In this section... MaxGard Interconnection Systems ® MaxGard® Interconnection Systems Overview .................................................................................8–12 Competitive Checklist and Catalog Numbering System.................13 Load-Breaking Plugs, Receptacles and Connectors — 30 Amp ..................................................................................14–17 Load-Breaking Plugs, Receptacles and Connectors — 60 Amp ..................................................................................18–21 Load-Breaking Plugs, Receptacles and Connectors — 100 Amp ................................................................................22–25 Load-Breaking Plugs, Receptacles and Connectors — 200 Amp ................................................................................26–29 Load-Breaking Plugs, Receptacles and Connectors — 400 Amp ................................................................................30–33 Accessories ...........................................................................34–37 Engineering Specifications .....................................................38–39 Voltage Selector ...........................................................................40 Dimensions............................................................................41–42 Industrial Interlocked Receptacles ..........................................43–49 GSUL Safe Ground Indicator System ......................................50–52 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 8 30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Safety Durability Performance • Different power supply ratings can’t mix: 24 single-rate device polarizations ensure exact voltage, frequency and phase differentiation • Safe connections: Safely connect and disconnect, even in the most extreme conditions such as heavy industrial and explosion-proof environments • Added safety measures: Explosion-proof rating on all plugs • Plugs stay in: Standard delayedaction pull-and-turn withdrawal offers all plugs an explosion-proof rating • Waterproof construction: Standard O-ringed interior components provide environmental separation; watertight mated or unmated • Built for durability: Rugged cast aluminum housings with an electrostatic epoxy coating are standard, along with stainless steel hardware • The best connections for life: Pins and sleeves are made from Marine-grade CDA 485 brass; 200- and 400-amp pins and sleeves are silver plated • Foreign objects stay out: All receptacles and connectors have a gated rotating disk (gated deadfront) on the face of the interior, which engages upon insertion • Any configuration you need: Through 4-pole 5-wire configurations, all have a safety center earth ground pin design that makes first and breaks last • Ease of assembly: Solderless pressure-type screw terminals with hex socket heads and rear-access, take-apart housings provide quick wiring access — no interior removal required for wiring receptacles and connectors • More control available: Two optional pilot/control pins for contactors, load monitoring circuit, shunt trip or any other communication function you need • More power: 150% non UL® rating enables MaxGard® installations to be extended up to 600-amp custom loads with separate disconnect service United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Plug and Receptacle with Angle Adapter and Junction Box Electrostatic epoxy powder coat finish for maximum corrosion resistance Extra thick-wall back boxes 300 series stainless steel hardware for corrosion resistance (entire line) CDA 485 Marine-grade brass pins and sleeves Copper-free cast aluminum housings Russellstoll® Pin and Sleeve Power Connectors 30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Padlock-out access hole in plug shroud provided as standard safety feature ves es Neoprene O-rings on pins, sleeves and interiors provide environmental aall separation and true waterproof integrity Optional pilot contacts available for control or electrical interlocking Extra-long current contacts with deep-well arc containment ntt Acme threads prevent “freezing” of screw collars and covers Gated deadfront construction Dela Delayed insertion/removal keyways pro provide explosion-proof approval for standard 30-, 60- and 100-amp plugs and receptacles. Compression-type gland bushing for optimal cable seal Hex-type pressure terminals to ensure tighter connections Center Ground Contacts: Make First, Break Last Available up to 4P5W + pilot; Circuit Interrupting/Load Breaking 30 to 200 amps. Optional Control/Pilot Contacts: Make Last, Break First www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 9 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Cast Aluminum Circuit Breaker Interlocked Receptacle (Cutaway View) Standard conduit openings through top or side (cutaway shown), optional sizes and locations Thick-wall cast copper-free aluminum housing with epoxy powder coat finish Standard, high A/C or NA breaker switch (cutaway shown) Options include: • Shunt Trip • Auxiliary Switch • Trip Ratings Heavy On/Off handle adds mechanical-to-electrical interlock function (External lockout option kit available) Gated, rotating deadfront receptaclee Protective screw cap (flap cap also available) Watertight = Screw cap cover Splashproof = Flap cover Heavy-duty sliding bar interlock mechanism (mates with plug padlockout access hole) NEMA 4X interlocks available in 30–400-amp ranges through 4P5W, with 2 optional pilot/ control contacts. 10 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Fused-Disconnect Switch* Interlocked Receptacle Available in 30-, 60- and 100-amp sizes, all polarizations through 600VAC. Standard 600V cartridge fuse clips and spacing Clear shield for test probes Safety fuse pulls Russellstoll® Pin and Sleeve Power Connectors 30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Backup door safety latch Three external lockout points Door safety switch Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction Consult Technical Services for additional options Fully interlocked MaxGard ® receptacle Meets Federal specification WS865C, UL File #E5239 Meets UL 98, 50, 1682, 508, 231 Meets NEC® Table 373-6(b) Meets major automotive specs Angled front receptacle for easier access * Also available as switch only www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 11 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles ® MaxGard DBRE and DSRE series interlocks are explosion proof and waterproof (O-ring sealed), along with optional control contacts, and are fully UL® Listed. Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30-, 60- and 100-amp sizes, all polarizations. Standard, high AIC and NA (switched only) breakers available Threaded access (cover not shown) with O-ring for explosion-proof and waterproof integrity Heavy-duty cast aluminum housing, electrostatic epoxy coat finish Gated deadfront safety Drain plug UL and CSA listed for hazardous locations Class I, Division 1, Groups B, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA DOT shipboard used above deck “green water” NEMA 4X USCG approved Factory-sealed receptacle interior — accepts standard MaxGard ® plugs Explosion-Proof Waterproof Non-Interlocked Receptacle Available in 30A 480VAC max, all polarizations Threaded access (cover not shown) with O-ring for explosion-proof and waterproof integrity • Factory-sealed interior (no filled conduits) • Easy low-cost installation Gated deadfront for safety All standard polarizations available to 480VAC Heavy-duty cast aluminum housing, electrostatic epoxy coat finish Factory-sealed receptacle interior — accepts standard MaxGard ® plugs UL and CSA Listed for hazardous locations Class I, Division 1, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA DOT shipboard used above deck “green water” NEMA 4X USCG approved 12 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Receptacles, Plugs and Connectors FEATURE RUSSELLSTOLL MAXGARD® CROUSE-HINDS ARKTITE®** APPLETON POWERTITE®*** Yes Yes Yes Yes Yes No No No No No No No No No No Yes Yes Yes No 30 and 60 amp only No No No Some Center ground contact 24 single-rated factory polarizations Gated deadfront construction Two optional control contacts Marine-grade CDA485 brass pins/sleeves (200–400 amp silver-plated) O-rings/environmental separation, full line Available to 5-wire (4-pole, 5-wire) Complete line epoxy powder coated — standard D D = Gated Deadfront F = Flap Cover S = Screw Cover (screw collar for male plugs and male inlets) Amperage Rating 3 = 30A 6 = 60A 1 = 100A 2 = 200A 4 = 400A F 3 414 F R M = Male Pins Voltage Assignment F = Female Sleeves Number (contacts) See page 40 (Voltage Selection chart) A B K R = Receptacle P = Plug Ø= Ex: FP = Connector MR = Motor Inlet Without Adapter A = Angle Straight S= Adapter Ø = No Box B = Junction Box E = Angle Enclosure Ø = Standard Configuration K = 2 Control Contacts Russellstoll® Pin and Sleeve Power Connectors 30A–400A Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles For last 3 positions above, Ø can appear in any position. Standard plugs, etc. will have a ØØØ suffix, (ex. DS2404MPØØØ). Interlocked Receptacles FEATURE RUSSELLSTOLL DBRE/DSRE SERIES CROUSE-HINDS EPC SERIES APPLETON EBR SERIES (WITH FB BREAKER) Yes Yes Yes Yes Yes Yes Yes Yes No No No No No Yes Yes No No No No No No Yes Yes* No Waterproof (DurORing™) O-ring sealing Available to 5-wire (4-pole, 5-wire) through 100 amp Gated deadfront Center ground sleeve contact 24 single-rated factory polarizations Class I, Div. 1, Groups B, C, D Class II, Div. 1, Groups F and G Meets Coast Guard (was CG259) approvals * Group F excepting electrically conductive dusts. ** Crouse-Hinds and Arktite are trademarks of Cooper Industries, Inc. *** Appleton and Powertite are trademarks of Appleton Electric Inc. D B R E 6 414 060 K S D = Gated Deadfront S* = Switch R = Receptacle E = Explosion-Proof B = Circuit Breaker F = Flap Cap (weathertight) S = Screw Cap (watertight) Amperage Rating 3 = 30A 6 = 60A 1 = 100A 2 = 200A 4 = 400A Voltage Assignment Number See page 40 (Voltage Selection chart) Breaker Rating or Switch Code See individual product pages for possible breaker ratings and codes Ø = Standard Configuration K = 2 Control Contacts Ø = Standard Configuration S = Auxiliary Switch Z = Shunt Trip * With S in position 2, positions 9, 10 and 11 must be NAO (Non-Automatic Switch). www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 13 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 30 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS3CC. Maximum lug wire 8 AWG 7-strand or flexible, cable entrance .187" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Male Plug†† Outlet furnished at location “B” unless otherwise specified. 1" NPT. A WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS3104MP00K Female Connector C D 4 3⁄4" For Adapters, Junction Boxes and Accessories, see pages 34–37. Device Ratings and Polarizations 8 3⁄4" 7 7⁄8" Maximum 600VAC or 250VDC 5 1⁄8" (For full polarization, see page 40) POLE WIRE CONDUCTOR PLACEMENT G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 G 1 14 3 N VOLTAGE 60 HZ CAT. NO. W W 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 120/208 3ØY 250/440 DS3104MPØØØ DS3107MPØØØ DS3204MPØØØ DS3207MPØØØ DS3214MPØØØ DS3216MPØØØ DS3304MPØØØ DS3307MPØØØ DS3316MPØØØ DS3404MPØØØ DS3407MPØØØ DS3414MPØØØ DS3416MPØØØ DS3421MPØØØ DS3504MPØØØ DS3514MPØØØ DS3516MPØØØ DS3521MPØØØ DF3104FPØØØ DF3107FPØØØ DF3204FPØØØ DF3207FPØØØ DF3214FPØØØ DF3216FPØØØ DF3304FPØØØ DF3307FPØØØ DF3316FPØØØ DF3404FPØØØ DF3407FPØØØ DF3414FPØØØ DF3416FPØØØ DF3421FPØØØ DF3504FPØØØ DF3514FPØØØ DF3516FPØØØ DF3521FPØØØ United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STANDARD BUSHING I.D.† Technical Services Tel: 888.862.3289 ⁄8" 7 ⁄8" 7 1" 1" 13⁄16" STANDARD BUSHING I.D.† CAT. NO. www.tnb.com ⁄8" 7 ⁄8" 7 1" 1" 13⁄16" ® MaxGard Interconnection Systems Female Receptacle with Angle Adapter** and Junction Box 6 3⁄8" Female Receptacle with Angle Adapter** 6 1⁄8" 9 1⁄8" Russellstoll® Pin and Sleeve Power Connectors Female Receptacle with Angle Enclosure Female Receptacle 2 7⁄8" 3 1⁄8" 9 5⁄8" 9 5⁄8" 9 7⁄8" 4 1⁄2" 3" CAT. NO. CAT. NO. CAT. NO. CAT. NO. W W W W DF3104FRØEØ DF3107FRØEØ DF3204FRØEØ DF3207FRØEØ DF3214FRØEØ DF3216FRØEØ DF3304FRØEØ DF3307FRØEØ DF3316FRØEØ DF3404FRØEØ DF3407FRØEØ DF3414FRØEØ DF3416FRØEØ DF3421FRØEØ DF3504FRØEØ DF3514FRØEØ DF3516FRØEØ DF3521FRØEØ DF3104FRABØ DF3107FRABØ DF3204FRABØ DF3207FRABØ DF3214FRABØ DF3216FRABØ DF3304FRABØ DF3307FRABØ DF3316FRABØ DF3404FRABØ DF3407FRABØ DF3414FRABØ DF3416FRABØ DF3421MRABØ DF3504FRABØ DF3514FRABØ DF3516FRABØ DF3521FRABØ DF3104FRAØØ DF3107FRAØØ DF3204FRAØØ DF3207FRAØØ DF3214FRAØØ DF3216FRAØØ DF3304FRAØØ DF3307FRAØØ DF3316FRAØØ DF3404FRAØØ DF3407FRAØØ DF3414FRAØØ DF3416FRAØØ DF3421FRAØØ DF3504FRAØØ DF3514FRAØØ DF3516FRAØØ DF3521FRAØØ DF3104FRØØØ DF3107FRØØØ DF3204FRØØØ DF3207FRØØØ DF3214FRØØØ DF3216FRØØØ DF3304FRØØØ DF3307FRØØØ DF3316FRØØØ DF3404FRØØØ DF3407FRØØØ DF3414FRØØØ DF3416FRØØØ DF3421FRØØØ DF3504FRØØØ DF3514FRØØØ DF3516FRØØØ DF3521FRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 15 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 30 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS3CC. Maximum lug wire 4 AWG 7-strand or flexible, cable entrance .187" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Male Plug†† Female Connector B Outlet furnished at location “B” unless otherwise specified. 1" NPT. A C WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS3104MR00K 4 3⁄4" D 8 3⁄4" For Adapters, Junction Boxes and Accessories, see pages 34–37. Device Ratings and Polarizations 7 1⁄8" Maximum 600VAC or 250VDC 51⁄8" (For full polarization, see page 40) POLE WIRE CONDUCTOR PLACEMENT VOLTAGE 60 HZ STANDARD BUSHING I.D.† CAT. NO. CAT. NO. W 277 125 DF3104FPØØØ DF3107FPØØØ 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 DF3204FPØØØ DF3207FPØØØ DF3214FPØØØ DF3216FPØØØ DF3304FPØØØ DF3307FPØØØ DF3316FPØØØ DF3404FPØØØ DF3407FPØØØ DF3414FPØØØ DF3416FPØØØ DF3421FPØØØ 3ØY 277/480 3ØY 347/600 3ØY 120/208 3ØY 250/440 DF3504FPØØØ DF3514FPØØØ DF3516FPØØØ DF3521FPØØØ G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 G 1 16 3 N United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D.† W ⁄8" 7 ⁄8" 7 1" 1" 13⁄16" DS3104MPØØØ DS3107MPØØØ DS3204MPØØØ DS3207MPØØØ DS3214MPØØØ DS3216MPØØØ DS3304MPØØØ DS3307MPØØØ DS3316MPØØØ DS3404MPØØØ DS3407MPØØØ DS3414MPØØØ DS3416MPØØØ DS3421MPØØØ DS3504MPØØØ DS3514MPØØØ DS3516MPØØØ DS3521MPØØØ www.tnb.com ⁄8" 7 ⁄8" 7 1" 1" 13⁄16" ® MaxGard Interconnection Systems Male Inlet with Angle Adapter** and Junction Box Male Inlet with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Male Inlet with Angle Enclosure Male Inlet†† 2 7⁄8" 6 1⁄4" 9" 6" 3 ⁄8" 1 2 1⁄2" 9 5⁄8" 9 5⁄8" 10 7⁄8" 5 1⁄2" 3" CAT. NO. CAT. NO. CAT. NO. CAT. NO. W W W W DS3104MRØEØ DS3107MRØEØ DS3204MRØEØ DS3207MRØEØ DS3214MRØEØ DS3216MRØEØ DS3304MRØEØ DS3307MRØEØ DS3316MRØEØ DS3404MRØEØ DS3407MRØEØ DS3414MRØEØ DS3416MRØEØ DS3421MRØEØ DS3504MRØEØ DS3514MRØEØ DS3516MRØEØ DS3521MRØEØ DS3104MRABØ DS3107MRABØ DS3204MRABØ DS3207MRABØ DS3214MRABØ DS3216MRABØ DS3304MRABØ DS3307MRABØ DS3316MRABØ DS3404MRABØ DS3407MRABØ DS3414MRABØ DS3416MRABØ DS3421MRABØ DS3504MRABØ DS3514MRABØ DS3516MRABØ DS3521MRABØ DS3104MRAØØ DS3107MRAØØ DS3204MRAØØ DS3207MRAØØ DS3214MRAØØ DS3216MRAØØ DS3304MRAØØ DS3307MRAØØ DS3316MRAØØ DS3404MRAØØ DS3407MRAØØ DS3414MRAØØ DS3416MRAØØ DS3421MRAØØ DS3504MRAØØ DS3514MRAØØ DS3516MRAØØ DS3521MRAØØ DS3104MRØØØ DS3107MRØØØ DS3204MRØØØ DS3207MRØØØ DS3214MRØØØ DS3216MRØØØ DS3304MRØØØ DS3307MRØØØ DS3316MRØØØ DS3404MRØØØ DS3407MRØØØ DS3414MRØØØ DS3416MRØØØ DS3421MRØØØ DS3504MRØØØ DS3514MRØØØ DS3516MRØØØ DS3521MRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 17 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 60 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS6CC. Maximum lug wire 4 AWG 7-strand or flexible, cable entrance .302" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location “B” unless otherwise specified. 11⁄2" NPT. Male Plug†† Female Connector B A WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS6104MP00K C 5 1⁄2" D For Adapters, Junction Boxes and Accessories, see pages 34–37. 10" Device Ratings and Polarizations 9 1⁄8" Maximum 600VAC or 250VDC (For full polarization, see page 40) 5 3⁄8" POLE 2 WIRE CONDUCTOR PLACEMENT G 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 1 18 3 G N VOLTAGE 60 HZ CAT. NO. 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 110/208 3ØY 250/440 W DS6104MPØØØ DS6107MPØØØ DS6204MPØØØ DS6207MPØØØ DS6214MPØØØ DS6216MPØØØ DS6304MPØØØ DS6307MPØØØ DS6316MPØØØ DS6404MPØØØ DS6407MPØØØ DS6414MPØØØ DS6416MPØØØ DS6421MPØØØ DS6504MPØØØ DS6514MPØØØ DS6516MPØØØ DS6521MPØØØ United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D. † 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" CAT. NO. W DF6104FPØØØ DF6107FPØØØ DF6204FPØØØ DF6207FPØØØ DF6214FPØØØ DF6216FPØØØ DF6304FPØØØ DF6307FPØØØ DF6316FPØØØ DF6404FPØØØ DF6407FPØØØ DF6414FPØØØ DF6416FPØØØ DF6421FPØØØ DF6504FPØØØ DF6514FPØØØ DF6516FPØØØ DF6521FPØØØ www.tnb.com STANDARD BUSHING I.D. † 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" ® MaxGard Interconnection Systems Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Female Receptacle with Angle Enclosure Female Receptacle 10 1⁄2" 3 3⁄8" 7 1⁄8" 7 1⁄2" 4" 9 3⁄4" 9 3⁄4" 5 1⁄8" 11 1⁄8" 3" CAT. NO. CAT. NO. CAT. NO. CAT. NO. W DF6104FRØEØ DF6107FRØEØ DF6204FRØEØ DF6207FRØEØ DF6214FRØEØ DF6216FRØEØ DF6304FRØEØ DF6307FRØEØ DF6316FRØEØ DF6404FRØEØ DF6407FRØEØ DF6414FRØEØ DF6416FRØEØ DF6421FRØEØ DF6504FRØEØ DF6514FRØEØ DF6516FRØEØ DF6521FRØEØ W DF6104FRABØ DF6107FRABØ DF6204FRABØ DF6207FRABØ DF6214FRABØ DF6216FRABØ DF6304FRABØ DF6307FRABØ DF6316FRABØ DF6404FRABØ DF6407FRABØ DF6414FRABØ DF6416FRABØ DF6421FRABØ DF6504FRABØ DF6514FRABØ DF6516FRABØ DF6521FRABØ W DF6104FRAØØ DF6107FRAØØ DF6204FRAØØ DF6207FRAØØ DF6214FRAØØ DF6216FRAØØ DF6304FRAØØ DF6307FRAØØ DF6316FRAØØ DF6404FRAØØ DF6407FRAØØ DF6414FRAØØ DF6416FRAØØ DF6421FRAØØ DF6504FRAØØ DF6514FRAØØ DF6516FRAØØ DF6521FRAØØ W DF6104FRØØØ DF6107FRØØØ DF6204FRØØØ DF6207FRØØØ DF6214FRØØØ DF6216FRØØØ DF6304FRØØØ DF6307FRØØØ DF6316FRØØØ DF6404FRØØØ DF6407FRØØØ DF6414FRØØØ DF6416FRØØØ DF6421FRØØØ DF6504FRØØØ DF6514FRØØØ DF6516FRØØØ DF6521FRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 19 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 60 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS6CC. Maximum lug wire 4 AWG 7-strand or flexible, cable entrance .302" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. A Male Plug†† Female Connector B Outlet furnished at location “B” unless otherwise specified. 11⁄2" NPT. C WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS3104MP00K 5 1⁄2" D For Adapters, Junction Boxes and Accessories, see pages 34–37. 10" 9 1⁄8" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) POLE WIRE 5 3⁄8" CONDUCTOR PLACEMENT VOLTAGE 60 HZ STANDARD BUSHING I.D.† CAT. NO. CAT. NO. W 2 3 G N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 G 1 20 3 N 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 120/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DF6104FPØØØ DF6107FPØØØ DF6204FPØØØ DF6207FPØØØ DF6214FPØØØ DF6216FPØØØ DF6304FPØØØ DF6307FPØØØ DF6316FPØØØ DF6404FPØØØ DF6407FPØØØ DF6414FPØØØ DF6416FPØØØ DF6421FPØØØ DF6504FPØØØ DF6514FPØØØ DF6516FPØØØ DF6521FPØØØ Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D.† W 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" DS6104MPØØØ DS6107MPØØØ DS6204MPØØØ DS6207MPØØØ DS6214MPØØØ DS6216MPØØØ DS6304MPØØØ DS6307MPØØØ DS6316MPØØØ DS6404MPØØØ DS6407MPØØØ DS6414MPØØØ DS6416MPØØØ DS6421MPØØØ DS6504MPØØØ DS6514MPØØØ DS6516MPØØØ DS6521MPØØØ www.tnb.com 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" ® MaxGard Interconnection Systems Male Inlet with Angle Adapter** and Junction Box Male Inlet with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Male Inlet with Angle Enclosure Male Inlet†† 3 3⁄8" 6 7⁄8" 10 1⁄4" 7 1⁄4" 4" 2 1⁄2" 10 1⁄8" 10 1⁄8" 11 1⁄2" 5 1⁄2" 3" CAT. NO. CAT. NO. CAT. NO. CAT. NO. W W W W DS6104MRØEØ DS6107MRØEØ DS6204MRØEØ DS6207MRØEØ DS6214MRØEØ DS6216MRØEØ DS6304MRØEØ DS6307MRØEØ DS6316MRØEØ DS6404MRØEØ DS6407MRØEØ DS6414MRØEØ DS6416MRØEØ DS6421MRØEØ DS6504MRØEØ DS6514MRØEØ DS6516MRØEØ DS6521MRØEØ DS6104MRABØ DS6107MRABØ DS6204MRABØ DS6207MRABØ DS6214MRABØ DS6216MRABØ DS6304MRABØ DS6307MRABØ DS6316MRABØ DS6404MRABØ DS6407MRABØ DS6414MRABØ DS6416MRABØ DS6421MRABØ DS6504MRABØ DS6514MRABØ DS6516MRABØ DS6521MRABØ DS6104MRAØØ DS6107MRAØØ DS6204MRAØØ DS6207MRAØØ DS6214MRAØØ DS6216MRAØØ DS6304MRAØØ DS6307MRAØØ DS6316MRAØØ DS6404MRAØØ DS6407MRAØØ DS6414MRAØØ DS6416MRAØØ DS6421MRAØØ DS6504MRAØØ DS6514MRAØØ DS6516MRAØØ DS6521MRAØØ DS6104MRØØØ DS6107MRØØØ DS6204MRØØØ DS6207MRØØØ DS6214MRØØØ DS6216MRØØØ DS6304MRØØØ DS6307MRØØØ DS6316MRØØØ DS6404MRØØØ DS6407MRØØØ DS6414MRØØØ DS6416MRØØØ DS6421MRØØØ DS6504MRØØØ DS6514MRØØØ DS6516MRØØØ DS6521MRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 21 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 100 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS1CC. Maximum lug wire 0 AWG 19-strand or 1 AWG flexible, cable entrance .386" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. B Boldface figures are for voltage assignment. For different ratings, see page 40. A Outlet furnished at location “B” unless otherwise specified. 2" NPT. C Male Plug†† Female Connector D WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS1104MP00K 11 1⁄8" 6 1⁄2" For Adapters, Junction Boxes and Accessories, see pages 34–37. Device Ratings and Polarizations 10 1⁄8" Maximum 600VAC or 250VDC 5 3⁄8" (For full polarization, see page 40) POLE 2 WIRE CONDUCTOR PLACEMENT G 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 3 5 G 1 22 N VOLTAGE 60HZ CAT. NO. 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 118/208 3ØY 250/440 W DS1104MPØØØ DS1107MPØØØ DS1204MPØØØ DS1207MPØØØ DS1214MPØØØ DS1216MPØØØ DS1304MPØØØ DS1307MPØØØ DS1316MPØØØ DS1404MPØØØ DS1407MPØØØ DS1414MPØØØ DS1416MPØØØ DS1421MPØØØ DS1504MPØØØ DS1514MPØØØ DS1516MPØØØ DS1521MPØØØ United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D. † 111⁄16" 111⁄16" 113⁄16" 113⁄16" 2" CAT. NO. W DF1104FPØØØ DF1107FPØØØ DF1204FPØØØ DF1207FPØØØ DF1214FPØØØ DF1216FPØØØ DF1304FPØØØ DF1307FPØØØ DF1316FPØØØ DF1404FPØØØ DF1407FPØØØ DF1414FPØØØ DF1416FPØØØ DF1421FPØØØ DF1504FPØØØ DF1514FPØØØ DF1516FPØØØ DF1521FPØØØ www.tnb.com STANDARD BUSHING I.D. † 111⁄16" 111⁄16" 113⁄16" 113⁄16" 2" ® MaxGard Interconnection Systems Female Receptacle with Angle Adapter** and Junction Box Female Receptacle 10 3⁄4" 71⁄2”7 ⁄ " 1 Female Receptacle with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Female Receptacle with Angle Enclosure 2 7" 3 5⁄8" 4" 10" 10" 11 3⁄8" 3 5⁄8" 3 3⁄4" CAT. NO. CAT. NO. CAT. NO. CAT. NO. W DF1104FRØEØ DF1107FRØEØ DF1204FRØEØ DF1207FRØEØ DF1214FRØEØ DF1216FRØEØ DF1304FRØEØ DF1307FRØEØ DF1316FRØEØ DF1404FRØEØ DF1407FRØEØ DF1414FRØEØ DF1416FRØEØ DF1421FRØEØ DF1504FRØEØ DF1514FRØEØ DF1516FRØEØ DF1521FRØEØ W DF1104FRABØ DF1107FRABØ DF1204FRABØ DF1207FRABØ DF1214FRABØ DF1216FRABØ DF1304FRABØ DF1307FRABØ DF1316FRABØ DF1404FRABØ DF1407FRABØ DF1414FRABØ DF1416FRABØ DF1421FRABØ DF1504FRABØ DF1514FRABØ DF1516FRABØ DF1521FRABØ W DF1104FRAØØ DF1107FRAØØ DF1204FRAØØ DF1207FRAØØ DF1214FRAØØ DF1216FRAØØ DF1304FRAØØ DF1307FRAØØ DF1316FRAØØ DF1404FRAØØ DF1407FRAØØ DF1414FRAØØ DF1416FRAØØ DF1421FRAØØ DF1504FRAØØ DF1514FRAØØ DF1516FRAØØ DF1521FRAØØ W DF1104FRØØØ DF1107FRØØØ DF1204FRØØØ DF1207FRØØØ DF1214FRØØØ DF1216FRØØØ DF1304FRØØØ DF1307FRØØØ DF1316FRØØØ DF1404FRØØØ DF1407FRØØØ DF1414FRØØØ DF1416FRØØØ DF1421FRØØØ DF1504FRØØØ DF1514FRØØØ DF1516FRØØØ DF1521FRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 23 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 100 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS1CC. Maximum lug wire 0 AWG 19-strand or 1 AWG flexible, cable entrance .386" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Male Plug†† Female Connector B Outlet furnished at location “B” unless otherwise specified. 2" NPT. A WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS1104MR00K C 6 1⁄2" D For Adapters, Junction Boxes and Accessories, see pages 34–37. 11 1⁄8" 10 1⁄8" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) POLE WIRE 5 3⁄8" CONDUCTOR PLACEMENT VOLTAGE 60 HZ STANDARD BUSHING I.D. † CAT. NO. CAT. NO. W G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 1 24 3 G N 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 110/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DF1104FPØØØ DF1107FPØØØ DF1204FPØØØ DF1207FPØØØ DF1214FPØØØ DF1216FPØØØ DF1304FPØØØ DF1307FPØØØ DF1316FPØØØ DF1404FPØØØ DF1407FPØØØ DF1414FPØØØ DF1416FPØØØ DF1421FPØØØ DF1504FPØØØ DF1514FPØØØ DF1516FPØØØ DF1521FPØØØ Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D. † W 111⁄16" 111⁄16" 113⁄16" 113⁄16" 2" DS1104MPØØØ DS1107MPØØØ DS1204MPØØØ DS1207MPØØØ DS1214MPØØØ DS1216MPØØØ DS1304MPØØØ DS1307MPØØØ DS1316MPØØØ DS1404MPØØØ DS1407MPØØØ DS1414MPØØØ DS1416MPØØØ DS1421MPØØØ DS1504MPØØØ DS1514MPØØØ DS1516MPØØØ DS1521MPØØØ www.tnb.com 111⁄16" 111⁄16" 113⁄16" 113⁄16" 2" ® MaxGard Interconnection Systems Male Inlet with Angle Adapter** and DJB3 Junction Box Male Inlet with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Male Inlet with Angle Enclosure Male Inlet†† 3 3⁄ 8" 7 3⁄8" 10 5⁄8" 6 ⁄8" 7 4" 2 1⁄ 2" 10 1⁄8" 10 1⁄8" 11 1⁄2" 5 1⁄ 2" 3 3⁄4" CAT. NO. CAT. NO. W CAT. NO. W DS1104MRØEØ DS1107MRØEØ DS1204MRØEØ DS1207MRØEØ DS1214MRØEØ DS1216MRØEØ DS1304MRØEØ DS1307MRØEØ DS1316MRØEØ DS1404MRØEØ DS1407MRØEØ DS1414MRØEØ DS1416MRØEØ DS1421MRØEØ DS1504MRØEØ DS1514MRØEØ DS1516MRØEØ DS1521MRØEØ DS1104MRABØ DS1107MRABØ DS1204MRABØ DS1207MRABØ DS1214MRABØ DS1216MRABØ DS1304MRABØ DS1307MRABØ DS1316MRABØ DS1404MRABØ DS1407MRABØ DS1414MRABØ DS1416MRABØ DS1421MRABØ DS1504MRABØ DS1514MRABØ DS1516MRABØ DS1521MRABØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. W DS1104MRAØØ DS1107MRAØØ DS1204MRAØØ DS1207MRAØØ DS1214MRAØØ DS1216MRAØØ DS1304MRAØØ DS1307MRAØØ DS1316MRAØØ DS1404MRAØØ DS1407MRAØØ DS1414MRAØØ DS1416MRAØØ DS1421MRAØØ DS1504MRAØØ DS1514MRAØØ DS1516MRAØØ DS1521MRAØØ W DS1104MRØØØ DS1107MRØØØ DS1204MRØØØ DS1207MRØØØ DS1214MRØØØ DS1216MRØØØ DS1304MRØØØ DS1307MRØØØ DS1316MRØØØ DS1404MRØØØ DS1407MRØØØ DS1414MRØØØ DS1416MRØØØ DS1421MRØØØ DS1504MRØØØ DS1514MRØØØ DS1516MRØØØ DS1521MRØØØ Technical Services Tel: 888.862.3289 25 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 200 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS2CC. Maximum lug wire 4/0 AWG 19-strand or flexible, cable entrance .625" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Outlet furnished at location “B” unless otherwise specified. 3" NPT. Male Plug†† A Female Connector C WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS2104MP00K D For Adapters, Junction Boxes and Accessories, see pages 34–37. 9" 15" Device Ratings and Polarizations 13 3⁄4" Maximum 600VAC or 250VDC (For full polarization, see page 40) 9 1⁄2" POLE WIRE CONDUCTOR PLACEMENT VOLTAGE 60 HZ STANDARD BUSHING I.D.† CAT. NO. CAT. NO. W G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 1 26 3 G N 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 110/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DS2104MPØØØ DS2107MPØØØ DS2204MPØØØ DS2207MPØØØ DS2214MPØØØ DS2216MPØØØ DS2304MPØØØ DS2307MPØØØ DS2316MPØØØ DS2404MPØØØ DS2407MPØØØ DS2414MPØØØ DS2416MPØØØ DS2421MPØØØ DS2504MPØØØ DS2514MPØØØ DS2516MPØØØ DS2521MPØØØ Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D.† W 21⁄8" 21⁄8" 21⁄4" 21⁄4" 21⁄2" DF2104FPØØØ DF2107FPØØØ DF2204FPØØØ DF2207FPØØØ DF2214FPØØØ DF2216FPØØØ DF2304FPØØØ DF2307FPØØØ DF2316FPØØØ DF2404FPØØØ DF2407FPØØØ DF2414FPØØØ DF2416FPØØØ DF2421FPØØØ DF2504FPØØØ DF2514FPØØØ DF2516FPØØØ DF2521FPØØØ www.tnb.com 21⁄8" 21⁄8" 21⁄4" 21⁄4" 21⁄2" ® MaxGard Interconnection Systems SOLUTION 200 Amp 200A MaxGard G ® connections i on ferry deck Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** 15 3⁄4" Female Receptacle Russellstoll® Pin and Sleeve Power Connectors Staten Island Ferry 5 1⁄ 4" 9 1⁄2" 14 5⁄8" 14 3⁄4" 6 5⁄ 8" 6 5⁄8" CAT. NO. CAT. NO. CAT. NO. W W W DF2104FRABØ DF2107FRABØ DF2204FRABØ DF2207FRABØ DF2214FRABØ DF2216FRABØ DF2304FRABØ DF2307FRABØ DF2316FRABØ DF2404FRABØ DF2407FRABØ DF2414FRABØ DF2416FRABØ DF2421FRABØ DF2504FRABØ DF2514FRABØ DF2516FRABØ DF2521FRABØ DF2104FRAØØ DF2107FRAØØ DF2204FRAØØ DF2207FRAØØ DF2214FRAØØ DF2216FRAØØ DF2304FRAØØ DF2307FRAØØ DF2316FRAØØ DF2404FRAØØ DF2407FRAØØ DF2414FRAØØ DF2416FRAØØ DF2421FRAØØ DF2504FRAØØ DF2514FRAØØ DF2516FRAØØ DF2521FRAØØ DF2104FRØØØ DF2107FRØØØ DF2204FRØØØ DF2207FRØØØ DF2214FRØØØ DF2216FRØØØ DF2304FRØØØ DF2307FRØØØ DF2316FRØØØ DF2404FRØØØ DF2407FRØØØ DF2414FRØØØ DF2416FRØØØ DF2421FRØØØ DF2504FRØØØ DF2514FRØØØ DF2516FRØØØ DF2521FRØØØ www.tnb.com 200A MaxGard ® inlets with disconnects United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 30A and 200A MaxGard ® interlocks 200A MaxGard ® interlocks in parallel Technical Services Tel: 888.862.3289 27 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems 200 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS2CC. Maximum lug wire 4/0 AWG 19-strand or flexible, cable entrance .625" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Male Plug†† Female Connector Outlet furnished at location “B” unless otherwise specified. 3" NPT. B WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS2104MR00K A C 9" For Adapters, Junction Boxes and Accessories, see pages 34–37. 15" D 13 3⁄4" Device Ratings and Polarizations Maximum 600VAC or 250VDC 9 1⁄2" (For full polarization, see page 40) POLE WIRE CONDUCTOR PLACEMENT VOLTAGE 60 HZ STANDARD BUSHING I.D. † CAT. NO. CAT. NO. W W G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 1 28 3 G N 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 110/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DF2104FPØØØ DF2107FPØØØ DF2204FPØØØ DF2207FPØØØ DF2214FPØØØ DF2216FPØØØ DF2304FPØØØ DF2307FPØØØ DF2316FPØØØ DF2404FPØØØ DF2407FPØØØ DF2414FPØØØ DF2416FPØØØ DF2421FPØØØ DF2504FPØØØ DF2514FPØØØ DF2516FPØØØ DF2521FPØØØ Technical Services Tel: 888.862.3289 STANDARD BUSHING I.D. † 21⁄8" 21⁄8" 21⁄4" 21⁄4" 21⁄2" DS2104MPØØØ DS2107MPØØØ DS2204MPØØØ DS2207MPØØØ DS2214MPØØØ DS2216MPØØØ DS2304MPØØØ DS2307MPØØØ DS2316MPØØØ DS2404MPØØØ DS2407MPØØØ DS2414MPØØØ DS2416MPØØØ DS2421MPØØØ DS2504MPØØØ DS2514MPØØØ DS2516MPØØØ DS2521MPØØØ www.tnb.com 21⁄8" 21⁄8" 21⁄4" 21⁄4" 21⁄2" ® MaxGard Interconnection Systems Male Inlet with Angle Enclosure SOLUTION Male Inlet†† Male Inlet with Angle Adapter** 200 Amp Application: 4" 15 1⁄2" Electrical hook-up of mobile medical imaging (MMI) trailers 9 1⁄4" 3 1⁄ 2" 14 7⁄8" 15" 9 1⁄ 4" 6 ⁄8" 5 CAT. NO. CAT. NO. CAT. NO. W W W DS2104MRABØ DS2107MRABØ DS2204MRABØ DS2207MRABØ DS2214MRABØ DS2216MRABØ DS2304MRABØ DS2307MRABØ DS2316MRABØ DS2404MRABØ DS2407MRABØ DS2414MRABØ DS2416MRABØ DS2421MRABØ DS2504MRABØ DS2514MRABØ DS2516MRABØ DS2521MRABØ DS2104MRAØØ DS2107MRAØØ DS2204MRAØØ DS2207MRAØØ DS2214MRAØØ DS2216MRAØØ DS2304MRAØØ DS2307MRAØØ DS2316MRAØØ DS2404MRAØØ DS2407MRAØØ DS2414MRAØØ DS2416MRAØØ DS2421MRAØØ DS2504MRAØØ DS2514MRAØØ DS2516MRAØØ DS2521MRAØØ DS2104MRØØØ DS2107MRØØØ DS2204MRØØØ DS2207MRØØØ DS2214MRØØØ DS2216MRØØØ DS2304MRØØØ DS2307MRØØØ DS2316MRØØØ DS2404MRØØØ DS2407MRØØØ DS2414MRØØØ DS2416MRØØØ DS2421MRØØØ DS2504MRØØØ DS2514MRØØØ DS2516MRØØØ DS2521MRØØØ www.tnb.com Russellstoll® Pin and Sleeve Power Connectors MMI Trailer United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Mobile medical units provide trailer-transportable blood banks, dental clinics, magnetic resonance imaging (MRI), X-ray and other diagnostic equipment to many hospitals and clinics throughout the country on a regular leased basis. Safe outdoor usage connections are required for up to 200-amp power supplies at each facility. Major specialized custom trailer manufacturers rely on the MaxGard® 200-amp interface. Installation: Site-mounted 200-amp receptacles with trailer-mounted plugs and connectors When a mobile medical unit trailer is at the desired location, a heavy-duty MaxGard® 200-amp cable assembly connects the trailer with a corresponding receptacle or connector at each site, usually mounted on an outside wall. A primary safety feature is the receptacle’s gated deadfront construction that ensures no exterior access to live receptacle contacts. With so many different hands involved on a daily basis, the MaxGard epoxy powder-coat finish and rugged waterproof construction provide hospital-safe long service life. Technical Services Tel: 888.862.3289 29 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 400 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS4CC. Maximum lug wire 500 kcmil 37-strand or flexible, cable entrance .937" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Male Plug†† Outlet furnished at location “B” unless otherwise specified. 4" NPT. Female Connector B A C WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS4104MP00K 12 5⁄8" D For Adapters, Junction Boxes and Accessories, see pages 34–37. 19 1⁄8" 17 5⁄8" Device Ratings and Polarizations Maximum 600VAC or 250VDC 10 3⁄4" (For full polarization, see page 40) POLE WIRE CONDUCTOR PLACEMENT G 2 3 2 3 N 1 2 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 1 30 3 G N VOLTAGE 60 HZ CAT. NO. 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 110/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STANDARD BUSHING I.D. † STANDARD BUSHING I.D. † CAT. NO. W W DS4104MPØØØ DS4107MPØØØ DS4204MPØØØ DS4207MPØØØ DS4214MPØØØ DS4216MPØØØ DS4304MPØØØ DS4307MPØØØ DS4316MPØØØ DS4404MPØØØ DS4407MPØØØ DS4414MPØØØ DS4416MPØØØ DS4421MPØØØ DS4504MPØØØ DS4514MPØØØ DS4516MPØØØ DS4521MPØØØ DF4104FPØØØ DF4107FPØØØ DF4204FPØØØ DF4207FPØØØ DF4214FPØØØ DF4216FPØØØ DF4304FPØØØ DF4307FPØØØ DF4316FPØØØ DF4404FPØØØ DF4407FPØØØ DF4414FPØØØ DF4416FPØØØ DF4421FPØØØ DF4504FPØØØ DF4514FPØØØ DF4516FPØØØ DF4521FPØØØ Technical Services Tel: 888.862.3289 23⁄4" 3" 31⁄4" www.tnb.com 23⁄4" 3" 31⁄4" ® MaxGard Interconnection Systems Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Female Receptacle 25 1⁄4" 7" SOLUTION 200 Amp Russellstoll® Pin and Sleeve Power Connectors Shore-to-ship power Application: A li ti 13 1⁄4" Shore power to marine vessels — sightseeing boats 20 3⁄4" 20 ⁄4" 3 7 1⁄8" 12" When docked, marine vessels need shore power when their engines aren’t running. Dockside designs need to be as safe as possible during heavy use, rough treatment and adverse weather conditions. High amperage-rated systems are installed using parallel power delivery with crossnetwork protection. Installation: CAT. NO. CAT. NO. CAT. NO. W W W DF4104FRABØ DF4107FRABØ DF4204FRABØ DF4207FRABØ DF4214FRABØ DF4216FRABØ DF4304FRABØ DF4307FRABØ DF4316FRABØ DF4404FRABØ DF4407FRABØ DF4414FRABØ DF4416FRABØ DF4421FRABØ DF4504FRABØ DF4514FRABØ DF4516FRABØ DF4521FRABØ DF4104FRAØØ DF4107FRAØØ DF4204FRAØØ DF4207FRAØØ DF4214FRAØØ DF4216FRAØØ DF4304FRAØØ DF4307FRAØØ DF4316FRAØØ DF4404FRAØØ DF4407FRAØØ DF4414FRAØØ DF4416FRAØØ DF4421FRAØØ DF4504FRAØØ DF4514FRAØØ DF4516FRAØØ DF4521FRAØØ DF4104FRØØØ DF4107FRØØØ DF4204FRØØØ DF4207FRØØØ DF4214FRØØØ DF4216FRØØØ DF4304FRØØØ DF4307FRØØØ DF4316FRØØØ DF4404FRØØØ DF4407FRØØØ DF4414FRØØØ DF4416FRØØØ DF4421FRØØØ DF4504FRØØØ DF4514FRØØØ DF4516FRØØØ DF4521FRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 400-amp male inlets and power connectors with control contacts Watertight devices are necessary for dockside installations. MaxGard® connections go further with O-rings on both pins and interiors for environmental separation and true waterproof performance. The male inlet center ground pin feature and keyed entry design align easily, make ground first and break last, while quarterturn insertion delayed-action removal and locking screw collars provide accidental pull-out protection. Upon connector insertion, two auxiliary control contacts complete a contactor circuit, which powers the line through a make-last-and-break-first configuration. Contactors are installed separately in an on-shore sheltered power distribution panel. This can be wired for each contactor or for multiple connections; if one plug is removed, power is cut off. Technical Services Tel: 888.862.3289 31 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 400 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for the “A” in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. † Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. †† Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS4CC. Maximum lug wire 500 kcmil 37-strand or flexible, cable entrance .937" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change “DF” to “DS” for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Outlet furnished at location “B” unless otherwise specified. 4" NPT. A WControl contacts for plug/receptacles: Use “K” where noted. Ex: DS4104MR00K Male Plug†† Female Connector C D 13 5⁄8" For Adapters, Junction Boxes and Accessories, see pages 34–37. 19 ⁄8" 1 Device Ratings and Polarizations 17 5⁄8" Maximum 600VAC or 250VDC (For full polarization, see page 40) 10 3⁄4" POLE WIRE CONDUCTOR PLACEMENT G 2 3 N 1 2 2 3 G 1 2 3 4 G N 1 2 3 4 3 G 1 2 4 5 G 1 32 3 N VOLTAGE 60 HZ 277 125 480 250 600 208 277/480 125/250 120/208 3Ø 480 3Ø 250 3Ø 600 3Ø 208 3Ø 440 3ØY 277/480 3ØY 347/600 3ØY 120/208 3ØY 250/440 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 STANDARD BUSHING I.D.† CAT. NO. STANDARD BUSHING I.D.† CAT. NO. W W DF4104FPØØØ DF4107FPØØØ DF4204FPØØØ DF4207FPØØØ DF4214FPØØØ DF4216FPØØØ DF4304FPØØØ DF4307FPØØØ DF4316FPØØØ DF4404FPØØØ DF4407FPØØØ DF4414FPØØØ DF4416FPØØØ DF4421FPØØØ DF4504FPØØØ DF4514FPØØØ DF4516FPØØØ DF4521FPØØØ DS4104MPØØØ DS4107MPØØØ DS4204MPØØØ DS4207MPØØØ DS4214MPØØØ DS4216MPØØØ DS4304MPØØØ DS4307MPØØØ DS4316MPØØØ DS4404MPØØØ DS4407MPØØØ DS4414MPØØØ DS4416MPØØØ DS4421MPØØØ DS4504MPØØØ DS4514MPØØØ DS4516MPØØØ DS4521MPØØØ Technical Services Tel: 888.862.3289 23⁄4" 3" 31⁄4" www.tnb.com 23⁄4" 3" 31⁄4" ® MaxGard Interconnection Systems Male Inlet with Angle Adapter** Russellstoll® Pin and Sleeve Power Connectors Male Inlet with Angle Adapter** and Junction Box Male Inlet†† 4" 25 1⁄2" 13 1⁄2" 3 1⁄2" 22 3⁄4" 22 3⁄4" 9 1⁄4" 6 5⁄8" CAT. NO. CAT. NO. CAT. NO. W W W DS4104MRABØ DS4107MRABØ DS4204MRABØ DS4207MRABØ DS4214MRABØ DS4216MRABØ DS4304MRABØ DS4307MRABØ DS4316MRABØ DS4404MRABØ DS4407MRABØ DS4414MRABØ DS4416MRABØ DS4421MRABØ DS4504MRABØ DS4514MRABØ DS4516MRABØ DS4521MRABØ DS4104MRAØØ DS4107MRAØØ DS4204MRAØØ DS4207MRAØØ DS4214MRAØØ DS4216MRAØØ DS4304MRAØØ DS4307MRAØØ DS4316MRAØØ DS4404MRAØØ DS4407MRAØØ DS4414MRAØØ DS4416MRAØØ DS4421MRAØØ DS4504MRAØØ DS4514MRAØØ DS4516MRAØØ DS4521MRAØØ DS4104MRØØØ DS4107MRØØØ DS4204MRØØØ DS4207MRØØØ DS4214MRØØØ DS4216MRØØØ DS4304MRØØØ DS4307MRØØØ DS4316MRØØØ DS4404MRØØØ DS4407MRØØØ DS4414MRØØØ DS4416MRØØØ DS4421MRØØØ DS4504MRØØØ DS4514MRØØØ DS4516MRØØØ DS4521MRØØØ www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 33 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems Cable Bushings for MaxGard Plugs and Connectors ® To order non-standard bushing, add cable bushing number to the end of a catalog number. The bushing is furnished at no additional cost at time of order. Ex: DF2504FP000/DF2032. Shaded areas show Cable Bushings provided with a strain-relief neck; larger bushings are collar style. Size No. 3 and 6 (Identification Letter Inside Hole) HOLE DIAMETER FOR CABLE .625" .750" .875" 1.000" 1.188" 1.313" 1.375" 1.500" 1.625" 1.688" 1.813" 1.875" 2.000" 2.125" 2.250" 2.500" 2.625" 2.750" 3.000" 3.250" SIZE 3 30 AMP JG63 JG64 JG65 JG66 JG67 JG69 JG610 SIZE 6 60 AMP Std. 2P3W Std. 3P4W Std. 4P5W SIZE 10 100 AMP SIZE 20 200 AMP JG104 JG105 JG106 JG107 JG108 Std. 2P3W Std. 3P4W DF1020 DF1022 DF1024 DF2020 DF2022 DF2024 JG1010 Std. 4P5W DF1026 DF2026 JG1011 JG1013 DF1027 DF1029 DF1030 DF1032 Std. 2P3W Std. 3P4W Size No. 10, 20 and 40 DF2027 DF2029 DF2032 Std. 2P3W Std. 4P5W DF2034 DF2036 DF2040 Std. 3P4W Std. 4P5W DF4042 DF4044 DF4048 DF4054 Standard Cable Bushings Notes: When ordering, select bushing size slightly larger than your cable O.D. for best fit. Material — Neoprene 34 SIZE 40 400 AMP United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Std. 3P4W Std. 4P5W ® MaxGard Interconnection Systems Adapters are tapped NPT standard pipe thread to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. JPA Conduit Adapters CAT. NO. 30 AMP TAPPED HOLE SIZE NPT CAT. NO. TAPPED HOLE SIZE NPT CAT. NO. TAPPED HOLE SIZE NPT CAT. NO. TAPPED HOLE SIZE NPT CAT. NO. TAPPED HOLE SIZE NPT JPA62 JPA63 JPA64 JPA65 ⁄4" 1" 11⁄4" 11⁄2" JPA104 JPA105 JPA 106 — 11⁄4" 11⁄2" 2" — DFA14 DFA15 DFA16 — 11⁄4" 11⁄2" 2" — DFA25 DFA26 DFA27 — 11⁄2" 2" 21⁄2" — DFA46 DFA47 DFA48 — 2" 21⁄2" 3" — 3 60 AMP 100 AMP 200 AMP Note: Material — cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws. 400 AMP Russellstoll® Pin and Sleeve Power Connectors Adapters for Conduit and Fittings To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter. Ex.: Cat. No. DS3107MP000 with adapter tapped 1" would be Cat. No. DS3107MP000/JPA63. Replacement Flap Covers and Screw Covers • For connectors, receptacles and interlocks CAT. NO. DFC3 DFC6 DFC10 DFC20 DFC40 DSC3 DSC6 DSC10 DSC20 DSC40 DESCRIPTION Flap Cover Assembly (Weathertight) Screw Cap and STS — Lanyard Assembly (Watertight) AMPERAGE 30 60 100 200 400 30 60 100 200 400 DFC6 DSC6 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 35 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems 36 Accessories for Receptacles 30 AMP 60 AMP 100 AMP 200 AMP 400 AMP DESCRIPTION CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. Cup Caps For watertight plugs/inlets. Cup caps are used where portable equipment is on a standby basis and plugs are not in use. Effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion. Material — Cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated with steel braid cable attached. DS3CC DS6CC DS1CC DS2CC DS4CC Adapter Flush Frames — Single Gang Provide suitable means for mounting box covers of junction box receptacles flush in a wall. JFA6 JFA10 JFA10 JFA20 — Adapters for Conduit Box Receptacles Adapters to fit existing boxes and for special mounting requirements can also be furnished. Consult your Thomas & Betts representative. 20° Vertical Angle Adapter 30° Vertical Angle Adapter 45° Vertical Angle Adapter Straight Adapter JAA6-AB6 — JAA6-45 JRA6-AB6 JAA10 — JAA10-45 JRA10 DAA10 — — DRA10 DAA20 — — DRA20 — DAA40 — DRA40 Junction Box — Single Gang JB6-1 JB10-B150 JB10-B200 DJB20 DJB40 Angle Enclosure JE6 JE10 JE10M — — MACK Adapter Plates Enables mounting of MaxGard® receptacles to competitive existing back boxes. This involves removing the existing non-hazardous location receptacle from back box, inserting adapter plate and installing MaxGard® receptacle. Adapter plates are available for competitors’ boxes including Hubbel, Killark, Appleton and Crouse-Hinds. DCCA3 DCCA6 DCCA10 DCCA20 — Russellstoll® Adapter Plates Adapt MaxGard® receptacles to existing J-Line™, Angle Type and Heavy-Service Ever-Lok® back boxes. DRCA3 DRCA6 DRCA10 — N/A United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems RATING 30A 60A 100A 200A 400A 2P3W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 3P4W 3P4W 4P5W 3P4W 3P4W 4P5W CORRESPONDING MALE INTERIOR ASSEMBLY CORRESPONDING FEMALE INTERIOR ASSEMBLY VOLTAGE POLARIZATION PLUG/INLET MALE INTERIOR CONNECTOR/RECEPTACLE* FEMALE INTERIOR 125VAC 250VAC 125/250VAC 3-ph 480VAC 277/480VAC 250VAC 125/250VAC 3-ph 480VAC 277/480VAC 250VAC 125/250VAC 3-ph 480VAC 277/480VAC 277/480VAC 3-ph 480VAC 277/480VAC 277/480VAC 3-ph 480VAC 277/480VAC DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 DS2304MP000 DS2404MP000 DS2504MP000 DS4304MP000 DS4404MP000 DS4504MP000 DFPU3107 DFPU3207 DFPU3307 DFPU3404 DFPU3504 DFPU6207 DFPU6307 DFPU6404 DFPU6504 DFPU1207 DFPU1307 DFPU1404 DFPU1504 DFPU2304 DFPU2404 DFPU2504 DFPU4304 DFPU4404 DFPU4504 DF3107FP000 DF3207FP000 DF3307FP000 DF3404FP000 DF3504FP000 DF6207FP000 DF6307FP000 DF6404FP000 DF6504FP000 DF1207FP000 DF1307FP000 DF1404FP000 DF1504FP000 DF2304FP000 DF2404FP000 DF2504FP000 DF4304FP000 DF4404FP000 DF4504FP000 DFRU3107 DFRU3207 DFRU3307 DFRU3404 DFRU3504 DFRU6207 DFRU6307 DFRU6404 DFRU6504 DFRU1207 DFRU1307 DFRU1404 DFRU1504 DFRU2304 DFRU2404 DFRU2504 DFRU4304 DFRU4404 DFRU4504 Russellstoll® Pin and Sleeve Power Connectors Replacement Interiors for Receptacles, Connectors, Plugs and Male Inlets Note: For other interiors not shown, use same polarization index as plug, connector, etc. Ex: DS6416MP000 plug uses a DFPU6416 interior. If your original product had option “K - Control Contacts,” include a “K” at the end of the replacement part number. Ex: If your plug/inlet is a DS3404MP00K, then the male replacement interior would be a DFPU3404K. If your connector/ receptacle is a DF3404FP00K, then your female replacement/interior would be a DFRU3404K. * To order replacement interior parts for the MaxGard Interlock, replace “DFRU” with “DFIU”. Accessories for Interlocked NEMA 12/3R Receptacles 30 AMP 60 AMP 100 AMP 200 AMP 400 AMP DESCRIPTION CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. Fused Disconnect Interlocked Receptacle with Safety Switch 30–100A 1 NO — 1 NC Contact 2 NO — 2 NC Contact Copper Body Lugs — 6 lugs per kit Type R Fuse Clips — 3 per kit Neutral Block F34757 F34758 F34756A F34755A F34754A F34757 F34756B F34756B F34755B F34754B F34757 N/A F34756C F34755C F34754B N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 37 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems Pin and Sleeve Plugs, Receptacles and Systems 1.0 Scope 1.1 1.2 This document covers multi-contact pin and sleeve, industrial grade, arc-quenching, circuit interrupting-rated electrical plugs, motor plugs, connectors, receptacles, mechanically interlocked receptacles and assorted accessories. Usable in dry, damp, wet, marine and/or hazardous locations for electrical power circuits. Devices are to be rated 30, 60, 100, 200 and/or 400 amperes at 600VAC, 50–400 Hz and 250VDC maximum. Devices are also rated for continuous use in temperatures from -40° C to +130° C. These devices must provide internal environmental seals for marine and extreme wet applications and can be electrically interlocked. 2.6 Pole Capabilities — All devices shall accommodate up to four power pins plus a separate center ground pin and they shall be integral with the connector bodies (five pins total). 2.7 Interior Type — Interiors must be male (pin type) or female (sleeve type). Pins and sleeves shall also be self-aligning and self-wiping/self-cleaning. 2.8 Control Contacts — All devices must have an option for two control contacts, which shall be make-last and break-first for use in electrical interlocks and/or control circuits. See table below. 2.9 Conductor Terminals — Pin and sleeve connections shall employ solderless pressure-type screw terminals and be sized to accept stranded or solid copper conductors in AWG sizes (max. O.D.s as noted). The screw terminals shall also have socket heads to ensure proper torquing of wires. 2.10 Environmental Seals — Each device must have an environmental seal or O-ring around all interiors and around each pin and sleeve to prevent water and contaminants from entering the wiring compartment. This provides waterproof capability, even when not mated. 2.11 Hazardous Location — All standard plugs 30, 60 and 100 amp shall be UL® and CSA listed for hazardous location Class I Division 1, Groups C and D; Class II Division 1, Groups F and G. A hazardous location circuit breaker-protected interlock shall also be applicable to the same environments and possess all the same product features as outlined above. Enclosures shall meet NEMA 8 hazardous outdoor-duty classifications and shall meet shipboard use above deck in accordance with the Department of Transportation (USCG “Green Water”). 2.12 Lockout Devices — Plug connection lockout is achieved by a padlock through plug sleeve housing hole provided for this purpose. On Hazardous Location/Explosion Proof Interlock Receptacles, lockout shall additionally be achieved by separate lockout accessory available from the factory. On standard Interlocks, lockout accessory/construction is available from the factory. The devices described shall be Thomas & Betts/Russellstoll® MaxGard® catalog numbers as specified. 2.0 Product Classifications (Features) 2.1 Gated Deadfront — All receptacles and connectors must have a rotating disk on the face of the interior, which provides live contact isolation and environmental separation. 2.2 Delayed Action Arc Containment — All devices upon disconnect under load shall have provision so the arc is contained and extinguished within the insulation cavity, making it impossible to withdraw a live plug. 2.3 Flap Cover or Screw Cover Option — Flap cover option must provide weathertight capability by utilizing a spring actuated selfclosing flap. Watertight capability shall be obtained by using a gasketed screw cap. 2.4 Polarization — All devices shall be factory polarized for amperage, voltage, frequency and phase; thus providing a single voltage rating, single interface system. 2.5 Grounding — The grounding of the device shall be accomplished through a separate center ground (earth) make-first and break-last pole on all devices for complete system grounding. Rating for Pilot/Control Contacts Contact Rating Code Designation A-600, Table 119.1 — UL 508 Heavy Pilot Duty Load (720 VA/600VAC) Maximum THERMAL CONTINUOUS CURRENT AMPS 10 (#12 AWG) 38 MAXIMUM CURRENT AMPERE 120V Make 60 240V Break 6 Make 30 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 480V Break 3 Make 15 600V Break 1.5 Technical Services Tel: 888.862.3289 Make 12 MAX. VOLT AMPERE Break 1.2 www.tnb.com Make 7200 Break 720 ® MaxGard Interconnection Systems 3.1 Housings — Plug, motor plug, receptacles, connectors and interlock housings, associated covers and caps, screw collars, and clamp holders shall be made of copper-free cast aluminum (max. .004% copper). 3.2 Finish — All external surfaces except those that provide means of grounding shall be epoxy powder coated to resist corrosion. 3.3 Hardware — All hardware, external and springs, shall be stainless steel. Cable clamps shall be stainless steel or epoxy powder coated, copper-free cast aluminum. 3.4 Insulators — All device body insulators shall be molded from glass-reinforced high-strength thermoset polyester, minimum of UL® 94-V0 flammability rated. 3.5 Contacts — Contacts base material shall be made of a conductive copper alloy (brass CDA485) to prevent dezincification. Accessory material of the contacts shall be made of a compatible corrosion resistant material. 3.6 Environmental Seals — Environmental gaskets and O-rings shall be made of Neoprene material. 4.0 Design and Construction Requirements 5.6 NEMA 250 Enclosures Standard 4.1 Circuit Interrupting Rating — All devices 30, 60, 100 and 200 amperes shall be tested to be interrupted at 150% of rated current. Additionally, all devices shall be designed and tested to interrupt 100% of rated current. 4.2 Wiring — All devices shall be wired from the rear requiring no disassembly of the pins and/or sleeves from the insulated body. 5.0 Applicable Documents (Compliances) 5.1 Underwriters Laboratories (UL) — The devices specified herein shall be listed in applicable sections of UL Standards 1010, 231, 1682 and 1686, File Nos. E2630, E57324, E68085, E123752. 5.2 Canadian Standard Association (CSA) — The devices specified shall be listed in the applicable sections of CSA C22.2182.1, File Number LR14096. 5.3 International Electro-Technical Commission (IEC) — The 30-, 60- and 100-ampere devices specified shall have been tested and comply with IEC 309-1. 5.4 Federal Department of Transportation — Refrigerated National Shipboard location devices shall meet and comply with Federal Register volume 47, number 68, subpart 111.79. NEMA 1 — General Purpose for indoor use; guards against contact with equipment. NEMA 3R — Outdoor use primarily to protect against rain, sleet, wind-blown dust and damage from external ice formation. NEMA 4 — Indoor or outdoor use to protect against windblown dust and rain; splashing and hose-directed water. NEMA 4X — Watertight, dust-tight corrosion-resistant for indoor or outdoor applications. NEMA 6 — Watertight, casual/ temporary immersion. NEMA 7 — Class I (Hazardous) for indoor use in Class I areas, per NEC®. NEMA 8 — Class I (Hazardous) for indoor use in Class I, oil-immersed equipment. Russellstoll® Pin and Sleeve Power Connectors 3.0 Materials Requirements NEMA 9 — Class II (Hazardous) for indoor use in Class II areas, per NEC®. NEMA 12 — Industrial use, dust-tight for indoor use to protect against dust, falling dirt and dripping non-corrosive liquids. NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. 5.5 Standards — The devices specified shall comply with Military Standards MIL-STD-105 and 1344; ASTM Standards D570 and D2565: NEMA Standard PR4-1983; and OSHA regulations when installed in accordance with the National Electrical Code® (NEC ®). www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 39 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems Single Polarization/Multiple Service* Assigned Voltages and Wiring Systems 2 2 G G N 1 101 103 104 105 107 108 109 111 114 115 116 117 VOLTAGE R1-S2-G 220V–50 Hz 127V–50 Hz 277V–60 Hz 250V–50 Hz 125V–60 Hz 220V–60 Hz 100V–60 Hz 115V–400 Hz — 347V–60 Hz 100V–50 Hz 120V–60 Hz 120V–400 Hz — 201 203 204 205 207 208 209 211 — 221 214 215 216 217 N-R1-S2-G VOLTAGE ASSIGN. NO. VOLTAGE 380V–50 Hz 220V–50 Hz 480V–60 Hz 440V–50 Hz 250V–60 Hz 380V–60 Hz 220V–60 Hz 220V–400 Hz — 600V–60 Hz 220V–50 Hz 208V–60 Hz 208V–400 Hz — 301 303 304 305 307 308 309 311 440V–60 Hz 321 314 315 316 317 3 G N 1 VOLTAGE ASSIGN. NO. 3 2 G 1 N-R1-G VOLTAGE ASSIGN. NO. 2 To order any device in a voltage and phasing not shown in the preceding catalog pages, substitute the Voltage Assignment Number in the above chart for that portion of the listed catalog number appearing in boldface type. Example: 200 Amp Weathertight Receptacle with Flap Cover, Angle Adapter and Junction Box for 3Ø 480 volt (3-pole and ground) is DF2404FRAB0. 401 403 404 405 407 408 409 411 414 415 416 417 421 VOLTAGE G N 1 VOLTAGE ASSIGN. NO. VOLTAGE MaxGard® receptacles and plugs may be furnished in any of the above voltage and phasing systems. G R1-S2-T3-G 220/380V–50 Hz 220/127V–50 Hz 277/480V–60 Hz 250/440V–50 Hz 125/250V–60 Hz 220/380V–60 Hz 100/220V–60 Hz 220/115V–400 Hz — 347/600V–60 Hz 100/220V–50 Hz 120/208V–60 Hz 120/208V–400 Hz — 250/440V–60 Hz 1 N-R1-S2-T3-G VOLTAGE ASSIGN. NO. 380V–50 Hz 220V–50 Hz 3Ø 480V–60 Hz 3Ø 440V–50 Hz 3Ø 250V–60 Hz 3Ø 380V–60 Hz 3Ø 220V–60 Hz 220V–400 Hz — 3Ø 600V–60 Hz 3Ø 220V–50 Hz 3Ø 208V–60 Hz 3Ø 208V–400 Hz 208V 501 503 504 505 507 508 509 511 513 514 515 516 517 3Ø 440V–60 Hz 250V 480V 600V 521 VOLTAGE 220/380V–50 Hz 220/127V–50 Hz 3ØY 277/480V–60 Hz 3Ø 250/440V–50 Hz 3ØY 125/250V–60 Hz 3Ø 220/380V–60 Hz 3Ø 100/220V–60 Hz 220/115V–400 Hz 230V DC 3ØY 347/600V–60 Hz 3Ø 100/220V–50 Hz 3ØY 120/208V–60 Hz 3Ø 120/208V–400 Hz — 2P+G(DC) VOLTAGE ASSIGN. NO. VOLTAGE INDEX 613 250 VDC 618 28 VDC 01 03 04 05 07 08 09 11 13 14 15 16 17 18 20 21 22 23 24 * Dual-Voltage or Multiple-Service Applications (for any given polarization number) — Example: A factory installation may consist of all receptacles specified and wired at polarization 507. This is a 3-phase. Y–125/250V–60 Hz supply. However, all circuit requirements “below” 507 ie 407,307,207 and 107 can also all be met. For instance, a 207 plug can draw power from a 507 receptacle. See chart above. For non-interrupting polarizations at 45, 90, 150, 300, 600A ratings, consult Technical Services. Note: All devices may be furnished with two control contacts. Add “K” to the end of the catalog number, in place of last position Ø. 40 N 3ØY 250/440V–60 Hz Reserved Reserved Reserved To change to 3Ø 208 volt, the catalog number becomes DF2416FRAB0. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 3 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems A A B B AMP A B AMP A B 30 60 100 200 400 43⁄4" 51⁄2" 61⁄2" 9" 125⁄8" 77⁄8" 91⁄8" 101⁄8" 133⁄4" 175⁄8" 30 60 100 200 400 83⁄4" 10" 111⁄8" 15" 191⁄8" 51⁄8" 53⁄8" 53⁄8" 91⁄2" 103⁄4" Male Inlet Russellstoll® Pin and Sleeve Power Connectors Connector Male Plug Receptacle with Angle Enclosure A A B B C C AMP A B C AMP A B C 30 60 100 200 400 27⁄8" 33⁄8" 33⁄8" 51⁄4" 35⁄8" 21⁄2" 21⁄2" 21⁄2" 31⁄2" 43⁄8" 51⁄2" 51⁄2" 51⁄2" 91⁄4" 91⁄4" 30 60 100 200 400 63⁄8" 71⁄8" 71⁄2" — — 31⁄8" 4" 4" — — 97⁄8" 111⁄8" 113⁄8" — — (Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.) www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 41 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems Receptacle with Angle Adapter and DJB Junction Box Receptacle with Angle Adapter A A B B C AMP A B C AMP A B 30 60 100 200 400 91⁄8" 101⁄2" 103⁄4" 153⁄4" 251⁄4" 3" 3" 33⁄4" 65⁄8" 12" 95⁄8" 93⁄4" 10" 145⁄8" 203⁄4" 30 60 100 200 400 61⁄8" 71⁄2" 7" 91⁄2" 131⁄4" 95⁄8" 93⁄4" 10" 143⁄4" 203⁄4" (Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.) Receptacle Only A B 42 AMP A B 30 60 100 200 400 2 ⁄8" 33⁄8" 35⁄8" 51⁄4" 7" 4 ⁄2" 51⁄8" 53⁄8" 65⁄8" 71⁄8" 7 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Russellstoll® Pin & and Sleeve Sleeve Power Power Connectors Connectors Industrial interlocked receptacles are available in 30 through 400 Amp. Switched receptacles have mechanical linkages for added safety. Safety features include: • Plugs cannot be inserted unless power is safely turned off • Plugs cannot be removed until power is safely turned off • Specialty designs may also automatically disengage power if plug is removed while power is on, either mechanically or electrically Applications Applications where these units are most commonly used are: • • • • • Welding stations in automotive and heavy industry Temporary and portable power distribution for construction Marine shore-to-ship power Industrial machinery installation Portable power distribution, vehicle and gen-set power for aerospace • Custom systems in all industries Sample Installation: Fixed Power Source (Wall) to Remote/Portable Location 1. Receptacle (wall-mounted female) 4. Female connector 2. Receptacle (panel-mounted female) 5. Male Inlet with angle adapter 3. Plug (attachment) 6. Male inlet with straight adapter Other installations: generator power sources, custom control circuits, multiple voltage service — contact Technical Services. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 43 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems MaxGard Fused-Disconnect** Interlocked Receptacle with Disconnect Switch ® MaxGard® Fused-Disconnect Interlocked Receptacle with Safety Switch meets UL®, NEC® and major automotive specifications. This unit is the maximum in: Safety • Door safety switch with three external lockout points • Safety fuse pulls for standard class R fuses • Backup door safety latch Durability • Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction • Clear shield for test probes Performance • Standard 600V cartridge fuse clips and spacing • Fully interlocked MaxGard® receptacle • Angled front receptacle for easier access Ordering Information Maximum 600VAC or 250VDC E5239 Notes: **Non-fused, non UL version available: Specify DNRF ________ . Standard polarizations shown. Boldface figures are for voltage assignment; for different ratings, see page 40. User Made Possible Conduit Hubs AMP STD. NPT THREAD OUTLET MAX. 30 60 100 11⁄2" 2" 2" 21⁄2" 21⁄2" 21⁄2" Specifications on pages 38–39. A 30 AMP 60 AMP BB 100 AMP D VOLTAGE 2P3W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 125 250 3Ø250 3Ø480 277/480 250 125/250 3Ø480 277/480 250 125/250 3Ø480 277/480 CAT. NO. DFRF31070 W DFRF32070 DFRF33070 DFRF34040 DFRF35040 DFRF62070 DFRF63070 DFRF64040 DFRF65040 DFRF12070 DFRF13070 DFRF14040 DFRF15040 MATING MAXGARD PLUG CAT. NO. STD. BUSHING ID DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 ⁄8" ⁄8" 1" 1" 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" 111⁄16" 113⁄16" 113⁄16" 2" 7 E5239 Dimensions EE 2.18 2.18 AMP A 30 60 100 91⁄2" 91⁄2" 91⁄2" B C D E F ⁄4" 3 ⁄4" 3 ⁄4" 253⁄4" 253⁄4" 253⁄4" 25" 25" 25" 223⁄4" 223⁄4" 223⁄4" 30" 30" 30" 3 7.50 44 7 FF OFF Fasteners FastenersScrews Screws 22 Places Places Holes for Padlock Holes for adlock P 22 Places Places POLES/ WIRES W Control Contacts (position 9) use “K” example: DFRF1207K. Always use liquidtight fittings to limit condensation entry. ON CC FUSED DISCONNECT** INTERLOCKED RECEPTACLE NEMA 12/3R United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems Maximum 600VAC/250VDC B A C MaxGard® NEMA 4X interlocks are ideal for demanding non-hazardous areas where dust, dirt, moisture and corrosion might be a problem — such as shipyards, food processing facilities, manufacturing operations or similar areas. D G Safety • Gated deadfront waterproof receptacle • Standard, high AIC or NA/switch circuit breaker • Protective screw cap for watertight protection E F Durability • Thick-wall cast copper-free aluminum housing with epoxy powder-coat finish • Heavy-duty sliding bar interlock mechanism B-Std. Performance • Heavy on/off handle adds mechanical ability to electrical interlock function • Standard conduit openings through top or side E Conduit Hubs: (at B or E) Boldface figures are for voltage assignment; for different ratings, see page 40. POLES/ WIRES VOLTAGE MECHANICALLY INTERLOCKED RECEPTACLE NEMA 4X MATING MAXGARD PLUG CAT. NO. CAT. NO. W 30 Amp 60 Amp 100 Amp 200 Amp 400 Amp 2P3W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 3P4W 3P4W 4P5W 3P4W 3P4W 4P5W 125 250 3Ø250 3Ø480 277/480 250 125/250 3Ø480 277/480 250 125/250 3Ø480 277/480 277/480 3Ø480 277/480 277/480 3Ø480 277/480 DBRS310703000 DBRS320703000 DBRS330703000 DBRS340403000 DBRS350403000 DBRS620706000 DBRS630706000 DBRS640406000 DBRS650406000 DBRS120710000 DBRS130710000 DBRS140410000 DBRS150410000 DBRS230720000 DBRS240420000 DBRS250420000 DBRS430740000 DBRS440440000 DBRS450440000 STD. BUSHING ID W DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 DS2307MP000 DS2404MP000 DS2504MP000 DS4307MP000 DS4404MP000 DS4504MP000 ⁄8" ⁄8" 1" 1" 13⁄16" 13⁄16" 15⁄16" 15⁄16" 11⁄2" 111⁄16" 113⁄16" 113⁄16" 2" 11⁄4" 21⁄4" 21⁄2" 3" 3" 31⁄4" 7 7 AMP STD. NPT THREAD OUTLET MAX. 30 60 100 200 400 11⁄2" 11⁄2" 2" 2" 4" 21⁄2" 21⁄2" 21⁄2" 3" 4" W Control Contacts (position 12) use “K” example: DBRS6104060K0 Shunt Trip Breaker (position 13) add “Z” to above: DBRS6104060KZ Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030; 60 amp use 060; alternate trip ratings available — consult Technical Services Non-Auto Sw. NA0 (repl.” DBRF” with “DSRF”) For additional full line and polarization options, see page 40. Dimensions AMP A B C D E F G 30 60 100 200 400 ⁄8" 3 ⁄8" 3 ⁄8" 9 ⁄16" 9 ⁄16" 83⁄4" 83⁄4" 83⁄4" 121⁄4" 151⁄2" 61⁄2" 61⁄2" 61⁄2" 9" 12" 11⁄2" 11⁄2" 11⁄2" 21⁄2" 3" 161⁄4" 161⁄4" 161⁄4" 261⁄4" 301⁄2" 151⁄8" 151⁄8" 151⁄8" 243⁄4" 29" 31⁄8" 31⁄8" 31⁄8" 5" 6" 3 (Flap-Cap available by replacing “DBRS” with “DBRF”) www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 45 Russellstoll® Pin and Sleeve Power Connectors ® MaxGard Interconnection Systems Explosion-Proof Applications Russellstoll® Hazardous-Duty Plugs, Receptacles and Interlocks are designed to support a variety of installation needs throughout 20A, 30A, 60A and 100A ranges where Division 1, Class 1 NEC® guidelines require the utmost in safety. Unique among others, the Russellstoll® MaxGard® also offers true O-ring sealed waterproof design protection in addition to standard threaded flame-path construction employed elsewhere. In rough service, washdown and outdoor applications, MaxGard® performance goes beyond normal explosion-proof ratings. With coming increases in harmonized designations for classifications between NFPA/NEC® and IEC (International) hazardous area standards, a quick reference classification chart is provided below. In all cases, the customer must determine and approve proper area classification standards and degree of harmonized standards acceptance. HAZARDOUS MATERIALS ENVIRONMENT U.S. NEC STANDARDS EURO IEC STANDARDS Div. 1, Class I Div. 2, Class I Div. 1, Class II Div. 2, Class II Div. 1, Class III Div. 2, Class III Zone 0 and 1 Zone 2 Zone 10 Zone 11 Zone 10 Zone 11 GROUP APPLICATIONS NEC ART. 500 CLASS I: GROUPS NEC ART. 505 ZONES 0, 1 AND 2 Div. 1 and 2, Class I A: Acetylene B: Hydrogen C: Ethylene D: Propane Gas or Vapor Dust Fibers/Flyings IIC IIB IIA The above chart is presented for quick reference only and should only be used in conjunction with noted Articles. Further definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever practical. 46 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30-, 60- and 100-amp sizes, all polarizations. Division 1, Class I and II. Standard, high AIC and NA (switched only) breakers available Threaded access (cover not shown) with O-ring for explosion-proof and waterproof integrity Factory-sealed receptacle interior. Accepts standard explosion-proofrated MaxGard ® plugs Heavy-duty explosion-proof cast aluminum housing, electrostatic epoxy coat finish Gated deadfront safety Russellstoll® Pin and Sleeve Power Connectors MaxGard® DBRE and DSRE Series Interlocks are the only devices certified both explosionproof and waterproof, along with optional control contacts, and are fully UL® Listed. Drain plug UL and CSA listed for hazardous locations Class I, Division 1, Groups B, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA DOT shipboard used above deck “green water” NEMA 4X USCG approved E68085 Explosion-Proof Non-Interlocked Receptacle Available in 30A 480VAC max., all polarizations • Factory-sealed interior (no filled conduits) • Easy low-cost installation Gated deadfront for safety Threaded access with (cover not shown) O-ring for explosion-proof off and waterproof integrityy All standard polarizations available to 480VAC Fa Factory-sealed receptacle interior A Accepts standard explosion-proof-rated ® MaxGard plugs UL and CSA listed for hazardous locations Class I, Division 1, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA DOT shipboard used above deck “green water” NEMA 4X USCG approved www.tnb.com H Heavy-duty explosion-proof cast aluminum housing, electrostatic epoxy coat finish E10919 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 47 ® Russellstoll® Pin and Sleeve Power Connectors MaxGard Interconnection Systems Maximum 600VAC or 250VDC Explosion-Proof Interlocked Receptacle with Circuit Breaker Class I, Class II POLES/ WIRES Explosion-Proof Receptacle, Class I, Class II VOLTAGE (VAC) CAT. NO. 30 Amp Male Plug CAT. NO. STD. BUSHING I.D.* CAT. NO. W W W 2P3W 2P3W 3P4W 3P4W 4P5W 125 250 3Ø250 3Ø480 277/480 DBRE310703000 DBRE320703000 DBRE330703000 DBRE340403000 DBRE350403000 DSE3107FR0 DSE3207FR0 DSE3307FR0 DSE3404FR0 DSE3504FR0 DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 ⁄8" ⁄8" 1" 1" 13⁄16" 2P3W 3P4W 3P4W 4P5W 250 3Ø250 3Ø480 277/480 DBRE620706000 DBRE630706000 DBRE640406000 DBRE650406000 — — — — DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 13⁄16" 15⁄16" 15⁄16" 11⁄2" 2P3W 3P4W 3P4W 4P5W 250 3Ø250 3Ø480 277/480 DBRE120710000 DBRE130710000 DBRE140410000 DBRE150410000 — — — — DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 111⁄16" 113⁄16" 113⁄16" 2" 7 7 60 Amp 100 Amp Boldface figures are for voltage assignment; for different ratings, see page 40. W Control Contacts (position 12) use “K” example: DBRE6404060K0 * For additional bushing sizes, accessories and specification information, see pages 34–39. Shunt Trip Breaker (position 13) add “Z” to above: DBRE6404060KZ Note: For additional full line and polarization options, see page 40. Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030; 60 amp use 060; alternate trip ratings are available — consult Technical Services Non-Auto Sw. NA0 (repl. “DBRE” with “DSRE”) 48 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ® MaxGard Interconnection Systems Explosion-Proof Receptacle Conduit Location “B” – STD 11.35 Access Cover to Pigtails for Wiring ø.28, 4 PLS 10.16 7.26 4.00 MTG. Conduit Location “C” Conduit Location “D” Bottom View (possible conduit sizing are: 0.750–14 NPT, 1.00–11.5 NPT, 1.25–11.5 NPT with 1.00–11.5 NPT at location “B” as standard) 1.50 7.03 Conduit Location “A” Explosion-Proof Interlocked Receptacle Russellstoll® Pin and Sleeve Power Connectors Dimensions Conduit Sizing Conduit Location “A”– STD A C B Conduit Location “B” Conduit Location “C” D E AMP A B 30 60 100 83⁄4" 83⁄4" 83⁄4" 71⁄2" 71⁄2" 71⁄2" C D E AMP STANDARD ⁄2" 1 ⁄2" 1 ⁄2" 143⁄4" 143⁄4" 143⁄4" 20" 20" 20" 30 60 100 1.25" 1.50" 2.00" 1 Note: Range is 0.750–14 NPT through 2.00–11.5 NPT. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 49 Russellstoll® Pin and Sleeve Power Connectors GSUL Safe Ground Indicator System Prevents operation of pumps without a safe ground for static dissipation. Class I, Division 1, Groups C, D, and Zone 1, Groups IIB, IIA; NEMA 7 Class II, Division 1, Groups E, F, G; NEMA 9 Applications Instant Visual Confirmation of Safe Ground • Tank farms • Petrochem • Cosmetics Volatile or classified areas such as: The Russellstoll® GSUL Safe Ground Indicator System is designed to ensure that a safe ground has been established for dissipating everpresent static electricity from tank vehicles, carriers, drums and other conductive equipment before allowing the transfer of flammable materials. The GSUL indicates the establishment of a safe ground via two parallelconnected green signal lights. Two lights are used for redundancy — if one lamp burns out, visual indication of safe grounding will be maintained by the other. • Grain mills • Vehicular or rail transport Intrinsically Safe Circuitry .................................... Specifications ................................... The GSUL Safe Ground Indicator System features an intrinsically safe, low-energy ground-sensing circuit, which does not carry sufficient electrical energy to cause ignition in classified Hazardous Locations. Enclosure: Cast copper-free aluminum with epoxy powder-coated finish Outlets: Regularly furnished tapped ¾" NPT Relay Contacts: Rated 1⁄3 HP, 10A, 120VAC; 1⁄2 HP, 10A, 240VAC Certifications: UL® Listed, CSA Certified In operation, the ground-sensing circuit extends through the grounding clamp and its connection to the ground indicator, the metal portion of the vehicle between the jaw terminals of the clamp and earth ground electrode. Pumps Won’t Operate Until Safe Ground Is Established E33553 A control relay in the GSUL Safe Ground Indicator System provides interlocked control of pump motors at the loading platform. The electronic control circuit will be de-energized while the green lights are off. Attaching the clamps to the tank closes the interlocking contact and energizes the control circuits to the motors. Unit shown with covers removed 50 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com GSUL Safe Ground Indicator System • Two redundant, parallel green indicator lights glow when safe ground is established • Lamps offer approximately 20,000 hours of operating life • Unit may be ordered without lights where remote visual indication is desired • Intrinsically safe, simplified circuitry • Integral, intrinsically safe wiring compartment with approved strain-relief fitting for connection of cable from grounding clamp • Solid-state actuating and control circuits mounted on removable printed circuit board • Enclosure protects components against moisture • Control relay provided for interlocked control of pump motor at loading rack • Grounding clamp (ordered separately) provides dual isolated tip contacts in a heavy-duty cast-aluminum handle design Wiring Diagram Ground Electrode Connection (1 electrode required Electrode not provided by Russellstoll) Ground Connection (1 electrode required) not provided by Russellstoll Two-Conductor Cable Cable Two-Conductor TB3 G2 G1 C Weathertight Reel Weathertight Reel GroundingClamp Clamp Grounding N.O. – N.C. Relay Contacts N.O. - N.C. Cat. No. SGC2 CAT. NO. SGC2 Contacts 1/3Relay H.P . 10 Amp 120 VAC 1 1/2 Amp 240VAC ⁄3 HPH.P 10. 10 Amp 120VAC TB1 L1 G L2 C N.O. N.C. 1 2 3 4 5 6 ⁄2 HP 10 Amp 240VAC 1 G G Mounting Mounting Feet Feet Remote Indicator Remote Indicator Pilot Light (Optional) Pilot Light (Optional) Russellstoll® Pin and Sleeve Power Connectors GSUL Safe Operating Features Volts, ToTo1115 15 Volts, 60 60 HzHz or Ground in explosion-proof portion provided Ground in explosion-proof 240VAC, by provided conduit system portion by conduit 50/60 Hz system Typical Installation Weatherproof Reel CAT. NO. SGR25 Grounding Clamp to Fuel Carrier CAT. NO. SGC2 GCC1 Explosion-Proof Safe Ground Indicator CAT. NO. GSUL-2-SS CAT. NO. GSUL-2-SS-240 Aerospace/Industrial Static Ground Devices Static grounding receptacles are used in airport and aerospace installations worldwide during fueling, testing and maintenance procedures. Normal mounting is concrete/tarmac floor inset, threaded onto copper ground rod. Explosion-Proof Sealing Fittings Heavy brass construction cup includes optional cover and receptacle’s contact pin. Accommodates a wide variety of single-contact (copper on steel wire) static ground wire clamps in service. To Ground Electrode CAT. NO. DESCRIPTION GCC1 GC1 F06146 Ground cup with cover* Ground cup without cover* Replacement contact tip** * Hub is tapped for 3⁄4"–10. ** Hub is tapped for 1⁄2"–13. www.tnb.com Loading rack illustration suggests a typical installation, which includes an ExplosionProof Switch, Explosion-Proof Sealing Fittings, Weathertight Reel and the GSUL-2-SS Safe Ground indicator with 2-wire grounding clamp. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 51 5.25" 3" MTG 4.5" Approx. .44" .75" NPT Conduit .75" NPT .75" Max. Conduit Russellstoll® Pin and Sleeve Power Connectors GSUL Safe Ground Indicator System 10.25" MTG 9.25" .75" Indicating Lights (Green) .84" .3" Dia. Hole .75" NPT Conduit 3.88" SGC2 GSUL-2-SS 3.37" 3.37" 13" Dia. Dia. 7.5"Dia. 7.5" 9.75" 6.37" 6.37" 2" 3" 2" .37" .37" 2X Conductor Termination Set Screws Cable Entry Clamp and Screw 14.75" 8.5" 8.5" Rad. Rad. 2X “Rue Pin” Pivot Pin Locking 8.25" 8.25" .14 6 PLS 2.5" 2.5" 3.37" 3.37" 1.25" 1.25" SGR25 SGR50 SGR75 3" Sq. Sq. 3" 1.56" 1.56" Line LineEntrance Entrance .75" FemaleThread Thread .75" Female .37" .37" 6.87" .56"Dia. Dia.MTG MTG.Holes Holes .56" 6.87" 22 Holes Rigid MTG. Holes Rigid MTG Sq 44 Sq. HolesPivot PivotMTG. MTG(optional) (optional) 44Holes CAT. NO. DESCRIPTION Safe Ground Indicator with Indicator Lights, 120V, UL®/CSA Safe Ground Indicator with Indicator Lights, 240V, CSA Safe Ground Static Clamp Weathertight Retracing Reel with 25 ft. of 12/2 SJO-W Cable Weathertight Retracing Reel with 50 ft. of 12/2 SJO-W Cable Weathertight Retracing Reel with 75 ft. of 12/2 SJO-W Cable GSUL2SS GSUL2SS-240 SGC2 SGR25 SGR50 SGR75 Replacement Parts for GSUL C13662 GX24RCB F30674 F30602 ELAG 310993 Replacement Parts for SGC2 GX2TK 52 Printed Circuit Board, 120 Volts (includes relay) Printed Circuit Board, 240 Volts (includes relay) Control Relay Lamp Socket Assembly Pilot Light Globe Assembly (green) Lamp for GSUL2SS Ground Clamp Repair Kit United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com