April 2013 I N T H I S I S S U E high power controller drives high power LEDs, regulates solar cells, and charges batteries 8 40µA IQ controller operates from 3.5V–60V VIN, maintains high efficiency at light loads 12 quad step-down regulator with 100% duty cycle operation withstands 180V surges 26 Volume 23 Number 1 Active Cell Balancer Extends Run Time and Lifetime of Large Series-Connected Battery Stacks Jim Drew Large stacks of series-connected battery cells are increasingly used to power electric vehicles or store energy in wind and solar power systems. It is not uncommon to have 100 cells connected in series in an electric vehicle, and even more in energy storage units for alternative energy systems. Typically, the stack is treated by the charge-discharge system as a single battery—cells are charged and discharged as a series stack and the state of charge (SoC) of each cell depends on its ability to store and maintain charge. Treating the cell stack as a single battery composed of capacity-matched cells can work well in the short term, but becomes increasingly inefficient in the long run. When a battery stack is first constructed, the capacities of its component cells can be well matched, but over time, individual cells lose capacity at different rates due to temperature variations and other factors. In a straightforward stack charge-discharge implementation, the cell with the least capacity—the weakest cell—effectively limits the run time of the stack. When the stack is charged, the weakest cell reaches its full charge voltage before stronger cells, so stronger cells are not charged to capacity. Likewise, when the stack is discharged, the weakest cell reaches its cutoff voltage sooner, limiting run time. The LTC®3300-1 balances the states of charge of individual cells in large battery stacks, increasing Caption capacity, extending run time and prolonging lifetime of the stack w w w. li n ea r.com (continued on page 4) Linear in the News In this issue... COVER STORY Active Cell Balancer Extends Run Time and Lifetime of Large Series-Connected Battery Stacks Jim Drew BREAKING GROUND WITH NEW VIDEOS 1 DESIGN FEATURES High Power Controller Drives High Power LEDs, Regulates Solar Cells, and Charges Batteries, Steps Down 60V Inputs Luke Milner 8 40µA IQ, P-Channel Step-Down Controller Operates from 60V to 3.5V VIN and Maintains High Efficiency at Light Loads Terry Groom Linear videos fall into three basic categories: 12 15 20 DESIGN IDEAS What’s New with LTspice IV? Gabino Alonso 24 Compact Quad Step-Down Regulator with 100% Duty Cycle Operation Withstands 180V Surges Jonathan Paolucci High Efficiency Bidirectional Cell Balancer Maximizes Capacity and Lifetime of Series-Connected Battery Stacks—Large, series-connected strings of batteries are commonly used 4A Li-Ion Battery Charger Accepts Inputs to 32V Rick Brewster Video Design Ideas These five to eight minute videos cover significant design challenges and solutions. Following is an example of a recent video topic, one of over 65 produced to date. Dual, Fast, Step-Down Controller’s External Reference Input Enables Dynamic Voltage Scaling from 0.4V to 5.5V and 0.3% Total Combined Regulation Accuracy Shuo Chen and Terry Groom Linear’s library of video design ideas at www.linear.com has grown to more than 120 presentations by experienced designers and applications engineers, discussing challenging analog design problems and their solutions. The videos cover a broad range of topics—from new packaging that improves the stability of voltage references to energy harvesting applications. The videos provide focused solutions for power management, data conversion, signal conditioning, µModule® integration, and wireless sensor networks. 26 µModule Regulator Charges Supercapacitor Backup Supply, Supporting LDO Outputs When the Input Supply Fails Andy Radosevich 28 new product briefs 30 back page circuits 32 in electric vehicles, backup power systems and a wide variety of energy storage applications. Maximizing the lifetime and ensuring safe usage of such battery stacks requires accurate measurement and balancing of each cells’ state of charge (SoC). Cell aging occurs in all cells and at different rates due to the same factors that cause SoC mismatch. Without capacity compensation, the run time of the battery is limited by the lowest-capacity cell in the stack. Active balancers such as the LTC3300 have the ability to correct for SoC imbalance and to compensate for cell-to-cell capacity differences. By efficiently redistributing charge from mismatched cells, the LTC3300 maximizes the usable capacity of the battery stack. The LTC3300 provides high current, high efficiency bidirectional cell balancing for series-connected batteries. Each IC can simultaneously charge or discharge up to six series cells. There is no limit to the height of the stack. Balancerto-balancer communication is achieved through a high noise margin SPI bus, and Mark Vitunic discusses how to improve battery stack run time and lifetime with active cell balancing 2 | April 2013 : LT Journal of Analog Innovation Linear in the news numerous safety features ensure reliable, efficient, high current active balancing. View at video.linear.com/p4691-146. Video TechClips These are brief videos of one to two minutes, showing a specific aspect of a design solution. For example, video TechClips may demonstrate the thermal properties of a package, the efficiency of a design solution, or the short circuit protection built into a part. One example of a video TechClip: Demonstration of the LTM®4641 µModule regulator’s overcurrent protection capability—The LTM4641 includes output overcurrent protection and thermal shutdown. Once the fault condition has cleared, the LTM4641 automatically resumes operation. The output voltage stays well controlled in all circumstances. View at video.linear.com/p4656-144. Video TechClip demonstration of the LTM4641 µModule regulator’s overcurrent protection capability Dobkin and focused interviews on such topics as wireless sensor networks. In conjunction with publication of the latest Analog Circuit Design book, Volume 2, An Immersion in the Black Art of Analog Design, Bob Dobkin has completed two video interviews—one focused on the challenge of analog design and the other a reminiscence on the late staff scientist and writer Jim Williams, who co-edited the book series with Bob Dobkin. You can view his discussion of the challenge of analog design at www. linear.com/designtools/acd_book.php. LINEAR PRODUCT AWARDS Several Linear products have recently received significant industry awards: Video Interviews Best of Electronic Design Interviews cover a broad range of topics, from interviews with Linear Executive Chairman Bob Swanson and CEO Lothar Maier regarding company direction, to analog technology discussions with Chief Technical Officer Bob The LTC5800 SmartMesh® system-onchip wireless sensor network solution received Electronic Design’s 2012 Best of Wireless Design Award. In their article on the product award, the editor stated that the SmartMesh LTC5800 and LTP5800 product families from Linear Visit www.linear.com to see interviews with Bob Dobkin and other Linear luminaries Technology’s Dust Networks® product group “let you build complete wireless mesh networks for industrial applications. They’re available to implement WirelessHART and IPv6 networks.” Electronic Products Product of the Year In its annual product of the year awards, Electronic Products magazine selected Linear’s LT4275 LTPoE++™ powered device controller as a Product of the Year. In their award article in the January 2013 issue, the magazine’s editors stated, “The LT4275 powered-device (PD) interface controllers are LTPoE++, PoE+, and PoE-compliant and target applications requiring up to 90W. The existing PoE+ standard limits the maximum PD power delivery to 25.5W, which is insufficient for picocells, base stations, signage, and heated outdoor cameras. The device expands the power budget to 38.7, 52.7, 70, and 90W power levels to accommodate these applications. They deliver power to PD loads using just one IC.” CONFERENCES & EVENTS Sensors Expo & Conference, Donald E. Stephens Convention Center, Rosemont, Illinois, June 4–6, 2013, Booth 1020—Linear will showcase its line of energy harvesting products, as well as its Dust Networks’ wireless sensor network products. Sam Nork will make a presentation: “Use Energy Harvesting to Extend Battery Life in Wireless Sensor Applications” at 11:15 am on June 4. More info at www.sensorsmag.com/sensors-expo. n April 2013 : LT Journal of Analog Innovation | 3 The LTC3300-1 is a fault-protected controller IC for transformer-based bidirectional active balancing of multicell battery stacks. Active bidirectional balancing can transfer charge from the stack to low SoC cells, or transfer charge from high SoC cells to the stack. In this way, the overall capacity of the stack is improved. (LTC3300-1 continued from page 1) The capacity of the stack and its run time can be improved by balancing the state of charge between cells within the stack. Figure 1 shows a simplified schematic of a 12-cell balancer using two LTC3300-1 cell balancing controllers. LTC3300-1 IMPROVES BATTERY STACK RUN TIMES AND LIFETIMES The LTC3300-1 is a fault-protected controller IC for transformer-based bidirectional active balancing of multicell battery stacks. Active bidirectional balancing can transfer charge from the stack to low SoC cells, or transfer charge from high SoC cells to the stack. In this way, the overall capacity of the stack is improved. A single LTC3300-1 can balance up to six series connected cells with a common mode voltage range of up to 36V. Multiple LTC3300-1 devices can be connected in series, allowing balancing of long strings of series connected cells. A unique level shifting SPI-compatible serial interface allows multiple LTC3300-1 devices to be connected in series without opto-couplers or isolators. As the stack is charged, weaker cells operate in discharge mode and stronger cells operate in the charge mode until all cells reach their full SOC. Likewise, during discharge, weaker cells are operated in charge mode while stronger cells are operated in discharge mode until all cells reach their cutoff voltage. This extends the run time of the stack, which reduces the number of charge/discharge cycles and thus extends the life of the batteries within the stack. 4 | April 2013 : LT Journal of Analog Innovation With the LTC3300-1, all individual cell balancers can operate simultaneously in any combination of discharge or charge modes, even when multiple LTC3300-1 devices are used. For instance, for a stack of 12 cells, with two LTC3300-1 devices connected in series, charge can be transferred from cell 12 to cell 1 in a single time step by discharging cell 12 and charging cell 1. When compared to other methods of transferring charge between cells, this single time step method is the fastest and most efficient. A single time step can include multiple balancers in discharge or charge modes resulting in optimum balance time. The LTC3300-1 is available in a 48-lead 7mm × 7mm QFN or LQFP package. HOW TO APPLY THE LTC3300-1 The cell balancer incorporates a boundary mode synchronous flyback transformer power stage that is controlled by the LTC3300-1. There are six sets of control signals within the LTC3300-1 that control the gates of the primary side and secondary side NMOS switches and current sense inputs for each pair of NMOS switches. The naming convention used for the LTC3300-1 is that the transformer primary is connected across the battery cell and the secondary of the transformer is across the ground reference of the IC to a point six or more cells up the stack. The primary side gate signals are referenced to the next lower cell while the secondary side gates are referenced to the ground reference of the IC, the V– exposed pad. The LTC3300-1 includes fault protection, including read-back capability, cyclic redundancy check (CRC) communication error detection, maximum on-time volt-second clamps and cell or transformer secondary overvoltage shutdown. CHARGE SUPPLY (ICHARGE 1-6) + CHARGE RETURN (IDISCHARGE 1-6) LTC3300-1 3 + • CHARGE RETURN CELL 12 IDISCHARGE + CELL 7 CELL 6 • 3 LTC3300-1 • CHARGE SUPPLY Figure 1. Simplified schematic of how the LTC3300-1 actively balances individual cells in a 12-cell battery stack ICHARGE • + CELL 1 3 SERIAL DATA IN FROM SYSTEM CONTROLLER design features With the LTC3300-1, all individual cell balancers can operate simultaneously, in any combination of discharge or charge modes, even when multiple LTC3300‑1 devices are used. For instance for a stack of 12 cells, with two LTC33001 devices connected in series, charge can be transferred from cell 12 to cell 1 in a single time step by discharging cell 12 and charging cell 1. During discharge mode (Figure 2) the primary side NMOS is turned on first and remains on until the current signal ramps up to 50mV or the primary max on-time setting is reached. The flux built up in the primary side of the flyback transformer is then transferred to the secondary. The secondary gate signal turns on the secondary side NMOS, and it remains on until the secondary current sense signal ramps down to 0mV or the secondary side max on-time is reached. The cycle repeats until the LTC3300-1 is given a command to stop the discharge mode or encounters a fault such as a watchdog timer timeout, a cell undervoltage (2.0V), a cell overvoltage (5.0V) or a transformer secondary overvoltage caused by a lost connection. During charge mode (Figure 3) the secondary is turned on first and remains of the flyback transformer, the number of cells within the secondary stack (S) and the transfer efficiency (η) of the power stage. on until the secondary current signal ramps up to 50mV or the secondary max on-time setting is reached. The flux built up in the secondary side of the flyback transformer is then transferred to the primary. The primary gate signal turns on the primary side NMOS and it remains on until the current sense signal ramps down to 0mV or the primary side max on-time is reached. The cycle repeats until the LTC3300-1 is given a command to stop the charge mode or encounters a fault such as a watchdog timer timeout, a cell undervoltage (2.0V), a cell overvoltage (5.0V), or a transformer secondary overvoltage caused by a lost connection. RSENSE(PRI) = 50mV S • 2 • IDISCHARGE S + T RSENSE(PRI) = 50mV S•T • ηCHARGE 2 • ICHARGE S + T The turns ratio of the flyback transformer is selected based on the number of cells across the secondary winding and the maximum reflected voltage on the primary side and secondary side NMOS switches. For a 12-cell secondary, a 1:2 turns ratio from primary to secondary provides a good balance between transfer efficiency and voltage stress on the two NMOS switches. For a larger number of cells across the secondary, a higher turns ratio can be selected and still provide The average balancing currents are determined by the value of the current sensing resistors (RSENSE(PRI) and RSENSE(SEC)), the turns ratio (1:T) from primary to secondary ICELL ICELL ICELL ICELL • • • t 956ns G1S G1P ISTACK LPRI VSECONDARY • VPRIMARY t VSECONDARY 956ns G1S G1P t 5.7µs ISTACK ISTACK LPRI VPRIMARY t 5.7µs ISTACK 25.2V 25.2V I1P RSENSE(PRI) 25mΩ I1S RSENS(SEC) 25mΩ I1S I1P VQ1A(DS) 0V t RSENSE(PRI) 25mΩ VQ1A(DS) RSENS(SEC) 25mΩ 0V t 50.4V 50.4V VQ1B(DS) VQ1B(DS) 0V 0V t t Figure 2. Discharge mode of a single cell in the stack Figure 3. Charge mode of a single cell in the stack April 2013 : LT Journal of Analog Innovation | 5 100 I1S 50mV/DIV I1P 50mV/DIV CHARGE TRANSFER EFFICIENCY (%) I1P 50mV/DIV I1S 50mV/DIV PRIMARY DRAIN 50V/DIV SECONDARY DRAIN 50V/DIV SECONDARY DRAIN 50V/DIV PRIMARY DRAIN 50V/DIV 2µs/DIV DC2064A DEMO BOARD ICHARGE = 2.5A T=2 S = 12 2µs/DIV DC2064A DEMO BOARD IDISCHARGE = 2.5A T=2 S = 12 DC2064A DEMO BOARD ICHARGE = IDISCHARGE = 2.5A VCELL = 3.6V 95 CHARGE DISCHARGE 90 85 80 6 8 10 12 NUMBER OF CELLS (SECONDARY SIDE) Figure 4. Demonstration circuit DC2064A typical charge mode waveforms for a 2.5A balance current Figure 5. Demonstration circuit DC2064A typical discharge mode waveforms for a 2.5A balance current Figure 6. Cell balancer efficiency verses the number of cells across the transformer secondary winding high transfer efficiency and manageable voltage stress on the NMOS switches. shift in cell voltage results in a 10% shift in the operating frequency. Once the current sensing resistors and transformer turns ratio are defined, the primary inductance of the flyback transformer is determined. To do so, the operation frequency needs to be defined. The operating frequency is a function of the cell voltage, the current sensing resistor, the inductance of the primary, the number of cells within the stack, and the turns ratio of the transformer. The operating frequency is generally set to approximately 150k Hz to reduce interference with other circuitry that may be in the system and to yield reasonable circuit component sizes with high transfer efficiency. The nominal cell voltage is used in this calculation. Selection of the NMOS switches is determined by the peak balancing current and the drain-to-source off-state voltage. The drain-to-source off-state voltage can be estimated using the following expressions: sourced from the boost circuitry, which gets its energy from C6. All six secondary gate drivers are sourced from the VREG circuitry. When all six balancers are operating, the secondary gate drivers present a load current on VREG of: L PRI = VCELL • RSENSE(PRI) S • S + T fDISCHARGE • 50mV L PRI = VCELL • RSENSE(SEC) S • S + T fCHARGE • 50mV • T In most designs the average charge and discharge currents are set to be equal, which necessitates RSENSE(SEC) = RSENSE(PRI) • T As a result, the charge and discharge frequencies are equal. Note that the frequency of operation is a linear function of the cell voltage: 10% 6 | April 2013 : LT Journal of Analog Innovation S V VDS(PRI)MIN > VCELL • 1+ + DIODE T T VDS(SEC)MIN > VCELL • (S + T ) + T • VDIODE Good design practice recommends that the MOSFET breakdown rating be 20% higher than this minimum calculated value to account for voltage spikes due to leakage inductance ringing. Some applications may require a series resistor capacitor snubber in parallel with the drain and source of the NMOS switch to reduce the ringing. These snubber circuits may lower the transfer efficiency but keep the NMOS devices within their safe operating region. Additional NMOS parameters that need to be considered are the total gate charge (QG) and RDS(ON). The product of total gate charge and the operating frequency determines the gate current requirements for the primary and secondary gate drivers. The primary gate drive for cells 1–5 is sourced from the cell above the selected cell. Cell 6 primary gate drive is IV(REG) = 6 • Q G • f resulting in a power dissipation of: PV(REG) = ( VC6 – VREG ) • IV(REG) The primary gate drivers generate power dissipation in the LTC3300-1 of PPRI(DRIVE) = 2 • VCELL • 6 • Q G • f The individual primary and secondary gate drive currents should be limited to less than 4m A. Figure 4 shows typical charge mode waveforms for a 2.5A cell balancer with a secondary of 12 cells and a transformer turns ratio of 1:2. The primary inductance is 3µ H, RSENSE(PRI) is 8mΩ, RSENSE(SEC) is 16mΩ and the cell voltage is 3.6V. Figure 5 shows the same cell balancer in discharge mode. Figure 6 shows the cell balancer efficiency for various numbers of cells connected to the secondary. design features INTERLEAVING SECONDARIES IN AN 18-CELL CONFIGURATION Large strings of cells can be accomodated by the LTC3300-1 by interleaving their secondary windings. Figure 7 shows an 18-cell stack with three LTC3300-1 ICs connected in series via the SPI-compatible serial interface. The transformer secondaries of the bottom LTC3300-1 are connected across (cell 1)– and (cell 12)+ while secondaries of the middle LTC3300-1 are connected across (cell 6)+ and (cell 18)+. The secondaries of the top LTC3300-1 are connected across six cells, (cell 12)+ and (cell 18)+. The lower two devices have their BOOST and TOS pins tied to their respective V– pin and BOOST+ pins connected to the cell above the cell connected to their respective C6 pins. The top LTC3300-1 has its BOOST and TOS pins tied to the VREG pin. A flying capacitor is connected between the BOOST– and BOOST+ pins along with a series 6.8Ω resistor and diode connected from the BOOST+ pin to cell 6. The VMODE pin of the bottom LTC3300-1 is tied to its VREG pin while all other devices have their VMODE pins tied to their respective V– pins. 0.1µF 6.8Ω BOOST– BOOST+ C6 C1 CELL 18 •1:1 10µF 10µH 10µH • LTC3300-1 G1P + I1P CELL 13 25mΩ G1S I1S 25mΩ VREG BOOST V– BOOST+ C6 TO TRANSFORMER SECONDARIES OF BALANCERS 8 TO 12 C1 + CELL 12 •1:1 10µF 10µH 10µH • LTC3300-1 G1P + I1P CELL 7 25mΩ G1S I1S 25mΩ BOOST V– BOOST+ C6 TO TRANSFORMER SECONDARIES OF BALANCERS 2 TO 6 C1 CONCLUSION The LTC3300-1 actively balances the state of charge of individual cells in multicell, series-connected battery stacks using a transformer-based bidirectional scheme. Active balancing extends the run time of battery stacks, which in turn extends their lifetimes. The LTC3300-1 integrates gate drive circuitry and a robust serial interface with built in watchdog timer, undervoltage and overvoltage protection in a 48-lead QFN or LQFP package. Each LTC3300-1 controls up to six cell balancers while larger stacks can be accommodated with multiple LTC3300-1 ICs connected in series using an SPI-compatible serial interface. + TO TRANSFORMER SECONDARIES OF BALANCERS 14 TO 18 + CELL 6 •1:1 10µF 10µH 10µH • LTC3300-1 G1P + I1P CELL 1 25mΩ G1S I1S 25mΩ BOOST V– 33001 F05 Figure 7. 18-cell active balancer Visit www.linear.com/LTC3300-1 for data sheets, demo boards and other applications information. n April 2013 : LT Journal of Analog Innovation | 7 High Power Controller Drives High Power LEDs, Regulates Solar Cells, and Charges Batteries, Steps Down 60V Inputs Luke Milner The best LED drivers accurately regulate LED current for consistent color reproduction and modulate it rapidly for high contrast dimming. They also recognize and survive short and open circuits, monitor and report current levels, guard against overheating, and protect weak power supplies from excessive load currents. A standard switching converter would require a number of additional expensive amplifiers, references and passive components to fulfill these responsibilities. In contrast, the LT®3763 LED driver-controller has these functions built in—reducing BOM costs, saving board space and improving reliability. The LT3763 is more than just a high performance LED driver. Its rich feature set simplifies the design of other demanding applications, such as safe charging of a sealed lead-acid batteries, or maximum power point regulation for a solar panel, or a combination of both. The LT3763 performs these tasks with high efficiency, even at input voltages reaching 60V. prevent overshoot and pulls down the FAULT pin to mark the occasion. The LT3763 is designed to provide flickerfree LED dimming as shown in Figure 2. This is achieved by pulling PWMOUT low whenever PWM is low and thereby disconnecting the LED, by similarly disconnecting the compensation network at VC , and resynchronizing internal switching clocks to the PWM pulse. These maneuvers ensure that subsequent pulses are identical, that DRIVING LEDs Figure 1 shows the LT3763 configured as a high power LED driver. A potentiometer at the CTRL1 pin permits manual adjustment of the regulated LED current from 0 to 20A. For thermal regulation of the LED current, a resistor with a negative temperature coefficient is mounted near the LED and connected from the CTRL2 pin to GND. The resistor network at the EN/UVLO pin programs the LT3763 to shut down if the input voltage falls to less than 10V. The resistor network at the FB pin defines an open-circuit condition as when the output reaches 6V, and should that ever happen, the LT3763 automatically reduces the inductor current to 8 | April 2013 : LT Journal of Analog Innovation the inductor current rises as fast as possible to satisfy the programmed LED current level, and that the LED light never flickers. The LT3763 can be configured as in Figure 3 to deliver 350W with 98% efficiency from a 48V input. An internal regulator supplies the drivers of the TG and BG pins with enough power for each to drive two of the external NMOS power switches. Higher power applications can be built by connecting LT3763s in parallel, Figure 1. A single high power LED (20A) driver with analog and PWM dimming RSENSE_IN 2.5mΩ VIN 10V TO 30V REN1 84.5k RFILTA 1k REN2 15.4k CFILT 1µF RFILTB 1k RHOT 45.3k IVINN VIN TG CBOOST 220nF VREF LT3763 CTRL2 RNTC 470k 50k LTspice IV circuits.linear.com/620 IVINP EN/UVLO CREF 2.2µF CIN2 100µF CIN1 4.7µF BOOST M1 L1 1.5µH SW INTVCC BG CTRL1 RS 2.5mΩ VOUT 6V, 20A MAXIMUM COUT 220µF ×2 RFAULT 47.5kΩ CVCC 22µF D1 M2 RSA 10Ω RSB 10Ω GND 50Ω 1nF 50Ω 1nF FBIN SENSE+ IVINMON SENSE– PWMOUT ISMON M3 FAULT PWM SYNC RT RT 82.5k CS 33nF FB SS CSS 10nF VC RC 59k CC 4.7nF L1: COILCRAFT XAL1010-152 M1: RENESAS RJK0365 M2: RENESAS RJK0453 M3: IR IRFH6200 RS: VISHAY WSL25122L500FEA RFB1 47.5k RFB2 12.1k design features The output voltage can be as high as 1.5V less than input voltage, making it possible to charge three sealed lead-acid batteries in series (up to 45V) from a 48V supply with the simplicity of a standard buck converter. small. Once the trickle charge phase is complete, the charger should allow the batteries’ voltages to decay to a relaxed level before finally settling at and holding that final voltage indefinitely. PWM 10V/DIV VSW 50V/DIV IL 5A/DIV 5µs/DIV Figure 2. PWM dimming performance of the circuit in Figure 1 so that current is shared equally between the two controllers. This configuration also illustrates how the SYNC pin can be used to synchronize the parallel connected LT3763s to an external clock. The high output voltage rating of the LT3763 enables 35V at the output with the simplicity of a standard buck converter. The output voltage can be as high as 1.5V less than input voltage, and the configuration in Figure 4 makes use of this feature to charge three sealed lead-acid batteries in series (up to 45V) from a 48V supply. The combined current and voltage regulation loops on the LT3763, and its LED fault handling circuitry, nearly make it a complete battery charger. Only a single additional transistor is required to form a complete battery charging system. The resistor divider at the FB pin has been designed to program the charging voltage to 45V. As in the case of an open-circuit, when the voltage reaches 45V, the LT3763 automatically reduces the current to prevent overshoot as shown in Figure 5. When their combined voltage decays to the newly programmed value, the LT3763 begins switching again and provides a sustaining current necessary to maintain the output voltage indefinitely. As an added Figure 3. 350W white LED driver VIN 48V REN1 374k REN2 124k IVINP IVINN VIN EN/UVLO TG VREF CREF 2.2µF LT3763 CTRL2 SENSE+ SENSE– IVINMON 3V 0V 400kHz RT 200k RFAULT 100k CVCC 22µF M2 ×2 FB CSS 10nF VC RC 5k CC 5nF VOUT 37V, 10A MAXIMUM LED1 RFB1 931k FAULT SS RS 5mΩ CS 1nF PWMOUT ISMON PWM SYNC RT L1 6µH COUT 10µF ×6 GND FBIN M1 ×2 SW BG CTRL1 CBOOST 220nF BOOST INTVCC INTVCC CIN2 100µF CIN1 4.7µF CHARGING BATTERIES The battery charger shown in Figure 4, like all chargers, must be able to precisely regulate the batteries’ rated charging current (constant current mode) until the battery voltages reach the limit set by their chemistry. The charger must maintain that voltage (constant voltage mode) without overshoot until the current drawn by the trickle-charging batteries becomes very Subsequently, during trickle charging, the battery draws less current over time. When the charging current reduces to ten percent of the regulated current (C/10 battery specification), the LT3763’s opencircuit fault condition is triggered. The resulting high-to-low transition at the FAULT pin is used to turn off the gate of the added transistor M3 and remove the resistor RFB3 from the feedback network. The programmed output voltage is thereby lowered, and the LT3763 stops switching to allow the batteries to relax on their own. LED1: LUMINUSPT-121 L1: COILTRONICS HC2-6R0 M1, M2: RENESAS RJK0851 RS: VISHAY WSL25125L000 RFB2 30.9k April 2013 : LT Journal of Analog Innovation | 9 The LT3763 is a versatile step-down buck converter that integrates many complex features essential for LED drivers, solar harvesters and battery chargers. A PWM driver and current monitors are included with fault detection, current limiting, input and output voltage regulation. RSENSE_IN 15mΩ VIN 48V RFILTA 1k CFILT 1µF IVINP ENABLE CREF 2.2µF RFILTB 1k IVINN CIN1 1µF VIN EN/UVLO TG VREF LT3763 CTRL2 CBOOST 220nF BOOST BG RFAULT 47.5kΩ CVCC 22µF M2 GND FBIN SYNC RT FB SS VC RC 8.06k CC 4.7nF RSB 10Ω 12V + 12V + RFB1 402k FAULT CSS 10nF RSA 10Ω + CS 33nF PWMOUT ISMON PWM VOUT 45V, 3.3A MAXIMUM RS 15mΩ 12V SENSE– IVINMON RT 82.5k L1 12µH COUT 20µF SENSE+ INTVCC M1 SW INTVCC CTRL1 CIN2 47µF L1: WÜRTH 74471112 M1, M2: INFINEON BSC100N06LS3 M3: VISHAY VN2222LL RS: VISHAY WSL2512R0150 RFB2 12.1k RFB3 178k M3 Figure 4. 3.3A, six-cell (36V) SLA battery charger benefit, the FAULT pin transition serves as a signal that the trickle charging has begun. A well-designed solar panel power supply requires an intelligent combination of current and voltage regulation. In an optimum design, a converter must sense the voltage on the panel and adjust the current it draws to maintain the input voltage at the panel’s maximum power point. If it draws too much current, the voltage of the high impedance panel will collapse. If it draws too little current, available light energy is essentially wasted. to sense the input voltage and adjust the voltage on the current control pin. The LT3763 includes this function at the FBIN pin. Simply tie CTRL1 high, to the 2V reference available at VREF, and add a voltage divider from VIN to FBIN. When the voltage at FBIN falls to nearly 1.205V, the internal amplifier automatically overrides the CTRL1 voltage and reduces the load current. This regulates the input voltage (the voltage of the solar panel) at the maximum power point for the panel. The resistor divider on the FBIN pin is shown in Figure 6 and can be customized to fit the requirements of any solar panel. In many common solutions, a solar panel controller designer would use an amplifier In the configuration shown in Figure 6, the converter can generate whatever inductor REGULATING SOLAR PANELS 10 | April 2013 : LT Journal of Analog Innovation current, up to 5A, is required to hold the panel voltage at 37V. Input voltage feedback is via the voltage divider at the FBIN pin, which in turn regulates the inductor current to what is actually necessary to hold the panel at peak power in any given light condition. As shown in Figure 7, the process of charging a battery with a solar panel looks very similar to charging with a low impedance supply as before. The difference is that the regulated inductor current (charge current) is not preset by the designer, but is instead adjusted on the fly via the feedback loop regulating input voltage. This effectively minimizes charge time, since input power is maximized at all times, regardless of panel illumination. Since the LT3763 has the capability of regulating input voltage and current, as well as output voltage and current, and provides a fault flag with C/10, it can easily be used with a wide variety of solar panels to charge many different types of batteries. Figure 5. 36V SLA battery charging cycle FAULT 10V/DIV IL 2A/DIV VOUT 50mV/DIV AC-COUPLED 50s/DIV design features Figure 6. 70W solar energy harvester with maximum power point regulation PANEL VOLTAGE UP TO 60V 37V VIN REG POINT RSENSE_IN 10mΩ D1 RFILTA 1k D2 CFILT 1µF IVINP ENABLE Dn CREF 2.2µF RFILTB 1k IVINN TG VREF LT3763 CTRL2 In each of the applications presented here, the LT3763 provides an additional service by monitoring the input and output current levels. Voltages across the IVINP and IVINN pins ranging from 0 to 50mV are amplified with a gain of 20, and the resulting voltage appears at the IVINMON pin. The voltage at the ISMON pin is an identical amplification of the voltage across the SENSE+ and SENSE– pins, as shown in Figure 8. These signals are helpful in systems that must verify the current provided to LEDs or measure the efficiency of voltage conversion. They can also help to estimate the power provided by a solar panel or to monitor the current trickling into a charging battery as it decays to zero. Due to the discontinuous input current of a step-down buck converter, a lowpass filter is typically necessary at the IVINP and IVINN pins as shown in Figure 1 and Figure 4. A much smaller filter at the SENSE+ and SENSE– pins may also be useful Figure 7. Solar powered SLA battery charging VREF CTRL1 FBIN SENSE– IVINMON INTVCC + RFAULT 47.5kΩ CVCC 22µF M2 RSA 10Ω 12V RSB 10Ω SYNC RT CS 33nF PWMOUT ISMON PWM RT 82.5k VOUT RS 10mΩ 14V MAXIMUM GND SENSE+ RFBIN2 12.1k L1 12µH SW BG RFBIN1 348k circuits.linear.com/621 M1 CBOOST 100nF BOOST INTVCC RNTC 470k LTspice IV CIN2 100µF VIN EN/UVLO RHOT 45.3k MONITORING CURRENT LEVELS CIN1 4.7µF RFB1 121k FAULT FB SS CSS 10nF VC RC 26.1k CC 4.7nF in filtering high frequency noise, but it is not necessary. Even with these filters, the monitors are fast enough to track reasonably short PWM pulses as shown in Figure 8. Nevertheless, if a designer is more concerned with average current levels than instantaneous current levels, then additional lowpass filters can be easily added to the ISMON and IVINMON pins. SUMMARY The LT3763 is a versatile step-down buck converter that integrates many complex features essential for not only LED drivers, L1: COILCRAFT MSS1278-123 M1, M2: INFINEON BSC100N06LS3 M3: VISHAY VN2222LL RS: VISHAY WSL2512R0100FEA RFB2 12.1k RFB3 182k M3 but solar harvesters and battery chargers as well. A PWM driver and current monitors are included with fault detection, current limiting, input and output voltage regulation. Due to its high voltage rating, all of these features can be utilized to illuminate long strings of LEDs or charge stacks of batteries. Available in a 28-lead TSSOP package, the LT3763 is a compact, complete, and efficient power system. Visit www.linear.com/LT3763 for data sheets, demo boards and other applications information. n Figure 8. Current monitor outputs in an LED driver application with PWM dimming FAULT 10V/DIV VIN 50mV/DIV AC-COUPLED IL 5A/DIV IL 2A/DIV ISMON 500mV/DIV VOUT 50mV/DIV IVINMON 200mV/DIV 50s/DIV 100µs/DIV April 2013 : LT Journal of Analog Innovation | 11 40µA IQ, P-Channel Step-Down Controller Operates from 60V to 3.5V VIN and Maintains High Efficiency at Light Loads Terry Groom The LTC3864 is low IQ step-down DC/DC controller. It controls an external P-channel MOSFET to provide excellent light load efficiency, wide input voltage range (3.5V–60V) including low dropout operation, reliability and functional simplicity in an easy-to-use 12-pin package. The LTC3864 is capable of 100% duty factor operation, allowing continued operation with input supply voltage droop. HIGH EFFICIENCY PMOS CONTROLLER The LTC3864 offers high efficiency at full and light load by virtue of a strong 0.9Ω turn-on and 2Ω turn-off gate driver and 40µ A low IQ Burst Mode® operation. Modern automotive always-on applications often require less than 70µ A total supply current to prevent battery drain. Burst Mode switching and a low IQ of only 40µ A allows high efficiency at these very low currents. Figure 1 shows a typical efficiency graph, showing very little decline as the load current is reduced. Light load efficiency is achieved in two ways: first by low frequency Burst Mode switching, and second by low VIN IQ. In light load Burst Mode operation, the load current is supported by multiple switching pulses generated in a “burst” of activity, with periods of no switching in between bursts. 12 | April 2013 : LT Journal of Analog Innovation lockout condition is actually set by the differential voltage from the VIN pin to the CAP pin of 3.5V. This voltage is used to drive the gate of the power FET. 100 90 EFFICIENCY (%) This combination of features makes it ideal for automotive applications such as always-on power in an electronic control unit (ECU). Low dropout performance is guaranteed down to 3.5V over the full operating temperature range. The LTC3864 is offered in automotive temperature and reliability grade and has been verified to strict failure mode and effects analysis, or (FMEA) criteria. Burst Mode OPERATION 80 PULSE-SKIPPING 70 60 50 0.01 VIN = 12V VOUT = 5V 0.1 LOAD CURRENT (A) 1 Figure 1. LTC3864 pulse-skip and Burst Mode efficiency This effectively lowers the switching frequency. Power FET switching losses are a significant loss component when loads are light. Reducing the effective operating frequency reduces switching losses and increases efficiency. The efficiency’s lower limit is ultimately determined by the VIN quiescent current, or IQ, of 40µ A, which enables efficient standby operation in always-on power applications. WIDE V IN OPERATING RANGE The LTC3864 has a high voltage PMOS gate driver capable of operating continuously up to 60V and down to 3.5V. This input voltage operating range is guaranteed over the full temperature range up to a military grade from –55ºC to 150ºC. The minimum input voltage operation or undervoltage The LTC3864’s internal linear regulator maintains 8V between VIN and CAP. When VIN is less than 8V, the VCAP regulator is in dropout and the CAP pin is held at ground. In this condition, the VIN undervoltage is set by the VIN -to-CAP undervoltage. The LTC3864 guarantees a 3.5V minimum from VIN to CAP to assure adequate PMOS switch gate voltage. For low VIN operating conditions, we recommend choosing an external P-channel MOSFET that has a threshold voltage of less than 2V to assure adequate overdrive when approaching minimum VIN . 100% DUTY CYCLE OPERATION The LTC3864 naturally and easily handles 100% duty factor operation with an external P-channel simply by forcing the gate on. No boost drive or additional circuitry is needed. While there is efficiency loss by using a P-channel at high current as opposed to an N-channel, the simplicity of the solution makes the LTC3864 ideally suited for many low and medium current level applications. One important function in automotive applications is output voltage design features One important function in automotive applications is output voltage dropout during a cold crank condition. With the LTC3864, the output simply tracks the input voltage when it is below the regulation output. The output quickly recovers to the regulation once the cold crank condition is over. VBATTERY 12V VOLTAGE Figure 2. Typical automotive cold crank from 12V to below 5V VOUT 5V LTC3864’s 100% DUTY CYCLE CAPABILITY ALLOWS VOUT TO RIDE VIN WITHOUT SIGNIFICANT DROPOUT TIME dropout during a cold crank condition. Figure 2 shows how the regulated 5V output drops out and recovers during a cold crank condition. The output simply tracks the input voltage under the output regulation voltage. The output quickly recovers to the regulated 5V once the cold crank condition is over. SOFT-START, FAULT PROTECTION AND RECOVERY The LTC3864 includes soft-start, tracking, fault protection and recovery features to assure robust operation even under extreme conditions. The SS pin provides both soft-start and tracking features. To set the soft-start ramp-up time, simply tie a capacitor from the SS pin to ground and the internal 10µ A charging current sets the SS voltage ramp from 0 to 0.8V. At 0.8V on the SS pin the output is at the full regulation voltage. The LTC3864 can track another input source or supply by overdriving the 10µ A current and forcing the SS pin input voltage. The output tracks the SS pin until the signal exceeds 0.8V. Fault protection features include power good, undervoltage lockout, short-circuit recovery and frequency foldback during start-up and short-circuit conditions. The LTC3864 includes an internal soft-start ramping feature, which sets the maximum output ramping rate under all operational conditions including short-circuit recovery. The internal soft-start ramp sets the minimum output voltage ramp time to approximately 650µs. An external capacitor to the SS pin determines the SS ramp once the internal minimum of 650µs is exceeded. The internal soft-start ramp also determines the maximum output voltage ramp from a short-circuit recovery. Without this feature, the output recovery would be limited only by current SHORTCIRCUIT TRIGGER SHORT-CIRCUIT REGION VOUT 5V/DIV SOFT RECOVERY FROM SHORT IL 2A/DIV 500µs/DIV VIN = 12V, VOUT = 5V limit. An output recovery rise without soft-start leads to high transient current and possible output voltage overshoot. Figure 3 shows a short-circuit event including recovery. When the output is shorted, the output drops near zero and the current is regulated to the programmed short-circuit value. The first VOUT rise in recovery is a result of the energy in the inductor being transferred to the output once the short is removed. Next, the internal regulation ramp prevents switching until the ramp exceeds the regulation point, and then ramps monotonically once switching begins. Figure 3 shows a smooth output recovery from a shortcircuit without exceeding current limit and without output voltage overshoot. VERIFIED FAILURE MODE AND EFFECTS ANALYSIS (FMEA) The LTC3864 is designed to meet the most stringent automotive requirements and to satisfactorily survive an FMEA to adjacent-pin short and pin open operations in a typical configuration. The purpose of this test is to emulate the effects of typical PCB defects and determine if they are destructive. In the test, the LTC3864 was configured for a VIN of 12V and VOUT of 5V with an output load of 1A. Each pin was then systematically opened and adjacent pins shorted and the results measured. In all instances, the LTC3864 recovered when the FMEA conditions were removed. The results can be found in the LCT3864 data sheet. Figure 3. Short-circuit operation including soft recovery from short April 2013 : LT Journal of Analog Innovation | 13 SIMPLE AND EASY TO USE The LTC3864 is a nonsynchronous PMOS DC/DC controller and can be used in a variety of low to medium current level applications. Figure 4 shows a typical 5V output automotive application. This is a minimum component count solution. Include input and output capacitors, PMOS switch, nonsynchronous diode, sense resistor, bias caps and compensation and the application is complete. CCAP 0.1µF RRUN 100k VIN RITH 9.53k The LTC3864 fits a wide variety of applications where size and light load efficiency are paramount. The output can be programmed from 0.8V up to a maximum of 60V. Output currents typically range up to 5A depending on the application. Figure 5 shows 24V output voltage, 750kHz application with 92% peak efficiency at 1A and greater than 72% at low current efficiency in Burst Mode operation. LTC3864 SW RPGD 100k FREQ PGOOD SGND CIN1: NICHICON UPJ1J120MDD D1: DIODES INC SBR3U100LP L1: TOKO 1217AS-H-100M MP: FAIRCHILD FDMC5614P RFB1 80.6k LTspice IV circuits.linear.com/622 SUMMARY The LTC3864 is a versatile, easy-to-use high voltage PMOS controller with excellent light load efficiency. Its 40µ A low IQ Burst Mode operation is suited to applications where standby light load efficiency is important such as in always-on power systems. The 100% duty cycle capability allows the output voltage to ride through severe input voltage droop such as in a cold crank condition. The LTC3864 is designed to operate in low VIN droop conditions where minimum VIN is 3.5V over the full temperature range. The LTC3864 provides high input voltage capability CIN2 2.2µF CAP MODE/PLLN CVIN 0.1µF + CIN1 33µF 63V and excellent light load efficiency in a simple and easy-to-use 12-pin package. The LTC3864E and LTC3864I versions operate from –40°C to 125°C junction temperature. The LTC3864H is guaranteed to operate from a –40°C to 150°C operating junction temperature. The LTC3864MP is 100% tri-temperature tested and guaranteed to operate from –55°C to 150°C operating junction temperature. Visit www.linear.com/LTC3864 for data sheets, demo boards and other applications information. n VIN 24V TO 60V RSENSE 50mΩ SENSE CITH1 6.8nF RITH 30.1k SS ITH LTC3864 GATE CITH2 100pF RFREQ 97.6k FREQ CIN1: NICHICON UPJ1J100MPD D1: DIODES INC SBR3U100LP L1: TOKO 1217AS-H-470M MP: VISHAY/SILICONIX SI7113DN 14 | April 2013 : LT Journal of Analog Innovation MP L1 47µH D1 SGND RPGD2 768k VFB *VOUT FOLLOWS VIN WHEN 3.5V ≤ VIN ≤ 24V 10µF RFB2 887k PGOOD PGND RFB2 422k VFB Figure 4. Typical 5V output automotive application VIN CFF 47pF VOUT* 5V 47µF 2A ×2 *VOUT FOLLOWS VIN WHEN 3.5V ≤ VIN ≤ 5.2V SEE DROPOUT BEHAVIOR IN TYPICAL PERFORMANCE CHARACTERISTICS CCAP 0.1µF circuits.linear.com/623 L1 10µH D1 RUN VIN* 5.2V TO 55V RSENSE 25mΩ MP GATE ITH CITH2 100pF Figure 5. 24V to 60V input, 24V/1A output at 750kHz LTspice IV CIN1 12µF 63V SENSE PGND This 5V, 2A output solution achieves an efficiency of around 90% near maximum load and maintains this high efficiency all the way down through Burst Mode operation at light loads, as shown in Figure 1. The output voltage is programmed using feedback resistors RFB2 and RFB1 with an optional CFF available to speed up transient response, if desired. CVIN 0.1µF MODE/PLLN SS CITH1 3.3nF + CAP RUN CSS 0.1µF CIN2 4.7µF RPGD1 200k RFB1 30.1k VOUT* 24V 1A design features Dual, Fast, Step-Down Controller’s External Reference Input Enables Dynamic Voltage Scaling from 0.4V to 5.5V and 0.3% Total Combined Regulation Accuracy Shuo Chen and Terry Groom Low voltage, high current systems require accurate differential regulation. It is not uncommon for power supply rails at or below 0.9V to demand 25A or more, with fast transients that look like intermittent electrical shorts to the power supply rail. Such systems typically require power supply regulation accuracy of less than 1% regulated DC and 3% in the face of input transients. Increasingly, core processors and other large scale digital ICs (such as ASICs and FPGAs) require dynamic voltage scaling—either multiple fixed levels, or a continuously adjusted reference voltage using a servo loop—to deliver power based on the processor demand. The goal is that the system can keep the applied power supply at the minimum voltage necessary for proper operation based on processing demand to conserve Figure 1. Channel 2 of the LTC3838-2 regulates to an external reference; channel 1 to an internal reference. VOUT1 and VOUT2 allow remote grounds up to ±500mV and ±200mV, respectively. VREF2 is also differentially sensed, but no separate pin for the remote ground of external reference is required. PART NUMBER LTC3838-1/-2 Ch.1 and LTC3838-1 Ch.2 LTC3838-2 Ch.2 (e.g., with ±0.1% Linear Technology Voltage References) REFERENCE VOLTAGE OUTPUT VOLTAGE TOTAL COMBINED ACCURACY (GROUND, LINE, LOAD & TEMP)* 0.6V Internal 0.6V to 5.5V 0.6V External 0.6V to 5.5V < ±0.67% (-40ºC ≤ T A ≤125ºC) 1.5V External 1.5V to 5.5V < ±0.4% (-40ºC ≤ T A ≤125ºC) 2.5V External 2.5V to 5.5V < ±0.3% < ±0.75% (0ºC ≤ T A ≤85ºC) < ±1% (-40ºC ≤ TA ≤125ºC) *external resistor divider error not included Table 1. Output voltage regulation accuracy over remote power ground deviation (up to ±200mV), input voltage (4.5V to 38V), output current, and temperature energy. One example is LSI’s adaptive voltage scaling & optimization (AVSO). stage. The problem is that soft-start and many common fault control features such a overvoltage protection might be sacrificed, depending on the technique used. The LTC3838-2 is designed to meet the extreme accuracy requirements through precision differential output sensing, and offer dynamic output voltage scaling using the differential external reference voltage input. DUAL DIFFERENTIAL V OUT ACCURACY THAT MATTERS To obtain superior regulation accuracy, power supply designers sometimes bypass a controller’s internal error amplifier and instead use a discrete precision reference and external op amps to control the power The LTC3838-2 avoids this trade-off by allowing the use of an external reference for accuracy while preserving valuable fault and protection features. With a precision voltage reference (such as LTC6652) from Linear Technology, or a DAC for programmability, the channel 2 output of the LTC3838-2 can be tightly regulated from 0.4V to 5.5V in applications with currents up to 25A per channel. At a very low 0.6V, the LTC3838-2 is able to achieve a total VOUT2+ VOUT1+ RFB2 COUT1 LTC3838-2 RDFB2 VOUTSENSE1+ VDFB2+ RDFB1 RFB1 VOUT1– REMOTELY-SENSED POWER GROUND 1, ±500mV MAX vs SGND VOUTSENSE1– VDFB2– EXTVREF2 VREF2+ + – VREF2– RDFB3 = RDFB1//RDFB2 TO PROGRAM VOUT2 = VREF2, COUT2 REMOVE RDFB1AND USE RDFB3 = RDFB2 VOUT2– REMOTELY SENSED POWER GROUND 2, ±200mV MAX vs SGND REMOTELY SENSED EXTERNAL REFERENCE GROUND April 2013 : LT Journal of Analog Innovation | 15 For differential external reference sensing, the LTC3838-2 has only one pin for external reference input. Channel 2 features a unique feedback amplifier configuration, which eliminates the need for a separate pin to sense the external reference’s remote ground. Instead, one additional resistor, equal to the parallel of the two feedback resistors, is used to connect to the remote ground externally. combined accuracy of ±4mV, or ±0.67%, over all operating conditions including line, load, extreme temperature and remote ground deviation up to ±200mV. TRACKING DYNAMIC DIFFERENTIAL EXTERNAL REFERENCE by scaling feedback with respect to a fixed lower reference voltage, where the percentage error does not change. For example, with an external reference of 2.5V, the total relative tolerance is less than ±0.3%. The LTC3838-2’s dual channels can be configured to singleoutput applications using channel 2’s external reference at such accuracy. Relative accuracy improves as the reference increases because the absolute error is a smaller percentage out of a larger reference voltage. This contrasts with programming the output voltage For differential external reference sensing, the LTC3838-2 has only one pin for external reference input. Channel 2 features a unique feedback amplifier configuration, which eliminates the need for a separate pin to sense the external reference’s remote ground. Instead, one Figure 2. A LTC3838-2, 300kHz, 2-phase single-output step-down converter with inductor-DCR sense. This application converts a 4.5V to 14V input to a dynamic 0.4V to 2.5V output at 50A. VIN 4.5V TO 14V + CIN2 22µF ×4 CIN1 180µF 2.2Ω 1µF LTspice IV 0.1µF 4.02k L1 0.4µH MT1 + COUT2 330µF ×2 SENSE1– SENSE2– SENSE1+ SENSE2+ BOOST1 BOOST2 0.1µF TG1 DB2 4.7µF MB1 DRVCC2 EXTVCC DRVCC1 INTVCC BG1 BG2 EXTVREF2 VOUTSENSE1+ VDFB2+ VREF2+ 0.4V TO 2.5V 10k 10k VREF2– VOUTSENSE1– PGOOD1 VDFB2– PGOOD2 TRACK/SS1 TRACK/SS2 ITH1 16 | April 2013 : LT Journal of Analog Innovation 137k DTR1 RT SGND RUN1 L2 0.4µH VOUT 0.4V TO 2.5V 50A SW2 PGND CIN1: SANYO 16SVP180MX CIN2: MURATA GRM32ER61C226KE20L COUT1, COUT4: MURATA GRM31CR60J107ME39L COUT2, COUT3: SANYO 2R5TPE330M9 DB1, DB2: CENTRAL SEMI CMDSH-4ETR L1, L2: VISHAY IHLP5050FDERR40M01 MT1, MT2: INFINEON BSC050NE2LS MB1, MB2: INFINEON BSC010NE2LS 4.02k MT2 TG2 SW1 1µF 16.2k 0.1µF DB1 2.2Ω COUT1 100µF ×2 LTC3838-2 0.1µF 16.2k circuits.linear.com/624 VIN ITH2 DTR2 PHASMD MODE/PLLIN CLKOUT RUN2 100k PGOOD 0.01µF 100pF 1000pF 7.5k MB2 COUT3 + 330µF ×2 COUT4 100µF ×2 design features In addition to regulation accuracy, the LTC3838-2 offers widebandwidth tracking to a dynamic external reference. Tracking bandwidth is important in applications like dynamic voltage scaling because bandwidth determines how quickly the supply can respond to changes to the programmed external reference. additional resistor equal to the parallel of the two feedback resistors is used to connect to the remote ground externally. See the LTC3838-2 data sheet for an explanation of how this configuration works. LT3838-1 CONTROLLER: INTERNAL REFERENCE ON BOTH CHANNELS quickly the supply can respond to changes to the programmed external reference. The LTC3838-1 shares the same functions as LTC3838-2, except channel 2 of the LTC3838-1 uses a 0.6V internal reference. Like its predecessors, the LTC3838 and LTC3839, both the LTC3838-1 and -2 use the controlled on-time, valley current mode architecture, which offers superior regulation during fast load transients without the typical switching period response delay of fixed frequency controllers, while still capable of constant frequency switching locked to an external 200kHz to 2MHz clock. They retain all features of the LTC3838, including the proprietary detect transient release (DTR), which improves the transient performance in low output voltage applications. Like the LTC3838, both LTC3838-1 and -2 include a full set of popular features, such as an external VCC power pin, RSENSE or inductor-DCR current sensing, selectable light load operating modes, overvoltage protection and current Figure 3 shows Bode plots from a 350kHz LTC3838-2 step-down converter compensated to an aggressive bandwidth close to 1/3 of the switching frequency without sacrificing stability. This allows the LTC3838-2 to track an external sine wave of 3.5kHz or 1/100 switching frequency at full power, without any noticeable distortion even at the sine wave’s very high bandwidth start and stop instants (Figure 4). Careful attention should be paid to the bandwidth requirements for any dynamic system. The wide-bandwidth external-reference-tacking capability, in addition to high speed transient performance, makes the LTC3838-2 ideally suited for the most dynamic supply applications. Figure 2 shows a typical LTC3838-2 application with external reference input. This 2-phase converter is capable of producing 50A over a wide ranging output from 0.4V to 2.5V. For example, at 1.5V this application can achieve 0.4% total combined accuracy for all operating conditions. The high accuracy and superior transient performance make the LTC3838-2 well suited for the most demanding processor applications. In addition to regulation accuracy, the LTC3838-2 offers wide-bandwidth tracking to a dynamic external reference. Tracking bandwidth is important in applications like dynamic voltage scaling because bandwidth determines how Figure 3. Loop gain and closed-loop Bode plots taken with an OMICRON Lab network analyzer on VOUT2 of a 350kHz LTC3838-2 step-down converter with external reference (EXTVREF2). 60 90 50 75 PHASE 45 30 10 15 0 –15 –20 –30 10 PHASE GAIN VOUT2 1V/DIV –5 –60 –10 –120 0 –10 –30 0 0 PHASE (deg) GAIN (dB) 60 20 GAIN EXTVREF2 1V/DIV PHASE (deg) 30 60 5 GAIN (dB) 40 Figure 4. The LTC3838-2 tracks a 1V peak-to-peak, 3.5kHz sine wave external reference. 100 FREQUENCY (kHz) –45 1000 –15 1 10 100 FREQUENCY (kHz) –180 1000 SW2 10V/DIV PGOOD2 5V/DIV 100µs/DIV April 2013 : LT Journal of Analog Innovation | 17 The LTC3838-1/-2 is the ideal choice for power in applications requiring fast transient performance, dual accurate differential output regulation, and external references for increased VOUT accuracy and programmability down to 0.4V. limit foldback, soft-start/rail tracking, and PGOOD and RUN pins for each channel. In addition to the differential remote output sensing on both channels, a significant improvement of the LTC3838-1/-2 over the original LTC3838 is the maximum current sense threshold voltage (i.e., current limit) accuracy. Unlike the LTC3838, which has a continuously variable and two fixed current limit ranges (VRNG), the LTC3838-2 has a fixed VRNG of 30mV (typical) and its tolerance over temperature is ±20%, POWER VIN 3.3V TO 14V which is much improved. The LTC3838-1 has the same 30mV and an additional 60mV (typical) VRNG setting whose tolerance is also significantly tighter. Refer to Table 2 for the comparison on the current limit tolerances and VRNG controls of the LTC3838-series 2-channel controllers. VBIAS SUPPLY 5V TO 5.5V + CIN1 180µF LTspice IV circuits.linear.com/625 CIN2 22µF ×4 2.2Ω 1µF VIN L1 0.47µH M1 SENSE2– SENSE1+ SENSE2+ BOOST1 BOOST2 TG1 COUT2 330µF ×2 4.7µF DRVCC1 INTVCC DRVCC2 EXTVCC 0.01µF VOUTSENSE1– VDFB2– PGOOD2 470pF 137k ITH1 DTR1 VRNG RT SGND RUN1 ITH2 DTR2 PHASMD MODE/PLLIN CLKOUT RUN2 + COUT4 100µF ×2 20k //10k SGND PGOOD2 100k 0.01µF TRACK/SS1 TRACK/SS2 47pF 23.2k 20k PGOOD1 VOUT2 0.9V 20A 10k VDFB2+ 10k PGOOD1 COUT3 330µF ×2 BG2 VOUTSENSE1+ 100k RS2 L2 0.47µH 0.0015Ω SW2 BG1 10k 18 | April 2013 : LT Journal of Analog Innovation M2 DB2 SW1 1µF 100Ω 0.1µF TG2 PGND Figure 5. When an external 5V rail is commonly available to bias up the controller, this LTC3838-1 application converts a dynamic 3.3V to 14V power input to 20A dual outputs of 1.2V and 0.9V. 100Ω DB1 2.2Ω + SENSE1– 1nF 0.1µF RS1 0.0015Ω LTC3838-1 1nF 100Ω COUT1 100µF ×2 Figure 5 shows the VIN pin connected via diode-OR to the VBIAS 5V rail and to power VIN, 3.3V–14V, rail. This allows the power VIN rail to dynamically switch between a higher voltage and a minimum of 3.3V. When operating with the power VIN supply below 5.5V, this application requires the VBIAS supply to be present at EXTVCC in order to maintain The LTC3838-1/-2 controllers require a minimum VIN pin voltage of 4.5V, but this does not limit the power input to 4.5V. For example, many digital systems have an available regulated 100Ω VOUT1 1.2V 20A 5V rail, which can be used to bias the VIN pin and gate drivers, and to efficiently step down inputs less than 4.5V. 47pF 470pF 17.4k CIN1: SANYO 16SVP180MX CIN2: MURATA GRM32ER61C226KE20L COUT1, COUT4: MURATA GRM31CR60J107ME39L COUT2, COUT3: SANYO 2R5TPE330M9 DB1, DB2: CENTRAL SEMI CMDSH-4ETR L1, L2: WÜRTH 7443330047 M1, M2: INFINEON BSC0911ND design features Using an external reference, the LTC3838-2 can achieve total accuracy levels as low as 0.3% under all operating conditions. The external reference feature is designed to accommodate dynamic voltage scaling and track fast external reference inputs with minimum distortion. Table 2. Maximum Current Sense Threshold Voltage Specifications and Range Controls PART V RNG = SGND V RNG = INTV CC V RNG CONTROL V RNG PIN(s) LTC3838 and LTC3839 21mV to 40mV 39mV to 61mV 30mV–200mV continuous & 30mV/50mV fixed each per channel LTC3838-1 24mV to 36mV 54mV to 69mV 30mV/60mV fixed single LTC3838-2 24mV to 36mV 30mV fixed only no DRVCC , INTVCC and VIN pin voltages needed for the IC to function properly. The EXTVCC supply is optional when the power VIN supply is at or above 5.5V. Note that the power input voltage range of this application cannot be generalized for other frequencies and output voltages, and each application that needs a power input voltage different from the VIN pin voltage should be tested individually for margin of range in which the switching nodes (SW1, SW2) phaselock to the clock output (CLKOUT). SUMMARY The LTC3838-1/-2 is the ideal choice for power in applications requiring fast transient performance, dual accurate differential output regulation, and external references for increased VOUT accuracy and programmability down to 0.4V. Compared to the original LTC3838, the LTC3838-1/ LTC3838-2 offers differential output sensing on both channels, improved current limit accuracy, and the choice of internal/ external reference. Using an external reference, the LTC3838-2 can achieve accuracy levels as low as 0.3% under all operating conditions. The external reference feature is designed to accommodate dynamic voltage scaling and track fast external reference inputs with minimum distortion. The LTC3838-1 and -2 are offered in 38-pin QFN (5mm × 7mm) packages with exposed pads for enhanced thermal performance. Visit www.linear.com/LTC3838-1 and /LTC3838-2 for data sheets, demo boards, a variety of applications designs, and for more information about how: •a 30ns minimum on-time enables high step-down ratios, e.g., from 38V to 0.8V at 350kHz •2MHz switching frequency enables applications with tiny power components For More Information… THE LTC3838/LTC3839, PREDECESSOR TO THE LTC3838-1/-2: See the article: • 2MHz Dual DC/DC Controller Halves Settling Time of Load Release Transients, Features 0.67% Differential VOUT Accuracy and is Primed for High Step-Down Ratios in the LT Journal of Analog Innovation, April 2012 (Volume 22, Number 1). THE LTC3833 SINGLE-CHANNEL CONTROLLER The LTC3838 series of dual controllers are based on and have all features of the single-channel controller LTC3833. For a full discussion of the features shared with LTC3833, refer to the cover article: • Fast, Accurate Step-Down DC/DC Controller Converts 24V Directly to 1.8V at 2MHz in the LT Journal of Analog Innovation, October 2011 (Volume 21, Number 3). •25A output becomes practical at 2MHz, with 95% peak efficiency (2V-5V VOUT). n April 2013 : LT Journal of Analog Innovation | 19 4A Li-Ion Battery Charger Accepts Inputs to 32V Rick Brewster Advances in Li-ion battery technologies continue to produce batteries with increased capacity and energy density. Charge/discharge rate capabilities are also rising, sometimes to multiple C rates (C is the standard designator for battery capacity stated in amp-hrs). These technologies are making their way into consumer, automotive, medical and industrial markets. In most cases, the charger must be able to recharge multiple sources over a wide range of input voltages. High capacity/current batteries require chargers that handle the high currents safely, efficiently and cost effectively. Until now, building a safe high current battery charger required the use of multiple ICs and a host of external components resulting in expensive and bulky solutions. The LT3651 integrated battery charger solves this problem by supporting charge currents up to 4A and accepting input voltages to 32V. BATTERY CHARGER FEATURES Charger safety is a significant concern as batteries increase in capacity. The LT3651 includes all of the necessary charge termination and protection features. Charge termination methods include C/10 termination or safety timer termination. Additional protection features include battery temperature monitoring, disabling charging of a battery that is too hot or cold, battery preconditioning for deeply discharged batteries and bad battery detection when in timer mode. The LT3651 provides an additional PowerPath™ feature that regulates battery charge current in response to total input supply current. With this feature, the battery charger current is reduced if other loads on the input supply increase their current such that the total input 20 | April 2013 : LT Journal of Analog Innovation THE CHARGE CYCLE supply load exceeds a programmed limit. This allows designers to reduce the input supply requirements to more efficiently manage power. This feature can also be used to enforce a thermal budget by limiting a set maximum input power. Li-ion battery charging typically uses a constant-current/constant-voltage (CC/CV) charging algorithm. A Li-ion battery is initially charged with constant current, generally between 0.5C and 1C, though newer batteries can use higher rates. As the battery voltage approaches the full-charge float voltage, the charger reduces charge current and transitions into constant voltage operation. The LT3651 prevents overcharging of the battery, protecting the battery against damage. There are four variants of the LT3651 supporting 4.1V, 4.2V, 8.2V and 8.4V float voltages. The LT3651 can be programmed via an external resistor for switching frequency, average battery charger current and input current limit (reducing battery charge current to try and maintain constant input current). An external capacitor sets timeout period for timer controlled termination. The LT3651 operates at high frequency, reducing inductor and filter component size. The frequency is user adjustable, offering the advantage of reduction of power dissipation at higher voltages and control of spectral harmonics. Figure 1. Basic single cell 4A charger DCIN 6.5V TO 32V Si7611DN 100k The LT3651 combines a synchronous buck switcher with a battery charger to efficiently produce high charge current. It provides a CC/CV charging characteristic and adjusts charge current 10V 100k LTspice IV circuits.linear.com/626 CLP VIN CLN SHDN SW ACPR FAULT BOOST CHRG LT3651-4.2 SENSE RT 301k TIMER 22µF TO SYSTEM LOAD 1µF 1N5819 6.5µH WÜRTH 744314650 24mΩ BAT NTC ILIM RNG/SS GND 100µF + BATTERY 365142 TA01a design features Charger safety is a significant concern as batteries increase in capacity and usage. The LT3651 includes all of the necessary charge termination and protection features. Charge termination methods include C/10 termination or safety timer termination. RIL 16mΩ SBM540 DCIN 50k 50k 50k CIN 22µF 1µF VLOGIC 50k CLP SHDN VIN SW CLN LT3651-8.4 ACPR TO CONTROLLER FAULT CHRG Figure 2. 2-cell Li-ion 9V to 32V charger with input current limit and 3-hour charge timeout LTspice IV circuits.linear.com/630 based on battery voltage. During constantcurrent operation, the maximum charge current provided to the battery is programmable via a sense resistor, up to a maximum of 4A and adjustable using the RNG/SS pin. Charge current is internally reduced as the battery approaches the fullcharge float voltage and the charger transitions to constant voltage charging mode. A charge cycle terminates by either charge current level or time. Once terminated, the charger is in a low power state, which draws about 85µ A from the input supply and less than 1µ A from the battery. With both termination modes, charging is restarted when the battery voltage drops to 97.5% of the float voltage (the recharge voltage). Two pins indicate the charging state. While charging the CHRG pin actively sinks current so an LED from a supply to this pin provides visual indication of charging. The pin transitions to a high 1µF CTIMER 0.68µF 1N5819 SENSE RSENSE 24mΩ BAT NTC ILIM RNG/SS GND TIMER 0.47µF impedance upon completion of a charge cycle. A FAULT pin provides additional information about charging disruptions such as a battery out of temperature range fault or a bad battery fault. A 4A CHARGER WITH INPUT SHORT PROTECTION Figure 1 shows a basic 4A single-cell Li-ion battery charger that operates from a 6.5V to 32V input. Charging is suspended if the input supply voltage exceeds 32V, but the IC can withstand input voltages as high as 40V without damage. So this application can be used for charging from different inputs inside the 6.5V to 32V range. The 4A maximum charge current corresponds to 95mV across the 24mΩ external sense resistor. This basic design does not take advantage of the status pins, battery temperature monitoring or safety timer features. The battery charging cycle terminates when the battery voltage approaches 4.2V and the charge current 3.3µH BOOST RT RT 54.9k TO SYSTEM LOAD CBAT 100µF NTC B 10k + BATTERY falls to approximately 400m A. A new charge cycle is automatically initiated when the battery voltage falls to 4.1V. A MOSFET is used as a low loss diode to provide reverse blocking in the event of an input short. This prevents battery discharge through the charger. WIDE INPUT RANGE, 2-CELL CHARGER Figure 2 shows a 2-cell 9V to 32V charging application. This could be used in an automotive application where the input needs to tolerate a wide input voltage. This application uses the -8.2 or -8.4 option for charging two Li-ion cells at 4A. This application also uses the input current regulation feature. RIL monitors the current drawn from the supply that supplies both the charge current and system load. It is set such that if the combined input current exceeds 6.3A, charge current is reduced to keep input current from increasing. Often input supply voltages April 2013 : LT Journal of Analog Innovation | 21 The LT3651 operates at high frequency, reducing inductor and filter component size. The frequency is user adjustable offering the advantage of reduction of power dissipation at higher voltages and control of spectral harmonics. In this application, the safety timer is used for termination, the timer is paused for the duration of a temperature fault, so a battery receives a full-duration charging cycle, even if that cycle is interrupted if the battery is out of the allowed temperature range. The capacitor on the timer pin sets the charge time, in this case it is three hours, so charging continues past the C/10 charge point. At timeout the part goes into standby and reduces battery discharge current to less than 1µ A. The timer also provides for determination of a bad battery. The LT3651 has an automatic precondition mode, which gracefully initiates a charging cycle for deeply discharged batteries. If the battery voltage is below the precondition threshold of 70% of the float voltage (5.8V for the -8.4), the maximum charge current is reduced to 15% of the programmed maximum (0.15C) until the battery voltage rises past the precondition threshold. This current is sufficient to activate any safety circuitry in a battery pack and also provides a small charge current. If the battery does not respond to the precondition current and the battery voltage does not rise past the precondition threshold after 1/8 of the charge cycle (22.5min in this application), full-current charge is not initiated and a battery fault is issued. 22 | April 2013 : LT Journal of Analog Innovation RIL 100k 180k SMAZ18 18V RT 54.9k CLP VIN CLN SHDN SW ACPR FAULT BOOST CHRG LT3651-4.2 SENSE RT SBM540 CIN 22µF DCIN 5 MAXIMUM CHARGE CURRENT (A) are relatively constant. For applications where this is true, then the setup in Figure 2 also limits total input power. For example, with a 12V input supply total input power will be limited to about 75W. 1µF 3.3µH 1N5819 RSENSE 24mΩ BAT NTC ILIM RNG/SS GND TIMER CBAT 100µF + 4 3 2 1 BATTERY 0 3k 5 10 15 20 VIN (V) 25 30 35 Figure 3. 4A single cell charger with high voltage current foldback This application also makes use of an external NTC resistor in the battery pack to monitor battery temperature. Under- and overtemperature protection is enabled by connecting a 10k NTC thermistor from the part’s NTC pin to ground. This function suspends a charging cycle if the temperature of the thermistor is greater than 40°C or less than 0°C. back to a controller. While the LT3651 does not need a controller to operate, one could be used for additional functionality. The status pins indicate: standby/shutdown; CC/CV charging (>C/10); bad battery detection and temperature fault. Of course in other applications an LED could be placed on these pins for visual indication. An additional feature of the LT3651 is the ability to withstand input voltages to 40V, which helps in automotive designs. The two status pins CHRG and FAULT are used to communicate charger status SBM540 TO SYSTEM CIN LOAD 22µF DCIN SMAZ9V1 9.1V Figure 4. 4A 2-cell charger with low voltage current foldback RT 54.9k VIN CLP CLN SHDN SW ACPR FAULT BOOST CHRG LT3651-8.4 SENSE RT 68k 5.1k BAT NTC ILIM RNG/SS GND TIMER 1µF 1µF 3.3µH 1N5819 RSENSE 24mΩ CBAT 100µF + BATTERY design features The LT3651 is a versatile, compact and easy-to-use solution for charging Li-ion batteries with up to 4A in current and from input supplies up to 32V (40V ride through). High efficiency, built in safety controls and compact size make it an easy fit in a wide variety of applications. When the input voltage exceeds 32V the output switches are disabled but can ride out the overvoltage condition. An input diode is used to protect from discharging the Li-ion batteries in the event of an input short. This could be replaced with a MOSFET as in the previous example to improve efficiency. MORE OPTIONS The charge current and input current limit control pins can also be used to provide other functionality to a charger application. Figure 3 shows an application where the charge current is diminished with increasing DCIN, a useful feature to control power dissipation of the input source. SUMMARY current and can be changed dynamically to produce additional functionality. The LT3651 is a versatile, compact and easy-to-use solution for charging Li-ion batteries with up to 4A in current and from input supplies up to 32V (40V ride through). High efficiency, built-in safety controls and compact size make it ideal for a wide variety of applications. Figure 5 shows an application that offers a maximum power point control (MPPC) feature that regulates input voltage at a constant voltage. This is useful for solar panel applications. It makes use of the input current limit amplifier and reconfigures it for input voltage regulation. The differential CLP-CLN voltage is used to regulate output current. The reference is set with a Zener diode but could be done many ways. The NPNs are used to buffer the CLN input bias current. ILIM is shorted to remove the built-in offset between CLP and CLN. In this case the input regulation is set for 17V, but is adjustable with the 100k/61.9k divider. Visit www.linear.com/LT3651 for data sheets, demo boards and other applications information. n Figure 4 shows an application with the inverse feature, where charge current is reduced at lower input voltage, so in the event a supply voltage drops, less load is drawn. 50k 6.2V Note in general both the ILIM pin and the RNG/SS pin provide control over charge SOLAR PANEL INPUT 61.9k Si7611DN VIN 100k 10V 10k 90.9k Figure 5. 4A 2-cell charger with maximum power point control 12.1k CLP VIN CLN SHDN SW ACPR FAULT BOOST CHRG LT3651-8.4 SENSE RT 54.9k TIMER LTspice IV circuits.linear.com/627 100pF 100k 22µF 1µF 3.3µH 1N5819 24mΩ BAT NTC ILIM RNG/SS GND 22µF + BATTERY April 2013 : LT Journal of Analog Innovation | 23 What’s New with LTspice IV? Gabino Alonso Follow @LTspice on Twitter for up-to-date information on models, demo circuits, events and user tips: www.twitter.com/LTspice SELECTED DEMO CIRCUITS LED Drivers Operational Amplifiers • LTC3783: Single inductor buckboost LED driver with analog and PWM dimming (9V–20V to 4× WLEDs at 350m A) www.linear.com/LTC3783 • LT6016: Precision high voltage high side load current monitor www.linear.com/LT6016 • LTC6406: Differential amplifier with impedance matching and level shifting www.linear.com/LTC6406 High Side Switches Step-Down Regulators SELECTED DEVICE MODELS • LT3763: 70W, solar powered SLA battery charger with maximum power point regulation (37V–60V to 14V at 5A) www.linear.com/LT3763 • LTC3646: High efficiency low quiescent current step-down converter (7V–40V to 5V at 1A) www.linear.com/LTC3646 • LTM4620A Demo Circuit: High efficiency single 26A step-down regulator (4.5V–16V to 1V at 26A) www.linear.com/LTM4620A Linear Regulators (LDO) • LT1185: Negative regulator with 3.5A current limit (6V–16V to –5V at 3A) www.linear.com/LT1185 • LT1910: Fault protected high side switch (8V–48V supply) www.linear.com/LT1910 • LTC3864: 60V Low IQ step-down DC/DC controller with 100% duty cycle capability www.linear.com/LTC3864 • LTC3890-2: 60V Low IQ, dual, 2-phase synchronous step-down DC/DC controller www.linear.com/LTC3890-2 • LTM4620A: Dual 13A or single 26A DC/DC µModule regulator www.linear.com/LTM4620A Operational Amplifiers and ADC Driver Buck-Boost Regulators • LT6016: Dual/quad 3.2MHz, 0.8V/µs low power, Over-The-Top® precision op amp www.linear.com/LT6016 • LT8705: 80V VIN and VOUT synchronous 4-switch buck-boost DC/DC controller www.linear.com/LT8705 • LT6236: Rail-to-rail output 215MHz, 1.1nV/√Hz op amp/SAR ADC driver www.linear.com/LT6236 LED Driver • LTC6090: 140V CMOS rail-to-rail output, pA input current op amp www.linear.com/LTC6090 Step-Down Switching Regulators • LT3504: Quad 40V/1A step-down switching regulator with 100% duty cycle operation www.linear.com/LT3504 • LTC3646: 40V, 1A synchronous step-down converter www.linear.com/LTC3646 • LT3763: 60V high current stepdown LED driver controller www.linear.com/LT3763 Ideal Diodes and Current Balancing Controllers • LTC4353: Dual low voltage ideal diode controller www.linear.com/LTC4353 • LTC4370: Two-supply diode-OR current balancing controller www.linear.com/LTC4370 Battery Chargers • LTC4009: High efficiency, multi-chemistry battery charger www.linear.com/4009 What is LTspice IV? LTspice® IV is a high performance SPICE simulator, schematic capture and waveform viewer designed to speed the process of power supply design. LTspice IV adds enhancements and models to SPICE, significantly reducing simulation time compared to typical SPICE simulators, allowing one to view waveforms for most switching regulators in minutes compared to hours for other SPICE simulators. LTspice IV is available free from Linear Technology at www.linear.com/LTspice. Included in the download is a complete working version of LTspice IV, macro models for Linear Technology’s power products, over 200 op amp models, as well as models for resistors, transistors and MOSFETs. 24 | April 2013 : LT Journal of Analog Innovation • LTM8061: 32V, 2A µModule Li-ion/polymer battery charger www.linear.com/LTM8061 n design ideas LTspice HotKeys Schematic Symbol Netlist Waveform ESC - Exit Mode ESC - Exit Mode M odes Perform a Small Signal AC Analysis .DC F5 – Delete F5 – Delete F5 – Delete F6 – Duplicate F6 – Duplicate .ENDS F7 – Move F7 – Move .FOUR Compute a Fourier Component F8 – Drag F8 – Drag .FUNC User Defined Functions F9 – Undo F9 – Undo F9 – Undo F9 – Undo .FERRET Download a File Given the URL Shift+F9 – Redo Shift+F9 – Redo Shift+F9 – Redo Shift+F9 – Redo .GLOBAL End of Netlist .END End of Subcircuit Definition Declare Global Nodes Ctrl+Z – Zoom Area Ctrl+Z – Zoom Area Ctrl+Z – Zoom Area .IC Set Initial Conditions Ctrl+B – Zoom Back Ctrl+B – Zoom Back Ctrl+B – Zoom Back .INCLUDE Include another File Ctrl+E – Zoom Extents .LIB Include a Library .LOADBIAS Load a Previously Solved DC Solution .MEASURE Evaluate User-Defined Electrical Quantities Space – Zoom Fit Vie w reference table of Hot Keys, DOT commands and more you can download Annotate the Subcircuit Pin Names on Port currents Perform a DC Source Sweep Analysisflyer at www.linear.com/LTspice. the LTspice .AC .BACKANNO F3 – Draw Wire Pla ce Simulator Directives - Dot Commands For a complete Short Description Command Ctrl+G – Toggle Grid Ctrl+G – Toggle Grid U – Mark Unncon. Pins Ctrl+W – Attribute Window A – Mark Text Anchors Ctrl+A – Attribute Editor Ctrl+A – Add Trace Atl+Click - Power Ctrl+Y – Vertical Autorange Ctrl+Click - Attr. Edit Ctrl+Click - Average Ctrl+H – Halt Simulation R – Resistor R – Rectangle C – Capacitor C – Circle Ctrl+H – Halt Simulation L – Inductor L – Line D – Diode A – Arc G – GND Ctrl+G – Goto Line # ‘0’ - Clear Ctrl+R – Run Simulation Ctrl+H – Halt Simulation Command Line Switches Flag Short Description -ascii Use ASCII .raw files. (Degrades performance!) -b Run in batch mode. -big or -max Start as a maximized window. S – Spice Directive T – Text T – Text F2 – Component F4 – Label Net Ctrl+E – Mirror Ctrl+E – Mirror Ctrl+R – Rotate Ctrl+R – Rotate LTspice IV Keyboard shortcuts are an alternate way to invoke KEYBOARD SHORTCUTS one or more commands in LTspice that would See Demo otherwise only be accessible by clicking through www.linear.com/LTspice 1-800-4-LINEAR the menu or toolbar. You can view these shortcuts for the schematic editor by choosing Tools > Control Panel > Drafting Options and clicking Hot Keys. Additional Hot Keys are also available for the Waveform Viewer, Symbol Editor and Netlist Editor. n -encrypt Encrypt a model library. -FastAccess Convert a binary .raw file to Fast Access Format. -netlist Convert a schematic to a netlist. -nowine Prevent use of WINE(Linux) workarounds. -PCBnetlist Convert a schematic to a PCB netlist. -registry Store user preferences in the registry. -Run Start simulating the schematic on open. Hot can be to have up to 7 nodes in subcircuit. MOSFET’s -SOIKeysAllow -uninstall Executes one step of the uninstallation process. reprogrammed by -wine Force use of WINE(Linux) workarounds. selecting a command and then pressing the key or key combination for the command. For example, you may want to reprogram the Undo, Redo and Duplicate (Copy) commands to a more traditional key combination. To remove a shortcut, select the command and press Delete. .MODEL Define a SPICE Model .NET Compute Network Parameters in a .AC Analysis .NODESET Supply Hints for Initial DC Solution .NOISE Perform a Noise Analysis .OP Find the DC Operating Point .OPTIONS Set Simulator Options .PARAM User-Defined Parameters .SAVE Limit the Quantity of Saved Data .SAVEBIAS Save Operating Point to Disk .STEP Parameter Sweeps .SUBCKT Define a Subcircuit .TEMP Temperature Sweeps Power User Tip Find the DC Small-Signal Transfer Function .TF .TRAN Do a Nonlinear Transient Analysis .WAVE Write Selected Nodes to a .WAV file Suffix Suffix Constants f 1e-15 E 2.7182818284590452354 T 1e12 p 1e-12 Pi 3.14159265358979323846 G 1e9 n 1e-9 K 1.3806503e-23 1.602176462e-19 Meg 1e6 u 1e-6 Q K 1e3 M 1e-3 TRUE 1 Mil 25.4e-6 FALSE 0 0213 UNDOCUMENTED SHORTCUTS There are also several undocumented shortcuts in LTspice that may be useful: Alt + left-click on a label, V(n008), in the waveform viewer to highlight that particular net in the schematic editor. To route wires at an angle, hold down Ctrl key as you draw them. Text with a preceding underscore character, e.g., “_FAULT” is displayed as an overbar, active low, digital signal. Ctrl + Alt + Shift + H temporarily highlights all hidden text within the schematic. In this example, a series resistor and parallel capacitor are encapsulated and hidden within C5 to simplify layout. Happy simulations! April 2013 : LT Journal of Analog Innovation | 25 Compact Quad Step-Down Regulator with 100% Duty Cycle Operation Withstands 180V Surges Jonathan Paolucci Automotive, industrial and distributed applications routinely subject step-down DC/DC converters to a vast assortment of supply voltage transients. High voltage power spikes and input voltage dips can destroy sensitive circuits and jeopardize system reliability. To avoid damage, most applications rely on Tranzorbs or protection circuits that use MOSFETs as pass elements to suppress input voltage transients. If an N-channel MOSFET is used for this purpose, some means of providing gate drive above the input rail is necessary to bias the MOSFET on. Generating this bias is an undesirable complication that most engineers would prefer to avoid. The LT3504 is a 4-channel monolithic step-down regulator designed for 100% duty cycle operation. Its unique architecture makes available a bias voltage, which is easily adapted to an N-channel protection scheme, allowing the LT3504 to operate continuously through overvoltage transients and dropouts down to 3.2V. Among its many features, the LT3504 includes output voltage tracking and sequencing, programmable frequency, programmable undervoltage lockout, and a power good pin to indicate when all outputs are in regulation. QUAD 1A STEP-DOWN REGULATOR Figure 1 shows the complete application circuit for a 4-output, 1A step-down regulator operating over a 3.2V to 30V range. Q1 provides surge protection to 180V. An on-chip boost regulator generates VSUPPLY 3.2V to 30V SURGE PROTECTION TO 180V 10Ω Q1 R2 100k R3 1k D2 6.8V SKY C1 0.1µF VIN circuits.linear.com/628 C2 22µF DA4 FB4 LT3504 L3 8.2µH DA3 FB3 DA2 FB2 SW1 fSW = 1MHz GND DA1 FB1 10µF 10.2k 31.6k 10µF 10.2k SW2 RT/SYNC 18.2k 53.6k 3.3V/1A D5 43pF L2 4.2µH 0.1µF + 5V/1A D4 22pF SW3 EN/UVLO VIN VIN VIN VIN RUN/SS1 RUN/SS2 RUN/SS3 RUN/SS4 1µF ×4 Figure 1. Complete quad buck regulator with 180V surge protection 26 | April 2013 : LT Journal of Analog Innovation SW4 SW5 L5 10µH C1: Sanyo 50CE22BS D1: BZT52C36-7-F D2: BZT52C6V8-7-F D3: BAT54-7-F D4–D7: ON SEMI MBRM140T3 L3, L4: SUMIDA CDRH5D28-8R2 (8.2µH) L1, L2: CDRH5D28-4R2 (4.2µH) L5: TAIYO YUDEN CBC2016T100M (10µH) Q1: FQB34N20L L4 8.2µH D3 2.2µF D1 36V LTspice IV a voltage rail (VSKY) that is 5V greater than the input voltage VIN . Under normal operating conditions (VIN < 33V), the VSKY rail supplies gate drive to MOSFET Q1, providing the LT3504 with a low resistance path to VSUPPLY. Additionally, the VSKY pin supplies base drive for the switches in each buck converter channel, which allows for 100% duty cycle and 2.5V/1A D6 82pF L1 4.2µH 21.5k 22µF 10.2k 1.8V/1A D7 100pF 12.7k 10.2k 22µF design ideas VIN 50V/DIV SKY 2V/DIV VSUPPLY 50V/DIV VOUT1 1V/DIV VIN 50V/DIV VOUT2 1V/DIV VOUT3 1V/DIV VOUT4 1V/DIV VSUPPLY 2V/DIV VIN 2V/DIV VOUT1,2,3,4 2V/DIV 20ms/DIV 100ms/DIV 100ms/DIV Figure 2. Figure 1’s start-up behavior Figure 3. Figure 1’s dropout performance Figure 4. Overvoltage protection withstands 180V surge eliminates the need for the boost capacitor typically found in buck converters. cycle-by-cycle peak current limiting, as well as catch diode current limit sensing, to protect the part and the external pass device from carrying excessive current during overload conditions. during the transient event is approximately half the peak power. As such, the average power is given by: Bear in mind that significant power dissipation occurs in Q1 during an overvoltage event. The MOSFET junction temperature must be kept below its absolute maximum rating. For the overvoltage transient shown in Figure 4, MOSFET Q1 conducts 0.5A (1A load on all buck channels) while withstanding the voltage difference between VSUPPLY (180V) and VIN (33V). This results in a peak power of 74W. Since the overvoltage pulse in Figure 4 is roughly triangular, average power dissipation In order to approximate the MOSFET junction temperature rise from an overvoltage transient, one must determine the MOSFET transient thermal response as well as the MOSFET power dissipation. Fortunately, most MOSFET transient thermal response curves are provided by the manufacturer (as shown in Figure 5). For a 400ms pulse duration, the FQB34N20L MOSFET thermal response ZθJC (t) is 0.65°C/W. The MOSFET junction temperature rise is given by: OVERVOLTAGE INPUT TRANSIENT PROTECTION FOR MULTIPLE OUTPUTS Figure 4 shows the LT3504 regulating all four channels at 1A load through a 180V surge event without interruption. As the supply voltage rises, Zener diode D1 clamps Q1’s gate voltage to 36V. The source-follower configuration prevents VIN from rising further than about 33V, well below the LT3504’s 40V maximum input voltage rating. The LT3504 uses Figure 5. FQB34N20L MOSFET transient thermal response 1 ZθJC(t), THERMAL RESPONSE (°C/W) Start-up behavior is shown in Figure 2. Resistor R2 pulls up on the gate of Q1, forcing source-connected VIN to follow approximately 3V below VSUPPLY. Once VIN reaches the LT3504’s 3.2V minimum start-up voltage, the on-chip boost converter immediately regulates the VSKY rail 5V above VIN . Diode D3 and resistor R3 bootstrap Q1’s gate to the VSKY, fully enhancing Q1. This connects VIN directly to VSUPPLY through Q1’s low resistance drain-source path. It should be noted that, prior to the presence of VSKY, the minimum input voltage is about 6.2V. However, with VSKY in regulation and Q1 enhanced, the minimum run voltage drops to 3.2V, permitting the LT3504 to maintain regulation through deep input voltage dips. Figure 3 shows all channels operating down to the LT3504’s 3.2V minimum input voltage. 0.1 0.01 10–3 10–5 SINGLE PULSE D = 0.5 D = 0.2 D = 0.1 D = 0.05 D = 0.02 D = 0.01 0.1 1 10–4 10–3 0.01 10 t1, SQUARE WAVE PULSE DURATION (s) PDM t1 t2 ZθJC(t) = 0.7°C/W MAX DUTY FACTOR = D = t1/t2 TJM – TC = PDM • ZθJC(t) PAVG( W) = 1 • PPEAK ( W) = 37 W 2 TRISE (°C) = Z θJC ( t) • PAVG( W) = 24°C Note that, by properly selecting MOSFET Q1, it is possible to withstand even higher input voltage surges. Consult manufacturer data sheets to ensure that the MOSFET operates within its Maximum Safe Operating Area. INDUCTIVE SPIKE PROTECTION Input voltage transients, coupled with low ESR input capacitors, can produce large inductive spikes, which may damage buck converters. These high dV/dt events cause large inrush currents to flow in power connections and filter capacitors, particularly if parasitic inductance and resistance (continued on page 29) April 2013 : LT Journal of Analog Innovation | 27 µModule Regulator Charges Supercapacitor Backup Supply, Supporting LDO Outputs When the Input Supply Fails Andy Radosevich The LTM8001 is a µModule regulator that combines a 5A switching regulator with an array of five 1.1A low noise LDOs. The switching regulator can be set for constant current, suitable to charge supercapacitors for power backup. The LTM8001 operates from 6V to 36V inputs. The switching regulator is capable of constant output voltage or constant output current regulation at switching frequencies from 200kHz to 1MHz. The output of the switching regulator can be adjusted from 1.2V to 24V and the outputs of the LDOs are adjustable from 0V to 24V. The switching regulator is set to regulate output current at 5.6A (typical) to provide a current limit that is above the maximum output current of 5A. The regulated current level can be easily lowered. The inputs for three of the LDOs are hardwired to the output of the switching regulator, but the input to the remaining bank of two LDOs is undedicated, so it can be connected to the switching regulator or elsewhere. The bias inputs to the LDOs are undedicated but are separated into two inputs: one for the bank of three connected to the switching regulator and the other for the remaining bank of two LDOs. The outputs of the LDOs can be operated separately or paralleled for higher output currents. Figure 1. The LTM8001 producing 3.3V at 1A and 2.5V, 0.5A regulated outputs while charging VIN a supercapacitor for backup 9V TO 15V power. 2-OUTPUT REGULATOR WITH SUPPLY RIDE-THROUGH SUPERCAPACITOR Figure 1 shows the LTM8001 in a dual output application: 3.3V at 1A and 2.5V at 0.5A. This setup also charges a supercapacitor and draws on the supercap to support the outputs in the face of input supply failures. The switching frequency is 600kHz and the output voltage of the switching regulator is 5V when the supercapacitor is fully charged. The input voltage is from 9V to 15V and the LTM8001 charges the supercapacitor at 5.6A, typical. The resistor divider on the RUN pin programs the circuit to turn on for a 9V or higher input, but also ensures that the switching VIN45 10µF 200k circuits.linear.com/629 RUN BIAS123 BIAS45 LTM8001 COMP SS VREF ILIM SYNC GND 3.3V 1A VOUT1 LDO 1 SET1 VOUT2 STEP-DOWN LDO 2 SET2 SWITCHING V REGULATOR LDO 3 OUT3 SET3 LDO 4 600kHz 3.09k 2.5V 0.5A VOUT4 SET4 VOUT5 FBO LDO 5 SET5 RT 68.1k 28 | April 2013 : LT Journal of Analog Innovation Figure 2 shows LDO VBIAS -to-output dropout voltage vs output current. According to Figure 2, the bias of the higher voltage, 3.3V/1A LDO output must be 1.5V higher than 3.3V, or 4.8V for proper regulation. This means that the LDO outputs remain in regulation during the time the supercapacitor voltage decays 100mV from 4.9V to 4.8V. The 0.07Ω ESR of the PM-5R0V155-R supercapacitor reduces the available voltage from the supercapacitor from 5V to 4.9V while the supercapacitor provides 1.5A to the LDOs. If the supercapacitor is 1.5F and the total VOUT0 VIN0 48.7k LTspice IV regulator remains off when back-fed by the supercapacitor when there is an interruption to the input power. 4.7µF 10µF 124k 110k 47µF 5V 1.5F 5V SUPERCAP PM-5ROV155-R design ideas The inputs for three of the LDOs are hardwired to the output of the switching regulator, but the input to the remaining bank of two LDOs is undedicated, so it can be connected to the switching regulator or elsewhere. The outputs of the LDOs can be operated separately or paralleled for higher output currents. BIAS-TO-OUTPUT DROPOUT VOLTAGE (V) 1.52 the LTM8001 parallels LDOs to distribute heat and lower operating temperatures. VIN 10V/DIV 1.50 1.48 VOUT0(SUPERCAP) 2V/DIV 1.46 1.44 1.42 VOUT1,2,3(3.3V) 2V/DIV 1.40 1.38 VOUT4,5(2.5V) 2V/DIV 1.36 1.34 0 200 400 800 600 OUTPUT CURRENT (mA) 1000 500ms/DIV Figure 2. LDO VBIAS -to-output dropout voltage vs output current Figure 3. Supercapacitor power backup system holds up the 3.3V output for well over 100ms output current of the LDOs is 1.5A, the holdup time for the 3.3V LDO output is: regard to power dissipation, it maximizes holdup time if the input supply fails. Power loss is minimized by operating the LDO with inputs that just meet, and do not exceed, the bias dropout requirements of the 3.3V LDO. But the supercapacitor voltage must exceed the input power dropout requirement to meet bias dropout and holdup requirements. To mitigate this increased power dissipation, C ∆V I 1.5 0.1 = 1.5 = 100ms 3.3V HOLDUP TIME = Both the LDO bias and LDO input power are connected to 5V from the supercapacitor. Although 5V is non-optimal with Holdup time is longer when the supercapacitor provides bias to the LDOs compared to using a conventional capacitor for that purpose. This avoids detrimental effects of charging a large capacitor directly with the input voltage. Figure 3 shows that the 3.3V output holdup time exceeds 100ms when the supercapacitor is charged to 5V and the LDO outputs are 3.3V at 1A and 2.5V at 0.5A. CONCLUSION The LTM8001 makes it easy to design a multiple output voltage regulator circuit featuring supercapacitor backup power. It is possible to achieve significant holdup time without adding large and undesirable capacitance directly to input power. Visit www.linear.com/LTM8001 for data sheets, demo boards and other applications information. n (LT3504 continued from page 27) is low. External gate network C1 and D2 limits these inrush currents by controlling Q1’s gate voltage slew rate. Since VIN follows Q1’s gate voltage, the external gate network forces VIN to ramp modestly compared to the abrupt input voltage transient present on VSUPPLY, as shown in Figure 6. LT3504. During normal operation, the LT3504’s built-in boost regulator permits 100% switch duty cycle operation and serves as an excellent MOSFET gate driver. The LT3504, along with a MOSFET and gate clamp, provides a transient-robust, compact multioutput solution. CONCLUSION Visit www.linear.com/LT3504 for data sheets, demo boards and other applications information. n The high voltage standoff capability of the series connected MOSFET blocks dangerous spikes from reaching the VSUPPLY 10V/DIV VIN 10V/DIV 40µs/DIV Figure 6. Fast VSUPPLY dV/dt is blocked from VIN by series MOSFET and gate network April 2013 : LT Journal of Analog Innovation | 29 New Product Briefs CONTROLLER REPLACES TWO POWER DIODES WITH MOSFETs TO CONSERVE POWER AND PCB AREA The LTC4353 is a dual ideal diode controller that replaces power diodes with N-channel MOSFETs to save power, voltage drop, and circuit board space. In high availability redundant supplies and supply holdup circuits for brownout or power-down, high current diode-ORs formed using MOSFETs acting as ideal diodes are more viable and efficient than those using Schottky diodes. The LTC4353 joins the LTC4352, an ideal diode controller for a single low voltage supply. With their unique rapid turn-on feature, both controllers are well suited for low voltage applications where limiting the voltage droop during supply switchover is critical. The LTC4353 can diode-OR supplies from 0V to 18V. By servoing a 25mV forward drop across the MOSFET, it provides a smooth oscillation-free switchover between supplies. Reverse current through the MOSFET activates a fast turn-off, minimizing shoot-through and fault currents. The LTC4353 can turn on the external MOSFET within a microsecond, faster than most ideal diode controllers. It employs a proprietary technique using an external reservoir capacitor for the integrated charge pump to provide 1.4A of gate pull-up current. A fast turn-on curtails the downward excursion of the ORed voltage, averting nuisance resets in low voltage systems. Enable pins can hold the MOSFET channel off—turning both off reduces device current consumption. Status outputs 30 | April 2013 : LT Journal of Analog Innovation indicate when the respective MOSFETs are on. The LTC4353 is available in a compact 4mm × 3mm, 16-pin leadless DFN and a 16-pin MSOP package and operates over a –40°C to 85°C temperature range. PRECISION 50µV OFFSET OP AMP OPERATES WITH 76V INPUT RANGE The LT6016 and LT6017 are dual and quad wide input range operational amplifiers. These amplifiers combine high precision with the ruggedness and versatility of Linear Technology’s unique Over-TheTop® architecture. Input offset voltage is 50µV max, input bias current is 5n A, and low frequency noise is 0.5µVP–P, making these devices suitable for a wide range of precision industrial, automotive and instrumentation applications. Over-The-Top inputs provide true operation well beyond the V+ rail. The LT6016/LT6017 function normally with inputs up to 76V above V–, independent of whether V+ is 3V or 50V. Additional faulttolerant features protect the op amps from reverse supply conditions (up to –50V at V+), negative transients (up to –25V at VIN), and forced output voltage with no power supplied (up to 50V at VOUT). This robust architecture is especially useful for applications where the amplifier is at the analog interface to another board, and for high side and low side current sensing. The LT6016 and LT6017 are fully specified over –40°C to 85°C, –40°C to 125°C, and –55°C to 150°C temperature ranges. The dual LT6016 is available in an 8-lead MSOP package; the quad LT6017 in a 6mm × 3mm DFN package. DUAL OUTPUT SINE WAVE TO LOGIC CONVERTER UTILIZES SELECTABLE INPUT FILTERING FOR LOWEST ADDITIVE JITTER The LTC6957 is a DC to 300MHz dual output buffer/driver/logic translator, ideal for converting low frequency sine waves into low phase noise logic level signals. Prior solutions were unable to perform this conversion without introducing a significant amount of jitter. The LTC6957 converts any DC to 300MHz reference frequency into dual LVPECL, LVDS or CMOS outputs with exceptionally low additive jitter of 45fSRMS (LTC6957-1) over 12kHz to 20MHz integration bandwidth and less than 150fSRMS total jitter. The device also features a proprietary, selectable, input stage bandwidth-limiting feature, which substantially improves the phase noise for slow slewing signals by up to 3dB–4dB. While the LTC6957 can be used to convert any signal type to a logic level signal, it particularly excels with sine waves. The selectable, band-limited input stage enables optimal conversion of sine waves with the lowest additive jitter. The device is ideal for systems that distribute system clock references for board level synchronization. It can also be used as a clock driver for analog-to-digital converters (ADCs), digital-to-analog converters (DACs) or DDS (direct digital synthesis) ICs with clock rates up to 300MHz. The LTC6957 is offered in four output logic signal types: the LTC6957-1 provides two LVPECL outputs, the LTC6957-2 provides two LVDS logic outputs, and the LTC6957-3 and LTC6957-4 offer two CMOS or new product briefs The LTC6957 converts any DC to 300MHz reference frequency into dual LVPECL, LVDS or CMOS outputs with exceptionally low additive jitter of 45fSRMS (LTC6957-1) over 12kHz to 20MHz integration bandwidth and less than 150fSRMS total jitter. complementary CMOS outputs, respectively, with output skew as low as 2ps (typ). Each device is available in small RoHS-compliant 12-pin MSOP or 3mm × 3mm DFN packages and can be ordered in industrial and automotive grades, supporting operating temperature ranges from –40°C to 85°C and –40°C to 125°C, respectively. WIDE V IN RANGE, LOW NOISE, 250mA BUCK-BOOST CHARGE PUMP The LTC3245 is a switched capacitor buck-boost DC/DC converter that produces a regulated output (3.3V, 5V or adjustable) from a 2.7V to 38V input. The device uses switched capacitor fractional conversion to maintain regulation over a wide range of input voltage. Internal circuitry automatically selects the conversion ratio to optimize efficiency as input voltage and load conditions vary. No inductors are required. The unique constant frequency architecture provides a lower noise output than conventional charge pump regulators. To optimize efficiency at the expense of slightly higher output ripple, the device has pin-selectable Burst Mode operation. Low operating current (20µ A with no load, 4µ A in shutdown) and low external parts count (three small ceramic capacitors) make the LTC3245 ideal for low power, space constrained automotive and industrial applications. The device is short-circuit and overtemperature protected, and is available in thermally enhanced 12-pin MSOP and low profile 3mm × 4mm 12-pin DFN packages. SPI/DIGITAL OR I 2C µMODULE ISOLATOR PROVIDES THREE ISOLATED POWER RAILS The LTM2883 is a 6-channel SPI/Digital or I2C digital µModule® isolator with triple rail regulated power for 3.3V and 5V systems. In industrial systems applications, ground potentials can vary widely, often exceeding the tolerable range, which can interrupt communications or even destroy components. The LTM2883 breaks ground loops by electrically separating communication signals, isolating the logic level interface on each side of an internal inductive isolation barrier that withstands a very large common-mode voltage range up to 2,500VRMS . The LTM2883’s low EMI isolated DC/DC converter powers the communications interface and provides adjustable 5V, +12.5V, and –12.5V supply outputs, ideal for powering data converters in data acquisition systems. With 2,500VRMS of galvanic isolation, onboard secondary power and a communications interface operating at up to 20Mbps, the LTM2883 requires no external components and provides a simple µModule solution for isolated data communications. The LTM2883 is available in two communications interface versions. The LTM2883-I is I2C compliant at up to 400kHz with bidirectional serial data (SDA) plus clock (SCL) and three additional isolated CMOS logic signals that operate at up to 20Mbps. The LTM2883-S is SPI compliant and offers a total of six CMOS digital isolator communication channels. All channels operate at up to 20Mbps and include three forward direction signals (CS, SCK and SDI) and three reverse direction signals (SDO, DO1 and DO2). When configured for SPI, SPI/Digital or I2C µModule Isolator communications, the maximum clock rate is 8MHz for unidirectional communication or 4MHz for round-trip bidirectional operation. An onboard 2MHz DC/DC converter powers the LTM2883 and allows each of the three isolated power supply outputs to source up to 20m A over the full operating temperature range. A logic supply pin provides direct interfacing with low voltage microcontrollers down to 1.62V, and an ON pin enables the LTM2883 to be shut down using less than 10µ A. Additional features include uninterrupted communications for common mode transients greater than 30kV/µs and rugged ±10kV ESD HBM across the isolation barrier. The LTM2883 is available in 3.3V or 5V supply voltage versions. The LTM2883 is offered in a 15mm × 11.25mm surface mount BGA package; all integrated circuits and passive components are housed in this RoHS-compliant µModule package. n April 2013 : LT Journal of Analog Innovation | 31 highlights from circuits.linear.com 22nF SOLAR POWERED CONVERTER WITH MPPC CHARGES STORAGE CAPACITOR The LTC3129 is a high efficiency, 200mA buck-boost DC/DC converter with a wide VIN and VOUT range. It includes an accurate RUN pin threshold to allow predictable regulator turn-on and a maximum power point control (MPPC) capability that ensures maximum power extraction from nonideal power sources such as photovoltaic panels. circuits.linear.com/612 BST1 SW1 UVLO = 4.3V VIN SW2 BST2 VOUT VIN 1M 47µF CERAMIC VCC V2: 14.8V Li-Ion MAIN/SWAPPABLE COOPER BUSSMANN PB-5R0V105-R PGOOD PGOOD VCC NC NC GND IRF7324 1M FB PWM 392k 1F 3.09M RUN MPPC PowerFilm SP4.2-37 SOLAR MODULE VOUT 4.8V + 4.7µF LTC3129 8.4cm × 3.7cm V1: 12V WALL ADAPTER 22nF 4.7µH 2.2µF PGND 2A OUTPUT IRF7324 V3: 12V SLA BACKUP IRF7324 V1 VS1 G1 VS2 G2 806k VS3 G3 VOUT UV1 1M 39.2k 1M 1M VALID1 OV1 VALID2 60.4k VALID3 V2 1.05M UV2 LTC4417 PRIORITY SWITCHING FROM 12V MAIN SUPPLY TO 14.8V BATTERY BACKUP The LTC4417 connects one of three valid power supplies to a common output based on priority. Priority is defined by pin assignment, with V1 assigned the highest priority and V3 the lowest priority. A power supply is defined as valid when its voltage has been within its overvoltage (OV) and undervoltage (UV) window continuously for at least 256ms. If the highest priority valid input falls out of the OV/UV window, the channel is immediately disconnected and the next highest priority valid input is connected to the common output. Two or more LTC4417s can be cascaded to provide switchover between more than three inputs. circuits.linear.com/617 LTspice IV 31.6k circuits.linear.com/617 OV2 68.1k V3 EN SHDN HYS CAS 698k UV3 16.9k OV3 GND 49.9k 12V CHARGE PUMP 12V TO ±5V SUPPLY The LTC3260 can supply up to 100mA from the inverted input voltage at its charge pump output, VOUT. VOUT also serves as the input supply to a negative LDO regulator, LDO–. The charge pump frequency can be adjusted between 50kHz and 500kHz by a single external resistor. The MODE pin is used to select between high efficiency Burst Mode operation or constant frequency mode to satisfy low noise requirements. circuits.linear.com/611 4.7µF 1µF LTC3260 EN+ ADJ+ EN– BYP+ MODE GND C+ BYP– C– – ADJ VOUT LDO– 4.7µF 10nF 10nF 5V I + ≤ 50mA 316k LDO 100k 100k 316k –12V 10µF LTspice IV circuits.linear.com/611 LDO+ VIN |IVOUT| ≤ 100mA – |ILDO–| RT 4.7µF –5V |ILDO–| ≤ 50mA 200k L, LT, LTC, LTM, Linear Technology, the Linear logo, Burst Mode, Dust Networks, LTspice, Over-The-Top, SmartMesh and µModule are registered trademarks, and PowerPath and LTPoE++ are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. © 2013 Linear Technology Corporation/Printed in U.S.A./60.3K Linear Technology Corporation 1630 McCarthy Boulevard, Milpitas, CA 95035 (408) 432-1900 www.linear.com Cert no. SW-COC-001530