G5V-2 Low Signal Relay General-purpose, Low-cost, Two-pole Relays for Signal Circults • General-purpose DIL terminal layout. • Wide switching power of 10 μA to 2 A. • Fully-sealed type Relays standardized with bifurcated crossbar contacts. Highly reliable in addition to its high environment resistance. • Conforms to FCC Part 68 (impulse withstand voltage of 1,500 V for 10 x 160 µs between coil and contacts and between contacts of the same polarity). • High dielectric strength at 1,000 VAC between coil and contacts, and 750 VAC between contacts of the same polarity. • UL and CSA standard approved. RoHS Compliant ■Model Number Legend G 5 V-@- @ — — 1 2 ■Application Examples 1. Number of Poles/ Contact form 2: 2-pole/DPDT (2c) ■Ordering Information ■Characteristics Enclosure Contact Terminal rating form shape Model Item Classification Contact resistance *1 Operate time Release time Insulation resistance *2 Between coil and contacts Dielectric Between contacts strength of the same polarity Between contacts of different polarity Between coil and contacts Impulse Between contacts withstand of the same polarity voltage Between contacts of different polarity Vibration resistance Shock resistance Destruction Malfunction Destruction Malfunction Mechanical Durability Electrical Failure rate (P level) (reference value) *3 G 5 V 2 Standard 50 mΩ max. High-sensitivity 100 mΩ max. 7 ms max. 3 ms max. 1,000 MΩ min. (at 500 VDC) - Minimum Rated coil packing voltage unit 3 VDC 5 VDC 6 VDC Standard G5V-2 9 VDC 12 VDC PCB Fully DPDT 25 24 VDC sealed (2c) terminals pcs/tube 48 VDC 5 VDC 12 VDC HighG5V-2-H1 sensitivity 24 VDC 48 VDC Note: When ordering, add the rated coil voltage to the model number. Example: G5V-2 DC3. Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. Classification • Telecommunication equipment • Security equipment 2. Classification None: Standard H1: High-sensitivity 1,000 VAC, 50/60 Hz for 1 min 750 VAC, 50/60 Hz for 1 min 500 VAC, 50/60 Hz for 1 min 1,000 VAC, 50/60 Hz for 1 min 1,500 V (10 x 160 μs) 1,500 V (10 x 160 μs) 1,500 V (10 x 160 μs) 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 1,000 m/s2 200 m/s2 100 m/s2 15,000,000 operations min. (at 36,000 operations/hr) AC: 100,000 operations 100,000 operations min., DC: 300,000 min. (at 1,800 operations min. operations/hr) (at 1,800 operations/hr) 10 μA at 10 m VDC -25°C to 65°C -25°C to 70°C Ambient operating temperature (with no icing or (with no icing or condensation) condensation) Ambient operating humidity 5% to 85% Weight Approx. 5 g Note: The above values are initial values. *1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method. *2. The insulation resistance was measured with a 500 VDC megohmmeter applied to the same parts as those used for checking the dielectric strength. *3. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under actual operating conditions. 1 G5V-2 Low Signal Relay ■Ratings ●Coil ●Contacts Must Must Max. operate release Rated Coil Power voltage Rated current resistance voltage voltage consumption Classification (V) voltage (V) (V) (mA) (Ω) (mW) % of rated voltage 3 VDC 166.7 18 5 VDC 100 50 6 VDC 83.3 72 75% 5% 120% Approx. 500 162 Standard 9 VDC 55.6 max. min. (at 23°C) 12 VDC 41.7 288 24 VDC 20.8 1,152 48 VDC 12 4,000 Approx. 580 5 VDC 30 166.7 180% Approx. 150 12 VDC 12.5 960 High75% 5% (at 23°C) 24 VDC 8.33 2,880 Approx. 200 sensitivity max. min. 150% 48 VDC 6.25 7,680 Approx. 300 (at 23°C) Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. Operating characteristics are measured at a coil temperature of 23°C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. Classification Load Contact type Contact material Standard High-sensitivity Resistive load Bifurcated crossbar Ag + Au-alloy 0.5 A at 125 VAC; 0.5 A at 125 VAC; 2 A at 30 VDC 1 A at 24 VDC 2A 125 VAC, 125 VDC 2A 1A Rated load Rated carry current Max. switching voltage Max. switching current ■Engineering Data ●Durability Standard/G5V-2 High-sensitivity/G5V-2-H1 1 AC resistive load 1 0.7 0.5 0.5 DC resistive load 100 Durability (x104 operations) AC resistive load 3 Durability (x104 operations) 2 Switching current (A) Switching current (A) - G ●Maximum Switching Capacity 5 High-sensitivity/G5V-2-H1 V Standard/G5V-2 5 5 2 50 30 VDC resistive load 30 10 5 125 VAC resistive load 3 0 10 30 50 100 300 500 0.1 1 0 0 10 30 50 70 125 Switching voltage (V) 300 500 30 125 VAC resistive load 10 3 0.2 0.1 24 VDC resistive load 50 5 DC resistive load 0.3 100 1 1 2 3 0.5 1 Switching current (A) Switching voltage (V) 1.5 Switching current (A) 160 Maximum coil voltage (%) Maximum coil voltage (%) ●Ambient Temperature vs. Maximum Coil Voltage Standard/G5V-2 High-sensitivity/G5V-2-H1 140 3 to 24 VDC 120 200 3 to 24 VDC 180 160 140 100 120 48 VDC 48 VDC 80 100 60 80 0 20 40 60 80 100 120 0 20 40 Ambient temperature (°C) 60 80 Ambient temperature (°C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. 100 Sample: G5V-2 Number of Relays: 10 pcs max. X min. 80 60 40 On the basis of rated voltage (%) On the basis of rated voltage (%) ●Ambient Temperature vs. Must Operate or Must Release Voltage Standard/G5V-2 High-sensitivity/G5V-2-H1 Y 100 Sample: G5V-2-H1 Number of Relays: 10 pcs max. X min. 80 0 -60 -40 -20 0 20 40 60 80 100 120 Ambient temperature (°C) max. X min. 40 0 -60 Y 1,000 800 X 1,000 60 20 Must operate voltage Must release voltage High-sensitivity/G5V-2-H1 600 400 Z 1,000 X 1,000 Must operate voltage Must release voltage -40 -20 0 20 40 60 80 100 120 Ambient temperature (°C) Shock direction X X' Y Z Z' Y' 400 Deenergized 600 600 400 Z 1,000 200 200 1,000 Z' 1,000 800 200 max. X min. 20 ●Shock Malfunction Standard/G5V-2 200 1,000 X' 800 Energized 1,000 Y' Unit: m/s2 Sample: G5V-2 12 VDC Number of Relays: 10 pcs 1,000 Z' Shock direction X X' Y Z Z' Y' 400 Deenergized 600 1,000 X' 800 Energized 1,000 Y' Unit: m/s2 Sample: G5V-2-H1 12 VDC Number of Relays: 10 pcs Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. 2 G5V-2 Low Signal Relay ●Contact Reliability Test *1, *2 Standard/G5V-2 High-sensitivity/G5V-2-H1 1,000 1,000 100 Sample: G5V-2 Number of Relays: 10 pcs Test conditions: Contact load WJ-926 80 Switching frequency: 1,800 operations/h Must operate voltage max. 60 min. Sample: G5V-2 Number of Relays: 10 pcs 500 Test conditions: Contact load WJ-926 Switching frequency: 300 1,800 operations/h NO contact NC contact max. 100 1,000 Sample: G5V-2 Number of Relays: 10 pcs 500 Test conditions: 10 μA resistive load at 10 mVDC Switching frequency: 7,200 operations/h 300 NO contact max. NC contact Sample: G5V-2-H1 Number of Relays: 10 pcs 500 Test conditions: 10 μA resistive load at 10 mVDC Switching frequency: 7,200 operations/h max. 300 NO contact NC contact 100 100 max. Contact resistance (mΩ) Contact resistance (mΩ) ●Dial Pulse Test (Contact Resistance) *1 Contact resistance (mΩ) On the basis of rated voltage (%) ●Dial Pulse Test (with Must Operate and Must Release Voltage) *1 Standard/G5V-2 max. 40 max. 50 50 50 min. Must release voltage min. 30 20 max. min. 0 0.3 0.5 1 3 5 10 30 50 100 min. min. 30 30 min. min. 10 10 10 0 300 0.3 0.5 1 Operating frequency (×103 operations) 3 5 10 30 50 100 0 300 5 10 50 100 500 1,000 0 5 10 Operating frequency (×104 operations) Operating frequency (×103 operations) *1. *2. 50 100 500 1,000 Operating frequency (×104 operations) The tests were conducted at an ambient temperature of 23°C. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. ●High-frequency Characteristics • Measurement Conditions G5V-2 HR 8502A Transmission reflection test-set 50Ω Terminator Note: The high-frequency characteristics data were measured using a dedicated circuit board and actual values will vary depending on the usage conditions. Check the characteristics of the actual equipment being used. Terminals which were not being measured were terminated with 50 Ω. Measuring impedance: 50 Ω ●High-frequency Characteristics (Isolation) *1, *2 ●High-frequency Characteristics (Insertion Loss) *1, *2 Sample: G5V-2 Number of Relays: 5 pcs 20 (Average value (initial)) 0 Return loss (dB) Isolation (dB) (Average value (initial)) Insertion loss (dB) (Average value (initial)) 0 ●High-frequency Characteristics (Return Loss, V.SWR) *1, *2 0.05 1.5 Sample: G5V-2 Number of Relays: 10 pcs 1.4 20 Between c-b Between b-c 40 0 V.SWR 40 1.3 Between c-b 0.1 Between c-a 60 1.2 60 Between a-b Return loss Between c-a 0.15 Sample: G5V-2 Number of Relays: 5 pcs 0.2 0.5 100 3 5 10 30 50 100 300 500 1 3 5 100 10 30 Frequency (MHz) Must operate time Must release time 80 5 10 30 50 100 40 Sample: G5V-2 12 VDC Number of Relays: 50 pcs Operating bounce time Release bounce time 30 1.0 300 500 Frequency (MHz) ●Must Operate and Must Release Time Distribution *1 High-sensitivity/G5V-2-H1 Number of contacts Sample: G5V-2 12 VDC Number of Relays: 50 pcs 3 Frequency (MHz) ●Distribution of Bounce Time *1 Number of contacts Number of contacts ●Must Operate and Must Release Time Distribution *1 Standard/G5V-2 0.5 1 50 100 60 Sample: G5V-2-H1 Number of Relays: 50 pcs Must operate time Must release time 40 ●Distribution of Bounce Time *1 Number of contacts 0.5 1 100 1.1 80 80 80 Sample: G5V-2-H1 Number of Relays: 50 pcs Operating bounce time Release bounce time 60 60 20 40 40 20 10 20 20 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (ms) *1. *2. 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (ms) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 Time (ms) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 Time (ms) The tests were conducted at an ambient temperature of 23°C. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use. 3 G 5 V 2 - RF R HP A 8501A Storage normalizer B V.SWR HR 8502A Network analyzer G5V-2 Low Signal Relay ■Dimensions G5V-2 PCB Mounting Holes (Bottom View) Tolerance: ±0.1 mm 10.1max. (9.9)* 20.5max. (20.3)* 2.54 11.5max. 0.5 (11.4)* Terminal Arrangement/ Internal Connections (Bottom View) Eight, 1 dia. holes (1.2) 2.54 (1.2) 0.3 0.5 * Average value 7.62 3.5 Note: Each value has a tolerance of ±0.3 mm. ■Approved Standards 6 8 16 13 11 9 7.62 5.08 5.08 (1.3) Orientation marks are indicated as follows: • Please refer to “PCB Relays Common Precautions” for correct use. Contact ratings G5V-2 (1.3) ■Precautions UL recognized: (File No. E41515) CSA certified: (File No. LR31928) G5V-2 4 (No coil polarity) 0.4 Contact Coil Model form ratings 1 7.62 G5V-2-H1 2 A, 24 VDC at 40°C 2 A, 30 VDC at 40°C DPDT 3 to 48 0.6 A, 110 VDC at 40°C 0.2 A, 110 VDC at 40°C (2c) VDC 0.6 A, 125 VAC at 40°C 0.5 A, 125 VAC at 40°C - G 5 V 2 Number of test operations 6,000 Correct Use • Long-term Continuously ON Contacts Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout. • Relay Handling When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering. · Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. · Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 4 Contact: www.omron.com/ecb Cat. No. K046-E1-06 0316(0207)(O)