A1425 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal Features and Benefits Description ▪ ▪ ▪ ▪ The A1425 AC-coupled Hall-effect sensor IC is a monolithic integrated circuit that switches in response to changing differential magnetic fields created by rotating ring magnets and, when coupled with a magnet, by ferrous targets. The device is a true zero-crossing detector: the output switches precisely when the difference in magnetic field strength between the two Hall elements is zero. A unique dual-comparator scheme provides for accurate switching at the zero crossing on both the positive and negative-going regions of the differential signal, while utilizing hysteresis to prevent false switching. The zerocrossing nature of this device provides excellent repeatability and accuracy for crankshaft applications. ▪ ▪ ▪ ▪ ▪ ▪ ▪ Used in sensing motion of ring magnet or ferrous targets Integrated filter capacitor Wide operating temperature range Operation with magnetic input signal frequency from 20 Hz to 20 kHz Resistant to EMI Large effective air gaps 4.0 to 26.5 V supply operating range Output compatible with both TTL and CMOS logic families Reverse battery protection Resistant to mechanical and thermal stress Accurate true zero-crossing switchpoint Package: 4 pin SIP (suffix K) Changes in field strength at the device face, which are induced by a moving target, are sensed by the two integrated Hall transducers. The transducers generate signals that are differentially amplified by on-chip electronics. This differential design provides immunity to radial vibration within the operating air gap range of the A1425, by rejection of the common mode signal. Steady-state magnet and system offsets are eliminated using an on-chip differential band-pass filter. This filter also provides relative immunity to interference from electromagnetic sources. Continued on the next page… Functional Block Diagram VS+ VCC (Pin 1) Diagnostic Circuitry Regulator Bandpass Filter Integrated Tracking Capacitor Dual Hall Transducers VOUT (Pin 2) Comparator 0.1 uF Hall Amp Gain Stage VREF GND (Pin 4) 1425-DSa, Rev.3 TEST (Pin 3) (Required) High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Description (continued) The device utilizes advanced temperature compensation for the high-pass filter, sensitivity, and Schmitt trigger switchpoints, to guarantee optimal operation to low frequencies over a wide range of air gaps and temperatures. Each Hall effect digital integrated circuit includes a voltage regulator, two Hall effect elements, temperature compensating circuitry, a low-level amplifier, band-pass filter, Schmitt trigger, and an output driver, which requires a pull-up resistor. The onboard regulator permits operation with supply voltages from 4.0 to 26.5 V. The output stage can easily switch 20 mA over the full frequency response range of the device, and is compatible with both TTL and CMOS logic circuits. The device is packaged in a 4-pin plastic SIP. It is lead (Pb) free, with 100% matte tin plated leadframe. Selection Guide A1425LK-T *Contact Allegro Switchpoints BOP(MAX) BRP(MIN) (G) (G) Packing* Part Number –11 Bulk, 500 pieces/bag 11 for additional packing options. Absolute Maximum Ratings Characteristic Symbol Supply Voltage VCC Reverse Supply Voltage VRCC Notes Refer to Power Derating section Rating Units 28 V –18 V Continuous Output Current IOUT 25 mA Continuous Reverse-Output Current IROUT –50 mA –40 to 150 ºC Operating Ambient Temperature Maximum Junction Storage Temperature Pin-out Diagram 1 2 3 TA Range L TJ(max) 165 ºC Tstg –65 to 170 ºC Terminal List Table Name Number VCC 1 VOUT 2 TEST 3 GND 4 4 Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 2 A1425 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal OPERATING CHARACTERISTICS Valid at TA = – 40ºC to 150ºC, TJ ≤ 165°C; over operational air gap range and VCC within operating range, unless otherwise noted. Typical operating parameters: VCC = 12 V and TA = 25°C. Characteristic Symbol Test Conditions Min. Typ. Max. Units 4.0 – 26.5 V – 4.2 7.0 mA – 140 400 mV – – 5 μA VCC = –18 V – – –1 mA ELECTRICAL CHARACTERISTICS Supply Voltage VCC Supply Current ICC Output Saturation Voltage Output Leakage Current Operating; TJ < TJ(max) VOUT(SAT) ISINK = 20 mA IOFF VOUT = 24 V, Bdiff = 0 PROTECTION COMPONENT CHARACTERISTICS Reverse Supply Current IRCC Supply Zener Current IZSupply VS = 28 V – – 10 mA Supply Zener Clamp Voltage1 VZSupply ICC = 10 mA, TA = 25°C 28 33 37 V Output Zener Current IZOutput VOUT = 28 V – – 3 mA Output Zener Clamp Voltage VZOutput IOUT = 3 mA, TA = 25°C 28 – – V Output Short Circuit Current Limit2 IOUTS(lim) – – 50 mA t < tResponse – High – V tPO VCC > VCC(min) – 4.5 9 ms tSettle fBdiff ≥ 100 Hz 0 – 50 ms RESPONSE CHARACTERISTICS Power-On State Power-On Time3,7 Settling Time4,7 Response Time7 POS 4.5 – 59 ms Upper Corner Frequency tResponse Equal to tPO + tS; fBdiff ≥ 100 Hz fcu –3 dB, single pole 20 – – kHz Lower Corner Frequency fcl –3 dB, single pole – – 20 Hz Output Rise Time5 tr RPU = 1 kΩ, COUT2 = 10 pF – – 200 ns Output Fall Time tf RPU = 1 kΩ, ISINK = 20 mA, COUT2 = 10 pF – – 200 ns –11 0 11 G –11 0 11 G 50 – 1250 G OUTPUT CHARACTERISTICS MAGNETIC CHARACTERISTICS Output Off Switchpoint6,7 BOP Output On Switchpoint6,7 BRP Applied Magnetic Field7,8 Bdiff Bdiff increasing, fBdiff = 200 Hz, Bdiff = 50 Gp-p; digital output signal switches low to high Bdiff decreasing, fBdiff = 200 Hz, Bdiff = 50 Gp-p; digital output signal switches high to low Differential p-p magnetic field 1I CC equivalent to ICC(max) + 3 mA. 2I OUT does not change state when IOUT > IOUTS(lim) , regardless of changes in the impinging magnetic field. 3Time required to initialize device. 4Time required for the output switchpoints to be within specification. 5Output Rise Time will be dominated by the RC time constant. 6For other sinusoidal signal frequencies and magnetic fields, –B OP = BRP = sinα(Bdiff ⁄ 2) ± 25%, where α is the phase shift shown in the Characteristic Data section. 7See Definitions of Terms section. 8Exceeding the maximum magnetic field may result in compromised absolute accuracy. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 3 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 THERMAL CHARACTERISTICS may require derating at maximum conditions, see application information Characteristic Symbol Test Conditions RθJA Package Thermal Resistance Single-layer PCB, with copper limited to solder pads 177 ºC/W Maximum Power Dissipation, PD(max) Power Derating Curve 30 900 28 850 VCC(max) 26 800 750 24 700 22 650 20 18 16 (RθJA = 177 ºC/W) 14 12 10 8 6 VCC(min) 4 2 Power Dissipation, PD (m W) Maximum Allowable VCC (V) Rating Units 600 (R θJ 550 A 500 450 400 = 17 7 ºC /W ) 350 300 250 200 150 100 50 0 0 20 40 60 80 100 120 140 160 180 Temperature (ºC) 20 40 60 80 100 120 140 160 180 Temperature (°C) Definitions of Terms The following provide additional information about some of the parameters cited in the Operating Characteristics table. For additional information, visit the Allegro Web site at www.allegromicro.com. Applied Magnetic Field, Bdiff – The differential magnetic flux density which is calculated as the arithmetic difference of the flux densities observed by each of the two Hall elements. Output Off Switchpoint (Operate Point), BOP – The value of increasing differential magnetic flux density at which the device output switches from low to high. This value may be greater than or less than 0 G. Output On Switchpoint (Release Point), BRP – The value of decreasing differential magnetic flux density at which the device output switches from high to low. This value may be greater than or less than 0 G. Power-On Time, tPO – The time needed by the device, after power is applied, to initialize all circuitry necessary for proper operation. Settling Time, tSettle – The time required by the device, after tPO, and after a valid magnetic signal has been applied, to provide proper output transitions. Settling time is a function of magnetic offset, offset polarity, signal phase, signal frequency, and signal amplitude. Response Time tResponse – The total time required for generating zero-crossing output transitions after power-up (the sum of power-on time and settling time). Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 4 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Empirical Results Output Voltage by Ambient Temperature Supply Current by Ambient Temperature 7 VCC (V) 6 ICC (mA) 5 VOUT(SAT) (mV) 4.5 12 12.0 26 20.0 4 3 2 1 0 –50 0 50 100 150 200 500 450 400 350 300 250 200 150 100 50 0 –50 ISINK = 20 mA VCC (V) 4.5 12.0 20.0 0 Supply Current by Supply Voltage TA (ºC) 6 ICC (mA) 5 VOUT(SAT) (mV) 150 25 –40 4 3 2 1 0 20 VCC (V) 150 200 Output Voltage by Supply Voltage 7 10 100 TA (ºC) TA (ºC) 0 50 30 500 450 400 350 300 250 200 150 100 50 0 0 ISINK = 20 mA TA (ºC) 150 25 –40 5 10 15 20 25 VCC (V) Continued on next page. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 5 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Empirical Results, continued Repeatability (º of Rotation) 116 Air Gap (mm) Repeatability (º of Rotation) 116 Air Gap (mm) Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 6 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Simulation Results A1425 Minimum Switching Fields Over the Range of Ambient Operating Temperatures, TA fBdiff(low) = 15 Hz, fBdiff(high) ≈ 30 kHz 40 35 30 25 Bdiff(min) (G) 25 150 20 –40 15 10 5 0 0.01 0.1 1 10 40 Frequency, fBdiff (kHz) A1425 Typical Phase Shift Over the Range of Applied Magnetic Fields, Bdiff fBdiff(low) = 15 Hz, fBdiff(high) = 30 kHz 40 30 50 100 500 10 750 Phase Shift (º) 20 0 –10 1250 Bdiff in Gp-p –20 –30 –40 –50 –60 0.01 0.1 Frequency, fBdiff 1 (kHz) 10 40 Continued on next page. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 7 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Simulation Results, continued A1425 Typical Delay Over the Range of Applied Magnetic Fields, Bdiff fBdiff(low) = 15 Hz, fBdiff(high) = 30 kHz 15 10 Bdiff in Gp-p IOUT Lagging 0 12 –5 –10 50 75 0 5 50 0 50 100 IOUT Delay (μs) IOUT Leading 20 –15 –20 0.1 1 Frequency, fBdiff (kHz) 40 10 Positive values of delay indicate a lagging output, while negative values indicate a leading output. IOUT Delay (μs) IOUT Leading A1425 Typical Delay Over the Range of Applied Magnetic Fields, Bdiff fBdiff(low) = 15 Hz, fBdiff(high) = 30 kHz 1000 0 –1000 1250 750 500 –2000 IOUT Lagging –3000 –4000 –5000 Bdiff in Gp-p 0 10 50 –6000 0 100 Frequency, fBdiff (Hz) Positive values of delay indicate a lagging output, while negative values indicate a leading output. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 8 A1425 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal Device Evaluation: EMC Characterization Please contact Allegro MicroSystems for EMC performance information. Test Name Reference Specification ESD – Human Body Model* AEC-Q100-002 ESD – Machine Model* AEC-Q100-003 Conducted Transients ISO 7637-1 Direct RF Injection ISO 11452-7 Bulk Current Injection ISO 11452-4 TEM Cell ISO 11452-3 *ESD testing is performed with no external components. Vs R1 RPU 1 VCC C1 A1425 4 GND VOUT 2 TEST COUT2 3 (Required) Recommended EMC test circuit. Component RPUa R1b C1 COUTc Value 1.2 100 0.1 4.7 Units kΩ Ω μF nF aPull-up resistor not required for protection but for normal operation. bFor improved CI performance cFor improved BCI performance Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 9 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Functional Description The A1425 is a versatile high-precision differential Hall-effect device that can be used in a wide range of applications. Proper choice of the target material and shape, and assembly techniques enables large working air gaps and high switchpoint accuracy over the device operating temperature range. Start-up During power-on time, tPO, the output signal, VOUT, is high. Beyond this time, if the applied magnetic field, Bdiff, is absent or less than 50 G peak-to-peak, the switching state and VOUT polarity are indeterminate. VOUT will be valid for Bdiff > 50 Gp-p, after the additional settling time, tSettle, has also elapsed. Also during tPO, a circuit in the A1425 is briefly enabled that charges the onchip capacitor. This feature reduces tPO, relative to the long RC time constant of a high-pass filter. Device Operation The A1425 sensor IC contains two integrated Hall transducers that are used to differentially respond to a magnetic field across the surface of the IC. Referring to figure 1, the trigger switches the output off (output high) when the differential magnetic field crosses zero while increasing in strength (referred to as the positive direction), and switches the output on (output low) when the differential magnetic field crosses zero while decreasing (the negative direction). Delay The on-chip band-pass filter induces delay in the output signal, VOUT, relative to the applied magnetic field, Bdiff. Simulation data shown in the Characteristic Data section quantify the effect of the input signal amplitude on the phase shift of the output. The operation is achieved through the use of two separate comparators. Both comparators use the same reference point, 0 G, to provide high accuracy, but one comparator has a positive hysteresis, BHYS1, and the other a negative hysteresis, BHYS2. Therefore, one comparator switches (BOP) at the zero crossing on an increasing differential signal and the other switches (BRP) at the zero crossing on a decreasing differential signal. The hysteresis on each comparator precludes false switching on noise or target jitter. AC-Coupled Operation Steady-state magnet and system offsets are eliminated using an on-chip differential band-pass filter. The low and high frequency poles of this band-pass filter are set using internal integrated capacitors and resistors. The differential structure of this filter improves the ability of the IC to reject single-ended noise on the ground (GND pin) or supply line (VCC pin) and, as a result, makes it more resistant to electromagnetic interference typically seen in hostile remote-sensing environments. 11.0 Applied Magnetic Field, Bdiff BOP(typ) 0.0 –11.0 BOP(max) / BRP(max) BHYS1 BRP(typ) BHYS2 BOP(min) / BRP(min) Comparator 1 Comparator 2 Switching State Output Signal, VOUT Off On Off t+ Figure 1. Typical output characteristics with dual comparator operation. Characteristics shown without delay, see Characteristic Data section charts for delay and phase shift contributions. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 10 A1425 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal Applications Information Target Selection Power Supply Protection The zero-crossing switchpoints and AC-coupled operation of this device make target selection important. For high-density target geometries or small target features that produce a sinusoidal magnetic signal, the high-pass filter is capable of filtering offsets that may be induced in the final device output. If such offset is present, and the target has larger features, then the high-pass filter may not be effective at higher speeds and an accuracy shift may occur. These relationships are shown in figure 2. The A1425 contains an on-chip voltage regulator and can operate over a wide supply voltage range. In applications that operate the device from an unregulated power supply, transient protection must be added externally. For applications using a regulated line, EMI/RFI protection may still be required. The circuit shown in figure 3 is the most basic configuration required for proper device operation. Differential Magnetic Flux Density, Bdiff Large Feature (Tooth) Valley +B (a) 0 VCC 1 –B Device Output Voltage, VOUT +V Differential Magnetic Flux Density, Bdiff RPU 0.1 uF 4 A1425 2 VOUT 3 (Required) 0 +B t Figure 3. Basic application circuit. A pull-up resistor, RPU, is required with the output driver. Output Edge Shift (b) 0 –B Device Output Voltage, VOUT +V 0 t Figure 2. Large Feature Effects. (a) Large target feature but no device offset, normal edge position. (b) Large target feature with negative device offset, shifted (advanced) output edge position. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 11 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Power Derating The device must be operated below the maximum junction temperature of the device, TJ(max). Under certain combinations of peak conditions, reliable operation may require derating supplied power or improving the heat dissipation properties of the application. This section presents a procedure for correlating factors affecting operating TJ. (Thermal data is also available on the Allegro MicroSystems Web site.) The Package Thermal Resistance, RJA, is a figure of merit summarizing the ability of the application and the device to dissipate heat from the junction (die), through all paths to the ambient air. Its primary component is the Effective Thermal Conductivity, K, of the printed circuit board, including adjacent devices and traces. Radiation from the die through the device case, RJC, is relatively small component of RJA. Ambient air temperature, TA, and air motion are significant external factors, damped by overmolding. The effect of varying power levels (Power Dissipation, PD), can be estimated. The following formulas represent the fundamental relationships used to estimate TJ, at PD. PD = VIN × IIN T = PD × RJA TJ = TA + ΔT Reliability for VCC at TA = 150°C, using minimum-K PCB Observe the worst-case ratings for the device, specifically: RJA = 177°C/W, TJ(max) = 165°C, VCC(max) = 26.5 V, and ICC(max) = 7.0 mA. Calculate the maximum allowable power level, PD(max). First, invert equation 3: Tmax = TJ(max) – TA = 165 °C – 150 °C = 15 °C This provides the allowable increase to TJ resulting from internal power dissipation. Then, invert equation 2: PD(max) = Tmax ÷ RJA = 15°C ÷ 177 °C/W = 84 mW Finally, invert equation 1 with respect to voltage: VCC(est) = PD(max) ÷ ICC(max) = 84 mW ÷ 7.0 mA = 12 V (2) The result indicates that, at TA, the application and device can dissipate adequate amounts of heat at voltages ≤VCC(est). (3) PD = VCC × ICC = 5.0 V × 4.2 mA = 21.0 mW T = PD × RJA = 21.0 mW × 177 °C/W = 3.7°C TJ = TA + T = 25°C + 3.7°C = 28.7°C Example (1) For example, given common conditions such as: TA= 25°C, VCC = 5.0 V, ICC = 4.2 mA, and RJA = 177 °C/W, then: A worst-case estimate, PD(max), represents the maximum allowable power level (VCC(max), ICC(max)), without exceeding TJ(max), at a selected RJA and TA. Compare VCC(est) to VCC(max). If VCC(est) ≤ VCC(max), then reliable operation between VCC(est) and VCC(max) requires enhanced RJA. If VCC(est) ≥ VCC(max), then operation between VCC(est) and VCC(max) is reliable under these conditions. For example, when a standard diode with a 0.7 V drop is used: VS(max) = 12 V + 0.7 V = 12.7 V Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 12 High Accuracy Analog Speed Sensor IC with Integrated Filter Capacitor and Dual Zero-Crossing Output Signal A1425 Package K, 4-pin SIP +0.08 5.21 –0.05 45° B E 2.20 E 1.55 ±0.05 1.50 D NNNN 1.29 E +0.08 3.43 –0.05 E1 E2 2.16 MAX Mold Ejector Pin Indent Branded Face 2 3 D Standard Branding Reference View 0.84 REF N = Device part number Y = Last two digits of year of manufacture W = Week of manufacture For Reference Only; not for tooling use (reference DWG-9010) Dimensions in millimeters Dimensions exclusive of mold flash, gate burrs, and dambar protrusions Exact case and lead configuration at supplier discretion within limits shown 4 14.73 ±0.51 +0.06 0.38 –0.03 +0.07 0.41 –0.05 1 45° A 1 YYWW A Dambar removal protrusion (8X) B Gate and tie bar burr area C Branding scale and appearance at supplier discretion D Active Area Depth, .0.42 mm E Hall elements (E1 and E2); not to scale 1.27 NOM Copyright ©2005-2013, Allegro MicroSystems, LLC Allegro MicroSystems, LLC reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the failure of that life support device or system, or to affect the safety or effectiveness of that device or system. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, LLC assumes no responsibility for its use; nor for any infringement of patents or other rights of third parties which may result from its use. For the latest version of this document, visit our website: www.allegromicro.com Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 13