Technical Guide(1415KB)

Technical Guide
Conductive Polymer Aluminum Electrolytic Capacitors
2015.11 http://industrial.panasonic.com/ww/products/capacitors/polymer-capacitors/sp-cap
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Contents
1.Features of SP-Cap
・・・・・・・・・・1
2.Features of application circuit
・・・・・・・・・・7
3.Structure
・・・・・・・・・10
4. Transient Response Simulation
・・・・・・・・・11
5. Example of Simulation
・・・・・・・・・16
6. Safety and Reliability
・・・・・・・・・19
7. Reliability Test Data
・・・・・・・・・23
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
1. Features of SP-Cap
●Super low ESR (Equivalent Series Resistance) characteristics
SP-Cap has super low ESR characteristics which allows it to have rapid current discharge or charge
capability: This makes the SP-Cap an excellent choice as a bulk capacitor in CPU applications.
●Very low impedance characteristics
●Stable capacitance characteristics
SP-Cap has stable capacitance characteristics versus changes in the operating frequency and applied
voltage, unlike MLCC.
●Stable temperature and applied voltage characteristics
SP-Cap has stable characteristics versus changes in the operating temperature and applied voltage.
●Benign Failure Mode full advantage of the material
More difficult to ignite and "smoke" than a tantalum electrolytic capacitor.
●Surface mounting and low profile
With the adoption of our exclusive new structure, surface mounting and a reduction in height
have been achieved.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
1
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Comparison with other types of capacitors
■ Super low ESR and large capacitance
ESR: Approx. 1/10 or less that of a tantalum capacitor
Capacitance: Approx. 5 times or more that of a ceramic capacitor
1000
800
Low ESR Tantalum
ESR (m) at 100kHz
330
300
170
100
60
60
30
25
15
SP-Cap
15
10
50
Polymer Tantalum
40
22
22
15
15
10
5
60
50
9
Ceramic Capacitor
12
9
9
9
6
12
6
6
5
6
5
3
3
5
1
10
100
1000
Capacitance (F) at 120Hz
■ Very low impedance
Lowest impedance among electrolytic capacitors
(2) Polymer Tantalum capacitor
4V100F (7.3 x4.3 x2.8)
(4) Low ESR Tantalum capacitor
10V100F (7.3 x4.3 x2.8)
(1) SP-Cap (SX series)
4V100F (7.3 x4.3 x1.9)
(3) Ceramic capacitor
6.3V100F (4.5 x3.2 x3.2)
100
10
Z, ESR ()
Z
1
(4)
ESR
0.1
(2)
0.01
(1)
(3)
0.001
0.1
1
10
100
1000
10000
Frequency (kHz)
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
2
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
■ Stable capacitance
MLCC reduction capacity in the "voltage
application" + “Low Temp.-High Temp."
Capacitance Change ()
SP-Cap:25V22μF (CX series)
MLCC:25V22μF,X5R,3216
-80%
DC bias(V)
Capacitance change
(%)
Capacitance Change ()
SP-Cap:25V22μF (CX series)
-10%
-10%
MLCC:25V22μF,X5R,3216
Temperature (ºC)
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
3
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
■ Stable temperature and applied voltage characteristics
Ceramic capacitor (MLCC 0805 X5R) 6.3V22F
ESR (Ohm)
Capacitance
Change ()
SP-Cap (SX series) 2.5V180F
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
4
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
■ Very low impedance at high frequency by low ESL
3 Terminal SP-Cap (L* series) has very low impedance equivalent to MLCC at high frequency.
0.1
Z (OHM)
MLCC 0603
X5R
6.3V22uF
SP-Cap
LS series
2.5V180uF
0.01
SP-Cap
SX series
2.5V180uF
0.001
0.01
1
Frequency (MHz)
100
2
Inductance (nH)
MLCC 0603
X5R
6.3V22uF
SP-Cap
LS series
2.5V180uF
1
SP-Cap
SX series
2.5V180uF
0
0.01
1
Frequency (MHz)
100
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
5
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
■ Large capacitance & Low profile
Z (OHM)
0.1
LS series
LS0D221R
Height:1.1mm
LT0D331R
Height:1.4mm
0.01
H: 1.1mm
LX0D471R
Height:1.9mm
0.001
0.01
1
Frequency (MHz)
LT series
100
0.1
ESR (OHM)
LS0D221R
Height:1.1mm
H: 1.4mm
LT0D331R
Height:1.4mm
0.01
LX series
LX0D471R
Height:1.9mm
0.001
0.01
1
Frequency (MHz)
H: 1.9mm
100
600
2
400
LT0D331R
Height:1.4mm
200
LS0D221R
Height:1.1mm
Inductance (nH)
Cap (uF)
LS0D221R
Height:1.1mm
LT0D331R
Height:1.4mm
1
LX0D471R
Height:1.9mm
LX0D471R
Height:1.9mm
0
0
0.1
10
Frequency (kHz)
1000
0.1
1
10
Frequency (MHz)
100
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
6
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
2. Features of application circuit
Excellent noise reduction
An evaluation of noise reduction compared with that of other types of capacitors is shown below.
Test Circuit
Input voltage : 8Vp-p
Frequency
: 1MHz
Signal
generator
Oscilloscope
50
Cx
Comparison of noise reduction capability
Output waveform
Input waveform
(1MHz)
8V p-p
Aluminum capacitor
Tantalum capacitor
1000F×4
100F×3
47F×1
40mV p-p
30mV p-p
54mV p-p
SP-Cap
SP-Cap has excellent noise reduction performance.
SP-Cap can realize the quantity reduction and space saving.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
7
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Excellent ripple voltage reduction
An evaluation of voltage smoothing capability on the switching power output side
compared with that of other types of capacitors is shown below.
Test Circuit
Switching frequency: 250kHz
Step Down
1.1H
SW Reg
Feed
Back
Comparison of ripple reduction capability
SP-Cap
Polymer tantalum
Low ESR tantalum
2.5V 220µF
2.5V 220µF
6.3V 220µF
ESR=10mΩ at 100kHz
ESR=25mΩ at 100kHz
ESR=50mΩ at 100kHz
Ripple voltage:50mVp-p
Ripple voltage:125mVp-p
Ripple voltage:265mVp-p
To reduce ripple voltage, SP-Cap with a super low ESR is more suitable.
For the same capacitance, SP-Cap allows the ripple voltage to be reduced to
approximately 1/3 that of a polymer tantalum capacitor and approximately 1/5 that of
a low ESR tantalum capacitor.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
8
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Excellent transient response
An evaluation of the transient response as the load varies in a high speed
condition compared with those of the other types of capacitors is shown below.
Test Circuit
Step Down
19Vin
1.0H
Load conditions:
Load time :100µs
Slew rate :60A/µs
Vout
:1.3V
Frequency :610kHz/2phase
Load current :30A
SW
Reg.
Pulse load circuit
A
Feed
Back
Comparison of transient response capability
Conductive Polymer Aluminum (SP-Cap)
Conductive Polymer Tantalum
2V 270µF x5 pcs
2V 220µF x8 pcs
4V 470µF x5 pcs
2.5V 330µF x8 pcs
Total Cap. =1350µF at 120Hz
Total Cap. =1760µF at 120Hz
Total Cap. =2350µF at 120Hz
Total Cap. =2640µF at 120Hz
ESR=3mΩmax.at 100kHz
ESR=1.9mΩmax.at 100kHz
ESR=3mΩmax.at 100kHz
ESR=1.9mΩmax.at 100kHz
Because SP-Cap provides a super low ESR, the same transient response can be obtained
with less capacitance. To obtain the same transient response with polymer tantalum,
higher capacitance is required than with the polymer aluminum.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
9
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
3. Structure
Super low ESR
●In order to reduce ESR, the electrical conductivity of the electrolyte (cathode
material) must be increased.
●The Conductive polymer electrolyte has a conductivity higher than that of
conventional electrolytes
*Approx. 10,000 times that of an aluminum capacitor (electrolyte : liquid)
*Approx. 1,000 times that of a tantalum capacitor (manganese dioxide : solid)
Basic configuration of an electrolytic capacitor
Conductivity of various types of electrolytes
Conductivity(S/cm)
1000
Silver
Oxid film
+
Conductive
Polymer
-
Aluminum
Aluminum
Electrolyte
MnO2
Silver
Oxid film
Oxid film
+
Tantalum
+
Aluminum
SP-Cap
-
Electrolyte
(cathode material)
-
100
Conductive
polymer
SP-Cap
10
1
TCNQ base
0.1
Manganese
dioxide
0.01
Electrolyte
Organic
semiconductive
capacitor
Tantalum
capacitor
Aluminum
capacitor
Product structure
With the adoption of our exclusive structure, suface
Mounting and reduced height have been achieved.
Cross-section of internal element
(One sheet)
(1) Mold resin
●
(6) Terminal
(2) Silver paste
(3) Carbon
(4) Conductive polymer
No.
Component
(1)
Mold resin
(2)
Silver past
(3)
Carbon
(4)
Conductive polymer
(5)
Aluminum foil
(6)
Terminal
(5) Aluminum foil
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
10
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
4. Transient Response Simulation
Application Example (CPU)
Trend of CPU (Central Processing Unit) used in personal computers
*CPUs continue to follow Moore’s Law of doubling operating frequency every 18 months.
Today’ CPUs are operating above Ghz frequencies. The Ghz- plus CPUs are characterized by
increased power, high operating DC current and current slew rate requirements, and a
challenging voltage margin.
*To reduce energy consumption:
CPU stop clock operation is used.
CPU drive voltage is lowered.
●In order to reduce power consumption, a switching operation (ON and OFF) is repeated
frequently by the CPU stop clock operation.
→ A large voltage fluctuation occurs in the CPU drive power line.
●Load current when CPU is operated (ON) is increased.
→ As the CPU computing and operational demand vary, the current demands for the
CPU can change very rapidly and require current slew rates of hundreds of amps
within a few seconds.
Current
CPU current
Load current is increased.
Current slew rate (di/dt) is high.
Time
●Reduction in CPU drive voltage
→ The allowable voltage fluctuation range for CPU operation becomes tighter.
Voltage
CPU voltage
Upper limit of operating voltage
When the voltage is lowered,
the allowable range is reduced.
Lower limit of operating voltage
Time
Today’s CPUs can require current slew rates of hundreds of amps per micro second.
The resulting current surge can create unacceptable spikes in the voltage which
must be suppressed within the operating voltage margin before any damage is
done to the CPU.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
11
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
The performance requirement for bulk capacitors have increased due to the increase in
the transient response and power requirements of the CPU.
A capacitor functions as a buffer to supply an instantaneous current
at a stable voltage.
ICPU=ISW+IC
Current
V
ICPU
ISW
ISW
IC
IC
Voltage
CPU
SWPS
C
Limit of operation
V
Personal computer
will freeze.
This transient response simulation presents the optimum idea of capacitor
pick up for power supply design.
Spice circuit model
SWPS
CPU
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
12
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Simulating method
For the simulation of CPU transient response characteristics, a capacitor equivalent circuit
model must be created and the circuit conditions must be set up.
In order to simulate the transient response characteristics of a capacitor,
An equivalent circuit model capable of indicating
The variation in ESR‫ ٭‬and the reduction in capacity and inductance in the high frequency
‫٭‬ESR : Equivalent Series Resistance
Selection of equivalent circuit model
〈Typical equivalent circuit model〉
Ladder model (20-elements)
7-elements
3-elements
R2 
C
R
L2
L1
L
R1
C1
R6
R1

R2
R3
C2
C3
R7
R8
R4
C4
R9
R5
C5
R10
R3 
L1
C2
C1
L2
L3
L4
L5
〈Comparison graph of measured value and simulated value by equivalent circuit model〉
Impedance
Capacitance
ESR
ESL
〈Approximation degree by equivalent circuit model〉
Equivalent circuit
Impedance
ESR
Capacitance
ESL
3 elements
No good
No good
No good
No good
7 elements
Good
No good
Good
Good
Ladder model
Good
Good
Good
Good
model
Because of its approximation degree to the measured value ladder model is adopted for the simulation.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
13
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Setting of circuit conditions
Circuit condition: Put capacitors in parallel between power supply and CPU as described below.
SWPS
CPU
The number of capacitors is calculated using a P Spice circuit simulator under the following
conditions of the application.
When CPU voltage varies and current is managed, CPU performance is optimized.
Operating current and ramp up time (di/dt) CPU of CPU conditions.
Operating voltage (Vout) and range of CPU (Vp-p)
Switching frequency and phase of SW power supply
Inductance of PCC (Power Choke Coil) (L) of SW power supply
Min. input voltage (Vin) of SW power supply
Operating current
CPU current
(di/dt) CPU
Current supplied from SW power supply
( di )SW=( –Vout) /(L /phase)
dt
di
( )SW=(Vin – Vout) /L
dt
time
1 / (SW frequency x phase)
CPU voltage
Upper limit of operating voltage
Undershoot
Overshoot
Vp-p
Lower limit of operating voltage
time
It takes time for the SW power supply to respond to the CPU when it turns on
→ Capacitors are necessary to smoothly transfer the voltage from the CPU start-up.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
14
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Estimation of capacitance-frequency characteristics
Using the Ladder model
LCR meters are unable to measure capacitance at the resonance point frequencies and above.
Using an LCR 20-element ladder model, we propose estimating the behavior of the measured
capacitance-frequency characteristics around the point of resonance.
Z,ESR(mOHM) - Frequency(kHz)
Ref. Low ESR Tantalum (D-size 10V100uF)
100
10
Creation of the capacitance-frequency
characteristics excluding the effects of
inductance
1
0.1
0.01
0.001
R1
R2
C1
C2
R3
C3
R4
C4
R5
0.1
Z(data)
1
10
ESR (data)
100
1000
10000
Z(sim)
ESR(sim)
Capacitance(uF) - Frequency(kHz)
C5
250
200
R6
R7
L1
L2
R8
L3
R9
L4
R10
150
100
L5
50
0
0.1
* data: measured
sim: ladder model
1
Cap (data)
10
100
1000
Cap(sim)
10000
Resonance Point
Z,ESR(mOHM) - Frequency(kHz)
100
Removal of the R-L circuit
10
1
0.1
R1
R2
R3
R4
0.01
R5
0.001
C1
C2
C3
C4
C5
0.1
1
Z(sim)
10
100
1000
ESR(sim)
10000
Capacitance(uF) - Frequency(kHz)
250
200
150
Estimation of capacitance characteristics
at high frequency
100
50
0
0.1
1
10
100
Cap(sim)
1000
10000
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
15
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
5. Example of simulation
Example of simulation (1)
Current behavior of CPU and Power Supply
Circuit conditions
150
CPU
Power Supply
19V
Vout
1.8V
Load Line Z
2.4mohm
Ipeak (leak)
55A (10A)
CPU Slew Rate
300 A/us
Switching Freq.
800kHz
Phase
2
Inductance
0.15uH
100
Current (A)
Vin
50
0
-50
0
5
10
15
20
25
30
35
Time (us)
40
Transient response simulation results
Undershoot
Droop
Overshoot
Overshoot
SP-Cap proposal for CPU Vcore
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
16
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Example of simulation (2)
Current behavior of CPU and Power
Circuit conditions
150
CPU
19V
Vout
1.85V
Ipeak (leak)
100A (20A)
CPU Slew Rate
533A /us
Switching Freq.
400kHz
Phase
3
Inductance
0.36uH
100
Current (A)
Vin
Power Supply
50
0
-50
0
5
10
15
20
25
30
35
Time (us)
40
Transient response simulation results
Undershoot
Droop
Overshoot
Overshoot
SP-Cap proposal for CPU Vcore
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
17
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Example of simulation (3)
Current behavior of CPU and Power
Circuit conditions
250
CPU
12V
1.8V
Load Line Z
0.3mΩ
Ipeak (leak)
220A (40A)
CPU Slew Rate
200 A /us
Switching Freq.
400kHz
Phase
6
Inductance
0.17uH
200
150
Current (A)
Vin
Vout
Power Supply
100
50
0
-50
0
5
10
15
20
25
30
35
Time (us)
40
Transient response simulation results
Undershoot
Droop
Overshoot
Overshoot
SP-Cap proposal for CPU Vcore
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
18
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
6. Safety and Reliability
Safety
The Conductive polymer aluminum electrolytic capacitor (SP-Cap) is a capacitor
more difficult to"smoke" and ignite than a tantalum capacitor.
The capacitor will not "red-heat" or ignite even if 10A current is applied, even in case of
short circuit.
Safety test
A constant current was passed through a short-circuited product, and the product was
observed to check for smoking and ignition.
● Test conditions
To short-circuit, an overvoltage of 30 V DC was applied to a capacitor at room temperature,
and then a constant current was applied to the capacitor for two minutes.
● Test results
The presence or absence of smoke and the number of capacitors that red-heated and
ignited are shown below (unit: piece)
Conductive polymer aluminum electrolytic capacitor 6.3V 100µF (7.3 x 4.3 x 1.9)
Current (A)
Test quantity
Not smoked
Smoked
Red-heated and ignited
1
2
5
7
10
50
50
50
50
50
50
50
35
8
2
0
0
15
42
48
0
0
0
0
0
In the conditions shown above, red-heating and ignition were not identified.
The smoke emitted in the tests above was analyzed. As a result, harmful substances were not detected.
(Detail: carbon dioxide <0.34mg, carbon monoxide <0.53mg, methane gas < 0.19mg/piece)
Tantalum electrolytic capacitor
6.3V150µF (7.3 x 4.3 x 2.8)
Current (A)
Test quantity
Not smoked
Smoked
Red-heated and ignited
1
2
3
4
5
50
50
50
50
50
50
25
8
N/A
N/A
0
25
8
N/A
M/A
0
0
34
50
50
This test data is simply the results obtained from the reference tests and actual data may
vary on actual application.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
19
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
The Conductive Polymer capacitor is difficult to “smoke” and ignite
It is because:
* Aluminum is more difficult to burn than tantalum.
* Conductive polymer emits less oxygen than manganese dioxide.
Three elements of combustion
Oxygen
For substances to burn,
the three elements of combustion - heat, fuel,
oxygen - are mandatory. If one of them is not
present, burning will not occur.
(Air)
Fuel
Heat
(Aluminum, Tantalum)
(Short-circuit)
Aluminum is more difficult to burn than tantalum.
Burning reaction
Reaction start temperature
Activation energy
SP-Cap
Tantalum capacitor
Al + O2
400ºC ~ 600ºC
Ta + O2
250ºC ~ 450ºC
170kJ/mol
115kJ/mol
Reaction becomes easier when the activation energy is lower.
→Tantalum is more readily bound to oxygen (O2), and
burns at low temperatures than aluminum.
Conductive polymer does not produce oxygen.
Conductive polymer
H
H
C
C
C
C
N
H
Manganese dioxide
MnO2
H
N
C
C
H
Example of the oxygen release
reaction of manganese dioxide
C
C
H
4MnO2 → 2Mn2O3+O2
n
→ Manganese dioxide releases oxygen to cause combustion.
Aluminum is more difficult to bind with oxygen than tantalum, and conductive polymer will
release less oxygen than manganese dioxide.
As a result, the SP-Cap is more difficult to “smoke” and ignite than a tantalum capacitor.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
20
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Reliability
The Conductive Polymer Aluminum Electrolytic Capacitor (SP-Cap) is a capacitor
more difficult to short-circuit than a tantalum capacitor.
Reliability test
Capacitors weretested for possible short-circuiting or burnout when voltage is applied in
a high temperature environment.
● Test conditions
: 85 to 145°C
Test temperature
Applied voltage
: Rated voltage (W.V.) x (0.8 to 1.25)
Test time
: 1,000 hours (without protective resistance)
Quantity of specimens : n = 20 for each condition
● Test results
The number of capacitors short-circuited or burned out are shown below.
Conductive polymer aluminum electrolytic capacitor
6.3V 100µF(7.3 x 4.3 x 1.9)
0.8 x R.V.
R.V.
1.1 x R.V.
1.25 x R.V.
85℃
0
0
0
0
105℃
0
0
0
0
125℃
0
0
0
0
145℃
0
0
0
0
During the test, short-circuits did not occur under each of all the conditions.
Tantalum capacitor 6.3V 220µF(7.3 x 4.3 x 2.8)
0.8 x R.V.
R.V.
1.1 x R.V.
1.25 x R.V.
85℃
0
0
0
0
105℃
0
0
0
1
125℃
0
0
0
3
145℃
1
0
0
0
The short-circuited products were all burned out.
Normally, when the atmospheric temperature and voltage become higher, a product tends to
short-circuit.
Predicted failure rate of SP-Cap
●As a result of our reliability test, the following data could be obtained.
Failure rate resulting from the temperature accelerated test: 8.2 Fit or less (Predicted failure rate
when the temperature is 105°C and the rated voltage is applied)
●Predicted market failure rate: 0.13 Fit or less (c = 0, predicted failure rate when reliability level is 60%)
This failure rate is for reference only. Actual failure rates may vary in actual applications.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
21
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
The SP-Cap is difficult to short-circuit
The conductive polymer is a substance (electrolyte) whose resistance
rises with temperature.
When a defect occurs in the dielectric, the joule heat of the current flowing trough the
defect raises the resistance of the polymer to the point that it becomes self-insulating
and shuts off the current flow.
Resistivity with respect to temperature
100
Insulated
Resistivity Ω•cm
10
Manganese dioxide
1
0.1
Conductive polymer
0.01
0
200
400
600
800
Temperature ℃
The conductive polymer insulates itself at a low temperature as compared with
manganese dioxide.
As a result, SP-Cap is more difficult to short-circuit than a tantalum capacitor.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
22
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
7. Reliability Test Data
Frequency characteristics*
Z, ESR - Frequency
Capacitance - Frequency
■ SX Series
EEFSX0E471E4 EEFSX0D561E4
10
800
Capacitance (μF)
1000
Z, ESR (Ω)
100
1
0.1
600
400
200
0.01
0
0.001
0.1
1
10
100
1000
0.1
10000
1
10
100
1000
10000
Frequency (kHz)
Frequency (kHz)
■ ST-SS Series
EEFSS0D221R EEFSS0E181R EEFST0D331R EEFST0E271R
10
400
Capacitance (μF)
500
Z, ESR (Ω)
100
1
0.1
300
200
100
0.01
0
0.001
0.1
1
10
100
1000
0.1
10000
1
10
100
1000
10000
Frequency (kHz)
Frequency (kHz)
* Please refer to ‘ Estimation of capacitance-frequency characteristics using the ladder model’ on page16.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
23
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
Frequency characteristics*
Z, ESR - Frequency
Capacitance - Frequency
■ CX Series
EEFCX0G271R
EEFCX0J181R
10
400
Capacitance (μF)
500
Z, ESR (Ω)
100
1
0.1
0.01
300
200
100
0.001
0
0.1
1
10
100
1000
10000
0.1
1
Frequency (kHz)
10
100
1000
10000
1000
10000
Frequency (kHz)
■ CT-CS Series
EEFCS0G121R EEFCS0J680R EEFCT0G181R EEFCT0J101R
10
400
Capacitance (μF)
500
Z, ESR (Ω)
100
1
0.1
300
200
100
0.01
0
0.001
0.1
1
10
100
1000
0.1
10000
1
10
100
Frequency (kHz)
Frequency (kHz)
* Please refer to ‘ Estimation of capacitance-frequency characteristics using the ladder model’ on page16.
Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should
a safety concern arise regarding this product, please be sure to contact us immediately.
24
TECHNICAL GUIDE
Conductive Polymer Aluminum Electrolytic Capacitors
MEMO
25
Technical Guide of Conductive Polymer Aluminum Electrolytic Capacitors
The first edition
The sixth edition
: October 1st 2000
: November 1st 2015
Issued by Automotive & Industrial Systems Company Panasonic Co., Ltd.
Device Solutions Business Division
Tel: +81-774-32-1111
All rights reserved. No part of this publication may be reproduced or utilized in
any from or by any means, electronic or mechanical, including photocopying
and microfilm, without permission in writing from the publisher.