Highly-Scalable Novel Access Device based on Mixed Ionic Electronic Conduction (MIEC) Materials for High Density Phase Change Memory (PCM) Arrays,

Highly-Scalable Novel Access Device based on Mixed Ionic Electronic Conduction
(MIEC) Materials for High Density Phase Change Memory (PCM) Arrays
K. Gopalakrishnan, R. S. Shenoy, C. T. Rettner, K. Virwani, D. S. Bethune, R. M. Shelby, G. W. Burr, A. Kellock,
R. S. King, K. Nguyen, A. N. Bowers, M. Jurich, B. Jackson, A. M. Friz, T. Topuria, P. M. Rice, and B. N. Kurdi
IBM Almaden Research Center, 650 Harry Road, San Jose, California 95120
Tel: (408) 927{–3721, –2362}, Fax: (408) 927–2100, E-mail: {kailash, rsshenoy}@us.ibm.com
Abstract
Phase change memory (PCM) could potentially achieve high
density with large, 3D-stacked crosspoint arrays, but not without a
BEOL-friendly access device (AD) that can provide high current
densities and large ON/OFF ratios. We demonstrate a novel AD
based on Cu-ion motion in novel Cu-containing Mixed Ionic Electronic Conduction (MIEC) materials[1, 2]. Experimental results
on various device structures show that these ADs provide the ultrahigh current densities needed for PCM, exhibit high ON/OFF ratios
with excellent uniformity, are highly scalable, and are compatible
with <400◦ C Back-End-Of-the-Line (BEOL) fabrication.
Keywords: Access device, Diode, MIEC, PCM, PCRAM
Introduction
PCM is a promising next-generation memory candidate because of its ease of integration, scalability, speed and endurance.
But to be as cost-effective as NAND FLASH (≤4F2 /3), 3D-stacking
of large crosspoint arrays in the BEOL will be necessary[3,4].
Fig. 1 shows calculated (mushroom-cell: ITRS) as well as experimental (our pore-cell) PCM RESET currents. The corresponding current densities (J ∼5–20MA/cm2 ) challenge amorphous or
polycrystalline-Si p-n junctions. Large arrays improve array efficiency, but mandate an AD with large ON/OFF ratios (≥ 107 ).
Device structure and Method of operation
We have explored the use of novel Cu-containing MIEC materials as Access Devices uniquely suited to large, 3D PCM arrays. Fig. 2 shows a typical device structure, with MIEC material
sandwiched between two electrodes (at least one must be inert or
non-Cu-ionizing). These materials have a significant amount of
mobile Cu, and negatively-charged vacancies behave like acceptor
sites. Negative bias on the top electrode (TEC) pulls Cu+ ions
away from the bottom electrode (BEC). The increased acceptor
(and hole) concentration near the BEC depends exponentially on
the applied bias[1, 2], and results in a steady-state hole diffusion
current due to the vertical gradient in hole concentration. The large
fraction of mobile Cu enables very high current densities.
Experimental Results
The process flow used to build these devices is described in
Fig. 3. An integrated polysilicon resistor is fabricated in series with
every AD in order to measure the current flowing during high-speed
pulsing. ADs were built by sputter-depositing MIEC and TEC
materials into e-beam-defined vias (etched into SiNx stopping on
an inert BEC). Devices with different film thicknesses, dielectric
thicknesses, TEC and BEC CDs, and inert vs. ionizable TECs were
fabricated and measured. All relevant processing temperatures
were kept <400◦ C. Fig. 4 shows a TEM of a 250nm BEC AD with
a wide-area (CDTEC CDBEC ), ionizable TEC.
Fig. 5 shows superimposed i-v characteristics for sixty 80nm
BEC devices with wide-area ionizable TECs. As predicted by
MIEC theory, an exponential diode-like i-v (starting at voltage
VB ) is seen when the TEC-to-BEC bias is negative. Device to
device variability is minimal. For positive bias, exponential characteristics are preempted by an abrupt current increase (at VA ), as
the vast number of ions swept from the wide-area TEC into the
small via electrolytically form a reversible metallic filament. This
interpretation is bolstered by data from symmetric MIEC lateralbridge-cells connecting inert electrodes (Fig. 6). For symmetric
devices with limited MIEC volume, electrolytic filaments do not
form, and bipolar exponential characteristics are observed.
978-1-4244-7641-1/10/$26.00 ©2010 IEEE
Pulsed characteristics for 40nm BEC devices are shown in
Fig. 7. Currents exceeding 200 µA (J > 15 MA/cm2 ) are readily obtained from these devices. The duration (few 100ns) and
temperature dependence (inset of Fig. 7) of the turn-on transients
confirm MIEC, rather than electronic-Schottky, behavior. AD performance after sequential pulses of low- and high-current is shown
in Fig. 8, with series resistances chosen to emulate typical PCM
read and write conditions. Endurance exceeding 1010 cycles (105
cycles) for low (high) currents have been obtained, with further
optimization possible through pulse shaping.
The impact of BEC scaling (for wide-area, ionizable TECs)
is shown in Fig. 9. Perfect scaling of current with BEC area is
observed from 1µm down to 40nm BEC diameter. Ultra-scaled
(19nm BEC) devices can support extremely high current densities
(>50 MA/cm2 , inset of Fig. 9), although they non-destructively
turn themselves OFF in approximately 200ns (more than sufficient
to RESET PCM). Preliminary results on PCM+AD operation are
shown in Fig. 10, using a test structure (inset) that allowed independent probing of the PCM, the AD (fabricated post-PCM process)
and their series combination. The 34nm pore-cell PCM was successfully cycled through >3 × 104 SET-RESET cycles, with no
degradation observed in any characteristics of the nearby 80nm
AD that supplied all PCM-read and -write currents.
While these results demonstrate the high current densities and
low-temperature-compatible processing required for stacked PCM
arrays, the turn-on voltages VA and VB of these wide-area ionizable TEC ADs (Fig. 5) are too low to support large-sized arrays
without excessive half-select leakage. Fig. 11 indicates that, assuming bipolar array biasing, large arrays (> 1024 × 1024) require only optimization of the PCM SET and dynamic resistances
and higher AD voltage margin (|VA | + |VB | >1.0V). As shown
in Fig.12(a), we have successfully achieved such a large-arraycapable AD device by combining process optimization with the
scaling of inert TECs down to <400nm CD. These devices show
symmetric bipolar-exponential characteristics, with no electrolytic
filament. As predicted by MIEC theory, the lower concentration of
ions increases |VB | so that voltage margins >1V are obtained with
∼200nm TEC CDs (Fig. 12(b)) without sacrificing high currentdensity.
Conclusions
Novel Access Devices based on MIEC materials can be fabricated at <400◦ C, are extremely scalable, and can conduct very
high current densities — making them highly interesting for stacking of multi-layer PCM arrays in the BEOL. These ADs require no
breakdown, allowing truly non-destructive PCM reads, and hold
the potential for combining multi-level cells (MLC) together with
3D stacking. The large voltage margins essential for large arrays
have been demonstrated by combining MIEC materials and AD
process optimization with a scaled inert TEC.
Acknowledgements
Expert analytical and processing support from D. Pearson, N.
Arellano, E. Delenia, and L. Krupp is gratefully acknowledged.
References
[1] I. Yokota, J. Phys. Soc. Japan, 8(5), 595 (1953).
[2] I. Riess, Solid State Ionics, 157, 1 (2003).
[3] Y. Sasago, VLSI 2009, T2B-1 (2009).
[4] D. C. Kau, IEDM 2009, 27.1 (2009).
[5] Int’l Technology Roadmap for Semiconductors, www.itrs.net (2008).
2010 Symposium on VLSI Technology Digest of Technical Papers
205
Fig. 1 RESET current of PCM pore devices (inset: CD∼50nm)
as a function of CD and technology node, compared to ITRS[5].
Inset: expected current density, J, in an AD of diameter F .
Fig. 4 Cross-sectional TEM of MIECbased AD with a wide-area ionizable
TEC. The MIEC material fills an approximately 250nm sized via etched into
silicon nitride (typically 40nm thick),
stopping on the inert bottom electrical
contact (BEC).
Fig. 5 Superimposed i-v characteristics of sixty MIEC
devices (80nm BEC, wide-area ionizable TEC). Negative
bias on the TEC produces very tight, exponential diode-like
i-v characteristics. At moderate positive bias, Cu+ ions
swept from the large TEC into the tiny via form a metallic
filament and current abruptly increases.
Fig. 7 Pulsed characteristics of an AD (40 nm BEC,
wide-area ionizable TEC) in series with an integrated polysilicon resistor (3kΩ). At 1.6V bias, currents >200 µA are readily obtained, even in 40nm
devices (J >15 MA/cm2 ). Inset: pulsed AD characteristics as a function of temperature. Current
build-up requires ∼100ns depending on temperature, MIEC thickness, and other parameters.
Fig. 10 Cycling of a 34nm pore-cell PCM, with
SET, RESET, and read performed through a nearby
80nm AD. While the PCM resistances show a slight
downward trend, the AD shows no degradation over
> 3 × 104 cycles. Inset: test structure used to allow
independent access to PCM, co-integrated AD, and
combined PCM+AD device.
978-1-4244-7641-1/10/$26.00 ©2010 IEEE
Fig. 2 Negative bias on the TEC pulls Cu+
ions away from the BEC, leaving vacancies that
act as acceptors. Electrochemistry induces a
gradient in hole density, exponentially dependent on bias, which then drives steady-state
hole current. Large current densities are possible because the fraction of displaceable Cu
atoms is high.
Fig. 3 Flowchart of key steps in the
process integration for fabricating novel
AD test structures and integrated polysilicon resistors (used to measure pulse current). The BEC and all subsequent materials are PVD-deposited, and are processed
at temperatures <400◦ C.
Fig. 6 Results for a lateral MIEC bridge device with fully
symmetric, non-ionizable electrodes. As expected, symmetric devices with non-ionizable TECs show symmetric exponential characteristics with no abrupt electrolytic
turn-on. While back-to-back electronic-Schottky diodes
would produce only leakage currents, no significant current reduction is seen in MIEC devices.
Fig. 8 AD device endurance under low– and high–
current conditions. Low-voltage DC measurements
show low OFF current despite > 1010 low-current
pulses. While OFF current increases 10× (∼60mV
shift in i-v curves) after ∼ 106 high-current cycles,
pulse-shaping allows further optimization.
Fig. 11 Predicted maximum size of a memory array,
under bipolar biasing, allowed by leakage constraints
as a function of PCM dynamic resistance and AD
voltage margin. Voltage margin exceeding 1.1V is
needed for high array-efficiency.
Fig. 9 Current in AD devices with ionizable, widearea TECs scales perfectly with BEC area. Here 40nm
vias are defined in thinner (20nm rather than 40nm
thick) dielectric to finesse limits of sputter deposition.
Inset: ultrasmall (19nm) AD with ionizable, widearea TEC defined in thin (13nm) dielectric passes
currents >165 uA (J > 50 MA/cm2 ).
Fig. 12 Device results for process-optimized AD with
non-ionizable scaled TEC. As the TEC is scaled below
450 nm, the electrolytic abrupt turn-on is replaced by
exponential i-v behavior, and (inset:) turn-ON voltage |VB | increases significantly (possibly because of
lower total ion concentration). Thus voltage margins
>1.0V are easily obtained at TEC CDs ∼200nm.
2010 Symposium on VLSI Technology Digest of Technical Papers
206