AC01 Safety (AC01..CS) www.vishay.com Vishay Draloric Axial Cemented Fusible Wirewound Safety Resistor FEATURES • Specially designed to meet UL1412 safety requirements • Maximum surge voltage handling capability: 2 kV (R 75 ) as per IEC 61000-4-5 • Fusing time < 30 s for 32 W overload • P40 = 1.1 W • Non-flammable silicon cement coating for immediate interruption without flame and explosion when mains voltage (230 VAC) is applied • Specially designed for applications in electric appliances, energy meters • Radial lead forming available on request • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 AC01 safety resistor (AC01..CS) is designed to be used as fusible safety resistor (or, AC mains input resistors). It uses specially selected resistive winding wire and special non-flammable silicon cement coating material to ensure safe and silent fusing operation in overload conditions. The resistor fuses “without a bang” when AC mains voltage is applied. At the same time, it acts as in-rush current limiting resistor for the normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. APPLICATIONS • Energy meters • LED drivers • White goods • Power supplies STANDARD ELECTRICAL SPECIFICATIONS TYPE AC01..CS POWER RATING P40 POWER RATING P70 1.1 W 1.0 W LIMITING VOLTAGE Umax. V P x R RESISTANCE RANGE (1) TOLERANCE TEMPERATURE COEFFICIENT 3 to 100 ±5% ± 200 ppm/K Note (1) Resistance value to be selected for ± 5 % from E24 series, special ohmic values are available on request Revision: 21-Apr-16 Document Number: 28908 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01 Safety (AC01..CS) www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: AC01000002209JACCS A C 0 1 0 0 0 0 0 2 2 0 9 J A C C S TYPE VERSION TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL AC01000 = AC01-CS 0 = neutral 0 = standard 3 digit value 1 digit multiplier MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 1 = *101 J=±5% AC = 500 pieces ammo pack CS = safety resistor Product Description: AC01-CS 22R 5 % AC G63 CD1400 AC01-CS 22R 5% AC G63 CD1400 TYPE RESISTANCE TOLERANCE PACKAGING TAPE WIDTH SPECIAL PACKAGING TYPE AC01..CS Revision: 21-Apr-16 CODE QUANTITY DESCRIPTION TAPE WIDTH PITCH DIMENSION AC 500 pieces Taped acc. to IEC60286-1; fan folded in a box 63 mm 5 mm 85 mm x 58 mm x 260 mm Document Number: 28908 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01 Safety (AC01..CS) www.vishay.com DESCRIPTION AC..CS wirewound safety resistor series is designed to be used as fusible safety resistor (or, AC mains input resistors). It uses specially selected resistive winding wire and special inflammable silicon cement coating material to ensure safe and silent fusing operation in overload conditions. The resistor fuses “without a bang” when AC mains voltage is applied. At the same time, it acts as an in-rush current limiting resistor for the normal operation. Vishay Draloric Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. An optimized number of windings are wound on a high grade ceramic body. Plated steel termination caps are firmly pressed on the metallized rods. Connecting wires of electrolytic copper plated with 100 % pure tin are welded to the termination caps. The resistor elements are covered by a green protective coating designed for electrical, mechanical and climatic protection. The special coating provides ideal and silent fusing of the component in overload condition, without burning or explosion. The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The ohmic value, tolerance, rated dissipation is stamp marked. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. MATERIALS Vishay acknowledges the IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, and complies with the reporting requirements on declarable substances given therein (1). Vishay acknowledges the REACH regulation (1907/2006/EC) and the related list of substances of very high concern (SVHC) (2) for its supply chain. The products do not contain any of the declarable substances as per IEC 62474, or as per the SVHC list, see www.vishay.com/how/leadfree. ASSEMBLY The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth, in compliance with IEC 60068-2-82, has been proven under extensive testing. The encapsulant is resistant to cleaning solvent specified in IEC 60115-1 (3). The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Moreover, the special coating provides ideal and silent fusing of the component in overload condition, without burning or explosion APPROVALS AC01..CS is specially designed to meet UL1412 safety requirements, and we plan formal UL approval in the future. RELATED PRODUCTS For a correlated range of wirewound resistors with high pulse handling capability, please see Z300-C series: “High Surge Axial Cemented Wirewound Resistors” www.vishay.com/doc?21027 For a correlated range of standard wirewound resistors, please see AC.. series: “Cemented Wirewound Resistors” www.vishay.com/doc?28730 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (2) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. (3) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability. Revision: 21-Apr-16 Document Number: 28908 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01 Safety (AC01..CS) www.vishay.com Vishay Draloric PEAK PULSE VOLTAGE IN kV FUNCTIONAL PERFORMANCE 120 RATED POWER IN % 100 80 60 40 0 50 40 70 100 150 200 2.5 2.0 1.5 1.0 0 250 AMBIENT TEMPERATURE IN °C DERATING 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PEAK VOLTAGE LIMIT FOR AC01..CS (1.2 / 50 μs; 10 pulses at 30 s interval) 150 ENERGY IN JOULES FUSING TIME IN s 3.0 0.5 20 0 -40 3.5 100 8 7 6 5 4 3 50 2 1 0 20 22 24 28 30 32 0 10 20 30 40 OVERLOAD POWER IN W FUSING CHARACTERISTICS OF AC01..CS: 3.0 Ω ≤ R ≤ 100 Ω 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PULSE ENERGY CURVE FOR AC01..CS (1.2 / 50 μs; 10 pulses at 30 s interval) TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified the following values apply: • IEC 60115-1, generic specification (includes tests) • Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents listed above. • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The tests are carried out with reference to IEC 60115-1, in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. A climatic category 40 / 200 / 56 is applied, defined by the lower category temperature (LCT = -40 °C), the upper category temperature (UCT = 200 °C), and the duration of exposure in the damp heat, steady state test (56 days). Revision: 21-Apr-16 • Temperature: 15 °C to 35 °C For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 4.31. In test procedures and requirements table, only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. Document Number: 28908 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01 Safety (AC01..CS) www.vishay.com Vishay Draloric TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (RMAX.) ± (2 % R + 0.1 ) 4.13 - Short time overload Room temperature; 10x rated power P40; 10 cycles; 5 s ON and 45 s OFF 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage ± (0.5 % R + 0.05) 4.18 20 (Tb) Resistance to soldering heat Unmounted components (260 ± 5) °C; (10 ± 1) s ± (0.5 % R + 0.05) 4.23 Climatic sequence: 4.23.2 2 (Ba) Dry heat 16 h; 200 °C 4.23.3 30 (Db) Damp heat (accelerated) 1st cycle 24 h; 55 °C; 90 % to 100 % RH 4.23.4 1 (Aa) Cold 2 h; -55 °C 4.23.5 13 (M) Low air pressure 2 h; 8.5 kPa; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat remaining cyclic 5 days; 55 °C; 95 % to 100 % RH; 5 cycles 4.24 78 (Cab) Damp heat, (steady state) 56 days; (40 ± 2) °C; (93 ± 5) % RH ± (5 % R + 0.1 ) 4.25.2 - Endurance (at room temperature) 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF ± (5 % R + 0.1 ) 4.25.3 - Endurance (at 200 °C) 1000 h; without load ± (5 % R + 0.1 ) - - 1.2 / 50 μs surge test as defined in IEC 61000-4-5 Internal impedance of surge tester is 2 ; 10 pulses at 30 s interval ± (5 % R + 0.1 ) - - Fail safe mains fusing at 230 VAC - Resistance > 100 k, fusing time < 2 s (fusing without flame and explosion) ± (1 % R + 0.05 ) DIMENSIONS L d L1 B D DIMENSIONS - Resistor types, mass, and relevant physical dimensions TYPE AC01..CS Lmax. L1 max. Dmax. dnom. B MASS 11.0 mm 13 mm 5.0 mm 0.7 mm 63 mm 0.52 g Note • Dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, Dmax. might reach 5.5 mm. Revision: 21-Apr-16 Document Number: 28908 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000