is one VBE (~ 0.7V) above ground. This Application Note 73 provides an internal voltage representing the current flowing in the external current sense resistor (RS). This voltage is used for current mode operation and in the averagecurrent-limiting loop. The input common mode range extends from – 0.3V to 60V. This common mode range spans two ranges of operation, – 0.3V to (5V – 1VBE) and (5V – 1VBE) to 60V. We will investigate these two ranges of operation because the input characteristics of this amplifier change somewhat when going from one range to the other. The input structure of the current sense amplifier is shown in Figure 28. 5VREF D1 SENSE + R2 3k R1 3k R3 3k Q3 R4 3k SENSE – See the Pin 11 definition. RUN/SHDN (PIN 13) PRECISION REFERENCED SHUTDOWN CONTROL PIN This pin implements the user-programmed undervoltage (UV) lockout. By placing a resistor divider from VIN at this pin to ground, any UV lockout voltage from 1.25V through hundreds of volts can be programmed. Internal hysteresis of this pin is internally set at 15mV (1.2% of the 1.25V switching point). Additional hysteresis can be implemented by adding a resistor from this pin to the 5VREF pin (see Figure 29a). SENSE AMP OUT Q4 Q5 45µA This pin complements the function of the SENSE + pin (Pin 12). Figures 29b and 29c detail digital shutdown with and without UV lockout. Q2 45µA SENSE – (PIN 12) SENSE AMPLIFIER INVERTING INPUT R5 45k AN73 F28 Figure 28. Current Sense Amplifier Equivalent Circuit 0.1µF VIN R1 13 R2 SELECT R2 (10k) RUN/SHDN R1 = R2 R3 LT1339 2 SENSE – When the and pins are above (5VREF – 1VBE) D1 is not conducting and the input bias current is 45µA (the emitter current of the PNPs). When the voltage on SENSE + goes positive with respect to the voltage on SENSE –, current in excess of 45µA flows through R1 and through Q4 into R5. The voltage across R5 thus becomes a representation of the voltage between SENSE + and SENSE – multiplied by 15. Keep in mind that the emitter voltages of Q2 and Q3 are always the same. This amplifier has a bandwidth of 300kHz. VSHDN + 3VSU – 5 5 VSHDN + 3VSU – 5 VSU – VSHDN ) ) VSU = VSTARTUP, VSHDN = VSHUTDOWN SGND High Common Mode Voltage SENSE + R3 = R2 5VREF ( ( 8 AN73 F29a Figure 29a RUN/SHDN Pin VIN RUV LOCKOUT RHY 2 5VREF LT1339 H = SHUTDOWN 13 VN2222 RUN/SHDN OPTIONAL 10k SGND 8 AN73 F29b The Low Voltage Range When these pins are pulled below (5VREF – 1VBE), the direction of input bias current changes and its magnitude depends upon how far the sense leads are pulled below (5VREF – 1VBE). When using this amplifier in the low voltage mode, the input bias current is high, so be sure that any external resistors connected to these pins are matched. Figure 29b UV Lockout with Digital Shutdown LT1339 DIGITAL INPUT 13 RUN/SHDN SGND 8 AN73 F29c Figure 29c Digital Shutdown AN73-35 Application Note 73 PHASE (PIN 14) OUTPUT DRIVER PHASE CONTROL This pin configures the LT1339 to function in one of its two separate modes: 12V 17 1. Synchronous buck converter (pin left floating or tied to 5V) LT1339 2. Synchronous boost converter (pin grounded) PGND The threshold of this pin is at 1VBE above ground and it has very good noise immunity when left floating. The input characteristics of this pin are such that sinking current from this pin (pulling it low) at about 40µA (approximately 15k to ground) brings the voltage down to the gray area of its threshold. In this gray area, the LT1339 is in a state where it is uncertain of the mode in which to operate; in this condition, the gate-drive level is diminished and certain failure will result. Moral: either ground the PHASE pin, float the PHASE pin or tie it to 5VREF. PGND (PIN 15) POWER GROUND This is the “substrate pin” of the LT1339; the pin relative to which it is desirable to keep the voltages on all other pins positive. This pin carries the return current for the bottom gate drive current, the majority of the LT1339’s quiescent current and the fault current generated when pins are carelessly allowed to swing more than 1VBE below this pin. There should be a short trace from this pin to the IC decoupling capacitor, and this pin should be connected to the ground plane of the circuit. BG (PIN 16) BOTTOM-SIDE GATE DRIVE This pin is the output of the bottom gate driver, a hefty, fearless drive output. Due to the enormous size of the output drive transistors, pulling this pin negative with respect to PGND by 1VBE turns on the large NPN collectorto-substrate diode. This injects current into the substrate. The bottom gate drive can easily push 10,000pF around, but efficiency tests have shown that about 1% to 2% of additional efficiency can be bought by adding a pair of external buffer transistors (see Figure 30). AN73-36 1µF VIN ZTX649 BG 16 IRFZ44N ×4 1A ZTX749 15 *EFFICIENCY IMPROVES WHEN JUMPER IS REMOVED JP1* AN73 F30 Figure 30. External Drivers Improve Efficiency NULLIFYING THE PHANTOM TURN-ON About 200ns prior to the top gate turning on, the bottom gate turns off. During that time (the underlap time), the main inductor current flows through the body diodes of the bottom FETs. By the time the topside FET turns on, significant stored charge is packed away in the body diode(s) of the bottom MOSFET(s). Upon turning on, the top MOSFET “sees” a short—the unrecovered body diodes of the bottom MOSFETs. Large currents start to flow as the stored charge in the body diode is swept out. Upon releasing the last of its charge, the bottom body diode snaps off (switch opens in a few nanoseconds). At this time the drains of the bottom MOSFETs are pulled positive by tens of volts in a few nanoseconds. Referring to Figure 31, it can be seen that the bottom MOSFET has phantom RC networks that act as little voltage dividers (VG(STEP)S) with time constants τGs. When the dV/dT and ∆V are high enough, the internal VGS reaches one threshold voltage and bad things happen (efficiency drops). Figure 32 details the removal of the phantom turn-on mechanism by offsetting the bottom gate voltage to – 3.3V when the bottom FET is off, effectively placing the gate-threshold point out of reach of VG(STEP). Application Note 73 D VDS 1 RG 0 = • • • VGS VG(STEP) CM V CI + CM D(STEP) τG = (CM + CI) RG VG(STEP) = CM • • • CI τG 0 AN73 F31 S Figure 31. The Phantoms Lurking Inside Your Bottom Side MOSFETs. At Some dV/dT on the Drain with a Big Enough Step, This FET will Turn Itself On Even with the Gate Connected to the Source The power dissipated by the LT1339, when active, is the sum of the power drawn by the 12VIN pin and the VBOOST pin, and is calculated below: 13.5V 17 VIN 10.2V – 3.3V 13.5V 0V LT1339 BG ZTX649 PTOTAL = P12VIN + PBOOST 1µF 16 PGND BOTTOM FET 1A ZTX749 3.3V 10k 15 1N4148 *EFFICIENCY IMPROVES WHEN JUMPER IS REMOVED JP1* AN73 F32 Figure 32. Offsetting the Bottom Gate Drive Removes Phantom Turn-On Losses from Higher Input Voltage Operation 12VIN (PIN 17) 12V POWER SUPPLY INPUT Although the LT1339 is designed and optimized to run on input voltages ranging from 10V to 15V, it can run on voltages from UV lockout to 20V (the absolute maximum input voltage); however, operation above 18V is not recommended. This pin should be decoupled to the PGND pin with short traces, low ESR and capacitor values of at least 1µF (keep in mind that this pin is providing the positive drive current for the bottom-side MOSFET driver). The current flowing into this pin can be divided into three parts: IACTIVE , IDYNAMIC and ISTANDBY 1. Active Supply Current Active VRUN > 1.35V (1.25V typ) IACTIVE = 14mA typ, 20mA max 2. Dynamic supply current VRUN > 1.35V (1.25V typ) IDYNAMIC = (QG (of bottom FETs) • fSW) where: P12VIN = (VIN)(QGB • fSW + 20mA) QGB = the sum of all QGs of all of the bottom FETs PBOOST = (VIN – 0.6V)(QGT • fSW + 2.2mA) QGT = the sum of all QGs of the top FETs TS (PIN 18) BOOST OUTPUT DRIVER REFERENCE (TOP SOURCE) This is the negative supply pin for the top driver. Externally it is connected to the source of the top MOSFET. This pin should be clamped to ground with a Schottky diode, preventing it from going below the substrate (PGND pin). The LT1339 is designed to be robust and will not latch up if this pin goes to – 3V. Excursions of this pin below substrate will cause unwanted charge to be injected into the substrate. When injection occurs, changes can be seen in the operation of the LT1339 in the form of a shortening of the underlap time between the bottom gate drive and the top gate drive. In many high power applications, it is impossible to keep the source(s) of the top FET(s) from going volts below PGND. Depending upon which MOSFETs you use and upon your layout, this can become a real problem as top switch currents rise above 50A to 100A. The circuit detailed in Figure 33 uses a common mode transformer to solve this problem, and should be considered for very high power converters. 3. Standby Supply Current VRUN < 1.15V (1.25V typ) ISTANDBY = 150µA typ, 220µA max IACTIVE includes ISTANDBY AN73-37 Application Note 73 1A 12V 56µF 25V + 17 1µF VIN CENORMOUS 10Ω DALE 220MBP LT1339 VBOOST TG TS 20 19 18 PGND 15 1µF • • • 3A SCHOTTKY ZTX649 + 56µF 25V 2Ω ZTX749 AN73 F33 Figure 33. Using a Common Mode Transformer to Keep Large Negative BUS Excursions from Injecting into the Substrate Via the TS Pin TG (PIN 19) TOPSIDE DRIVER GATE OUTPUT (TOP GATE) VBOOST (PIN 20) TOPSIDE DRIVER POWER SUPPLY PIN. This pin is the gate driver for the topside MOSFET. It acquires its current to charge the topside gate positive from the VBOOST pin, which is sourced by the external boost capacitor. The negative drive current is obtained from the TS (Top Source) pin. This pin is the power supply pin for the top driver. It should be decoupled to the TS (Top Source) pin with a 1µF low ESR capacitor. This external capacitor is charged during the time the bottom transistor is on via an external diode from 12VIN. AN73-38 Application Note 73 BUCK REGULATOR DESIGN OVERVIEW The buck converter is a converter that has an input voltage greater than its output voltage. The simplest buck converter is the linear-pass regulator. Its input is a voltage that varies over the regulator’s input range and its output is a constant voltage. The power dissipated in a linear-pass regulator is the product of the differential voltage (VIN – VOUT) and the output current. The efficiency of a linear-pass regulator is simply the ratio of output voltage divided by input voltage (multiplied by 100%). In some low differential voltage applications, the linear-pass regulator has efficiencies that rival those of switching regulators. It takes a well-designed switcher to surpass the efficiency of a linear-pass regulator in a 3.3V input/2.5V output application. Switching buck converters have current multiplication, in that the output current exceeds the input current. In an ideal buck converter, the ratio of output current to input current is the same as the ratio of input voltage to output voltage (100% efficiency). Characteristics of the Synchronous Switching Buck Converter The synchronous buck converter has the following characteristics: 1. It has a minimum input voltage that it needs to provide rated output voltage. For the power converter (the LT1339 and its associated components), this voltage is usually limited by the maximum duty factor and the resistive losses in the top FET, inductor and sense resistor. In some designs (those with small inductors) the minimum input voltage will be the voltage at which the converter experiences current mode instability (an instability found in clocked, current mode converters operating at duty factors approaching unity), and design action should be taken: either increase the inductance, add slope compensation or use the undervoltage lockout capability of the RUN/SHDN pin to lock out operation. 2. There is a maximum input voltage, above which something will break. 3. The input current is discontinuous, with high AC RMS values that require large input capacitors just to accommodate the high AC current. This also causes high input ripple voltage; an input filter may be required to keep the switching frequency ripple from contaminating the power source. 4. The output current is continuous and has a triangular/ sawtooth wave shape. This means small output capacitors and low output ripple. 5. There is no forward parasitic power path; hence, shutting down the buck converter turns off the output. 6. There is a parasitic reverse power path at the output: if the output is pulled below ground, current flows through the body diode of the bottom MOSFET, through the inductor, through the sense resistor and out. Were you to connect a car battery to the output of a synchronous buck converter backwards, current would be limited by very small resistances. This is not recommended. 7. There is also a parasitic reverse power path at the input: if the input is pulled below ground, the equivalent circuit simplifies to two diodes to ground. These diodes—the body diodes of the MOSFETs—are all that stands between your circuit and disaster. When reverse polarity input voltage is applied, there is no built-in mechanism to limit reverse current. The usual result is irrepairable damage. 8. If the output voltage is pulled above the input voltage, the body diode of the top MOSFET conducts to supply power from the output back to the input. If you have a car battery at the output, don’t short the input. 9. Inductor value is not extremely critical; increasing the inductor value above the required minimum nets small returns. 10. Efficiencies range from the low 80%s to the high 90%s. 11. The optimum switching frequency is determined by tradeoffs in core losses in the inductor, switching losses and gate-charge losses against smaller inductors and capacitors and faster transient response. For modern core materials, capacitors and MOSFETs, the frequency typically falls in the 50kHz to 125kHz region. AN73-39 Application Note 73 GRAPHICAL DESIGN EXAMPLE Although the LT1339 data sheet details the procedure for designing a buck converter, some of us like to see the pictures to make our decisions. Here is a graphical design guide for the LT1339 synchronous buck converter. Everything here is normalized to a 100kHz clock frequency and 1A ILIMIT. Here we will design a 12V input, 3.3V/20A output converter. Since our maximum output current is 20A, we will set the current limit at 24A. above the shaded areas where things get nasty. We could choose a higher ripple percentage and not get bitten. Let’s look at some of the other graphs to see what effect choosing a higher ripple ratio would have. Now, we pick some value for the ratio of peak-to-peak ripple current to current limit output current. Any value between 10% and 80% will do; for this example we’ll use 30%. This results in a ripple current of 24A • 0.3, or 7.2A Referring to Figure 35, we see that the ripple current ratio doesn’t make any significant difference in the AC RMS input current. Further, we see that the input capacitor AC RMS ripple current is 0.46A for the example above (“1A” on Figure 35); multiplying this by the rated output current of 20A yields 9.2A; hence big input caps will be required, regardless of inductor value. Note that if the minimum input voltage is 7V, the input AC RMS ripple current goes up to 10A (1B on Figure 35). Look at Figure 34. Starting from the right, follow the 30% isocline to the left until it intercepts the input voltage = 12V grid line. (This is labeled “1” on Figure 34.) This yields 80µH, which is denormalized by dividing it by ILIMIT (80µH/24 = 3.33µH). Note that this inductor value is well What about output capacitor AC RMS current? Refer to Figure 36 to see the interaction. Here we see that the AC RMS current is 0.087A (“1” on Figure 36); multiplying this by 20A yields 1.74ARMS—no problem; maybe 30% is too low. 400 10 300 20 150 30 100 90 80 1 40 70 50 60 60 50 70 2 40 80 30 20 3.3 4 5 6 THIS REGION IS LIMITED BY INTERNAL SLOPE COMPENSATION. ENTRY INTO THIS REGION WILL CAUSE CURRENT MODE INSTABILITY REQUIRING ADDITIONAL SLOPE COMPENSATION 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 THIS REGION IS LIMITED BY IPEAK/IAVE. ENTRY INTO THIS REGION WILL RESULT IN INOPERABLE AVERAGE CURRENT LIMIT FUNCTION. CURRENT WILL BE LIMITED BY THE PEAK AT A VALUE LESS THAN ILIMIT. Figure 34. 3.3V Output Normalized Minimum Inductor Value AN73-40 40 50 60 AN73 F34 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 200 Application Note 73 0.60 1B 0.50 1A 2 0.30 80 10 0.20 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.40 0.15 0.10 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F35 Figure 35. 3.3V Output Normalized RMS AC Input Capacitor Current 0.300 80 70 60 50 0.200 2 40 0.100 30 1 0.060 20 0.040 10 0.020 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.080 0.010 0.008 0.006 0.004 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F36 Figure 36. 3.3V Output Normalized Output Capacitor AC RMS Current AN73-41 Application Note 73 Let’s look at the RMS current in our transistors. Figure 37 details the bottom MOSFET RMS current at 0.85A; multiplying this by 20A yields a modest 17A (“1” on Figure 37). Referring to Figure 38, the top MOSFET RMS current is 0.525A; multiplying this by 20A yields 10.5A. HINDSIGHT Other than the output capacitor’s RMS current from Figure 36 and the shaded areas of Figure 34, the ratio of peak-topeak ripple current to current limit will have little effect on the buck converter (the actual value of the inductor is quite noncritical). The value of inductance we have chosen is 38µH, which denormalizes to 38/24 or 1.58µH, at 100kHz, which denormalizes to 100k/60k • 1.58µH or 2.63µH at 60kHz. Verify that we stay airborne (hitting mountains bends propellers). We notice from the isoclines that our peak-topeak ripple/ILIMIT varies from 15% at VIN = 4V to 75% at VIN = 24V. Move on to Figure 35 to verify that the peak input capacitor current will be at its maximum at VIN = 7V which denormalizes to 10A (see line labeled “2”). Next, refer to Figure 36 and draw a line representing the change in P-P ripple/ILIMIT vs input voltage that we learned from Figure 34 (this is the line labeled “2”). We can see that our maximum output capacitor AC RMS current will be 0.25A multiplied by 20A, or 5A. THIS IS TOO EASY; LETS DO A HARD ONE 4V < VINPUT < 24V, VOUTPUT = 3.3V/20A, operating at 60kHz using the smallest inductance Start with Figure 34; pick the inductor value bounded by the darker shaded zone to the left (current mode instability), see the point at the left of the line labeled as 2 on the figure. Draw a line of constant inductance from 4V to 24V. 1.00 From Figure 37 we learn that our maximum RMS bottom MOSFET current will be 0.95A • 20A, or 19A when the input voltage is at 24V. Figure 38 informs us that our maximum top MOSFET RMS current will be 0.9A • 20A, or 18A. 80 10 1 0.90 0.80 2 0.70 0.60 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.50 0.40 0.30 0.20 0.15 0.10 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F37 Figure 37. 3.3V Output Normalized RMS Bottom Transistor Current AN73-42 Application Note 73 1.5 1.0 0.9 0.7 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.8 0.6 2 0.5 1 0.4 0.3 80 10 0.2 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F38 Figure 38. 3.3V Output Normalized Top Switch RMS Current CONCLUSION The LT1339 has plenty of internal slope compensation for most buck converters. The next four sections are graphical design aids for 3.3V, 5V, 12V and 24V converters. The procedure for using these design aids is the same as described in the preceding examples. Inductor ripple current has little effect on anything except stability, average current limit and the inductor’s own core loss. AN73-43 Application Note 73 3.3V OUTPUT GRAPH SET 400 10 300 20 150 30 100 90 80 40 70 50 60 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 200 60 50 70 40 80 30 20 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F39 Figure 39. 3.3V Output Normalized Minimum Inductor Value 0.60 0.50 0.30 80 10 0.20 0.15 0.10 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F40 Figure 40. 3.3V Output Normalized RMS AC Input Capacitor Current AN73-44 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.40 Application Note 73 0.300 80 70 60 50 0.200 40 0.100 30 0.060 20 0.040 10 0.020 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.080 0.010 0.008 0.006 0.004 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F41 Figure 41. 3.3V Output Normalized Output Capacitor AC RMS Current 80 10 1.00 0.90 0.80 0.70 0.60 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.50 0.40 0.30 0.20 0.15 0.10 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F42 Figure 42. 3.3V Output Normalized RMS Bottom Transistor Current AN73-45 Application Note 73 1.5 1.0 0.9 0.7 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.8 0.6 0.5 0.4 0.3 80 10 0.2 3.3 4 5 6 7 8 9 10 12 15 INPUT VOLTAGE (V) 20 24 30 40 50 60 AN73 F43 Figure 43. 3.3V Output Normalized Top Switch RMS Current AN73-46 Application Note 73 5V OUTPUT GRAPH SET 500 10 400 300 30 150 40 100 90 80 50 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 20 200 60 70 70 60 80 50 40 30 5 6 7 8 9 10 12 15 20 INPUT VOLTAGE (V) 24 30 40 50 60 AN73 F44 Figure 44. 5V Output Normalized Minimum Inductor Value 0.60 0.50 0.30 80 10 0.20 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.40 0.15 0.10 5 6 7 8 9 10 12 15 20 INPUT VOLTAGE (V) 24 30 40 50 60 AN73 F45 Figure 45. 5V Output Normalized RMS AC Input Capacitor Current AN73-47 Application Note 73 80 70 60 50 0.200 40 0.100 30 0.060 20 0.040 10 0.020 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.080 0.010 0.008 0.006 0.004 5 6 7 8 9 10 12 15 20 INPUT VOLTAGE (V) 24 30 40 50 60 AN73 F46 Figure 46. 5V Output Normalized Output Capacitor AC RMS Current 80 10 1.00 0.90 0.80 0.70 0.60 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.50 0.40 0.30 0.20 0.15 0.10 5 6 7 8 9 10 12 15 20 INPUT VOLTAGE (V) 24 30 40 50 60 AN73 F47 Figure 47. 5V Output Normalized RMS Bottom Transistor Current AN73-48 Application Note 73 1.5 1.0 0.9 0.7 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.8 0.6 0.5 0.4 80 10 0.3 0.2 5 6 7 8 9 10 12 15 20 INPUT VOLTAGE (V) 24 30 40 50 60 AN73 F48 Figure 48. 5V Output Normalized Top Switch RMS Current AN73-49 Application Note 73 12V OUTPUT GRAPH SET 1000 900 800 10 700 600 20 400 30 300 40 200 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 500 50 60 150 70 80 100 12 13 14 15 16 18 20 24 30 INPUT VOLTAGE (V) 36 40 48 50 56 60 AN73 F49 Figure 49. 12V Output Normalized Minimum Inductor Value 0.60 0.50 80 10 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.40 0.30 0.20 0.15 0.10 12 13 14 15 16 18 20 24 30 INPUT VOLTAGE (V) 36 40 48 50 56 60 AN73 F50 Figure 50. 12V Output Normalized RMS AC Input Capacitor Current AN73-50 Application Note 73 80 70 60 50 0.200 40 0.100 30 0.060 20 0.040 10 0.020 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.080 0.010 0.008 0.006 0.004 12 13 14 15 16 18 20 24 30 INPUT VOLTAGE (V) 36 40 48 50 56 60 AN73 F51 Figure 51. 12V Output Normalized Output Capacitor AC RMS Current 1.00 80 10 0.90 0.80 0.70 0.60 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.50 0.40 0.30 0.20 0.15 0.10 12 13 14 15 16 18 20 24 30 INPUT VOLTAGE (V) 36 40 48 50 56 60 AN73 F52 Figure 52. 12V Output Normalized RMS Bottom Transistor Current AN73-51 Application Note 73 1.5 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 1.0 0.9 0.8 0.7 0.6 0.5 80 10 0.4 12 13 14 15 16 18 20 24 30 INPUT VOLTAGE (V) 36 40 48 50 56 60 AN73 F53 Figure 53. 12V Output Normalized Top Switch RMS Current AN73-52 Application Note 73 24V OUTPUT GRAPH SET 1500 10 1000 900 20 700 600 500 30 400 40 300 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 800 50 60 70 80 200 150 24 25 26 28 30 32 36 40 INPUT VOLTAGE (V) 45 48 50 56 60 AN73 F54 Figure 54. 24V Output Normalized Minimum Inductor Value 0.60 80 10 0.50 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.40 0.30 0.20 0.15 0.10 24 25 26 28 30 32 36 40 INPUT VOLTAGE (V) 45 48 50 56 60 AN73 F55 Figure 55. 24V Output Normalized RMS AC Input Capacitor Current AN73-53 Application Note 73 80-70 60 50 0.200 40 0.100 30 0.060 20 0.040 10 0.002 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.080 0.010 0.008 0.006 0.004 24 25 26 28 30 32 36 40 INPUT VOLTAGE (V) 45 48 50 56 60 AN73 F56 Figure 56. 24V Output Normalized Output Capacitor AC RMS Current 80 10 0.80 0.70 0.60 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 0.50 0.40 0.30 0.20 0.15 0.10 24 25 26 28 30 32 36 40 INPUT VOLTAGE (V) 45 48 50 56 60 AN73 F57 Figure 57. 24V Output Normalized RMS Bottom Transistor Current AN73-54 Application Note 73 P-P RIPPLE/ILIMIT (%) RMS CURRENT (A) 1.5 1.0 0.9 0.8 0.7 80 10 0.6 24 25 26 28 30 32 36 40 INPUT VOLTAGE (V) 45 48 50 56 60 AN73 F58 Figure 58. 24V Output Normalized Top Switch RMS Current AN73-55 Application Note 73 HOW TO CONVERT RMS CURRENT IN A CAPACITOR TO PEAK-TO-PEAK RIPPLE VOLTAGE Figure 59 is a guide to assist in output capacitor selection and/or estimating peak-to-peak output ripple voltage. Divide the output ripple specification (expressed in mVP-P) by the maximum output capacitor RMS current obtained from the design graphs to determine the effective resistance needed in the output capacitor. Using the right-hand scale of Figure 59, follow the isocline that approximates the needed effective resistance, calculated above. Looking at the scale to the left, determine the maximum allowable value for total capacitor ESR. Pick a capacitor for the output, and plot its capacitance and ESR on Figure 59. If the point is outside the effective-resistance isocline, you will either need to pick another capacitor or parallel multiple capacitors. Here are the rules for paralleling capacitors: 1. You must parallel capacitors of the same capacitance and ESR to correctly use Figure 59. 2. Paralleling n capacitors into a block will move you to higher ground on the graph: – The RMS ripple current of the block will be n × the RMS ripple current of one capacitor. – The ESR of the block will be the ESR of one capacitor/n. – The capacitance of the block will be n × the capacitance of one capacitor. 3. Derate the capacitor block for end-of-life considerations (ESR doubles and the capacitance drops by 50%). 4. When using ceramic-type capacitors, the ESR is usually so low that only the block capacitance need be considered. 5. With aluminum and tantalum capacitors, you will probably be paralleling capacitors to get low enough block ESR to cross the isocline. 100 100kHz 0.2 0.1 0.05 CAPACITOR ESR (mΩ) 0.02 0.01 0.005 1 0.002 0.001 0.1 15 22 33 47 68 100 150 220 330 470 680 1k 1.5k 2.2k 3.3k 4.7k 6.8k 10k 15k OUTPUT CAPACITOR (µF) 22k 33k 47k 68k AN73 F59 Figure 59. RMS Current to Peak-to-Peak Ripple AN73-56 EFFECTIVE RESISTANCE (Ω) 10 Application Note 73 6. If you are tempted to parallel a 15µF, 0.001Ω ceramic capacitor with a 1000µF, 0.01Ω aluminum capacitor in order to get a 1015µF, 0.0009Ω capacitor, you will be surprised by the result: – Plot the 15µF, 0.001Ω capacitor on Figure 59. – Traverse the elevation isocline to its terminus at the right side of the graph and read its effective resistance (~ 0.22Ω). – Plot the 1000µF, 0.01Ω capacitor and follow its isocline to the right side terminus, read its effective resistance (0.04Ω) – At 100kHz, a 100µF, 0.001Ω ceramic capacitor has about the same effective resistance as a 1000µF 0.01Ω aluminum electrolytic. DENORMALIZING FIGURE 59 FOR OTHER FREQUENCIES As far as Figure 59 is concerned, a 100µF capacitor at 100kHz will look like a 60µF capacitor at 60kHz. All other parameters stay the same. To plot a capacitor of xµF operating at ykHz, first calculate a new capacitance, z, where z(µF) = y(kHz)/100kHz • x(µF), then plot on Figure 59 using its native ESR value. – Parallel the two impedances: 0.22 || 0.04 = 0.034; an effective resistance far more affected by the aluminum capacitor than the ceramic. AN73-57 Application Note 73 BOOST CONVERTERS OVERVIEW The boost converter is a converter that has an output voltage greater than its input voltage. Its input is a voltage that varies over the regulator’s input range and its output is a constant voltage. Switching boost converters have current division, in that the output current will be less than the input current. In an ideal boost converter, the ratio of output current to input current is the same as the ratio of input voltage to output voltage (100% efficiency). Characteristics of the Synchronous Switching Boost Converter The synchronous boost converter has the following characteristics: 1. It has a maximum input voltage that can be tolerated while providing rated output voltage. For the power converter (the LT1339 and its associated components), this voltage is usually limited first by the minimum duty factor and finally by the body diode of the top MOSFET. Excursions of input voltage above the output voltage result in uncontrolled rise in output voltage. 2. There is a minimum input voltage where boost conversion can be performed. Here several factors come into the picture: undervoltage lockout, current mode instability, average input current limit (if used) and peak current limit. In the boost converter the undervoltage lockout is used to prevent operation where the performance or robustness of the design would be compromised. Because of the negative input impedance of a boost converter, the input current increases as the input voltage drops. This increase in input current is accompanied by higher RMS currents throughout the power converter. Especially significant is the RMS output ripple current in the output capacitor. Undervoltage lockout is often used to prevent operation at duty factors where current mode instability would cause undesirable (audible) operation. Finally, undervoltage lockout is used to prevent operation with insufficient gate drive voltage. AN73-58 3. The output current is discontinuous, with high AC RMS values that require large output capacitors just to accommodate the high AC current. This is also manifested in high output ripple voltage; an output filter may be required to keep the switching frequency ripple from disrupting the load. 4. The input current is continuous and has a triangular/ sawtooth wave shape. This means small input capacitors and low input ripple voltage. 5. There is a forward parasitic power path; hence, shutting down the boost converter leaves a power path from input through the choke and body diode of the top MOSFET to the output. There is no provision for current limiting in this parasitic power path. Shorting the output of a boost converter can be disastrous, depending upon the current capability of the input source. This path exits both when the converter is operating and when it is in shutdown. 6. The average current limit function in the LT1339 monitors input current rather than output current. The maximum output current will depend on input voltage. If the average current limit loop is not used (IAVE, Pin 5 grounded), the output current will be limited by the peak input current limit. Under this condition the maximum output current will depend on both the input voltage and the inductor value, and the amount of slope compensation used. 7. There is a parasitic reverse power path at the input. If the input is pulled below ground, current flows through the body diode of the bottom MOSFET, through the inductor, through the sense resistor and out. Were you to connect a car battery to the input of a synchronous boost converter backwards, very small resistances would limit current. This is not recommended. 8. There is a parasitic reverse power path at the output. If the output is pulled below ground, the equivalent circuit simplifies to two diodes to ground. These diodes, the body diodes of the MOSFETs, are all that stands between your circuit and disaster. When reverse polarity output voltage is applied, there is no built-in mechanism to limit reverse current. 9. If the output voltage is pulled below the input voltage, the body diode of the top MOSFET conducts to supply Application Note 73 power from the input to the output. If you have a car battery as the input, don’t short the output. GRAPHICAL DESIGN SECTION A boost converter can be designed using Figures 60 to 66 to select the inductor value. In boost mode, current mode stability is more of a problem, as can be seen by the respectively larger regions in the graphs where current mode stability is a problem. Once an inductor value and its ripple current are selected for the boost converter, the balance of the design is done using the graphs in the buck design section. Using these graphs with the input and output voltages in reversed roles will provide the correct answers. Keep in mind that the input capacitor and output capacitor have reversed roles also. Their ripple current charts should be applied accordingly. 10. Inductor value is not extremely critical; increasing the inductor value above the required minimum nets small returns. The main effect will be seen at minimum input voltage, where the inductor value will affect the stability of the current mode engine. If current mode instability is a problem, increasing the inductor value or adding additional slope compensation will be required. 11. Efficiencies range from the low 80%s to the high 90%s. 12. Several things should be considered when selecting a switching frequency. Higher switching frequency is usually accompanied by a smaller inductor, lower input, and output ripple voltages. In some cases higher switching frequency can allow the use of smaller or cheaper output capacitors. However, higher switching frequency is often accompanied by higher wire loss and core loss in the inductor, higher switching loss, and more drive power required by the MOSFETs. For the modern core materials, capacitors and MOSFETs, the most suitable frequency typically falls in the 50kHz to 125kHz region. CONCLUSION As with the buck regulator design section, the use of the graph can simplify the design of most boost designs. If for some reason your application cannot be handled by the graphical method detailed here, the data sheet has equations that lead you through the design process. As with any of our products, if these tools do not provide enough design support, call us. We will help you design a system that will meet your needs, or we will help you debug a design that isn’t performing to specification. 5V/60A Input to 28V/9A Boost Converter IRF3205 ×2 VIN 5V 60A R5 0.002Ω L1 40µH Q1 Q2 FMMT720 FMMT619 220µF + 6.3V ×4 1N914 20 1µF 19 18 Q3 FMMT619 100k VBOOST 12VIN TG RUN TS FB 5VREF 1µF 16 SL/ADJ CT 100Ω 12 100Ω 11 10 L1: 12T 4 × AWG12 ON Kool Mµ® 77437-A7 14 0.1µF SENSE¯ SENSE + VC VREF IAVE PHASE SS SYNC PGND SGND 1 15 VOUT 28V RFB 2.7k 1.2k 9 2 4 100k LT1339 47µF 16V 2200µF 35V ×6 13 BG Q4 FMMT720 Kool Mµ IS A REGISTERED TRADEMARK OF MAGNETICS, INC. + 17 12V IRF3205 ×4 + 12V 2200pF 1µF 3 7.5k 7 5 1.5nF 330pF 6 10µF 8 AN74 TA03 AN73-59 Application Note 73 CIRCUIT COLLECTION 10 500 400 300 200 30 150 40 100 50 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 20 60 70 80 70 50 40 30 1 1.5 2 2.5 INPUT VOLTAGE (V) 3 3.3 4 5 AN73 F60 Figure 60. 5V Output Normalized Minimum Inductor Value 1500 10 1000 20 500 400 30 300 40 50 200 60 150 70 80 100 70 2 3 4 5 6 INPUT VOLTAGE (V) 7 8 9 10 12 AN73 F61 Figure 61. 12V Output Normalized Minimum Inductor Value AN73-60 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 700 Application Note 73 3000 10 2000 20 1000 30 700 40 500 50 400 60 300 70 80 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 1500 200 150 3 4 5 6 7 8 9 10 INPUT VOLTAGE (V) 15 24 AN73 F62 Figure 62. 24V Output Normalized Minimum Inductor Value 4000 10 3000 1500 20 1000 30 40 700 50 500 60 400 70 80 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 2000 300 200 150 5 6 7 8 9 10 15 20 24 30 INPUT VOLTAGE (V) AN73 F63 Figure 63. 30V Output Normalized Minimum Inductor Value AN73-61 Application Note 73 4000 10 3000 2000 1500 30 1000 40 50 700 60 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 20 70 80 500 400 300 200 5 6 7 8 9 10 15 INPUT VOLTAGE (V) 20 24 30 36 AN73 F64 Figure 64. 36V Output Normalized Minimum Inductor Value 5000 10 4000 3000 2000 30 1500 40 1000 50 60 700 70 80 500 400 300 5 7.5 10 15 20 INPUT VOLTAGE (V) 24 30 36 42 48 AN73 F65 Figure 65. 48V Output Normalized Minimum Inductor Value AN73-62 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 20 Application Note 73 7000 10 5000 3000 20 2000 30 1500 40 50 60 1000 P-P RIPPLE/ILIMIT (%) MINIMUM INDUCTANCE (µH) 4000 70 80 700 500 400 300 5 7.5 10 15 20 INPUT VOLTAGE (V) 24 30 36 42 48 60 AN73 F66 Figure 66. 60V Output Normalized Minimum Inductor Value TYPICAL APPLICATIONS 28V to 5V/20A Buck Converter 1000µF 35V × 6 28V + + + + + + 1µF 1N4148 20 56µF 25V 56µF 35V + + 7815 17 6 22k 13 + 1.2k 0.1µF 16F 10µF 2.2nF 51k 10k 4 2 14 3 5 7 2.2nF 10 1k 1 0.1µF 0.1µF 3A SCHOTTKYS VBOOST VIN TG SS RUN SLOPE 5VREF TS 19 IRL3103 3µH 25A 18 0.01µF 0.01µF + LT1339 PHASE BG RC IAVE SENSE + VC 3.3V CR7 16 11 1µF 5V 2200µF 6.3V IRL3103 2× 10k 1N4148 VREF SYNC SENSE SGND PGND 2 15 – 12 FB 9 AN73 TA01 20k 10k SYNC 100k 1k Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. AN73-63 Application Note 73 TYPICAL APPLICATIONS Constant-Current Solenoid Driver with 2 × Turn-On Boost + ON OFF 10µF TURN ON BOOST TIMER MPS2907 2A 1 2 OFF INPUT “0” = OFF 3 4 C8 2200pF C10 1µF 5 C13 330pF 6 7 C11 1000pF MBRS1100T3 + 100k R5 10k C7 1µF VIN 10V TO 18V 4A 1N4148 R6 10k 8 9 10 SNYC VBOOST 5VREF TG CT 20 19 IAVG 17 12VIN 16 BG LT1339 SS PGND VC PHASE Q2 IRL3710S 15 RUN/SHDN SGND Q1 IRL3710S D4 MBR0520LT1 18 TS SL/ADJ CIN1 220µF C6 1µF C5 1µF 14 R11 30k 13 R12 10k VFB SENSE – 12 VREF SENSE + 11 • • • • • • D6 MBR0520LT1 T1 VP5-0155 COILTRONICS 40µH 4.8A RS 0.025Ω 1/2W + COUT1 220µF 16V + COUT2 220µF 16V LARGE SOLENOID AN74 TA02 2.5A SEPIC Converter. The Output Voltage Can Be Lower or Higher Than the Input Voltage VIN 11V TO 16.5V 17 330pF 7.68k 5 13 2 1k 1µF 4 10k 3 2.2µF 7 6 8 6.8k + 0.068µF 15 10µF VCC + 20 0.02Ω VBOOST IAVG RUN SENSE + 11 SENSE – 12 T1 40µH 5A • 5VREF TG SL/ADJ 19 470µF 25V • 0.22Ω SETS OUTPUT CURRENT LIMIT NC LT1339 CT VREF VC 10 0.1µF SS SGND BG PGND FB 9 TS + CLOSE TURNS OFF AND DISCONNECTS POWER FROM THE OUTPUT 16 18 + 100µF 20V 19V 25A 1000µF 35V IRFZ34 RFB SETS OUTPUT 14.2k VOLTAGE SYNC PHASE 1 14 1k 100Ω 2N3904 0.1µF AN73 TA04 Linear Technology Corporation McCarthy Blvd., Milpitas, CA 95035-7487 AN73-64 1630 (408) 432-1900 : (408) 434-0507 : 499-3977 ● FAX ● TELEX an73f LT/TP 0299 4K • PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 1999