APPLICATION NOTE Seite 1 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 Switching behavior and optimal driving of IGBT3 modules 1. Chip Technology The IGBT chip of the third generation (IGBT3 ) has a trench structure and combines the advantages of PT and NPT technologies thanks to an additional n-doped layer, known as the Field Stop (FS) layer, within the NPT structure. Punch Through Emitter Non Punch Through Gate Emitter -E Gate -E Trench + Field-Stop Emitter Gate -E n- basis (substrate) n- basis (epi) n+ buffer (epi) Collector n- basis (substrate) p+ emitter (substrate) Collector Collector Advantage • Implanted back-emitter better adjustable Performance • Lower switching losses • Higher switching robustness Advantage • Implanted backs-emitter • Implanted fieldstop enables thinner base region Performance • Lower VCEsat • Lower switching losses • Robustness like NPT Bild 1.1. Chip Technologie This technology allows both static and dynamic losses to be minimized. In combination with the higher current density of the IGBT3, it allows the power range of this family of products to be extended. eupec GmbH Max-Planck-Straße 5 D-59581 Warstein Author: Rusche / Lübke / Münzer Tel. +49(0)2902 764-2208 Fax +49(0)2902 764-1150 Email: [email protected] An Infineon Technologies Company www.eupec.com Switching behavior and optimal driving of IGBT3 modules Seite 2 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 2. Switching behavior 2.1. Turn-on behavior The rate-of-rise of voltage (-dv/dt) and of current (di/dt) during the turn-on process can be controlled by changing the gate resistance, a function already familiar from the NPT IGBTs of the second generation. Both switching transients are reduced as the gate resistance increases. Fig. 2.1.1 Turn-on process with nominal VGE gate resistance (minimum gate resistance specified in the data sheet) IC VCE VCE = 1200V (dv/dt=0,9kV/µs) IC = 1200A (di/dt=6,4kA/µs) VGE = ±15V (ICpeak = 2,4kA) Eon = 816mWs Fig. 2.1.2 Turn-on process with lower gate VGE resistance (lower than the gate resistance specified IC VCE in the data sheet not recommended) VCE = 1200V (dv/dt=1,4kV/µs) IC = 1200A (di/dt=8,7kA/µs) VGE = ±15V (ICpeak = 2,7kA) Eon = 544mWs Fig. 2.1.3 Turn-on process with higher VGE gate resistance (maximum gate resis- IC tance specified in the data sheet) VCE VCE = 1200V (dv/dt=0,3kV/µs) IC = 1200A (di/dt=3kA/µs) VGE = ±15V (ICpeak = 1,81kA) Eon = 2558mWs Switching behavior and optimal driving of IGBT3 modules Seite 3 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 2.2 Turn-off behavior ∆V = − Lσ * di dt VCE Miller Plateau DC -di/dt VGE IC t1 t2 t3 Fig. 2.2.3 Turn-off response of a 1700V IGBT3 with nominal gate resistance. Display of VGE, IC, and VCE. The turn-off process begins with a drop in gate voltage (t1). When this voltage drops to the Miller plateau (discharge of the reverse transfer capacitance Cres), the IGBT3 starts to build up a reverse voltage (t2). The (dv/dt) can be controlled by the gate resistance, i.e. it is reduced by an increase in the latter. However, the current slope (-di/dt) can no longer be controlled by the gate resistance when the gate voltage drops below the Miller plateau before the drop in the IGBT current (see Figs. 2.2.1 and 2.2.2). This is the case when a resistor is used with a rating close to its nominal value. Only in the region of large gate resistances can the current slope be controlled when the gate voltage remains at the Miller plateau up to current commutation. The current is commutated to the associated free-wheeling diode at inductive load (t3) whenever the reverse voltage at the IGBT reaches the level of the DC intermediate circuit. Switching behavior and optimal driving of IGBT3 modules Seite 4 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 600 1200 IC [A] 500 1000 400 800 300 600 RG=3,3Ω RG=4,7Ω 200 VCE [V] VCE IC 400 RG=6,8Ω 100 200 0 0,75 0 1,25 1,75 2,25 2,75 3,25 t [µs] Fig. 2.2.1 Turn-off response of a 1700V IGBT3 with differently dimensioned gate resistors. Display of IC and VCE. 15 1200 VCE 10 1000 5 800 0 RG=3,3Ω RG=3,3Ω RG=4,7Ω -5 RG=6,8Ω RG=6,8Ω -10 -15 0,75 600 RG=4,7Ω VCE [V] VGE [V] VGE 400 200 1,25 1,75 t [µs] 2,25 2,75 0 3,25 Fig. 2.2.2 Turn-off response of a1700V IGBT3 with differently dimensioned gate resistors. Display of VGE and VCE. The position of the Miller plateau is determined through the ratio of external gate resistor of the module (data sheet value) to the internal gate resistor. Switching behavior and optimal driving of IGBT3 modules Seite 5 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 2.3. Limiting the turn-off overvoltage in IGBTs Current slopes generate overvoltages (∆V) at the IGBT due to the parasitic inductances (Lσ) of the DC intermediate circuit and the internal inductances of the IGBT module: ∆V = − Lσ * di dt Overvoltages occurring at the IGBT module during the turn-off process must naturally always be limited to the maximum reverse voltage of the module. To ensure that the IGBT3 can be controlled during the turn-off process and thus to limit the overvoltage, the gate voltage must be at the Miller plateau at this time and must not yet have fallen below it. This may occur via capacitive feedback of the collector voltage to the gate, for example. The (dv/dt) is coupled into the driver via CZD. At a sufficiently high (dv/dt), the gate voltage is raised to the Miller plateau or maintained there. The gate voltage must have reached this plateau before the reverse voltage of the IGBT attains the intermediate circuit voltage (the current starts to drop). VZD CZD IGBT Modul PWM Fig. 2.3.1 Basic circuit diagram for capacitive feedback Switching behavior and optimal driving of IGBT3 modules Seite 6 von 6 Datum:2003-04-08 AN-Nummer: AN2003-03 Fig. 2.3.2 shows the effectiveness of this circuit Switch off 2*IN at Vcc = 850V VCE VGE IZD VZD = 1000V C1 = 250pF VMax = 1080V IC Fig. 2.3.2 Schematic mode of operation of the basic circuit for capacitive feedback The turn-off losses are not increased significantly by this measure with corresponding dimensioning – thanks to the lower voltage peaks – and may even be reduced with optimization. The components must be dimensioned and optimized according to the requirements of specific applications. The IGBT3 can be used with a standard gate driver circuit or if required by the application, the circuit can be extended by the capacitive feedback which described above, and can thus be optimally deployed with its advantages of a low forward voltage and low switching losses. The Dual IGBT 2ED300C17-S driver from eupec allows these optional functions to be implemented. It is a member of the EiceDRIVERTM driver family (eupec IGBT controlled efficiency DRIVER). Further information on this driver may be obtained from the relevant data sheet.