Russellstoll MaxGard - Plugs sockets static ground clamp

In this section...
MaxGard
Interconnection
Systems
®
MaxGard® Interconnection Systems
Overview .................................................................................8–12
Competitive Checklist and Catalog Numbering System.................13
Load-Breaking Plugs, Receptacles and Connectors —
30 Amp ..................................................................................14–17
Load-Breaking Plugs, Receptacles and Connectors —
60 Amp ..................................................................................18–21
Load-Breaking Plugs, Receptacles and Connectors —
100 Amp ................................................................................22–25
Load-Breaking Plugs, Receptacles and Connectors —
200 Amp ................................................................................26–29
Load-Breaking Plugs, Receptacles and Connectors —
400 Amp ................................................................................30–33
Accessories ...........................................................................34–37
Engineering Specifications .....................................................38–39
Voltage Selector ...........................................................................40
Dimensions............................................................................41–42
Industrial Interlocked Receptacles ..........................................43–49
GSUL Safe Ground Indicator System ......................................50–52
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
8
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Safety
Durability
Performance
• Different power supply ratings
can’t mix: 24 single-rate device
polarizations ensure exact voltage,
frequency and phase differentiation
• Safe connections: Safely connect
and disconnect, even in the most
extreme conditions such as heavy
industrial and explosion-proof
environments
• Added safety measures:
Explosion-proof rating on all plugs
• Plugs stay in: Standard delayedaction pull-and-turn withdrawal offers
all plugs an explosion-proof rating
• Waterproof construction: Standard
O-ringed interior components provide
environmental separation; watertight
mated or unmated
• Built for durability: Rugged
cast aluminum housings with
an electrostatic epoxy coating
are standard, along with stainless
steel hardware
• The best connections for life:
Pins and sleeves are made from
Marine-grade CDA 485 brass;
200- and 400-amp pins and
sleeves are silver plated
• Foreign objects stay out: All
receptacles and connectors have
a gated rotating disk (gated deadfront)
on the face of the interior, which
engages upon insertion
• Any configuration you need:
Through 4-pole 5-wire configurations,
all have a safety center earth ground
pin design that makes first and
breaks last
• Ease of assembly: Solderless
pressure-type screw terminals with
hex socket heads and rear-access,
take-apart housings provide quick
wiring access — no interior removal
required for wiring receptacles
and connectors
• More control available: Two optional
pilot/control pins for contactors,
load monitoring circuit, shunt trip
or any other communication function
you need
• More power: 150% non UL® rating
enables MaxGard® installations to be
extended up to 600-amp custom loads
with separate disconnect service
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
®
MaxGard Interconnection Systems
Plug and Receptacle with Angle Adapter and Junction Box
Electrostatic epoxy powder coat finish
for maximum corrosion resistance
Extra thick-wall back boxes
300 series stainless steel hardware for
corrosion resistance (entire line)
CDA 485 Marine-grade
brass pins and sleeves
Copper-free cast aluminum housings
Russellstoll® Pin and Sleeve Power Connectors
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors,
Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Padlock-out access hole in plug shroud provided
as standard safety feature
ves
es
Neoprene O-rings on pins, sleeves
and interiors provide environmental
aall
separation and true waterproof integrity
Optional pilot contacts available
for control or electrical interlocking
Extra-long current contacts
with deep-well arc containment
ntt
Acme threads prevent
“freezing” of screw
collars and covers
Gated deadfront construction
Dela
Delayed
insertion/removal keyways
pro
provide
explosion-proof approval
for standard 30-, 60- and 100-amp
plugs and receptacles.
Compression-type gland bushing for optimal cable seal
Hex-type pressure terminals to
ensure tighter connections
Center Ground Contacts:
Make First, Break Last
Available up to 4P5W + pilot;
Circuit Interrupting/Load
Breaking 30 to 200 amps.
Optional Control/Pilot Contacts:
Make Last, Break First
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
9
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors,
Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Cast Aluminum Circuit Breaker Interlocked Receptacle
(Cutaway View)
Standard conduit openings through top or side
(cutaway shown), optional sizes and locations
Thick-wall cast copper-free
aluminum housing with
epoxy powder coat finish
Standard, high A/C or NA breaker
switch (cutaway shown)
Options include:
• Shunt Trip
• Auxiliary Switch
• Trip Ratings
Heavy On/Off handle adds
mechanical-to-electrical
interlock function
(External lockout
option kit available)
Gated, rotating
deadfront receptaclee
Protective screw cap
(flap cap also available)
Watertight = Screw
cap cover
Splashproof = Flap cover
Heavy-duty sliding
bar interlock
mechanism (mates
with plug padlockout access hole)
NEMA 4X interlocks available
in 30–400-amp ranges through
4P5W, with 2 optional pilot/
control contacts.
10
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
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®
MaxGard Interconnection Systems
Fused-Disconnect Switch* Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations through 600VAC.
Standard 600V cartridge
fuse clips and spacing
Clear shield for test probes
Safety fuse pulls
Russellstoll® Pin and Sleeve Power Connectors
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Backup door safety latch
Three external
lockout points
Door safety switch
Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction
Consult Technical Services for additional options
Fully interlocked
MaxGard ® receptacle
Meets Federal specification
WS865C, UL File #E5239
Meets UL 98, 50, 1682, 508, 231
Meets NEC® Table 373-6(b)
Meets major automotive specs
Angled front receptacle
for easier access
* Also available as switch only
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
11
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
®
MaxGard DBRE and DSRE series interlocks are explosion proof and waterproof
(O-ring sealed), along with optional control contacts, and are fully UL® Listed.
Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations.
Standard, high AIC and NA (switched only) breakers available
Threaded access (cover not shown) with
O-ring for explosion-proof
and waterproof integrity
Heavy-duty cast aluminum housing,
electrostatic epoxy coat finish
Gated deadfront safety
Drain plug
UL and CSA listed for hazardous locations
Class I, Division 1, Groups B, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
Factory-sealed receptacle interior —
accepts standard MaxGard ® plugs
Explosion-Proof Waterproof Non-Interlocked Receptacle
Available in 30A 480VAC max, all polarizations
Threaded access (cover not shown)
with O-ring for explosion-proof and
waterproof integrity
• Factory-sealed interior (no filled conduits)
• Easy low-cost installation
Gated deadfront for safety
All standard polarizations
available to 480VAC
Heavy-duty cast aluminum
housing, electrostatic epoxy coat finish
Factory-sealed receptacle interior —
accepts standard MaxGard ® plugs
UL and CSA Listed for hazardous locations
Class I, Division 1, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
12
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
®
MaxGard Interconnection Systems
Receptacles, Plugs and Connectors
FEATURE
RUSSELLSTOLL MAXGARD®
CROUSE-HINDS ARKTITE®**
APPLETON POWERTITE®***
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
No
30 and 60 amp only
No
No
No
Some
Center ground contact
24 single-rated factory polarizations
Gated deadfront construction
Two optional control contacts
Marine-grade CDA485 brass pins/sleeves
(200–400 amp silver-plated)
O-rings/environmental separation, full line
Available to 5-wire (4-pole, 5-wire)
Complete line epoxy powder coated — standard
D
D = Gated
Deadfront
F = Flap Cover
S = Screw Cover
(screw collar for
male plugs and
male inlets)
Amperage
Rating
3 = 30A
6 = 60A
1 = 100A
2 = 200A
4 = 400A
F
3 414 F
R
M = Male Pins
Voltage
Assignment
F = Female Sleeves
Number
(contacts)
See page 40
(Voltage
Selection chart)
A
B K
R = Receptacle
P = Plug
Ø=
Ex: FP = Connector
MR = Motor Inlet
Without
Adapter
A = Angle
Straight
S=
Adapter
Ø = No Box
B = Junction
Box
E = Angle
Enclosure
Ø = Standard
Configuration
K = 2 Control
Contacts
Russellstoll® Pin and Sleeve Power Connectors
30A–400A Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles
For last 3 positions above, Ø can appear in any
position. Standard plugs, etc. will have a ØØØ suffix,
(ex. DS2404MPØØØ).
Interlocked Receptacles
FEATURE
RUSSELLSTOLL DBRE/DSRE SERIES
CROUSE-HINDS EPC SERIES
APPLETON EBR SERIES
(WITH FB BREAKER)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
No
No
No
No
No
No
Yes
Yes*
No
Waterproof (DurORing™) O-ring sealing
Available to 5-wire (4-pole, 5-wire) through 100 amp
Gated deadfront
Center ground sleeve contact
24 single-rated factory polarizations
Class I, Div. 1, Groups B, C, D
Class II, Div. 1, Groups F and G
Meets Coast Guard (was CG259) approvals
* Group F excepting electrically conductive dusts. ** Crouse-Hinds and Arktite are trademarks of Cooper Industries, Inc. *** Appleton and Powertite are trademarks of Appleton Electric Inc.
D B R E 6 414 060 K S
D = Gated
Deadfront
S* = Switch
R = Receptacle E = Explosion-Proof
B = Circuit Breaker
F = Flap Cap
(weathertight)
S = Screw Cap
(watertight)
Amperage
Rating
3 = 30A
6 = 60A
1 = 100A
2 = 200A
4 = 400A
Voltage
Assignment
Number
See page 40
(Voltage
Selection chart)
Breaker
Rating or
Switch Code
See individual
product pages
for possible
breaker ratings
and codes
Ø = Standard
Configuration
K = 2 Control
Contacts
Ø = Standard
Configuration
S = Auxiliary
Switch
Z = Shunt Trip
* With S in position 2, positions 9, 10 and
11 must be NAO (Non-Automatic Switch).
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
13
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
30 Amp Standard Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS3CC.
Maximum lug wire 8 AWG 7-strand or flexible,
cable entrance .187" diameter.
Receptacles furnished with flap cap also have
screw thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
B
Male Plug††
Outlet furnished at location “B” unless
otherwise specified. 1" NPT.
A
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MP00K
Female Connector
C
D
4 3⁄4"
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
8 3⁄4"
7 7⁄8"
Maximum 600VAC or 250VDC
5 1⁄8"
(For full polarization, see page 40)
POLE
WIRE
CONDUCTOR
PLACEMENT
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
G
1
14
3
N
VOLTAGE
60 HZ
CAT. NO.
W
W
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 120/208
3ØY 250/440
DS3104MPØØØ
DS3107MPØØØ
DS3204MPØØØ
DS3207MPØØØ
DS3214MPØØØ
DS3216MPØØØ
DS3304MPØØØ
DS3307MPØØØ
DS3316MPØØØ
DS3404MPØØØ
DS3407MPØØØ
DS3414MPØØØ
DS3416MPØØØ
DS3421MPØØØ
DS3504MPØØØ
DS3514MPØØØ
DS3516MPØØØ
DS3521MPØØØ
DF3104FPØØØ
DF3107FPØØØ
DF3204FPØØØ
DF3207FPØØØ
DF3214FPØØØ
DF3216FPØØØ
DF3304FPØØØ
DF3307FPØØØ
DF3316FPØØØ
DF3404FPØØØ
DF3407FPØØØ
DF3414FPØØØ
DF3416FPØØØ
DF3421FPØØØ
DF3504FPØØØ
DF3514FPØØØ
DF3516FPØØØ
DF3521FPØØØ
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
STANDARD
BUSHING I.D.†
Technical Services
Tel: 888.862.3289
⁄8"
7
⁄8"
7
1"
1"
13⁄16"
STANDARD
BUSHING I.D.†
CAT. NO.
www.tnb.com
⁄8"
7
⁄8"
7
1"
1"
13⁄16"
®
MaxGard Interconnection Systems
Female Receptacle
with Angle Adapter**
and Junction Box
6 3⁄8"
Female Receptacle
with Angle Adapter**
6 1⁄8"
9 1⁄8"
Russellstoll® Pin and Sleeve Power Connectors
Female Receptacle
with Angle Enclosure
Female Receptacle
2 7⁄8"
3 1⁄8"
9 5⁄8"
9 5⁄8"
9 7⁄8"
4 1⁄2"
3"
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
W
DF3104FRØEØ
DF3107FRØEØ
DF3204FRØEØ
DF3207FRØEØ
DF3214FRØEØ
DF3216FRØEØ
DF3304FRØEØ
DF3307FRØEØ
DF3316FRØEØ
DF3404FRØEØ
DF3407FRØEØ
DF3414FRØEØ
DF3416FRØEØ
DF3421FRØEØ
DF3504FRØEØ
DF3514FRØEØ
DF3516FRØEØ
DF3521FRØEØ
DF3104FRABØ
DF3107FRABØ
DF3204FRABØ
DF3207FRABØ
DF3214FRABØ
DF3216FRABØ
DF3304FRABØ
DF3307FRABØ
DF3316FRABØ
DF3404FRABØ
DF3407FRABØ
DF3414FRABØ
DF3416FRABØ
DF3421MRABØ
DF3504FRABØ
DF3514FRABØ
DF3516FRABØ
DF3521FRABØ
DF3104FRAØØ
DF3107FRAØØ
DF3204FRAØØ
DF3207FRAØØ
DF3214FRAØØ
DF3216FRAØØ
DF3304FRAØØ
DF3307FRAØØ
DF3316FRAØØ
DF3404FRAØØ
DF3407FRAØØ
DF3414FRAØØ
DF3416FRAØØ
DF3421FRAØØ
DF3504FRAØØ
DF3514FRAØØ
DF3516FRAØØ
DF3521FRAØØ
DF3104FRØØØ
DF3107FRØØØ
DF3204FRØØØ
DF3207FRØØØ
DF3214FRØØØ
DF3216FRØØØ
DF3304FRØØØ
DF3307FRØØØ
DF3316FRØØØ
DF3404FRØØØ
DF3407FRØØØ
DF3414FRØØØ
DF3416FRØØØ
DF3421FRØØØ
DF3504FRØØØ
DF3514FRØØØ
DF3516FRØØØ
DF3521FRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
15
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
30 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of
standard Angle Adapter, substitute “S” for the “A” in the catalog
number of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other
sizes available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS3CC.
Maximum lug wire 4 AWG 7-strand or flexible,
cable entrance .187" diameter.
Receptacles furnished with flap cap also have screw
thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Male Plug††
Female Connector
B
Outlet furnished at location “B” unless otherwise
specified. 1" NPT.
A
C
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MR00K
4 3⁄4"
D
8 3⁄4"
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
7 1⁄8"
Maximum 600VAC or 250VDC
51⁄8"
(For full polarization, see page 40)
POLE
WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
STANDARD
BUSHING
I.D.†
CAT. NO.
CAT. NO.
W
277
125
DF3104FPØØØ
DF3107FPØØØ
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
DF3204FPØØØ
DF3207FPØØØ
DF3214FPØØØ
DF3216FPØØØ
DF3304FPØØØ
DF3307FPØØØ
DF3316FPØØØ
DF3404FPØØØ
DF3407FPØØØ
DF3414FPØØØ
DF3416FPØØØ
DF3421FPØØØ
3ØY 277/480
3ØY 347/600
3ØY 120/208
3ØY 250/440
DF3504FPØØØ
DF3514FPØØØ
DF3516FPØØØ
DF3521FPØØØ
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
G
1
16
3
N
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D.†
W
⁄8"
7
⁄8"
7
1"
1"
13⁄16"
DS3104MPØØØ
DS3107MPØØØ
DS3204MPØØØ
DS3207MPØØØ
DS3214MPØØØ
DS3216MPØØØ
DS3304MPØØØ
DS3307MPØØØ
DS3316MPØØØ
DS3404MPØØØ
DS3407MPØØØ
DS3414MPØØØ
DS3416MPØØØ
DS3421MPØØØ
DS3504MPØØØ
DS3514MPØØØ
DS3516MPØØØ
DS3521MPØØØ
www.tnb.com
⁄8"
7
⁄8"
7
1"
1"
13⁄16"
®
MaxGard Interconnection Systems
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet with
Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Male Inlet with
Angle Enclosure
Male Inlet††
2 7⁄8"
6 1⁄4"
9"
6"
3 ⁄8"
1
2 1⁄2"
9 5⁄8"
9 5⁄8"
10 7⁄8"
5 1⁄2"
3"
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
W
DS3104MRØEØ
DS3107MRØEØ
DS3204MRØEØ
DS3207MRØEØ
DS3214MRØEØ
DS3216MRØEØ
DS3304MRØEØ
DS3307MRØEØ
DS3316MRØEØ
DS3404MRØEØ
DS3407MRØEØ
DS3414MRØEØ
DS3416MRØEØ
DS3421MRØEØ
DS3504MRØEØ
DS3514MRØEØ
DS3516MRØEØ
DS3521MRØEØ
DS3104MRABØ
DS3107MRABØ
DS3204MRABØ
DS3207MRABØ
DS3214MRABØ
DS3216MRABØ
DS3304MRABØ
DS3307MRABØ
DS3316MRABØ
DS3404MRABØ
DS3407MRABØ
DS3414MRABØ
DS3416MRABØ
DS3421MRABØ
DS3504MRABØ
DS3514MRABØ
DS3516MRABØ
DS3521MRABØ
DS3104MRAØØ
DS3107MRAØØ
DS3204MRAØØ
DS3207MRAØØ
DS3214MRAØØ
DS3216MRAØØ
DS3304MRAØØ
DS3307MRAØØ
DS3316MRAØØ
DS3404MRAØØ
DS3407MRAØØ
DS3414MRAØØ
DS3416MRAØØ
DS3421MRAØØ
DS3504MRAØØ
DS3514MRAØØ
DS3516MRAØØ
DS3521MRAØØ
DS3104MRØØØ
DS3107MRØØØ
DS3204MRØØØ
DS3207MRØØØ
DS3214MRØØØ
DS3216MRØØØ
DS3304MRØØØ
DS3307MRØØØ
DS3316MRØØØ
DS3404MRØØØ
DS3407MRØØØ
DS3414MRØØØ
DS3416MRØØØ
DS3421MRØØØ
DS3504MRØØØ
DS3514MRØØØ
DS3516MRØØØ
DS3521MRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
17
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
60 Amp Standard Service
** If receptacle is desired with a Straight Adapter instead of standard Angle
Adapter, substitute “S” for the “A” in the catalog number of the Receptacle
with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes available
at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap with male plug;
order catalog number DS6CC.
Maximum lug wire 4 AWG 7-strand or flexible, cable entrance .302" diameter.
Receptacles furnished with flap cap also have screw thread to accept male
collar on plug.
Catalog numbers shown are for flap cap receptacles; change “DF” to “DS”
for ordering screw cap.
Boldface figures are for voltage assignment. For different ratings,
see page 40.
Outlet furnished at location “B” unless otherwise
specified. 11⁄2" NPT.
Male Plug††
Female Connector
B
A
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS6104MP00K
C
5 1⁄2"
D
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
10"
Device Ratings and Polarizations
9 1⁄8"
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
5 3⁄8"
POLE
2
WIRE
CONDUCTOR
PLACEMENT
G
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
1
18
3
G
N
VOLTAGE
60 HZ
CAT. NO.
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 110/208
3ØY 250/440
W
DS6104MPØØØ
DS6107MPØØØ
DS6204MPØØØ
DS6207MPØØØ
DS6214MPØØØ
DS6216MPØØØ
DS6304MPØØØ
DS6307MPØØØ
DS6316MPØØØ
DS6404MPØØØ
DS6407MPØØØ
DS6414MPØØØ
DS6416MPØØØ
DS6421MPØØØ
DS6504MPØØØ
DS6514MPØØØ
DS6516MPØØØ
DS6521MPØØØ
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D. †
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
CAT. NO.
W
DF6104FPØØØ
DF6107FPØØØ
DF6204FPØØØ
DF6207FPØØØ
DF6214FPØØØ
DF6216FPØØØ
DF6304FPØØØ
DF6307FPØØØ
DF6316FPØØØ
DF6404FPØØØ
DF6407FPØØØ
DF6414FPØØØ
DF6416FPØØØ
DF6421FPØØØ
DF6504FPØØØ
DF6514FPØØØ
DF6516FPØØØ
DF6521FPØØØ
www.tnb.com
STANDARD
BUSHING
I.D. †
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
®
MaxGard Interconnection Systems
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Female Receptacle
with Angle Enclosure
Female Receptacle
10 1⁄2"
3 3⁄8"
7 1⁄8"
7 1⁄2"
4"
9 3⁄4"
9 3⁄4"
5 1⁄8"
11 1⁄8"
3"
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
W
DF6104FRØEØ
DF6107FRØEØ
DF6204FRØEØ
DF6207FRØEØ
DF6214FRØEØ
DF6216FRØEØ
DF6304FRØEØ
DF6307FRØEØ
DF6316FRØEØ
DF6404FRØEØ
DF6407FRØEØ
DF6414FRØEØ
DF6416FRØEØ
DF6421FRØEØ
DF6504FRØEØ
DF6514FRØEØ
DF6516FRØEØ
DF6521FRØEØ
W
DF6104FRABØ
DF6107FRABØ
DF6204FRABØ
DF6207FRABØ
DF6214FRABØ
DF6216FRABØ
DF6304FRABØ
DF6307FRABØ
DF6316FRABØ
DF6404FRABØ
DF6407FRABØ
DF6414FRABØ
DF6416FRABØ
DF6421FRABØ
DF6504FRABØ
DF6514FRABØ
DF6516FRABØ
DF6521FRABØ
W
DF6104FRAØØ
DF6107FRAØØ
DF6204FRAØØ
DF6207FRAØØ
DF6214FRAØØ
DF6216FRAØØ
DF6304FRAØØ
DF6307FRAØØ
DF6316FRAØØ
DF6404FRAØØ
DF6407FRAØØ
DF6414FRAØØ
DF6416FRAØØ
DF6421FRAØØ
DF6504FRAØØ
DF6514FRAØØ
DF6516FRAØØ
DF6521FRAØØ
W
DF6104FRØØØ
DF6107FRØØØ
DF6204FRØØØ
DF6207FRØØØ
DF6214FRØØØ
DF6216FRØØØ
DF6304FRØØØ
DF6307FRØØØ
DF6316FRØØØ
DF6404FRØØØ
DF6407FRØØØ
DF6414FRØØØ
DF6416FRØØØ
DF6421FRØØØ
DF6504FRØØØ
DF6514FRØØØ
DF6516FRØØØ
DF6521FRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
19
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
60 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS6CC.
Maximum lug wire 4 AWG 7-strand or flexible, cable entrance
.302" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
A
Male Plug††
Female Connector
B
Outlet furnished at location “B” unless
otherwise specified. 11⁄2" NPT.
C
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MP00K
5 1⁄2"
D
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
10"
9 1⁄8"
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
POLE
WIRE
5 3⁄8"
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
STANDARD
BUSHING
I.D.†
CAT. NO.
CAT. NO.
W
2
3
G
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
G
1
20
3
N
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 120/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
DF6104FPØØØ
DF6107FPØØØ
DF6204FPØØØ
DF6207FPØØØ
DF6214FPØØØ
DF6216FPØØØ
DF6304FPØØØ
DF6307FPØØØ
DF6316FPØØØ
DF6404FPØØØ
DF6407FPØØØ
DF6414FPØØØ
DF6416FPØØØ
DF6421FPØØØ
DF6504FPØØØ
DF6514FPØØØ
DF6516FPØØØ
DF6521FPØØØ
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D.†
W
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
DS6104MPØØØ
DS6107MPØØØ
DS6204MPØØØ
DS6207MPØØØ
DS6214MPØØØ
DS6216MPØØØ
DS6304MPØØØ
DS6307MPØØØ
DS6316MPØØØ
DS6404MPØØØ
DS6407MPØØØ
DS6414MPØØØ
DS6416MPØØØ
DS6421MPØØØ
DS6504MPØØØ
DS6514MPØØØ
DS6516MPØØØ
DS6521MPØØØ
www.tnb.com
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
®
MaxGard Interconnection Systems
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet with
Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Male Inlet with
Angle Enclosure
Male Inlet††
3 3⁄8"
6 7⁄8"
10 1⁄4"
7 1⁄4"
4"
2 1⁄2"
10 1⁄8"
10 1⁄8"
11 1⁄2"
5 1⁄2"
3"
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
W
DS6104MRØEØ
DS6107MRØEØ
DS6204MRØEØ
DS6207MRØEØ
DS6214MRØEØ
DS6216MRØEØ
DS6304MRØEØ
DS6307MRØEØ
DS6316MRØEØ
DS6404MRØEØ
DS6407MRØEØ
DS6414MRØEØ
DS6416MRØEØ
DS6421MRØEØ
DS6504MRØEØ
DS6514MRØEØ
DS6516MRØEØ
DS6521MRØEØ
DS6104MRABØ
DS6107MRABØ
DS6204MRABØ
DS6207MRABØ
DS6214MRABØ
DS6216MRABØ
DS6304MRABØ
DS6307MRABØ
DS6316MRABØ
DS6404MRABØ
DS6407MRABØ
DS6414MRABØ
DS6416MRABØ
DS6421MRABØ
DS6504MRABØ
DS6514MRABØ
DS6516MRABØ
DS6521MRABØ
DS6104MRAØØ
DS6107MRAØØ
DS6204MRAØØ
DS6207MRAØØ
DS6214MRAØØ
DS6216MRAØØ
DS6304MRAØØ
DS6307MRAØØ
DS6316MRAØØ
DS6404MRAØØ
DS6407MRAØØ
DS6414MRAØØ
DS6416MRAØØ
DS6421MRAØØ
DS6504MRAØØ
DS6514MRAØØ
DS6516MRAØØ
DS6521MRAØØ
DS6104MRØØØ
DS6107MRØØØ
DS6204MRØØØ
DS6207MRØØØ
DS6214MRØØØ
DS6216MRØØØ
DS6304MRØØØ
DS6307MRØØØ
DS6316MRØØØ
DS6404MRØØØ
DS6407MRØØØ
DS6414MRØØØ
DS6416MRØØØ
DS6421MRØØØ
DS6504MRØØØ
DS6514MRØØØ
DS6516MRØØØ
DS6521MRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
21
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
100 Amp Standard Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS1CC.
Maximum lug wire 0 AWG 19-strand or 1 AWG flexible,
cable entrance .386" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
B
Boldface figures are for voltage assignment.
For different ratings, see page 40.
A
Outlet furnished at location “B” unless otherwise
specified. 2" NPT.
C
Male Plug††
Female Connector
D
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS1104MP00K
11 1⁄8"
6 1⁄2"
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
10 1⁄8"
Maximum 600VAC or 250VDC
5 3⁄8"
(For full polarization, see page 40)
POLE
2
WIRE
CONDUCTOR
PLACEMENT
G
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
3
5
G
1
22
N
VOLTAGE
60HZ
CAT. NO.
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 118/208
3ØY 250/440
W
DS1104MPØØØ
DS1107MPØØØ
DS1204MPØØØ
DS1207MPØØØ
DS1214MPØØØ
DS1216MPØØØ
DS1304MPØØØ
DS1307MPØØØ
DS1316MPØØØ
DS1404MPØØØ
DS1407MPØØØ
DS1414MPØØØ
DS1416MPØØØ
DS1421MPØØØ
DS1504MPØØØ
DS1514MPØØØ
DS1516MPØØØ
DS1521MPØØØ
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D. †
111⁄16"
111⁄16"
113⁄16"
113⁄16"
2"
CAT. NO.
W
DF1104FPØØØ
DF1107FPØØØ
DF1204FPØØØ
DF1207FPØØØ
DF1214FPØØØ
DF1216FPØØØ
DF1304FPØØØ
DF1307FPØØØ
DF1316FPØØØ
DF1404FPØØØ
DF1407FPØØØ
DF1414FPØØØ
DF1416FPØØØ
DF1421FPØØØ
DF1504FPØØØ
DF1514FPØØØ
DF1516FPØØØ
DF1521FPØØØ
www.tnb.com
STANDARD
BUSHING
I.D. †
111⁄16"
111⁄16"
113⁄16"
113⁄16"
2"
®
MaxGard Interconnection Systems
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
10 3⁄4"
71⁄2”7 ⁄ "
1
Female Receptacle
with Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Female Receptacle
with Angle Enclosure
2
7"
3 5⁄8"
4"
10"
10"
11 3⁄8"
3 5⁄8"
3 3⁄4"
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
W
DF1104FRØEØ
DF1107FRØEØ
DF1204FRØEØ
DF1207FRØEØ
DF1214FRØEØ
DF1216FRØEØ
DF1304FRØEØ
DF1307FRØEØ
DF1316FRØEØ
DF1404FRØEØ
DF1407FRØEØ
DF1414FRØEØ
DF1416FRØEØ
DF1421FRØEØ
DF1504FRØEØ
DF1514FRØEØ
DF1516FRØEØ
DF1521FRØEØ
W
DF1104FRABØ
DF1107FRABØ
DF1204FRABØ
DF1207FRABØ
DF1214FRABØ
DF1216FRABØ
DF1304FRABØ
DF1307FRABØ
DF1316FRABØ
DF1404FRABØ
DF1407FRABØ
DF1414FRABØ
DF1416FRABØ
DF1421FRABØ
DF1504FRABØ
DF1514FRABØ
DF1516FRABØ
DF1521FRABØ
W
DF1104FRAØØ
DF1107FRAØØ
DF1204FRAØØ
DF1207FRAØØ
DF1214FRAØØ
DF1216FRAØØ
DF1304FRAØØ
DF1307FRAØØ
DF1316FRAØØ
DF1404FRAØØ
DF1407FRAØØ
DF1414FRAØØ
DF1416FRAØØ
DF1421FRAØØ
DF1504FRAØØ
DF1514FRAØØ
DF1516FRAØØ
DF1521FRAØØ
W
DF1104FRØØØ
DF1107FRØØØ
DF1204FRØØØ
DF1207FRØØØ
DF1214FRØØØ
DF1216FRØØØ
DF1304FRØØØ
DF1307FRØØØ
DF1316FRØØØ
DF1404FRØØØ
DF1407FRØØØ
DF1414FRØØØ
DF1416FRØØØ
DF1421FRØØØ
DF1504FRØØØ
DF1514FRØØØ
DF1516FRØØØ
DF1521FRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
23
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
100 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS1CC.
Maximum lug wire 0 AWG 19-strand or 1 AWG flexible,
cable entrance .386" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Male Plug††
Female Connector
B
Outlet furnished at location “B” unless otherwise
specified. 2" NPT.
A
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS1104MR00K
C
6 1⁄2"
D
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
11 1⁄8"
10 1⁄8"
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
POLE
WIRE
5 3⁄8"
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
STANDARD
BUSHING
I.D. †
CAT. NO.
CAT. NO.
W
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
1
24
3
G
N
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 110/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
DF1104FPØØØ
DF1107FPØØØ
DF1204FPØØØ
DF1207FPØØØ
DF1214FPØØØ
DF1216FPØØØ
DF1304FPØØØ
DF1307FPØØØ
DF1316FPØØØ
DF1404FPØØØ
DF1407FPØØØ
DF1414FPØØØ
DF1416FPØØØ
DF1421FPØØØ
DF1504FPØØØ
DF1514FPØØØ
DF1516FPØØØ
DF1521FPØØØ
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D. †
W
111⁄16"
111⁄16"
113⁄16"
113⁄16"
2"
DS1104MPØØØ
DS1107MPØØØ
DS1204MPØØØ
DS1207MPØØØ
DS1214MPØØØ
DS1216MPØØØ
DS1304MPØØØ
DS1307MPØØØ
DS1316MPØØØ
DS1404MPØØØ
DS1407MPØØØ
DS1414MPØØØ
DS1416MPØØØ
DS1421MPØØØ
DS1504MPØØØ
DS1514MPØØØ
DS1516MPØØØ
DS1521MPØØØ
www.tnb.com
111⁄16"
111⁄16"
113⁄16"
113⁄16"
2"
®
MaxGard Interconnection Systems
Male Inlet with
Angle Adapter** and
DJB3 Junction Box
Male Inlet with
Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Male Inlet with
Angle Enclosure
Male Inlet††
3 3⁄ 8"
7 3⁄8"
10 5⁄8"
6 ⁄8"
7
4"
2 1⁄ 2"
10 1⁄8"
10 1⁄8"
11 1⁄2"
5 1⁄ 2"
3 3⁄4"
CAT. NO.
CAT. NO.
W
CAT. NO.
W
DS1104MRØEØ
DS1107MRØEØ
DS1204MRØEØ
DS1207MRØEØ
DS1214MRØEØ
DS1216MRØEØ
DS1304MRØEØ
DS1307MRØEØ
DS1316MRØEØ
DS1404MRØEØ
DS1407MRØEØ
DS1414MRØEØ
DS1416MRØEØ
DS1421MRØEØ
DS1504MRØEØ
DS1514MRØEØ
DS1516MRØEØ
DS1521MRØEØ
DS1104MRABØ
DS1107MRABØ
DS1204MRABØ
DS1207MRABØ
DS1214MRABØ
DS1216MRABØ
DS1304MRABØ
DS1307MRABØ
DS1316MRABØ
DS1404MRABØ
DS1407MRABØ
DS1414MRABØ
DS1416MRABØ
DS1421MRABØ
DS1504MRABØ
DS1514MRABØ
DS1516MRABØ
DS1521MRABØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
CAT. NO.
W
DS1104MRAØØ
DS1107MRAØØ
DS1204MRAØØ
DS1207MRAØØ
DS1214MRAØØ
DS1216MRAØØ
DS1304MRAØØ
DS1307MRAØØ
DS1316MRAØØ
DS1404MRAØØ
DS1407MRAØØ
DS1414MRAØØ
DS1416MRAØØ
DS1421MRAØØ
DS1504MRAØØ
DS1514MRAØØ
DS1516MRAØØ
DS1521MRAØØ
W
DS1104MRØØØ
DS1107MRØØØ
DS1204MRØØØ
DS1207MRØØØ
DS1214MRØØØ
DS1216MRØØØ
DS1304MRØØØ
DS1307MRØØØ
DS1316MRØØØ
DS1404MRØØØ
DS1407MRØØØ
DS1414MRØØØ
DS1416MRØØØ
DS1421MRØØØ
DS1504MRØØØ
DS1514MRØØØ
DS1516MRØØØ
DS1521MRØØØ
Technical Services
Tel: 888.862.3289
25
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
200 Amp Standard Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for
other sizes available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS2CC.
Maximum lug wire 4/0 AWG 19-strand or flexible,
cable entrance .625" diameter.
Receptacles furnished with flap cap also have screw
thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
B
Outlet furnished at location “B” unless
otherwise specified. 3" NPT.
Male Plug††
A
Female Connector
C
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS2104MP00K
D
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
9"
15"
Device Ratings and Polarizations
13 3⁄4"
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
9 1⁄2"
POLE
WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
STANDARD
BUSHING
I.D.†
CAT. NO.
CAT. NO.
W
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
1
26
3
G
N
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 110/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
DS2104MPØØØ
DS2107MPØØØ
DS2204MPØØØ
DS2207MPØØØ
DS2214MPØØØ
DS2216MPØØØ
DS2304MPØØØ
DS2307MPØØØ
DS2316MPØØØ
DS2404MPØØØ
DS2407MPØØØ
DS2414MPØØØ
DS2416MPØØØ
DS2421MPØØØ
DS2504MPØØØ
DS2514MPØØØ
DS2516MPØØØ
DS2521MPØØØ
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D.†
W
21⁄8"
21⁄8"
21⁄4"
21⁄4"
21⁄2"
DF2104FPØØØ
DF2107FPØØØ
DF2204FPØØØ
DF2207FPØØØ
DF2214FPØØØ
DF2216FPØØØ
DF2304FPØØØ
DF2307FPØØØ
DF2316FPØØØ
DF2404FPØØØ
DF2407FPØØØ
DF2414FPØØØ
DF2416FPØØØ
DF2421FPØØØ
DF2504FPØØØ
DF2514FPØØØ
DF2516FPØØØ
DF2521FPØØØ
www.tnb.com
21⁄8"
21⁄8"
21⁄4"
21⁄4"
21⁄2"
®
MaxGard Interconnection Systems
SOLUTION
200 Amp
200A MaxGard
G ® connections
i
on ferry deck
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
15 3⁄4"
Female Receptacle
Russellstoll® Pin and Sleeve Power Connectors
Staten Island
Ferry
5 1⁄ 4"
9 1⁄2"
14 5⁄8"
14 3⁄4"
6 5⁄ 8"
6 5⁄8"
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
DF2104FRABØ
DF2107FRABØ
DF2204FRABØ
DF2207FRABØ
DF2214FRABØ
DF2216FRABØ
DF2304FRABØ
DF2307FRABØ
DF2316FRABØ
DF2404FRABØ
DF2407FRABØ
DF2414FRABØ
DF2416FRABØ
DF2421FRABØ
DF2504FRABØ
DF2514FRABØ
DF2516FRABØ
DF2521FRABØ
DF2104FRAØØ
DF2107FRAØØ
DF2204FRAØØ
DF2207FRAØØ
DF2214FRAØØ
DF2216FRAØØ
DF2304FRAØØ
DF2307FRAØØ
DF2316FRAØØ
DF2404FRAØØ
DF2407FRAØØ
DF2414FRAØØ
DF2416FRAØØ
DF2421FRAØØ
DF2504FRAØØ
DF2514FRAØØ
DF2516FRAØØ
DF2521FRAØØ
DF2104FRØØØ
DF2107FRØØØ
DF2204FRØØØ
DF2207FRØØØ
DF2214FRØØØ
DF2216FRØØØ
DF2304FRØØØ
DF2307FRØØØ
DF2316FRØØØ
DF2404FRØØØ
DF2407FRØØØ
DF2414FRØØØ
DF2416FRØØØ
DF2421FRØØØ
DF2504FRØØØ
DF2514FRØØØ
DF2516FRØØØ
DF2521FRØØØ
www.tnb.com
200A MaxGard ® inlets
with disconnects
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
30A and 200A MaxGard ® interlocks
200A MaxGard ® interlocks in parallel
Technical Services
Tel: 888.862.3289
27
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
200 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS2CC.
Maximum lug wire 4/0 AWG 19-strand or flexible, cable entrance
.625" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Male Plug††
Female Connector
Outlet furnished at location “B” unless otherwise specified. 3" NPT.
B
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS2104MR00K
A
C
9"
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
15"
D
13 3⁄4"
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
9 1⁄2"
(For full polarization, see page 40)
POLE
WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
STANDARD
BUSHING
I.D. †
CAT. NO.
CAT. NO.
W
W
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
1
28
3
G
N
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 110/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
DF2104FPØØØ
DF2107FPØØØ
DF2204FPØØØ
DF2207FPØØØ
DF2214FPØØØ
DF2216FPØØØ
DF2304FPØØØ
DF2307FPØØØ
DF2316FPØØØ
DF2404FPØØØ
DF2407FPØØØ
DF2414FPØØØ
DF2416FPØØØ
DF2421FPØØØ
DF2504FPØØØ
DF2514FPØØØ
DF2516FPØØØ
DF2521FPØØØ
Technical Services
Tel: 888.862.3289
STANDARD
BUSHING
I.D. †
21⁄8"
21⁄8"
21⁄4"
21⁄4"
21⁄2"
DS2104MPØØØ
DS2107MPØØØ
DS2204MPØØØ
DS2207MPØØØ
DS2214MPØØØ
DS2216MPØØØ
DS2304MPØØØ
DS2307MPØØØ
DS2316MPØØØ
DS2404MPØØØ
DS2407MPØØØ
DS2414MPØØØ
DS2416MPØØØ
DS2421MPØØØ
DS2504MPØØØ
DS2514MPØØØ
DS2516MPØØØ
DS2521MPØØØ
www.tnb.com
21⁄8"
21⁄8"
21⁄4"
21⁄4"
21⁄2"
®
MaxGard Interconnection Systems
Male Inlet with
Angle Enclosure
SOLUTION
Male Inlet††
Male Inlet with
Angle Adapter**
200 Amp
Application:
4"
15 1⁄2"
Electrical hook-up of mobile medical
imaging (MMI) trailers
9 1⁄4"
3 1⁄ 2"
14 7⁄8"
15"
9 1⁄ 4"
6 ⁄8"
5
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
DS2104MRABØ
DS2107MRABØ
DS2204MRABØ
DS2207MRABØ
DS2214MRABØ
DS2216MRABØ
DS2304MRABØ
DS2307MRABØ
DS2316MRABØ
DS2404MRABØ
DS2407MRABØ
DS2414MRABØ
DS2416MRABØ
DS2421MRABØ
DS2504MRABØ
DS2514MRABØ
DS2516MRABØ
DS2521MRABØ
DS2104MRAØØ
DS2107MRAØØ
DS2204MRAØØ
DS2207MRAØØ
DS2214MRAØØ
DS2216MRAØØ
DS2304MRAØØ
DS2307MRAØØ
DS2316MRAØØ
DS2404MRAØØ
DS2407MRAØØ
DS2414MRAØØ
DS2416MRAØØ
DS2421MRAØØ
DS2504MRAØØ
DS2514MRAØØ
DS2516MRAØØ
DS2521MRAØØ
DS2104MRØØØ
DS2107MRØØØ
DS2204MRØØØ
DS2207MRØØØ
DS2214MRØØØ
DS2216MRØØØ
DS2304MRØØØ
DS2307MRØØØ
DS2316MRØØØ
DS2404MRØØØ
DS2407MRØØØ
DS2414MRØØØ
DS2416MRØØØ
DS2421MRØØØ
DS2504MRØØØ
DS2514MRØØØ
DS2516MRØØØ
DS2521MRØØØ
www.tnb.com
Russellstoll® Pin and Sleeve Power Connectors
MMI Trailer
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Mobile medical units provide trailer-transportable
blood banks, dental clinics, magnetic resonance
imaging (MRI), X-ray and other diagnostic
equipment to many hospitals and clinics
throughout the country on a regular leased basis.
Safe outdoor usage connections are required for
up to 200-amp power supplies at each facility.
Major specialized custom trailer manufacturers
rely on the MaxGard® 200-amp interface.
Installation:
Site-mounted 200-amp receptacles with
trailer-mounted plugs and connectors
When a mobile medical unit trailer is at the
desired location, a heavy-duty MaxGard®
200-amp cable assembly connects the trailer
with a corresponding receptacle or connector at
each site, usually mounted on an outside wall. A
primary safety feature is the receptacle’s gated
deadfront construction that ensures no exterior
access to live receptacle contacts. With so many
different hands involved on a daily basis, the
MaxGard epoxy powder-coat finish and rugged
waterproof construction provide hospital-safe
long service life.
Technical Services
Tel: 888.862.3289
29
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
400 Amp Standard Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number of the
Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS4CC.
Maximum lug wire 500 kcmil 37-strand or flexible,
cable entrance .937" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Male Plug††
Outlet furnished at location “B” unless otherwise
specified. 4" NPT.
Female Connector
B
A
C
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS4104MP00K
12 5⁄8"
D
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
19 1⁄8"
17 5⁄8"
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
10 3⁄4"
(For full polarization, see page 40)
POLE
WIRE
CONDUCTOR
PLACEMENT
G
2
3
2
3
N
1
2
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
1
30
3
G
N
VOLTAGE
60 HZ
CAT. NO.
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 110/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
STANDARD
BUSHING
I.D. †
STANDARD
BUSHING
I.D. †
CAT. NO.
W
W
DS4104MPØØØ
DS4107MPØØØ
DS4204MPØØØ
DS4207MPØØØ
DS4214MPØØØ
DS4216MPØØØ
DS4304MPØØØ
DS4307MPØØØ
DS4316MPØØØ
DS4404MPØØØ
DS4407MPØØØ
DS4414MPØØØ
DS4416MPØØØ
DS4421MPØØØ
DS4504MPØØØ
DS4514MPØØØ
DS4516MPØØØ
DS4521MPØØØ
DF4104FPØØØ
DF4107FPØØØ
DF4204FPØØØ
DF4207FPØØØ
DF4214FPØØØ
DF4216FPØØØ
DF4304FPØØØ
DF4307FPØØØ
DF4316FPØØØ
DF4404FPØØØ
DF4407FPØØØ
DF4414FPØØØ
DF4416FPØØØ
DF4421FPØØØ
DF4504FPØØØ
DF4514FPØØØ
DF4516FPØØØ
DF4521FPØØØ
Technical Services
Tel: 888.862.3289
23⁄4"
3"
31⁄4"
www.tnb.com
23⁄4"
3"
31⁄4"
®
MaxGard Interconnection Systems
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
Female Receptacle
25 1⁄4"
7"
SOLUTION
200 Amp
Russellstoll® Pin and Sleeve Power Connectors
Shore-to-ship
power
Application:
A
li ti
13 1⁄4"
Shore power to marine vessels —
sightseeing boats
20 3⁄4"
20 ⁄4"
3
7 1⁄8"
12"
When docked, marine vessels need shore
power when their engines aren’t running.
Dockside designs need to be as safe as
possible during heavy use, rough treatment
and adverse weather conditions. High
amperage-rated systems are installed
using parallel power delivery with crossnetwork protection.
Installation:
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
DF4104FRABØ
DF4107FRABØ
DF4204FRABØ
DF4207FRABØ
DF4214FRABØ
DF4216FRABØ
DF4304FRABØ
DF4307FRABØ
DF4316FRABØ
DF4404FRABØ
DF4407FRABØ
DF4414FRABØ
DF4416FRABØ
DF4421FRABØ
DF4504FRABØ
DF4514FRABØ
DF4516FRABØ
DF4521FRABØ
DF4104FRAØØ
DF4107FRAØØ
DF4204FRAØØ
DF4207FRAØØ
DF4214FRAØØ
DF4216FRAØØ
DF4304FRAØØ
DF4307FRAØØ
DF4316FRAØØ
DF4404FRAØØ
DF4407FRAØØ
DF4414FRAØØ
DF4416FRAØØ
DF4421FRAØØ
DF4504FRAØØ
DF4514FRAØØ
DF4516FRAØØ
DF4521FRAØØ
DF4104FRØØØ
DF4107FRØØØ
DF4204FRØØØ
DF4207FRØØØ
DF4214FRØØØ
DF4216FRØØØ
DF4304FRØØØ
DF4307FRØØØ
DF4316FRØØØ
DF4404FRØØØ
DF4407FRØØØ
DF4414FRØØØ
DF4416FRØØØ
DF4421FRØØØ
DF4504FRØØØ
DF4514FRØØØ
DF4516FRØØØ
DF4521FRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
400-amp male inlets and power
connectors with control contacts
Watertight devices are necessary for dockside
installations. MaxGard® connections go further
with O-rings on both pins and interiors for
environmental separation and true waterproof
performance. The male inlet center ground pin
feature and keyed entry design align easily,
make ground first and break last, while quarterturn insertion delayed-action removal and
locking screw collars provide accidental
pull-out protection. Upon connector insertion,
two auxiliary control contacts complete a
contactor circuit, which powers the line through
a make-last-and-break-first configuration.
Contactors are installed separately in an
on-shore sheltered power distribution panel.
This can be wired for each contactor
or for multiple connections; if one plug
is removed, power is cut off.
Technical Services
Tel: 888.862.3289
31
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
400 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
†
Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
††
Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS4CC.
Maximum lug wire 500 kcmil 37-strand or flexible, cable
entrance .937" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
B
Outlet furnished at location “B” unless otherwise
specified. 4" NPT.
A
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS4104MR00K
Male Plug††
Female Connector
C
D
13 5⁄8"
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
19 ⁄8"
1
Device Ratings and Polarizations
17 5⁄8"
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
10 3⁄4"
POLE
WIRE
CONDUCTOR
PLACEMENT
G
2
3
N
1
2
2
3
G
1
2
3
4
G
N
1
2
3
4
3
G
1
2
4
5
G
1
32
3
N
VOLTAGE
60 HZ
277
125
480
250
600
208
277/480
125/250
120/208
3Ø 480
3Ø 250
3Ø 600
3Ø 208
3Ø 440
3ØY 277/480
3ØY 347/600
3ØY 120/208
3ØY 250/440
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
STANDARD
BUSHING I.D.†
CAT. NO.
STANDARD
BUSHING
I.D.†
CAT. NO.
W
W
DF4104FPØØØ
DF4107FPØØØ
DF4204FPØØØ
DF4207FPØØØ
DF4214FPØØØ
DF4216FPØØØ
DF4304FPØØØ
DF4307FPØØØ
DF4316FPØØØ
DF4404FPØØØ
DF4407FPØØØ
DF4414FPØØØ
DF4416FPØØØ
DF4421FPØØØ
DF4504FPØØØ
DF4514FPØØØ
DF4516FPØØØ
DF4521FPØØØ
DS4104MPØØØ
DS4107MPØØØ
DS4204MPØØØ
DS4207MPØØØ
DS4214MPØØØ
DS4216MPØØØ
DS4304MPØØØ
DS4307MPØØØ
DS4316MPØØØ
DS4404MPØØØ
DS4407MPØØØ
DS4414MPØØØ
DS4416MPØØØ
DS4421MPØØØ
DS4504MPØØØ
DS4514MPØØØ
DS4516MPØØØ
DS4521MPØØØ
Technical Services
Tel: 888.862.3289
23⁄4"
3"
31⁄4"
www.tnb.com
23⁄4"
3"
31⁄4"
®
MaxGard Interconnection Systems
Male Inlet with
Angle Adapter**
Russellstoll® Pin and Sleeve Power Connectors
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet††
4"
25 1⁄2"
13 1⁄2"
3 1⁄2"
22 3⁄4"
22 3⁄4"
9 1⁄4"
6 5⁄8"
CAT. NO.
CAT. NO.
CAT. NO.
W
W
W
DS4104MRABØ
DS4107MRABØ
DS4204MRABØ
DS4207MRABØ
DS4214MRABØ
DS4216MRABØ
DS4304MRABØ
DS4307MRABØ
DS4316MRABØ
DS4404MRABØ
DS4407MRABØ
DS4414MRABØ
DS4416MRABØ
DS4421MRABØ
DS4504MRABØ
DS4514MRABØ
DS4516MRABØ
DS4521MRABØ
DS4104MRAØØ
DS4107MRAØØ
DS4204MRAØØ
DS4207MRAØØ
DS4214MRAØØ
DS4216MRAØØ
DS4304MRAØØ
DS4307MRAØØ
DS4316MRAØØ
DS4404MRAØØ
DS4407MRAØØ
DS4414MRAØØ
DS4416MRAØØ
DS4421MRAØØ
DS4504MRAØØ
DS4514MRAØØ
DS4516MRAØØ
DS4521MRAØØ
DS4104MRØØØ
DS4107MRØØØ
DS4204MRØØØ
DS4207MRØØØ
DS4214MRØØØ
DS4216MRØØØ
DS4304MRØØØ
DS4307MRØØØ
DS4316MRØØØ
DS4404MRØØØ
DS4407MRØØØ
DS4414MRØØØ
DS4416MRØØØ
DS4421MRØØØ
DS4504MRØØØ
DS4514MRØØØ
DS4516MRØØØ
DS4521MRØØØ
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
33
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
Cable Bushings for MaxGard
Plugs and Connectors
®
To order non-standard bushing, add cable bushing number to the end of
a catalog number. The bushing is furnished at no additional cost at time
of order.
Ex: DF2504FP000/DF2032.
Shaded areas show Cable Bushings provided with a strain-relief neck;
larger bushings are collar style.
Size No. 3 and 6
(Identification Letter Inside Hole)
HOLE DIAMETER
FOR CABLE
.625"
.750"
.875"
1.000"
1.188"
1.313"
1.375"
1.500"
1.625"
1.688"
1.813"
1.875"
2.000"
2.125"
2.250"
2.500"
2.625"
2.750"
3.000"
3.250"
SIZE 3
30 AMP
JG63
JG64
JG65
JG66
JG67
JG69
JG610
SIZE 6
60 AMP
Std. 2P3W
Std. 3P4W
Std. 4P5W
SIZE 10
100 AMP
SIZE 20
200 AMP
JG104
JG105
JG106
JG107
JG108
Std. 2P3W
Std. 3P4W
DF1020
DF1022
DF1024
DF2020
DF2022
DF2024
JG1010
Std. 4P5W
DF1026
DF2026
JG1011
JG1013
DF1027
DF1029
DF1030
DF1032
Std. 2P3W
Std. 3P4W
Size No. 10, 20 and 40
DF2027
DF2029
DF2032
Std. 2P3W
Std. 4P5W
DF2034
DF2036
DF2040
Std. 3P4W
Std. 4P5W
DF4042
DF4044
DF4048
DF4054
Standard Cable Bushings
Notes: When ordering, select bushing size slightly larger than your cable O.D. for best fit.
Material — Neoprene
34
SIZE 40
400 AMP
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Std. 3P4W
Std. 4P5W
®
MaxGard Interconnection Systems
Adapters are tapped NPT standard pipe thread to accommodate rigid conduit
or standard connectors for armored and non-metallic cable or flexible conduit.
JPA Conduit Adapters
CAT. NO.
30 AMP
TAPPED HOLE
SIZE NPT
CAT. NO.
TAPPED HOLE
SIZE NPT
CAT. NO.
TAPPED HOLE
SIZE NPT
CAT. NO.
TAPPED HOLE
SIZE NPT
CAT. NO.
TAPPED HOLE
SIZE NPT
JPA62
JPA63
JPA64
JPA65
⁄4"
1"
11⁄4"
11⁄2"
JPA104
JPA105
JPA 106
—
11⁄4"
11⁄2"
2"
—
DFA14
DFA15
DFA16
—
11⁄4"
11⁄2"
2"
—
DFA25
DFA26
DFA27
—
11⁄2"
2"
21⁄2"
—
DFA46
DFA47
DFA48
—
2"
21⁄2"
3"
—
3
60 AMP
100 AMP
200 AMP
Note:
Material — cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws.
400 AMP
Russellstoll® Pin and Sleeve Power Connectors
Adapters for Conduit and Fittings
To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected
to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter.
Ex.: Cat. No. DS3107MP000 with adapter tapped 1" would be Cat. No. DS3107MP000/JPA63.
Replacement Flap Covers and Screw Covers
• For connectors, receptacles and interlocks
CAT. NO.
DFC3
DFC6
DFC10
DFC20
DFC40
DSC3
DSC6
DSC10
DSC20
DSC40
DESCRIPTION
Flap Cover Assembly
(Weathertight)
Screw Cap and STS —
Lanyard Assembly
(Watertight)
AMPERAGE
30
60
100
200
400
30
60
100
200
400
DFC6
DSC6
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
36
Accessories for Receptacles
30 AMP
60 AMP
100 AMP
200 AMP
400 AMP
DESCRIPTION
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
Cup Caps
For watertight plugs/inlets. Cup caps are used where portable
equipment is on a standby basis and plugs are
not in use. Effectively protect insulation and contacts
from excessive moisture, dirt, dust and corrosion.
Material — Cast aluminum, corrosion-resistant
copper-free alloy, electrostatic epoxy coated with
steel braid cable attached.
DS3CC
DS6CC
DS1CC
DS2CC
DS4CC
Adapter Flush Frames — Single Gang
Provide suitable means for mounting box covers
of junction box receptacles flush in a wall.
JFA6
JFA10
JFA10
JFA20
—
Adapters for Conduit Box Receptacles
Adapters to fit existing boxes and for special mounting
requirements can also be furnished. Consult your
Thomas & Betts representative.
20° Vertical Angle Adapter
30° Vertical Angle Adapter
45° Vertical Angle Adapter
Straight Adapter
JAA6-AB6
—
JAA6-45
JRA6-AB6
JAA10
—
JAA10-45
JRA10
DAA10
—
—
DRA10
DAA20
—
—
DRA20
—
DAA40
—
DRA40
Junction Box — Single Gang
JB6-1
JB10-B150
JB10-B200
DJB20
DJB40
Angle Enclosure
JE6
JE10
JE10M
—
—
MACK Adapter Plates
Enables mounting of MaxGard® receptacles to competitive
existing back boxes. This involves removing the existing
non-hazardous location receptacle from back box, inserting
adapter plate and installing MaxGard® receptacle. Adapter
plates are available for competitors’ boxes including
Hubbel, Killark, Appleton and Crouse-Hinds.
DCCA3
DCCA6
DCCA10
DCCA20
—
Russellstoll® Adapter Plates
Adapt MaxGard® receptacles to existing J-Line™,
Angle Type and Heavy-Service Ever-Lok® back boxes.
DRCA3
DRCA6
DRCA10
—
N/A
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®
MaxGard Interconnection Systems
RATING
30A
60A
100A
200A
400A
2P3W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
3P4W
3P4W
4P5W
3P4W
3P4W
4P5W
CORRESPONDING MALE
INTERIOR ASSEMBLY
CORRESPONDING FEMALE
INTERIOR ASSEMBLY
VOLTAGE
POLARIZATION
PLUG/INLET
MALE INTERIOR
CONNECTOR/RECEPTACLE*
FEMALE INTERIOR
125VAC
250VAC
125/250VAC
3-ph 480VAC
277/480VAC
250VAC
125/250VAC
3-ph 480VAC
277/480VAC
250VAC
125/250VAC
3-ph 480VAC
277/480VAC
277/480VAC
3-ph 480VAC
277/480VAC
277/480VAC
3-ph 480VAC
277/480VAC
DS3107MP000
DS3207MP000
DS3307MP000
DS3404MP000
DS3504MP000
DS6207MP000
DS6307MP000
DS6404MP000
DS6504MP000
DS1207MP000
DS1307MP000
DS1404MP000
DS1504MP000
DS2304MP000
DS2404MP000
DS2504MP000
DS4304MP000
DS4404MP000
DS4504MP000
DFPU3107
DFPU3207
DFPU3307
DFPU3404
DFPU3504
DFPU6207
DFPU6307
DFPU6404
DFPU6504
DFPU1207
DFPU1307
DFPU1404
DFPU1504
DFPU2304
DFPU2404
DFPU2504
DFPU4304
DFPU4404
DFPU4504
DF3107FP000
DF3207FP000
DF3307FP000
DF3404FP000
DF3504FP000
DF6207FP000
DF6307FP000
DF6404FP000
DF6504FP000
DF1207FP000
DF1307FP000
DF1404FP000
DF1504FP000
DF2304FP000
DF2404FP000
DF2504FP000
DF4304FP000
DF4404FP000
DF4504FP000
DFRU3107
DFRU3207
DFRU3307
DFRU3404
DFRU3504
DFRU6207
DFRU6307
DFRU6404
DFRU6504
DFRU1207
DFRU1307
DFRU1404
DFRU1504
DFRU2304
DFRU2404
DFRU2504
DFRU4304
DFRU4404
DFRU4504
Russellstoll® Pin and Sleeve Power Connectors
Replacement Interiors
for Receptacles, Connectors,
Plugs and Male Inlets
Note: For other interiors not shown, use same polarization index as plug, connector, etc. Ex: DS6416MP000 plug uses a DFPU6416 interior. If your original product had option “K - Control
Contacts,” include a “K” at the end of the replacement part number. Ex: If your plug/inlet is a DS3404MP00K, then the male replacement interior would be a DFPU3404K. If your connector/
receptacle is a DF3404FP00K, then your female replacement/interior would be a DFRU3404K.
* To order replacement interior parts for the MaxGard Interlock, replace “DFRU” with “DFIU”.
Accessories for Interlocked NEMA 12/3R Receptacles
30 AMP
60 AMP
100 AMP
200 AMP
400 AMP
DESCRIPTION
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
CAT. NO.
Fused Disconnect Interlocked Receptacle with Safety Switch
30–100A
1 NO — 1 NC Contact
2 NO — 2 NC Contact
Copper Body Lugs — 6 lugs per kit
Type R Fuse Clips — 3 per kit
Neutral Block
F34757
F34758
F34756A
F34755A
F34754A
F34757
F34756B
F34756B
F34755B
F34754B
F34757
N/A
F34756C
F34755C
F34754B
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
Pin and Sleeve Plugs, Receptacles and Systems
1.0 Scope
1.1
1.2
This document covers multi-contact pin and sleeve, industrial grade,
arc-quenching, circuit interrupting-rated electrical plugs, motor
plugs, connectors, receptacles, mechanically interlocked receptacles
and assorted accessories. Usable in dry, damp, wet, marine and/or
hazardous locations for electrical power circuits. Devices are to be
rated 30, 60, 100, 200 and/or 400 amperes at 600VAC, 50–400
Hz and 250VDC maximum. Devices are also rated for continuous
use in temperatures from -40° C to +130° C. These devices must
provide internal environmental seals for marine and extreme wet
applications and can be electrically interlocked.
2.6
Pole Capabilities — All devices shall accommodate up to four
power pins plus a separate center ground pin and they shall be
integral with the connector bodies (five pins total).
2.7
Interior Type — Interiors must be male (pin type) or female
(sleeve type). Pins and sleeves shall also be self-aligning and
self-wiping/self-cleaning.
2.8
Control Contacts — All devices must have an option for two
control contacts, which shall be make-last and break-first for use
in electrical interlocks and/or control circuits. See table below.
2.9
Conductor Terminals — Pin and sleeve connections shall employ
solderless pressure-type screw terminals and be sized to accept
stranded or solid copper conductors in AWG sizes (max. O.D.s as
noted). The screw terminals shall also have socket heads to ensure
proper torquing of wires.
2.10
Environmental Seals — Each device must have an environmental
seal or O-ring around all interiors and around each pin and sleeve
to prevent water and contaminants from entering the wiring
compartment. This provides waterproof capability, even when
not mated.
2.11
Hazardous Location — All standard plugs 30, 60 and 100
amp shall be UL® and CSA listed for hazardous location Class I
Division 1, Groups C and D; Class II Division 1, Groups F and G.
A hazardous location circuit breaker-protected interlock shall also
be applicable to the same environments and possess all the same
product features as outlined above. Enclosures shall meet NEMA 8
hazardous outdoor-duty classifications and shall meet shipboard use
above deck in accordance with the Department of Transportation
(USCG “Green Water”).
2.12
Lockout Devices — Plug connection lockout is achieved
by a padlock through plug sleeve housing hole provided for
this purpose. On Hazardous Location/Explosion Proof Interlock
Receptacles, lockout shall additionally be achieved by separate
lockout accessory available from the factory. On standard
Interlocks, lockout accessory/construction is available from
the factory.
The devices described shall be Thomas & Betts/Russellstoll®
MaxGard® catalog numbers as specified.
2.0 Product Classifications (Features)
2.1
Gated Deadfront — All receptacles and connectors must have a
rotating disk on the face of the interior, which provides live contact
isolation and environmental separation.
2.2
Delayed Action Arc Containment — All devices upon
disconnect under load shall have provision so the arc is contained
and extinguished within the insulation cavity, making it impossible
to withdraw a live plug.
2.3
Flap Cover or Screw Cover Option — Flap cover option must
provide weathertight capability by utilizing a spring actuated selfclosing flap. Watertight capability shall be obtained by using a
gasketed screw cap.
2.4
Polarization — All devices shall be factory polarized for amperage,
voltage, frequency and phase; thus providing a single voltage rating,
single interface system.
2.5
Grounding — The grounding of the device shall be accomplished
through a separate center ground (earth) make-first and break-last
pole on all devices for complete system grounding.
Rating for Pilot/Control Contacts
Contact Rating Code Designation A-600, Table 119.1 — UL 508 Heavy Pilot Duty Load (720 VA/600VAC) Maximum
THERMAL
CONTINUOUS
CURRENT AMPS
10 (#12 AWG)
38
MAXIMUM CURRENT AMPERE
120V
Make
60
240V
Break
6
Make
30
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480V
Break
3
Make
15
600V
Break
1.5
Technical Services
Tel: 888.862.3289
Make
12
MAX. VOLT AMPERE
Break
1.2
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Make
7200
Break
720
®
MaxGard Interconnection Systems
3.1 Housings — Plug, motor plug,
receptacles, connectors and interlock
housings, associated covers and caps,
screw collars, and clamp holders shall
be made of copper-free cast aluminum
(max. .004% copper).
3.2 Finish — All external surfaces
except those that provide means
of grounding shall be epoxy powder
coated to resist corrosion.
3.3 Hardware — All hardware, external
and springs, shall be stainless steel.
Cable clamps shall be stainless steel
or epoxy powder coated, copper-free
cast aluminum.
3.4 Insulators — All device body insulators
shall be molded from glass-reinforced
high-strength thermoset polyester,
minimum of UL® 94-V0 flammability rated.
3.5 Contacts — Contacts base material
shall be made of a conductive copper
alloy (brass CDA485) to prevent
dezincification. Accessory material
of the contacts shall be made of a
compatible corrosion resistant material.
3.6 Environmental Seals — Environmental
gaskets and O-rings shall be made of
Neoprene material.
4.0 Design and Construction
Requirements
5.6 NEMA 250 Enclosures
Standard
4.1 Circuit Interrupting Rating — All
devices 30, 60, 100 and 200 amperes
shall be tested to be interrupted at 150%
of rated current. Additionally, all devices
shall be designed and tested to interrupt
100% of rated current.
4.2 Wiring — All devices shall be wired
from the rear requiring no disassembly
of the pins and/or sleeves from the
insulated body.
5.0 Applicable Documents (Compliances)
5.1 Underwriters Laboratories (UL) —
The devices specified herein shall be
listed in applicable sections of UL
Standards 1010, 231, 1682 and
1686, File Nos. E2630, E57324,
E68085, E123752.
5.2 Canadian Standard Association (CSA)
— The devices specified shall be listed
in the applicable sections of CSA C22.2182.1, File Number LR14096.
5.3 International Electro-Technical
Commission (IEC) — The 30-, 60- and
100-ampere devices specified shall have
been tested and comply with IEC 309-1.
5.4 Federal Department of Transportation
— Refrigerated National Shipboard
location devices shall meet and comply
with Federal Register volume 47, number
68, subpart 111.79.
NEMA 1 — General Purpose for indoor
use; guards against contact with equipment.
NEMA 3R — Outdoor use primarily to
protect against rain, sleet, wind-blown dust
and damage from external ice formation.
NEMA 4 — Indoor or outdoor use to
protect against windblown dust and rain;
splashing and hose-directed water.
NEMA 4X — Watertight, dust-tight
corrosion-resistant for indoor or
outdoor applications.
NEMA 6 — Watertight, casual/
temporary immersion.
NEMA 7 — Class I (Hazardous) for indoor
use in Class I areas, per NEC®.
NEMA 8 — Class I (Hazardous) for indoor
use in Class I, oil-immersed equipment.
Russellstoll® Pin and Sleeve Power Connectors
3.0 Materials Requirements
NEMA 9 — Class II (Hazardous) for indoor
use in Class II areas, per NEC®.
NEMA 12 — Industrial use, dust-tight for
indoor use to protect against dust, falling
dirt and dripping non-corrosive liquids.
NEC and National Electrical Code are
registered trademarks of the National
Fire Protection Association, Inc.
5.5 Standards — The devices specified
shall comply with Military Standards
MIL-STD-105 and 1344; ASTM Standards
D570 and D2565: NEMA Standard
PR4-1983; and OSHA regulations when
installed in accordance with the National
Electrical Code® (NEC ®).
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
Single Polarization/Multiple Service*
Assigned Voltages and Wiring Systems
2
2
G
G
N
1
101
103
104
105
107
108
109
111
114
115
116
117
VOLTAGE
R1-S2-G
220V–50 Hz
127V–50 Hz
277V–60 Hz
250V–50 Hz
125V–60 Hz
220V–60 Hz
100V–60 Hz
115V–400 Hz
—
347V–60 Hz
100V–50 Hz
120V–60 Hz
120V–400 Hz
—
201
203
204
205
207
208
209
211
—
221
214
215
216
217
N-R1-S2-G
VOLTAGE
ASSIGN.
NO.
VOLTAGE
380V–50 Hz
220V–50 Hz
480V–60 Hz
440V–50 Hz
250V–60 Hz
380V–60 Hz
220V–60 Hz
220V–400 Hz
—
600V–60 Hz
220V–50 Hz
208V–60 Hz
208V–400 Hz
—
301
303
304
305
307
308
309
311
440V–60 Hz
321
314
315
316
317
3
G
N
1
VOLTAGE
ASSIGN.
NO.
3 2
G
1
N-R1-G
VOLTAGE
ASSIGN.
NO.
2
To order any device in a voltage and phasing not shown in the preceding
catalog pages, substitute the Voltage Assignment Number in the above
chart for that portion of the listed catalog number appearing in
boldface type.
Example: 200 Amp Weathertight Receptacle with Flap Cover, Angle Adapter
and Junction Box for 3Ø 480 volt (3-pole and ground) is DF2404FRAB0.
401
403
404
405
407
408
409
411
414
415
416
417
421
VOLTAGE
G
N
1
VOLTAGE
ASSIGN.
NO.
VOLTAGE
MaxGard® receptacles and plugs may be furnished in any of the above
voltage and phasing systems.
G
R1-S2-T3-G
220/380V–50 Hz
220/127V–50 Hz
277/480V–60 Hz
250/440V–50 Hz
125/250V–60 Hz
220/380V–60 Hz
100/220V–60 Hz
220/115V–400 Hz
—
347/600V–60 Hz
100/220V–50 Hz
120/208V–60 Hz
120/208V–400 Hz
—
250/440V–60 Hz
1
N-R1-S2-T3-G
VOLTAGE
ASSIGN.
NO.
380V–50 Hz
220V–50 Hz
3Ø 480V–60 Hz
3Ø 440V–50 Hz
3Ø 250V–60 Hz
3Ø 380V–60 Hz
3Ø 220V–60 Hz
220V–400 Hz
—
3Ø 600V–60 Hz
3Ø 220V–50 Hz
3Ø 208V–60 Hz
3Ø 208V–400 Hz
208V
501
503
504
505
507
508
509
511
513
514
515
516
517
3Ø 440V–60 Hz
250V
480V
600V
521
VOLTAGE
220/380V–50 Hz
220/127V–50 Hz
3ØY 277/480V–60 Hz
3Ø 250/440V–50 Hz
3ØY 125/250V–60 Hz
3Ø 220/380V–60 Hz
3Ø 100/220V–60 Hz
220/115V–400 Hz
230V DC
3ØY 347/600V–60 Hz
3Ø 100/220V–50 Hz
3ØY 120/208V–60 Hz
3Ø 120/208V–400 Hz
—
2P+G(DC)
VOLTAGE
ASSIGN.
NO.
VOLTAGE INDEX
613
250 VDC
618
28 VDC
01
03
04
05
07
08
09
11
13
14
15
16
17
18
20
21
22
23
24
* Dual-Voltage or Multiple-Service Applications (for any given
polarization number) — Example: A factory installation may consist of
all receptacles specified and wired at polarization 507. This is a 3-phase.
Y–125/250V–60 Hz supply. However, all circuit requirements “below” 507
ie 407,307,207 and 107 can also all be met. For instance, a 207 plug can
draw power from a 507 receptacle.
See chart above.
For non-interrupting polarizations at 45, 90, 150, 300, 600A ratings,
consult Technical Services.
Note: All devices may be furnished with two control contacts. Add “K” to the end of the
catalog number, in place of last position Ø.
40
N
3ØY 250/440V–60 Hz
Reserved
Reserved
Reserved
To change to 3Ø 208 volt, the catalog number becomes DF2416FRAB0.
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MaxGard Interconnection Systems
A
A
B
B
AMP
A
B
AMP
A
B
30
60
100
200
400
43⁄4"
51⁄2"
61⁄2"
9"
125⁄8"
77⁄8"
91⁄8"
101⁄8"
133⁄4"
175⁄8"
30
60
100
200
400
83⁄4"
10"
111⁄8"
15"
191⁄8"
51⁄8"
53⁄8"
53⁄8"
91⁄2"
103⁄4"
Male Inlet
Russellstoll® Pin and Sleeve Power Connectors
Connector
Male Plug
Receptacle with Angle Enclosure
A
A
B
B
C
C
AMP
A
B
C
AMP
A
B
C
30
60
100
200
400
27⁄8"
33⁄8"
33⁄8"
51⁄4"
35⁄8"
21⁄2"
21⁄2"
21⁄2"
31⁄2"
43⁄8"
51⁄2"
51⁄2"
51⁄2"
91⁄4"
91⁄4"
30
60
100
200
400
63⁄8"
71⁄8"
71⁄2"
—
—
31⁄8"
4"
4"
—
—
97⁄8"
111⁄8"
113⁄8"
—
—
(Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.)
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
Receptacle with Angle Adapter
and DJB Junction Box
Receptacle with Angle Adapter
A
A
B
B
C
AMP
A
B
C
AMP
A
B
30
60
100
200
400
91⁄8"
101⁄2"
103⁄4"
153⁄4"
251⁄4"
3"
3"
33⁄4"
65⁄8"
12"
95⁄8"
93⁄4"
10"
145⁄8"
203⁄4"
30
60
100
200
400
61⁄8"
71⁄2"
7"
91⁄2"
131⁄4"
95⁄8"
93⁄4"
10"
143⁄4"
203⁄4"
(Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.)
Receptacle Only
A
B
42
AMP
A
B
30
60
100
200
400
2 ⁄8"
33⁄8"
35⁄8"
51⁄4"
7"
4 ⁄2"
51⁄8"
53⁄8"
65⁄8"
71⁄8"
7
1
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®
MaxGard Interconnection Systems
Russellstoll® Pin &
and
Sleeve
Sleeve
Power
Power
Connectors
Connectors
Industrial interlocked receptacles are available in 30 through
400 Amp. Switched receptacles have mechanical linkages
for added safety. Safety features include:
• Plugs cannot be inserted unless power is safely turned off
• Plugs cannot be removed until power is safely turned off
• Specialty designs may also automatically disengage power
if plug is removed while power is on, either mechanically
or electrically
Applications
Applications where these units are most commonly used are:
•
•
•
•
•
Welding stations in automotive and heavy industry
Temporary and portable power distribution for construction
Marine shore-to-ship power
Industrial machinery installation
Portable power distribution, vehicle and gen-set
power for aerospace
• Custom systems in all industries
Sample Installation: Fixed Power Source (Wall)
to Remote/Portable Location
1. Receptacle (wall-mounted female)
4. Female connector
2. Receptacle (panel-mounted female)
5. Male Inlet with angle adapter
3. Plug (attachment)
6. Male inlet with straight adapter
Other installations: generator power sources, custom control circuits, multiple voltage service — contact Technical Services.
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
MaxGard Fused-Disconnect** Interlocked
Receptacle with Disconnect Switch
®
MaxGard® Fused-Disconnect Interlocked Receptacle with Safety Switch meets UL®,
NEC® and major automotive specifications. This unit is the maximum in:
Safety
• Door safety switch with three external lockout points
• Safety fuse pulls for standard class R fuses
• Backup door safety latch
Durability
• Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction
• Clear shield for test probes
Performance
• Standard 600V cartridge fuse clips and spacing
• Fully interlocked MaxGard® receptacle
• Angled front receptacle for easier access
Ordering Information
Maximum 600VAC or 250VDC
E5239
Notes: **Non-fused, non UL version available:
Specify DNRF ________ .
Standard polarizations shown. Boldface figures
are for voltage assignment; for different ratings,
see page 40.
User Made Possible Conduit Hubs
AMP
STD. NPT
THREAD OUTLET
MAX.
30
60
100
11⁄2"
2"
2"
21⁄2"
21⁄2"
21⁄2"
Specifications on pages 38–39.
A
30
AMP
60
AMP
BB
100
AMP
D
VOLTAGE
2P3W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
125
250
3Ø250
3Ø480
277/480
250
125/250
3Ø480
277/480
250
125/250
3Ø480
277/480
CAT. NO.
DFRF31070 W
DFRF32070
DFRF33070
DFRF34040
DFRF35040
DFRF62070
DFRF63070
DFRF64040
DFRF65040
DFRF12070
DFRF13070
DFRF14040
DFRF15040
MATING
MAXGARD PLUG
CAT. NO.
STD.
BUSHING
ID
DS3107MP000
DS3207MP000
DS3307MP000
DS3404MP000
DS3504MP000
DS6207MP000
DS6307MP000
DS6404MP000
DS6504MP000
DS1207MP000
DS1307MP000
DS1404MP000
DS1504MP000
⁄8"
⁄8"
1"
1"
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
111⁄16"
113⁄16"
113⁄16"
2"
7
E5239
Dimensions
EE
2.18
2.18
AMP
A
30
60
100
91⁄2"
91⁄2"
91⁄2"
B
C
D
E
F
⁄4"
3
⁄4"
3
⁄4"
253⁄4"
253⁄4"
253⁄4"
25"
25"
25"
223⁄4"
223⁄4"
223⁄4"
30"
30"
30"
3
7.50
44
7
FF
OFF
Fasteners
FastenersScrews
Screws
22 Places
Places
Holes
for Padlock
Holes
for
adlock
P
22 Places
Places
POLES/
WIRES
W Control Contacts (position 9) use “K” example: DFRF1207K.
Always use liquidtight fittings to limit condensation entry.
ON
CC
FUSED DISCONNECT**
INTERLOCKED
RECEPTACLE
NEMA 12/3R
United States
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Fax: 901.252.1354
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®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
Maximum 600VAC/250VDC
B
A
C
MaxGard® NEMA 4X interlocks are ideal for demanding non-hazardous
areas where dust, dirt, moisture and corrosion might be a problem —
such as shipyards, food processing facilities, manufacturing operations
or similar areas.
D
G
Safety
• Gated deadfront waterproof receptacle
• Standard, high AIC or NA/switch circuit breaker
• Protective screw cap for watertight protection
E
F
Durability
• Thick-wall cast copper-free aluminum housing
with epoxy powder-coat finish
• Heavy-duty sliding bar interlock mechanism
B-Std.
Performance
• Heavy on/off handle adds mechanical ability
to electrical interlock function
• Standard conduit openings through top or side
E
Conduit Hubs: (at B or E)
Boldface figures are for
voltage assignment; for
different ratings, see page 40.
POLES/
WIRES VOLTAGE
MECHANICALLY
INTERLOCKED
RECEPTACLE
NEMA 4X
MATING
MAXGARD PLUG
CAT. NO.
CAT. NO.
W
30
Amp
60
Amp
100
Amp
200
Amp
400
Amp
2P3W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
2P3W
3P4W
3P4W
4P5W
3P4W
3P4W
4P5W
3P4W
3P4W
4P5W
125
250
3Ø250
3Ø480
277/480
250
125/250
3Ø480
277/480
250
125/250
3Ø480
277/480
277/480
3Ø480
277/480
277/480
3Ø480
277/480
DBRS310703000
DBRS320703000
DBRS330703000
DBRS340403000
DBRS350403000
DBRS620706000
DBRS630706000
DBRS640406000
DBRS650406000
DBRS120710000
DBRS130710000
DBRS140410000
DBRS150410000
DBRS230720000
DBRS240420000
DBRS250420000
DBRS430740000
DBRS440440000
DBRS450440000
STD.
BUSHING
ID
W
DS3107MP000
DS3207MP000
DS3307MP000
DS3404MP000
DS3504MP000
DS6207MP000
DS6307MP000
DS6404MP000
DS6504MP000
DS1207MP000
DS1307MP000
DS1404MP000
DS1504MP000
DS2307MP000
DS2404MP000
DS2504MP000
DS4307MP000
DS4404MP000
DS4504MP000
⁄8"
⁄8"
1"
1"
13⁄16"
13⁄16"
15⁄16"
15⁄16"
11⁄2"
111⁄16"
113⁄16"
113⁄16"
2"
11⁄4"
21⁄4"
21⁄2"
3"
3"
31⁄4"
7
7
AMP
STD. NPT
THREAD OUTLET
MAX.
30
60
100
200
400
11⁄2"
11⁄2"
2"
2"
4"
21⁄2"
21⁄2"
21⁄2"
3"
4"
W Control Contacts (position 12) use “K” example: DBRS6104060K0
Shunt Trip Breaker (position 13) add “Z” to above: DBRS6104060KZ
Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030;
60 amp use 060; alternate trip ratings available — consult
Technical Services
Non-Auto Sw. NA0 (repl.” DBRF” with “DSRF”)
For additional full line and polarization options, see page 40.
Dimensions
AMP
A
B
C
D
E
F
G
30
60
100
200
400
⁄8"
3
⁄8"
3
⁄8"
9
⁄16"
9
⁄16"
83⁄4"
83⁄4"
83⁄4"
121⁄4"
151⁄2"
61⁄2"
61⁄2"
61⁄2"
9"
12"
11⁄2"
11⁄2"
11⁄2"
21⁄2"
3"
161⁄4"
161⁄4"
161⁄4"
261⁄4"
301⁄2"
151⁄8"
151⁄8"
151⁄8"
243⁄4"
29"
31⁄8"
31⁄8"
31⁄8"
5"
6"
3
(Flap-Cap available by replacing “DBRS” with “DBRF”)
www.tnb.com
United States
Tel: 901.252.8000
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
45
Russellstoll® Pin and Sleeve Power Connectors
®
MaxGard Interconnection Systems
Explosion-Proof Applications
Russellstoll® Hazardous-Duty Plugs, Receptacles and Interlocks
are designed to support a variety of installation needs throughout
20A, 30A, 60A and 100A ranges where Division 1, Class 1 NEC®
guidelines require the utmost in safety.
Unique among others, the Russellstoll® MaxGard® also offers true
O-ring sealed waterproof design protection in addition to standard
threaded flame-path construction employed elsewhere. In rough
service, washdown and outdoor applications, MaxGard®
performance goes beyond normal explosion-proof ratings.
With coming increases in harmonized designations for
classifications between NFPA/NEC® and IEC (International)
hazardous area standards, a quick reference classification
chart is provided below. In all cases, the customer must
determine and approve proper area classification standards
and degree of harmonized standards acceptance.
HAZARDOUS MATERIALS
ENVIRONMENT
U.S. NEC STANDARDS
EURO IEC STANDARDS
Div. 1, Class I
Div. 2, Class I
Div. 1, Class II
Div. 2, Class II
Div. 1, Class III
Div. 2, Class III
Zone 0 and 1
Zone 2
Zone 10
Zone 11
Zone 10
Zone 11
GROUP APPLICATIONS
NEC ART. 500
CLASS I: GROUPS
NEC ART. 505
ZONES 0, 1 AND 2
Div. 1 and 2, Class I
A: Acetylene
B: Hydrogen
C: Ethylene
D: Propane
Gas or Vapor
Dust
Fibers/Flyings
IIC
IIB
IIA
The above chart is presented for quick reference only and should only be used in conjunction with noted Articles.
Further definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever practical.
46
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Tel: 888.862.3289
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®
MaxGard Interconnection Systems
Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations. Division 1, Class I and II.
Standard, high AIC and NA
(switched only) breakers available
Threaded access (cover not shown)
with O-ring for explosion-proof and
waterproof integrity
Factory-sealed receptacle interior.
Accepts standard explosion-proofrated MaxGard ® plugs
Heavy-duty explosion-proof cast
aluminum housing, electrostatic
epoxy coat finish
Gated deadfront safety
Russellstoll® Pin and Sleeve Power Connectors
MaxGard® DBRE and DSRE Series Interlocks are the only devices certified both explosionproof and waterproof, along with optional control contacts, and are fully UL® Listed.
Drain plug
UL and CSA listed for hazardous locations
Class I, Division 1, Groups B, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
E68085
Explosion-Proof Non-Interlocked Receptacle
Available in 30A 480VAC max., all polarizations
• Factory-sealed interior (no filled conduits)
• Easy low-cost installation
Gated deadfront for safety
Threaded access with (cover not
shown) O-ring for explosion-proof
off
and waterproof integrityy
All standard polarizations available to 480VAC
Fa
Factory-sealed
receptacle interior
A
Accepts
standard explosion-proof-rated
®
MaxGard plugs
UL and CSA listed for hazardous locations
Class I, Division 1, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
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H
Heavy-duty
explosion-proof cast
aluminum housing, electrostatic
epoxy coat finish
E10919
United States
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
47
®
Russellstoll® Pin and Sleeve Power Connectors
MaxGard Interconnection Systems
Maximum
600VAC or 250VDC
Explosion-Proof Interlocked Receptacle
with Circuit Breaker
Class I, Class II
POLES/
WIRES
Explosion-Proof
Receptacle, Class I, Class II
VOLTAGE
(VAC)
CAT. NO.
30 Amp
Male Plug
CAT. NO.
STD. BUSHING
I.D.*
CAT. NO.
W
W
W
2P3W
2P3W
3P4W
3P4W
4P5W
125
250
3Ø250
3Ø480
277/480
DBRE310703000
DBRE320703000
DBRE330703000
DBRE340403000
DBRE350403000
DSE3107FR0
DSE3207FR0
DSE3307FR0
DSE3404FR0
DSE3504FR0
DS3107MP000
DS3207MP000
DS3307MP000
DS3404MP000
DS3504MP000
⁄8"
⁄8"
1"
1"
13⁄16"
2P3W
3P4W
3P4W
4P5W
250
3Ø250
3Ø480
277/480
DBRE620706000
DBRE630706000
DBRE640406000
DBRE650406000
—
—
—
—
DS6207MP000
DS6307MP000
DS6404MP000
DS6504MP000
13⁄16"
15⁄16"
15⁄16"
11⁄2"
2P3W
3P4W
3P4W
4P5W
250
3Ø250
3Ø480
277/480
DBRE120710000
DBRE130710000
DBRE140410000
DBRE150410000
—
—
—
—
DS1207MP000
DS1307MP000
DS1404MP000
DS1504MP000
111⁄16"
113⁄16"
113⁄16"
2"
7
7
60 Amp
100 Amp
Boldface figures are for voltage assignment; for different ratings, see page 40.
W Control Contacts (position 12) use “K” example: DBRE6404060K0
* For additional bushing sizes, accessories and specification information,
see pages 34–39.
Shunt Trip Breaker (position 13) add “Z” to above: DBRE6404060KZ
Note: For additional full line and polarization options, see page 40.
Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030;
60 amp use 060; alternate trip ratings are available — consult
Technical Services
Non-Auto Sw. NA0 (repl. “DBRE” with “DSRE”)
48
United States
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800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
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®
MaxGard Interconnection Systems
Explosion-Proof Receptacle
Conduit
Location
“B” – STD
11.35
Access Cover
to Pigtails
for Wiring
ø.28,
4 PLS
10.16
7.26
4.00 MTG.
Conduit
Location
“C”
Conduit
Location “D”
Bottom View
(possible conduit sizing are: 0.750–14 NPT,
1.00–11.5 NPT, 1.25–11.5 NPT with 1.00–11.5
NPT at location “B” as standard)
1.50
7.03
Conduit
Location
“A”
Explosion-Proof Interlocked Receptacle
Russellstoll® Pin and Sleeve Power Connectors
Dimensions
Conduit Sizing
Conduit
Location “A”– STD
A
C
B
Conduit
Location “B”
Conduit
Location
“C”
D
E
AMP
A
B
30
60
100
83⁄4"
83⁄4"
83⁄4"
71⁄2"
71⁄2"
71⁄2"
C
D
E
AMP
STANDARD
⁄2"
1
⁄2"
1
⁄2"
143⁄4"
143⁄4"
143⁄4"
20"
20"
20"
30
60
100
1.25"
1.50"
2.00"
1
Note: Range is 0.750–14 NPT through 2.00–11.5 NPT.
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United States
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49
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Ground Indicator System
Prevents operation of pumps without a safe ground for static dissipation.
Class I, Division 1, Groups C, D, and Zone 1, Groups IIB, IIA;
NEMA 7 Class II, Division 1, Groups E, F, G; NEMA 9
Applications
Instant Visual Confirmation of Safe Ground
• Tank farms
• Petrochem
• Cosmetics
Volatile or classified areas such as:
The Russellstoll® GSUL Safe Ground Indicator System is designed to
ensure that a safe ground has been established for dissipating everpresent static electricity from tank vehicles, carriers, drums and other
conductive equipment before allowing the transfer of flammable materials.
The GSUL indicates the establishment of a safe ground via two parallelconnected green signal lights. Two lights are used for redundancy —
if one lamp burns out, visual indication of safe grounding will be
maintained by the other.
• Grain mills
• Vehicular or rail transport
Intrinsically Safe Circuitry
.................................... Specifications ...................................
The GSUL Safe Ground Indicator System features an intrinsically safe,
low-energy ground-sensing circuit, which does not carry sufficient
electrical energy to cause ignition in classified Hazardous Locations.
Enclosure: Cast copper-free aluminum with epoxy powder-coated finish
Outlets: Regularly furnished tapped ¾" NPT
Relay Contacts: Rated 1⁄3 HP, 10A, 120VAC; 1⁄2 HP, 10A, 240VAC
Certifications: UL® Listed, CSA Certified
In operation, the ground-sensing circuit extends through the grounding
clamp and its connection to the ground indicator, the metal portion of the
vehicle between the jaw terminals of the clamp and earth ground electrode.
Pumps Won’t Operate Until Safe Ground Is Established
E33553
A control relay in the GSUL Safe Ground Indicator System provides
interlocked control of pump motors at the loading platform. The electronic
control circuit will be de-energized while the green lights are off. Attaching
the clamps to the tank closes the interlocking contact and energizes the
control circuits to the motors.
Unit shown with
covers removed
50
United States
Tel: 901.252.8000
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
GSUL Safe Ground Indicator System
• Two redundant, parallel green indicator lights
glow when safe ground is established
• Lamps offer approximately 20,000 hours
of operating life
• Unit may be ordered without lights where
remote visual indication is desired
• Intrinsically safe, simplified circuitry
• Integral, intrinsically safe wiring compartment
with approved strain-relief fitting for connection
of cable from grounding clamp
• Solid-state actuating and control circuits
mounted on removable printed circuit board
• Enclosure protects components against moisture
• Control relay provided for interlocked control
of pump motor at loading rack
• Grounding clamp (ordered separately) provides
dual isolated tip contacts in a heavy-duty
cast-aluminum handle design
Wiring Diagram
Ground Electrode Connection
(1 electrode
required Electrode
not provided by
Russellstoll)
Ground
Connection
(1 electrode required)
not provided by Russellstoll
Two-Conductor
Cable Cable
Two-Conductor
TB3
G2
G1
C
Weathertight
Reel
Weathertight
Reel
GroundingClamp
Clamp
Grounding
N.O.
– N.C. Relay Contacts
N.O.
- N.C.
Cat. No.
SGC2
CAT.
NO. SGC2
Contacts
1/3Relay
H.P
. 10
Amp 120 VAC
1
1/2
Amp
240VAC
⁄3 HPH.P
10. 10
Amp
120VAC
TB1
L1 G L2 C N.O. N.C.
1 2 3 4 5 6
⁄2 HP 10 Amp 240VAC
1
G
G
Mounting
Mounting
Feet
Feet
Remote Indicator
Remote Indicator
Pilot Light
(Optional) Pilot Light (Optional)
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Operating Features
Volts,
ToTo1115
15 Volts,
60 60
HzHz or Ground in explosion-proof portion provided
Ground in explosion-proof
240VAC,
by provided
conduit system
portion
by conduit
50/60 Hz
system
Typical Installation
Weatherproof Reel
CAT. NO. SGR25
Grounding Clamp
to Fuel Carrier
CAT. NO. SGC2
GCC1
Explosion-Proof
Safe Ground Indicator
CAT. NO. GSUL-2-SS
CAT. NO. GSUL-2-SS-240
Aerospace/Industrial
Static Ground Devices
Static grounding receptacles are used in airport and aerospace
installations worldwide during fueling, testing and maintenance
procedures. Normal mounting is concrete/tarmac floor inset,
threaded onto copper ground rod.
Explosion-Proof
Sealing Fittings
Heavy brass construction cup includes optional cover and
receptacle’s contact pin. Accommodates a wide variety of
single-contact (copper on steel wire) static ground wire
clamps in service.
To Ground Electrode
CAT. NO.
DESCRIPTION
GCC1
GC1
F06146
Ground cup with cover*
Ground cup without cover*
Replacement contact tip**
* Hub is tapped for 3⁄4"–10.
** Hub is tapped for 1⁄2"–13.
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Loading rack illustration suggests a typical installation, which includes an ExplosionProof Switch, Explosion-Proof Sealing Fittings, Weathertight Reel and the GSUL-2-SS
Safe Ground indicator with 2-wire grounding clamp.
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51
5.25"
3" MTG
4.5" Approx.
.44"
.75" NPT
Conduit
.75" NPT
.75" Max. Conduit
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Ground Indicator System
10.25"
MTG
9.25"
.75"
Indicating
Lights
(Green)
.84"
.3" Dia.
Hole
.75" NPT
Conduit
3.88"
SGC2
GSUL-2-SS
3.37"
3.37"
13" Dia.
Dia.
7.5"Dia.
7.5"
9.75"
6.37"
6.37"
2"
3"
2"
.37"
.37"
2X Conductor
Termination Set Screws
Cable Entry
Clamp and Screw
14.75"
8.5"
8.5"
Rad.
Rad.
2X “Rue Pin”
Pivot Pin Locking
8.25"
8.25"
.14
6 PLS
2.5"
2.5"
3.37"
3.37"
1.25"
1.25"
SGR25
SGR50
SGR75
3" Sq.
Sq.
3"
1.56"
1.56"
Line
LineEntrance
Entrance
.75"
FemaleThread
Thread
.75"
Female
.37"
.37"
6.87"
.56"Dia.
Dia.MTG
MTG.Holes
Holes
.56"
6.87"
22 Holes
Rigid
MTG.
Holes Rigid MTG
Sq
44 Sq.
HolesPivot
PivotMTG.
MTG(optional)
(optional)
44Holes
CAT. NO.
DESCRIPTION
Safe Ground Indicator with Indicator Lights, 120V, UL®/CSA
Safe Ground Indicator with Indicator Lights, 240V, CSA
Safe Ground Static Clamp
Weathertight Retracing Reel with 25 ft. of 12/2 SJO-W Cable
Weathertight Retracing Reel with 50 ft. of 12/2 SJO-W Cable
Weathertight Retracing Reel with 75 ft. of 12/2 SJO-W Cable
GSUL2SS
GSUL2SS-240
SGC2
SGR25
SGR50
SGR75
Replacement Parts for GSUL
C13662
GX24RCB
F30674
F30602
ELAG
310993
Replacement Parts for SGC2
GX2TK
52
Printed Circuit Board, 120 Volts (includes relay)
Printed Circuit Board, 240 Volts (includes relay)
Control Relay
Lamp Socket Assembly
Pilot Light Globe Assembly (green)
Lamp for GSUL2SS
Ground Clamp Repair Kit
United States
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Technical Services
Tel: 888.862.3289
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