NCP1255: Controller with Peak Power Capability

AND9115/D
NCP1255, a Controller with
Peak Output Power
Capability
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APPLICATION NOTE
The NCP1255 capitalizes on the NCP1250 circuitry to
which several enhancements have been brought.
Specifically tailored for applications requiring peak power
capability, the part can increase its switching frequency on
the fly while making sure the maximum peak current
setpoint is not exceeded. The total available power is
authorized for a period of time defined by a programmable
timer. This timer is either of full duration in an overload
situation or divided by 4 in presence of a short-circuit event.
The typical application of such a control scheme is a
converter that is thermally tailored for medium power level
while capable of delivering an extra amount of power for a
short period of time only.
Using the same protection set as NCP1250 to which a
brown-out protection has been added, the NCP1255 is the
perfect candidate when high performance, safety and cost
sensitivity are design factors.
wasted power in high-line conditions. In nominal load
operations, the switching frequency of this peak-current
mode control circuit is 65 kHz.
When the power demand goes up, the controller increases
the peak current setpoint until it reaches the upper limit
(0.8 V over Rsense). At this point, the output power increase
can only be answered by further shifting the switching
frequency up until it reaches another limit, 130 kHz. The
maximum power is thus obtained at this moment. On the
contrary, in light-load operations, the part linearly reduces
its switching frequency down to 26 kHz and enters skip
cycle as power goes further down. This mode of operation
favors higher efficiency from high to moderate output levels
and ensures the lowest acoustic noise in the transformer. To
improve the EMI signature, a low-frequency modulation
brings some dither to the switching pattern. Unlike other
circuits, the dither is kept in foldback and peak excursion
modes, continuously smoothing the noise signature.
The part hosts several new protections such as an
auto-recovery brown-out circuit adjustable via a resistive
divider. A double hiccup on the VCC brings down the
average input power while in auto-recovery fault mode.
Regulation is ensured by pulling down the dedicated pin via
an optocoupler, driven from the secondary side by a TL431
or a cheap Zener diode. Figure 1 shows the NCP1255 in its
typical implementation within a 12 V converter.
General Description
The part is encapsulated in a SOIC−8 package but a
reduced-feature set version (no brown-out and the timer is
internally set), the NCP1254, also exists in a tiny TSOP−6
package. Featuring a low-power BiCMOS process, the die
accepts to work with VCC levels up to 35 V, safely clamping
the drive voltage below 12 V. With its 15 mA start-up
current, a high-value resistive network can be used in offline
applications to crank the converter, naturally minimizing the
© Semiconductor Components Industries, LLC, 2015
September, 2015 − Rev. 1
1
Publication Order Number:
AND9115/D
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2
C10
47 pF
+ C4
47 mF
R20
1 kW
IC2A
R21
330 kW
Vbulk
opp
C7
1 nF
Line
C9
220 pF
R19
820 kW
C5
1 mF
5
6
3
8
7
4
R17
R16
80 kW
2.2 MW
2
1
IC1
NCP1255
R18
390 kW
R15
22 kW
470 kW
R4
470 kW
R3
+ C8
22 mF
opp
R11
1 kW
1N4148
D4
22 W
R8
1N4937
D3
22 W
R5
C1
10 nF
R1
47 kW
Naux
R12
47 kW
1N4937
D2
R2
47 kW
Np
Ns
R14
1W
Q1
NDF03N60Z
T1
+ C2
1 mF
R7
1 kW
TL431
IC3
IC2B
0.1 mF
C6
R10
1 kW
L3
2.2 mH
D1
MBR20100
R13
10 kW
R9
33 kW
R6
5.1 kW
100 mF
+ C3
VOUT
AND9115/D
Figure 1. The Typical Implementation of the NCP1255 in an Isolated Flyback Converter
AND9115/D
Pin 6 − The VCC Supply
The chip supply is brought in via pin 6. Upon start-up, for
a voltage less than 18 V (typical), the internal consumption
is limited to 15 mA maximum. It suddenly changes to around
2 mA as the controller starts to switch at 65 kHz on a 1 nF
capacitive load when VCC reaches 18 V. The auxiliary
voltage can go down to around 9 V before the controller
safely stops the switching pulses.
The classical configuration to start-up the controller
appears in Figure 2. We can see a start-up resistor, R1,
connected to the bulk voltage. It generates a current I1. Part
of this current, 15 mA, is diverted inside the chip. This
current is fairly constant up to VCC equals 18 V. The current
flowing inside the VCC capacitor is thus:
I 2 + I 1 * I CC1
vcc (t)
vDRV (t)
Figure 3. The Part Enters an Auto-recovery Hiccup
Mode in Case the Auxiliary VCC is Missing
(eq. 1)
(The Double Hiccup Reduces the Average Input Power when
the Part is in Fault Mode)
Vbulk
Before calculating R1, we have to know what capacitor
value can maintain enough voltage on the VCC pin until the
auxiliary winding takes over. The most difficult task in this
calculation is to estimate the worst-case time at which the
auxiliary voltage takes over. This worst case happens when
the output power Pout is maximal and the input voltage Vin
is minimal. Based on our experience, a time-duration of
25 ms is a reasonable value to start with. Then, experiments
on the prototype will either confirm the assumptions or will
tell you to consider a different value. For the capacitor
calculation, we have to check the minimum available
voltage excursion across the capacitor from the
specifications. Reading the NCP1255 data-sheet, we find
that this occurs when both the start-up voltage and the
UVLOlow thresholds are at minimum:
R1
VCC
6
ICC1
CVCC
I1
I2
+
D1
Aux.
Figure 2. A Simple Resistive String Brings the
Necessary Current to Charge CVCC
DV CC + VCC (on), min * VCC (min), min +
When the controller starts to switch (i.e. VCC is 18 V), the
current consumption increases suddenly. The consumption
depends on the MOSFET gate charge QG but also on the
circuit internals. As I1 is purposely kept small to minimize
the wasted power in R1 at high line, all the current is now
delivered by the VCC capacitor. This element is alone to
power the controller and the voltage across its terminals falls
out. Before the voltage on pin 6 reaches the VCCmin level,
the auxiliary voltage must build quickly enough to take over
the controller supply via D1. If the VCC capacitor is small,
the voltage drops too quickly and the converter cannot
start-up properly: the pulses are stopped and the current
consumption switches back to 15 mA for a new re-start. An
auto-recovery hiccup mode takes place as shown in
Figure 3. Please note that the hiccup is now doubled
compared to that of the NCP1250, naturally ensuring the
lowest average input power consumption in a fault
condition.
+ 16 * 8.3 + 7.7 V
(eq. 2)
If we consider a 25 ms time duration for the auxiliary
voltage takeover and a total consumption current around
4.5 mA:
• Part Consumption alone is ≈ 1.7 mA
• Our 4 A MOSFET shows a total gate-charge QG of
20 nC. At a 130 kHz frequency, it induces an average
current of:
20 n
130 k + 2.6 mA
(eq. 3)
• Total consumption is therefore around 4.3 mA,
increased to 4.5 mA to include some margin
To hold the charge a time that is long enough, the VCC
capacitor must show a capacitance above the following
value:
CV
CC
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w
ICC 3t 2
4.5 m 25 m
w
w 14.6 mF
7.7
DV CC
(eq. 4)
AND9115/D
Given the manufacturing dispersions on this type of
component, it is necessary to take tolerance precautions.
Typically, we should select a 22 mF type as we can expect
wide variations over time and manufacturing lots.
Unfortunately, in some cases, as the startup current has to be
minimized for obvious power dissipation constraints, we
cannot increase the VCC capacitor too much otherwise the
start-up time will suffer (less than 3 s for notebook ac-dc
adapters). Now, the 25 ms might be too conservative and a
10 mF capacitor may finally be the right choice. It is also
possible to slightly increase the peak power capability of the
converter and make it reach regulation sooner. Once the
converter is assembled, a test is necessary to check this out.
Worst case occurs at maximum loading conditions on a
warmed-up transformer at low ambient temp where the
capacitor Equivalent Series Resistance (ESR) is the highest.
The test result carried upon the adapter with a 10 mF
capacitor appears in Figure 4 and confirms that enough
margins exist with this value.
Unfortunately, in high-line conditions (265 V rms), this
resistor is permanently biased and dissipates power. If we
neglect the VCC value, the dissipated power amounts to:
PR
startup, hiline
+
V bulk, max
2
R startup
+
375 2
+ 117 mW
1.2 M
(eq. 7)
This extra power dissipation is not a big problem if you
plan to boast a no-load standby power less than 300 mW. On
the contrary, if you wish to comply with a standard asking
less than 100 mW at high line, (eq. 7) tells you that it is
impossible.
Looking for a Half Cycle
Rather than connecting the start-up network to the dc rail,
Vbulk, why not connecting it directly to the mains? As one
bridge diode will remain in series with the return path, we
will benefit from a half-wave rectification, leading to a
lower average value than on the bulk rail, hence lower power
dissipation on the start-up resistor. This is what Figure 5
suggests where two resistors, R1 and R2, actually route both
positive and negative waves to the VCC capacitor.
R1
vcc (t)
R2
VCCmin
Margin
Vbulk
20 ms
I1
L1
+
CX2
CVCC
V CC(on), max C V
CC
t startup
w
20
10 m
w 69 mA
2.9
Now, it is interesting to calculate the value of resistances
R1, R2 to keep the same start-up current as in the case where
we have the direct connection to the bulk capacitor. What
total current value charges CVCC? The average current
provided by the two start-up resistors is expressed by the
following formula, neglecting the VCC value as CVCC
charges up:
(eq. 5)
These 69 mA, to which 15 mA must be added (ICC1), have
to be delivered from the lowest input line. This is 120 V dc
in a classical design intended to operate on a universal mains
input. What resistor value must then be used to reach that
number?
R startup +
+
V bulk, min * V CC(on), max
I1
+
Figure 5. The Direct Connection to the Mains
Significantly Reduces the Wasted Power on the
Start-up Resistor
The capacitor value being known, how much current do
we need for I1? If we adopt a 10 mF capacitor and need a
start-up time less than 2.9 s at the lowest input voltage (85 V
rms or 120 V rectified), what current needs to be injected
into CVcc to raise from 0 to VCC(on),max?
I1 w
D1
I2
N
Figure 4. A Start-up Sequence at Maximum Output
Power Shows Enough Margins on the VCC
Capacitor Voltage
6
ICC1
I 1, avg [
V in, peak
pR 1
)
V in, peak
pR 2
(eq. 8)
If R1 is equal to R2, then:
I 1,avg +
+
with R = R1 = R2.
(eq. 6)
120 * 20
[ 1.2 MW
84 m
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4
2V in, peak
pR
(eq. 9)
AND9115/D
adapter board, we have captured a typical start-up current
signature obtained at an input voltage of 85 V ac. It shows
a start-up time of 2.4 s.
If we consider a 85 V rms input voltage, then a 84 mA
charging current will require the following resistor values:
R+
2V in, peak
p I 1, avg
+
2 120
+ 910 kW (eq. 10)
3.14159 84 m
In-rush
Current
The average power dissipated per resistance at the highest
input level (265 V rms) will be:
PR +
V in, peak
4R
2
+
4
375 2
[ 39 mW
910 k
(eq. 11)
or a total of 78 mW for both elements. Another benefit of
this configuration is that these resistors play the role of the
X2 capacitor discharge path. As you know, the IEC−950
safety standard imposes a 1 s time constant to discharge a
capacitor directly installed across the input line and which
value is above 0.1 mF. By using the configuration suggested
in Figure 5, the resistors play a charging role for the start-up
sequence but also provide a discharge path for the X2
capacitor. No need to install more dissipating components.
There is another thing you must think about when
designing the start-up network. If keeping the current at the
lowest value is a must for a low standby power, it obviously
slows down the start-up time. In some applications, where
standby power is a less stringent parameter, it is desirable to
crank the power supply in the shortest possible time. One
way of doing it is to increase the start-up current. However,
the auto-recovery circuitry works by discharging the VCC
capacitor via an internal consumption of around 1 mA.
Therefore, if you force a current I1 greater than 1 mA, then
the controller will no longer be able to discharge the VCC
capacitor and auto-recovery will be lost.
Another parameter that is worth considering, is the
parasitic capacitor offered by a rectifying diode when
blocked. In our calculations, we considered a nice
continuous half-wave signal feeding the start-up resistors.
The reality is different as the rectifying diodes only conduct
during the refueling of the bulk capacitor, probably a few
milliseconds. For the rest of the time, they are blocked.
Therefore, the current in R1 (or R2) is mainly provided by
these parasitic capacitors during the considered half-wave
portion of the sinusoid. Connecting an oscilloscope over the
VCC pin could affect the parasitic path through the earth and
might change the charging current, disturbing the
measurement. To measure the start-up time, it is certainly
better to only look at the ac input current using a dedicated
current probe while the output of the converter is charged
with a resistive load (an electronic load could, again, affect
the parasitic return and influence the measurement).
Monitor the time at which the converter is plugged (this is
t = 0 and you have a sharp in-rush spike) and look at the
current shape until it is significantly affected. This is the time
at which the converter operates and VCC has reached the
turn-on level. As the power supply only requires a few tens
of milliseconds to reach its regulation level, considering the
time from t = 0 to the change in current shape as the start-up
time will not create a significant measurement error. On our
iin (t)
t=0
2.4 s
Figure 6. On this Plot, the Start-up Time is
Measured at the Moment the Converter is Plugged
to the Moment where the Current Significantly
Changes
(The Load is a Passive Resistor and No Oscilloscope
Ground is Connected to the Board)
Pin 5 − The Driver Output
The part features a CMOS-based output driving stage
capable of sourcing 300 mA peak while sinking 600 mA. As
the part accepts VCC voltages up to 35 V, it is important to
clamp the voltage actually applied to the gate-source
terminals of the selected power MOSFET. The RDS(on) of a
high-voltage MOSFET is usually defined at a 10 V VGS
bias. Going below this value will make the resistance
increase, together with the conduction losses. On the
contrary, biasing the MOSFET well beyond this 10 V
reference, will only reduce the RDS(on) by a small amount,
unnecessarily increasing the power dissipation in the driver.
Also, at a certain bias level, the MOSFET lifetime can also
be affected. The internal 12 V clamp offers a safe operating
choice.
Dissipation wise, it is now important to check that the
selected MOSFET complies with the thermal capability of
the package. A SOIC−8 package features a junctionto-ambient thermal resistance of 178°C/W. When you add
some copper around the device, let’s say a square centimeter
of 35 mm copper, the thermal resistance drops around
110°C/W. If we operate the part in an environment where the
ambient temperature TA is 70°C and we want to limit the
maximum junction temperature to less than 110°C, then the
maximum allowable power the package can dissipate is:
P max +
T j, max * T A
R QJ*A
+
110 * 70
[ 364 mW (eq. 12)
110
What are the sources justifying power dissipation in a
PWM controller? The first is the inherent consumption of
the blocks (clock, comparators, references etc.). On the
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5
AND9115/D
is what Figure 7 shows. In this picture, Q2 is driven by R16,
adjusted to shape the turn-on time and soften the EMI
signature of the converter. When pin 5 is down to ground, Q1
is activated and blocks Q2.
data-sheet, this is the parameter ICC2 which also includes the
various cross-conduction currents from the unloaded driver
output. We have 1.8 mA. The other source is the average
current necessary to drive the selected power MOSFET.
This average current is nothing else than the total
gate-charge QG multiplied by the switching frequency FSW:
I DRV, avg + Q G F SW
Vbulk
(eq. 13)
If we supply the IC from a VCC rail, then the power
dissipation becomes:
ǒ
Ǔ
P D + I CC2 ) I DRV, avg V CC
(eq. 14)
R16
I DRV, avg
PD
364 m
+
* I CC2 +
* 2 m + 24 mA
14
V CC
Q G, max +
F SW
+
24 m
u 200 nC
65 k
R12
Q1
3
(eq. 15)
R14
According to (eq. 15), we can compute the maximum
allowed QG for a junction temperature kept below 110°C in
a 70°C atmosphere:
I DRV, avg
Q2
5
Let’s assume the VCC is set to 14 V. From (eq. 12) and
(eq. 14), the maximum authorized current to drive the
MOSFET becomes:
Figure 7. A Small PNP Transistor Vigorously Pulls
the Gate Down at Turn Off
(eq. 16)
To avoid any production issues, e.g. the gate is open
because the controller is not properly soldered for instance,
R12 keeps the MOSFET blocked and prevents any
destruction.
This number is fairly large and quite comfortable actually.
Does it mean that the controller is capable to safely drive
large gate-charge MOSFETs? Certainly not. The moderate
driving capability of the NCP1255 would generate
unacceptable switching losses and the total efficiency would
suffer.
Given these power dissipation constraints, it is important
to look at the selected MOSFET data-sheet. For instance, a
NDF04N60Z exhibits a total gate charge of 19 nC which is
ok to be used with the NCP1255. Beyond these MOSFET
sizes, for a 6 A or bigger, we recommend to add a small PNP
transistor to help strengthening the turn-off discharge. This
Pin 3 − The Current Sense Input
The current sense pin routes the voltage developed across
the sense resistor to a Leading Edge Blanking (LEB) circuit
before reaching the PWM reset comparator. The LEB
principle is to blind the current sense comparator for 300 ns
and avoid false tripping because of spurious signals found on
the sense voltage. The internal schematic appears in
Figure 8 and discloses two switches.
Vbulk
2.5 V
PWM
Reset
+
−
Rramp
20 kW
5
Q2
R12
S2
3
VFB/4.2
R11
0.8 V
C9
S1
R14
PWM
Q
300 ns
Delay
Figure 8. The Current Sense Pin Monitors the Voltage Coming from the Sense Resistor but also Contributes
to Inject Slope Compensation
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AND9115/D
tn of the Secondary Rectifier
Lump Capacitor on the Drain
If we have a sense resistor Rsense of 330 mΩ, the above
primary current ramp turns into a voltage ramp of the
following amplitude:
S sense + S p R sense + 208 k
0.33 [
[ 69 kVńs or 69 mVń ms
In-rush
Current
A common law to stabilize a current-mode converter is to
select 50% of the inductor downslope as the required
amount of ramp compensation. If we stick to this
recommendation, then we shall inject a ramp whose slope is
≈34 mV/ms. As the internal compensation is of 208 mV/ms,
the divider ratio (divratio) between Rcomp and the internal
20 kW resistor has to be:
Vsense (t)
Removed by
the RC Filter
300 ns
(eq. 19)
divratio +
34 m
+ 0.163
208 m
(eq. 20)
The series compensation resistor value is thus:
R comp + R ramp divratio + 20 k
V+ (t)
Figure 9. The LEB Circuitry Removes All
Oscillations Found on the Current Sense Signal
When the driver output is high, the grounded switch S1 is
closed and the series switch S2 is open. This network fully
isolates the current-sense comparator from the CS pin. After
300 ns have elapsed, S1 opens and S2 closes, routing a clean
signal to the (+) of the comparator (Figure 9).
The current-sense pin hosts another function which is the
slope compensation. Slope compensation is necessary to
tame the sub-harmonic oscillations that occur in a
current-mode converter operating in a Continuous
Conduction Mode (CCM) with a duty ratio approaching or
exceeding 50%. The cure to this problem is to subtract a
ramp of the correct amplitude from the feedback signal or
add the same ramp to the current sense pin. This latter is the
technique adopted for the NCP1255 and described in
Figure 8. A ramp signal is available from the clock circuitry.
Once internally buffered, this signal drives the CS pin via a
20 kW resistor. Therefore, by adjusting the resistor placed in
series with the current sense resistor signal – R11 in Figure 8
– it is possible to create a voltage divider and precisely adjust
the level of slope compensation.
In the NCP1255 controller, the oscillator ramp features a
2.5 V swing. If the clock operates at a 65 kHz frequency,
then the available oscillator slope corresponds to:
S ramp +
D maxT sw
+
0.8
In case the feedback signal is lost, e.g. if the optocoupler
is destroyed or the output undergoes a short-circuit, the peak
current setpoint will be pushed to the maximum level. In this
controller, without Over Power Protection (OPP) signal on
pin 1, the maximum allowable level on the current sense pin
is 0.8 V. As this is considered a fault condition, the controller
must protect the converter against temperature runaway or
an over current in the power cable.
This controller differs from the NCP1250 in the sense that
two timers with different durations are implemented when
a fault mode is entered. The circuit distinguishes a transient
overload (OVL) from a permanent output short circuit (SC).
For a transient overload, the controller starts a timer which
duration is adjustable through a pull-down resistor
connected to pin 8. The countdown is initiated as the
maximum peak current setpoint is hit. This limit can be
0.8 V or less if some OPP signal is injected into pin 1. The
overload timer can be adjusted up to 1 s if necessary. Once
the transient event is gone, e.g. the current limit returns
within normal conditions, the timer is simply reset. If for any
reason the overload becomes a short circuit, the feedback
voltage jumps to its open-loop voltage, around 4.5 V. The
controller senses a short circuit when it detects that the
feedback voltage exceeds 4 V. Please note that it also
happens upon start-up, until the loop takes over. At this
moment, the frequency is maximum (130 kHz typically)
and the timer duration is divided by 4. For instance, should
2.5
+ 208 kVńs or 208 mVńms
15 m
In a flyback design, let’s assume that our primary
inductance Lp is 600 mH, and the SMPS delivers 19 V with
a Np:Ns ratio of 1:0.25. The off-time primary current slope
Sp is thus given by:
Sp +
ǒV out ) VfǓ
Lp
Np
Ns
+
( 19 ) 0.8 )
600 m
4
+ 132 kAń s
(eq. 21)
Maximum Peak Current Limit and Short-circuit
Protection
(eq. 17)
V ramp,peak
0.163 + 3.3 kW
A resistor of the above value will then be inserted from the
sense resistor to the current sense pin as shown in Figure 8
(R11). We recommend adding a small capacitor of 100 pF,
from the current sense pin to the controller ground for an
improved immunity to the noise. This is the capacitor C9 in
Figure 8. Please make sure both components are located
very close to the controller.
(eq. 18)
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7
AND9115/D
electronics world. The most important one is to make sure
all ground-referenced sensitive signals returns to a quiet 0 V
point, the controller ground pin. For instance, the
optocoupler collector is connected to the feedback pin of the
NCP1255 (pin 2) whereas its emitter pin must connect to the
ground. As the optocoupler is often placed remotely from
the controller, it can be tempting to connect the emitter to the
closest ground trace, perhaps the sense resistor return.
Please do not otherwise spurious oscillations could take
place and make the whole converter unstable, especially in
fault mode where large currents must be interrupted. Rather,
route a copper trace along the one that already routes the
collector and connect it to the controller ground point. Make
sure the compensating capacitor (C7 in Figure 1) is not
placed across the optocoupler, but right between the
controller pins 2 and 4. The recommendations also apply for
the current sense network (C9 and R11 in Figure 1) that must
be placed very close to the controller. A copper trace from
R11 can then be placed to reach the sense resistor. Even if
this trace is long, it is of less importance as the conveyed
signal is low impedance. Figure 11 shows an example of
Printed Circuit Board (PCB) routing when using the
NCP1255.
you have programmed an OVL timer of 250 ms
(Rpin8 = 7 kW), when the controller senses a short circuit,
this timer becomes 63 ms. The circuit implements a digital
circuitry whose low-frequency clock is set by the resistor
hooked to pin 8. By sensing a short-circuit condition, the
controller simply multiplies by 4 the timer clock, forcing a
faster countdown. It means that wherever the OVL timer is
within its countdown, when a SC condition is met, the
countdown goes faster. When the timer is elapsed, all pulses
are stopped and the part enters a double-hiccup
auto-recovery mode.
At this moment, the VCC capacitor remains alone to
self-supply the controller and the voltage across its terminals
falls down. Again, as the current consumed by the controller
is around the mA, you have to make sure the start-up current
is not higher than this value otherwise the operation will be
perturbed. When VCC finally reaches the VCC(min) value,
around 9 V, the circuit is reset and the consumption goes
back to 15 mA (max): the VCC level starts to rise towards
VCCON, initiating a start-up sequence. Because of the
double-hiccup configuration, this start-up is ignored and
VCC quietly falls down again. When it finally reaches
VCCON for the second time, then a fresh start-up sequence
takes place with soft-start and brown-out sensing. The
double hiccup is nice as it naturally increases the off-time
duration between two start-up sequences where maximum
power is delivered. It has the effect of reducing the average
input power in fault and the rms current in the output cable.
Figure 10 shows a typical double-hiccup operation.
Top View
C8
+
From OOP
OVP Circuit
R21
R15
DZ
R20
Vcc (t)
C7
C9
To Current
Sense
Resistor
C100
OPP
FB
R17
Timer
C5
BO
R16
VCC
CS
D3
R22
GND
NCP1255
R11
VDRV (t)
From BO
From
aux VCC
To
MOSFET
Gate
e
IC2
c
Optocoupler
Figure 11. Decoupling Components Must be
Installed Very Close to the Controller
Figure 10. In Presence of a Short-circuit Or an
over Power Condition
(Above is a Possible Routing Way)
(a Timer Shuts Down the Controller and Makes it Enter an
Auto-recovery Protective Mode)
Pin 2 – The Feedback Pin
The feedback pin in a current-mode-controlled power
supply is the control input that sets the inductor peak current
on a cycle-by-cycle basis. The internal circuitry around pin
2 in the NCP1255 appears in Figure 12.
Pin 4 – The Circuit Ground
Usually, there is not much to say about the circuit ground.
However, even if we deal with moderate-power converters,
we need to apply a few rules pertinent to the power
www.onsemi.com
8
AND9115/D
PWM Reset
VDD
+
+
−
2
CS
−
Skip
15 kW
+
400 mV
C7
≈ 70 kW
LEB
≈ 20 kW
3
From OPP
Figure 12. The Internal Simplified Schematic of the Feedback Circuitry
2. In high power, the feedback voltage is coming
closer to the limit, e.g. 3.2 V for a 800 mV
maximum setpoint (assume OPP is zero). In this
zone, the frequency is still 65 kHz. When the
power suddenly surges, the feedback voltage
increases further. As it crosses the 3.2 V level, the
peak current setpoint can no longer change. The
frequency however is free and increases in an
attempt to maintain Vout. The overload timer is
started and counts down. If the feedback voltage
returns to the normal area, e.g. a VFB below 3.2 V,
then timer is reset. If not, it continues to count and
when the time is out, all pulses are stopped and an
auto-recovery double hiccup mode takes place. If
within the overload timer zone the feedback
voltage continues its rise, the frequency increases
until the feedback voltage reaches 4 V. At this
point, the frequency has hit its upper limit of
130 kHz.
3. Should the load current still increase, all controller
parameters being frozen, the output voltage
collapses, bringing VFB further up: the controller
now considers a short circuit situation. At this
moment, the low-frequency clock driving the fault
timer is multiplied by 4, accelerating the counting
and accordingly reducing the fault duration. When
the timer elapses, the controller stops all pulses
and enters double-hiccup mode.
The regulation is obtained by pulling the feedback pin to
ground via the optocoupler collector. The division ratio from
the feedback pin to the current sense comparator is 4.
However, the maximum current voltage setpoint cannot
exceed 0.8 V.
Unlike the NCP1250, the NCP1255 authorizes a
switching frequency excursion in both directions. The
frequency can decrease as the load goes lighter but it can also
increase in case of a transient overload. Let us describe these
modes:
1. In nominal load, the controller switches at its
operating frequency, 65 kHz. The peak current
setpoint varies depending on the feedback voltage
but always remains safely clamped to 0.8 V over
the sense resistance (or less if OPP is active).
Assume the feedback voltage is above 1.9 V. If it
decreases below this threshold, the internal clock
turns into a variable frequency oscillator which
value depends on the feedback voltage. As the
frequency starts to decrease (the load is getting
lighter), the peak current is still free to move.
When the feedback voltage hits 1.5 V, the
frequency is fixed to 26 kHz and will no longer
vary if VFB goes further down. The only variable
to move now is the peak current setpoint. It can be
adjusted by the feedback voltage down to 1 V. At
this point, the current setpoint is frozen to 250 mV
which corresponds to 31% of the maximum peak.
Now both variables, frequency and peak current
are frozen and the load current still goes down.
The feedback voltage lowers until it touches the
400 mV threshold. At this moment, the part skips
cycles and the feedback voltage ripples around
400 mV.
Figure 13 shows the frequency evolution in relationship
to the operating range.
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9
AND9115/D
VFB (V)
Open-loop Voltage
4.5
Short Circuit
Overload
Maximum Frequency is FOSC, max
4.0
130 kHz
FSW Increases
Peak Current
is Frozen
65 kHz
3.2
Ipeak max
FSW is Fixed
65 kHz
Peak Current
can Change
1.9
FSW Decreases
1.5
26 kHz
Ipeak min
1.0
Peak Current
is Frozen
0.4
0 Duty Ratio
t
Note: VOOP = 0
Figure 13. The Frequency is Reduced as the Feedback Pin Passes below 1.9 V
(When the Frequency Reaches 26 kHz and the Load Keeps Decreasing, the Part Enters Skip Cycle)
Over Power Protection
This value combined with a 26 kHz frequency guaranties
the lowest acoustic noise in the transformer or in the RCD
clamp network.
The maximum power a flyback converter can deliver
depends on several variables such as the switching
frequency, the primary inductor and the maximum
allowable primary peak current. Among these three
variables, all of them are theoretically fixed and constant.
Therefore, the power the converter can deliver at high input
voltage should theoretically not differ from that delivered at
the lowest input voltage. In reality, we know that both values
differ and sometimes, in a large proportion. If we consider
the primary inductor and the switching frequency
independent from the input voltage, the final peak current
seen by the inductor actually depends on the input voltage.
Why? Because when the internal current-sense comparator
detects an over-current condition, it takes time for this
information to propagate inside the controller and
eventually, bring the MOSFET gate down. The time needed
is called the propagation delay. Most of the data-sheets,
including the NCP1255, give you the propagation delay
inherent to the controller, alone, when loaded by a 1 nF
capacitor. In reality, depending on the drive current
capability, the various resistors in series with the gate and the
MOSFET gate-charge, it can be significantly longer.
Figure 15 shows the resulting signals at low and high line
levels. Depending on the propagation delay, the difference
in current can be quite significant, impacting the maximum
power at high line:
Shutting Down the Controller
Thanks to the presence of the skip-cycle comparator, it is
easy to stop the controller. Just permanently pull the
feedback pin below 400 mV and the switching pulses are
stopped. Figure 14 shows that a simple transistor whose
collector or drain is connected to the feedback pin is enough
to stop the controller.
2
47 kW
5V
10 kW
Figure 14. A Simple Transistor, Bipolar or a
MOSFET, Can be Used to Stop the Controller
Pin 1 – The Combined OVP-OPP Pin
When used, this pin offers a means to a) reduce the
maximum power the converter can deliver at high line b)
latch the circuit off in case of stringent problem such as an
Over Voltage Protection (OVP) event or an Over
Temperature Protection (OTP) condition. Let’s take a look
at the first feature, the Over Power Protection (OPP)
function.
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10
AND9115/D
Ipeak*
possible to calculate the valley current at high line and thus
compute the power generated in this condition:
DIpeak,HL
Ipeak,max
I valley, HL + I peak, max, HL *
0.8/Rsense
S+
V in
Lp
High
Line
p
PWM
is Reset
CS out (t)
V GS (t)
* I peak + I peak, max )
Lp
tT
tprop
V in
V sense
)
t
R sense
Lp T
(eq. 22)
The peak current runaway at high line is only partially
responsible for the power increase in this operating
condition. The second culprit is the transition from
Continuous Conduction Mode (CCM) to Discontinuous
Conduction Mode (DCM). This phenomenon happens
because the on time naturally reduces at high line and offers
more off-time to demagnetize the primary inductor (the
inductor downslope is constant). This is what Figure 16
shows you. In this picture, we can see that the valley current
tends to decrease as the input voltage goes up. The power
transmitted by a flyback converter operating in CCM obeys
the following formula:
P out +
ǒ
(eq. 24)
Rsense is the sense resistor (0.33 W)
Ipeak, max, HL is the maximum peak current obtained for
Vin = Vin, HL in (eq. 22): 2.64 A
Ipeak, max, LL is the maximum peak current obtained for
Vin = Vin, LL in (eq. 22): 2.49 A
Figure 15. The Propagation Delay Affects the Final
Peak Current Value at High Line
I peak, max +
Ǔ
Lp is the primary inductor (600 mH)
N is the transformer turns ratio Ns/Np (0.25)
tprop is the total measured propagation delay (350 ns)
Vin, HL = 370 V
Vin, LL = 120 V
tdel
V in, max
ǒ
L p V f ) V out ) NV in, HL
where:
TSW is the switching period (15 ms or 65 kHz)
Vf is the secondary diode forward drop at the maximum
output current (0.5 V)
Vout is the converter output voltage (19 V)
DIpeak,LL
Low
Line
I L (t)
T SW V in, HLǒV f ) V outǓ
Ǔ
2
2
1
L I
* I valley F SW h
2 p peak
I valley, LL + 1.28 A
(eq. 25)
I valley, HL + 0.99 A
(eq. 26)
Based on these two numbers, we can now compute the
maximum power delivered by the converter at low and high
line levels:
ǒ
Ǔ
ǒ
Ǔ
2
2
1
L I
* I valley, LL F SW h LL [
2 p peak, max, LL
(eq. 27)
[ 76 W
P max, LL +
2
2
1
L I
* I valley, HL F SW h HL [
2 p peak, max, HL
(eq. 28)
[ 104 W
P max, HL +
In this equation, we considered the low-line efficiency
hLL at 85% whereas it increased to 89% in high-line
conditions. The power growth at high line reaches 37%
compared to that at low line. In terms of currents, for a 19 V
output, the maximum low-line current is 4 A and can go up
to 5.5 A at the maximum input voltage. In our example, as
we target a 60 W adapter (Iout = 3.2 A), the current
computed by (eq. 28) is way too high and a means has to be
found to reduce it.
There are several available techniques such as developing
an offset on the current-sense pin in relationship to the input
voltage. Unfortunately, this technique is dissipative and
affects the standby power or the efficiency in light load
conditions. The best is to directly play on the maximum peak
current limit based on the bulk voltage level without sensing
it directly to avoid power dissipation.
(eq. 23)
where:
Lp is the primary inductor
Ipeak is the inductor peak current
Ivalley is the inductor valley current
Fsw is the switching frequency
h is the converter efficiency
Since we deal with a peak current controller, in fault
condition at high line, the maximum peak current will
slightly increase compared to that obtained at low line. What
actually matters in (eq. 23) is the reduction of Ivalley inherent
to a longer off time. By manipulating a few equations, it is
www.onsemi.com
11
AND9115/D
I L (t)
p
Maximum Current in Fault
Ip,max,LL
V in,min
ǒV out ) V fǓ
Lp
NL p
Ip,valley,LL
Low Line
t
ton,LL
Ip,max,HL
Maximum Current in Fault
ǒV out ) V fǓ
V in,max
NL p
Lp
High Line
Ip,valley,HL
0
t
ton,HL
Figure 16. As the On-time Reduces at High Line, the Off-time Expands and Lets the Valley Current Go Down,
Making the Operating Mode Closer to DCM: the Released Energy Cycle-by-cycle Increases
and the auxiliary winding. If we internally add a portion of
this −NpaVin level to the 0.8 V reference, we have a
maximum peak current limit decreasing as the bulk voltage
goes up. The implementation of this proprietary idea is
described in Figure 17. As the auxiliary winding can be the
seat of spurious oscillations at turn on, a small 300 ns
blanking is performed on the signal to avoid false trigger of
the downstream circuitry.
With the NCP1255, at low line and without any
compensation, the maximum voltage across the current
sense pin is limited to 0.8 V. To lower this signal at high line,
a possible solution is to sum-up the 0.8 V reference voltage
with a negative voltage proportional to the input voltage.
This signal fortunately exists at no dissipation cost on the
auxiliary winding, before the VCC rectifying diode. It
swings to −NpaVin during the transistor on-time where Npa
is the turns ratio between the primary side of the transformer
800 mV
On
600 mV Off
PWM
Reset
Off
0
0
+
200 mV
−
On
300 ns
blank
OPP
1
CS
+
3
ROPPU
+
Aux.
0.8 V
ROPPL
0.8 V
Figure 17. A Portion of the Auxiliary Voltage is Brought to the OPP Pin and
Directly Subtracts from the 0.8 V Internal Reference Voltage
(Here, the 0.8 V Reference Level is Decreased by 200 mV)
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12
AND9115/D
Over Voltage Protection
The calculation of the resistances tapping the auxiliary
voltage is easy. First, you need to know the exact amount of
the required OPP level by extracting the peak current at high
line producing the same output power as in low line
operation. This is done by equating (eq. 27) and (eq. 28)
then subtracting the propagation delay contribution. You
obtain:
I peak,max,HL +
F SW L p h HL DI L
2
p,HL
) 2P max,LL
2h HL F SW L p DI L
*
V in,HL
p,HL
Lp
+ 1.93 A
On top of the OPP function, pin 1 welcomes another
circuitry dedicated to the latch of the device. If the OPP
requires a negative signal during the on time, the OVP will
sense a positive signal on pin 1 reaching 3 V. Therefore,
when both OVP and OPP are combined on pin 1, the positive
signal for the OVP must not bother the OPP operation. A
simple network combining a Zener diode in series with
another diode is presented in Figure 18. When the auxiliary
signal is negative, D1 is blocked despite the forward bias of
DZ: the OPP network made of ROPPU and ROPPL can do its
compensation job.
When the power MOSFET turns off, the auxiliary
winding jumps to the output voltage, reflected accordingly
to the turns ratio between the power winding and the
auxiliary winding. When this voltage exceeds the Zener
voltage value, the voltage on pin 1 starts to rise
cycle-by-cycle. However, thanks to the presence of D1 and
DZ, the signal amplitude increases during the off-time only
and the OPP signal is kept intact. When the level on pin 1
reaches 3 V, the controller latches off. A full latch is often
necessary in critical situations, for instance when the
optocoupler is broken or when the temperature in the adapter
exceeds a safe level.
A latch circuitry can sometimes create troubles if made
too sensitive to external perturbations for instance. For this
reasons, the NCP1255 hosts an architecture combining
blanking signals with a counter by 4. The simplified internal
circuitry appears in Figure 18. The principle is to count 4
successive OVP events to latch off the controller. If the
counter was advanced by 2 only (i.e. because of noise) and
the 2 remaining OVP are ignored, the next clock cycle will
reset the counter. Let’s have a look on how it works. When
the drive output goes down, at the end of the on-time, a pulse
sets the latch on the right-side of the picture: Q is “1” and Q
is “0”. If Q is high and stays high in the absence of an OVP
event, it naturally resets the counter on the next clock pulse.
If prior to this reset the OVP comparator senses a voltage on
the OPP pin greater than 3 V, it toggles in the high state. Its
level propagates through the 600 ns time constant and passes
the AND gate provided it lasts longer than the 1 ms blanking
time, started after the DRV pin is down. It resets the latch,
making its output Q down while Q toggles to “1”: the pulse
is passed to the clock counter that increments by 1. When 4
events are validated, the counter output n°4 goes high and
latches the controller. When this occurs, all driving pulses
are stopped and the VCC pin is vigorously pulled down to
around 7 V by an internal SCR. Reset occurs when the user
cycles the VCC down, e.g. by unplugging the converter from
the wall outlet.
tT +
(eq. 29)
In this equation, the term DIlp,HL represents the inductor
ripple at high line and is computed as:
T SW V in,HLǒV f ) V outǓ
DI p, HL +
L pǒV f ) V out ) NV in,HLǓ
(eq. 30)
Having in this example a sense resistor of 0.33 W, we
produce a peak current of 0.8/0.33 = 2.42 A. To make this
number go down to 1.9 A, we need to decrease the value of
the reference voltage by:
V OPP + I peak, max, HL
+ 1.93
R sense * V ref +
0.33 * 0.8 [ * 160 mV
(eq. 31)
We found that a negative voltage of ≈160 mV will do the
job. On our prototype biased at 370 V, given a turns ratio
between the primary and the auxiliary windings of 0.18, the
auxiliary winding swings to:
* N paV in, max + * 18
370 + * 66.6 V
(eq. 32)
To create the −160 mV level on pin 1, we can fix the
pull-down resistor ROPPL to 1 kW. Such low value
guarantees a good noise immunity and low leakage from the
pin. However, values up to 3 kW are acceptable if a clean and
adequate PCB routing is adopted. When biased at 160 mV,
ROPPL will see a current of:
IR
OPPL
+
160 m
+ 160 mA
1k
(eq. 33)
The upper resistor ROPPU can then be computed as:
R OPPU +
66.6 * 160 m
+ 415 kW
160 m
(eq. 34)
This analytical method gives you a way to compute the
resistive network for the OPP function. Nothing prevents
you, however, from replacing ROPPU by a 1 MW
potentiometer and starting from its maximum value, slowly
decreasing its value to force the protection to trip when the
power supply exceeds the maximum current you accept at
the highest line level.
Please note that the internal 0.8 V clamp prevents the
maximum current sense level to be affected by an excessive
positive bias accidentally applied on the OPP pin. For
instance, should you apply 1 V on the OPP pin, the
maximum peak current voltage excursion on the sense
resistor will still safely be clamped at 0.8 V.
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13
AND9115/D
VDRV
Counter
VSET
S
1 ms
blank
DRV
D1
DZ
3V
Vclk
4
Latch
R
OPP
1
ROPPU
Aux.
Q
Q
Vblank
VOVP
Reset
600 ns
t. const.
VRST
ROPPL
Power-on
Reset
Figure 18. The Internal Circuitry Hosts a Divide-by-4 Counter that Helps Avoiding False Tripping
Filtering the Leakage Inductance Spikes
a comfortable safety margin associated with a blanking
circuitry, we recommend the addition of a simple RC
network connected as what Figure 20 suggests. The values
indicated on the sketch have been tested successfully. If
necessary, a small capacitor of 10−22 pF can also be
installed directly between pin 1 and pin 4 (GND), wired
very close to the controller.
The auxiliary voltage is made of sharp transitions when
swinging from −NpaVin to Nsa (Vout + Vf) where Nsa
represents the turns ratio between the secondary side and the
auxiliary winding. These sharp discontinuities could couple
to the OPP pin when a Zener diode is installed. This is
because the diode features a parasitic junction capacitance
that can propagate spurious spikes to the OPP pin. Despite
V
4.00
3V
2.00
0
Vpin1
−2.00
OPP Level
is Unchanged
−4.00
3.18 m
3.38 m
3.58 m
3.78 m
3.98 m
Time in Seconds
V
3V
3.00
2.00
1.00
Vpin1
00
VRST
−1.00
3.63 m
3.66 m
3.70 m
Time in Seconds
3.73 m
3.76 m
Figure 19. Simulation Results of an OVP Event Sensed by the NCP1255
(Please Note that the OPP Level is Unchanged Despite the Positive Growth of the Auxiliary Signal)
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14
AND9115/D
ROPPU
NTC
220 W
1
ROPPL
330 pF
220 W
330 pF
ROPPL
DZ
D1
D1
1
Aux.
Aux.
(A)
ROPPU
Figure 20. A Simple RC Filter Helps to Soften the
Transitions before Reaching the Zener Diode
NTC
As a final comment on this OPP pin, we recommend to
maintain a low impedance from pin 1 to ground, i.e. adopt
a low value for the pull-down resistor ROPPL. Values around
or below 3 kW are recommended, 1 kW being a good choice.
D1
ROPPL
Figure 22. A NTC Resistor is Placed across the
Zener Diode and Offers a Way to Shut Down the
Adapter when the Ambient Temperature Runs Away
In the left side of the picture, labeled “A”, the OTP is
considered alone whereas it is coupled with the OVP on the
right side (label “B”). The calculation is rather simple
depending on the selected NTC device. What matters is the
resistance at the temperature trip point. Let’s assume the
selected NTC offers a resistance R110 of 8.8 kW at
TA = 110°C and the OTP solution alone is considered
(Figure 22, A). If we consider a 3 V trip point on the OPP pin
derived from a 14 V auxiliary level plateau, then the
pull-down resistor ROPPL must be calculated as follows:
ROPPU
220 W
1
ROPPL
R OPPL +
330 pF
Aux.
(B)
There are some cases where the observation of the
auxiliary VCC does not deliver the required precision. In this
case, it is possible to monitor the secondary side output
voltage and bring the information on the primary side via an
optocoupler. However, the signal must be carried on pin 1
accounting for the presence of the OPP circuit which needs
negative voltage. A resistor Ropto installed in series with the
optocoupler collector limits the injected current in pin 1
when the OVP event occurs. The resistor must be sized to
roughly limit the peak current in the internal ESD Zener
(10 V breakdown) below 10 mA.
D1
330 pF
DZ
Latching the Controller from the Secondary Side
Ropto
220 W
1
Aux.
V latch R 110
ǒVaux * VfǓ * Vlatch
+
(eq. 35)
3 8.8 k
[ 2.5 kW
+
( 14 * 0.6 ) * 3
Where Vf represents the voltage drop from the series
diode D1. This diode ensures a positive bias only during the
off-time to avoid bothering the OPP circuitry. When the
temperature will increase, the voltage will also slowly grow
on pin 1 (during the off-time only) until 3 V are reached. At
this point, the controller stops all operations and goes into a
latched mode. Reset occurs when the user cycles the power
off and on.
When combined with the OPP, the calculation must
include the requirement of negatively biasing pin 1 during
the on-time. Let’s use the same NTC resistance as in the
above example. The pull-down resistor value does not
change and is still 2.5 kW as given in (eq. 35) Now that the
pull-down OPP resistor is known, we can calculate the upper
resistor value ROPPU to adjust the power limit at the chosen
output power level. Suppose the OPP requirement dictates
a 200 mV decrease from the 0.8 V set point. In our
application, as the on-time swing on the auxiliary anode at
high line is −67.5 V, we need to drop over ROPPU a voltage
of:
VOUT
Sec.
+
Figure 21. When the Optocoupler Conducts,
it Positively Biases Pin 3 over 3 V during
the Off-time Period
Over Temperature Protection
Over Temperature Protection (OTP) is a means to stop the
adapter in case the ambient temperature exceeds a certain
level. By adding a Negative Temperature Coefficient (NTC)
resistor over the Zener diode, you have the possibility to
trigger the latch when the temperature is too high. The
proposed configuration appears in Figure 22.
VR
OPPU
www.onsemi.com
15
+ N pa V in * V OPP + 67.5 * 0.2 + 67.3 V
(eq. 36)
AND9115/D
set to 100 ms then the short circuit duration cannot exceed
25 ms. Please note that during the start-up sequence, where
the feedback loop is open, the controller naturally senses a
short circuit. The corresponding timer must thus be long
enough to let the converter properly start up.
Figure 23 depicts the simplified internals of the timer
circuitry. The timer duration is affected, on the fly, by the
feedback voltage. When the feedback voltage is below 4 V,
the internal capacitor is charged with a current I. If a short
circuit suddenly occurs, this current becomes 4I,
accelerating the capacitor charge and reducing the
low-frequency clock period: the timer counts at a faster
pace. The duration is adjusted by pulling pin 8 to ground via
a resistor. This resistor sets a reference current inside the
chip and lets you adjust the duration you need. Figure 24
links the resistor value to the timer length.
The current circulating in the pull down resistor ROPPL in
a 200 mV bias will be:
IR
OPPL
+
200 m
+ 80 mA
2.5 k
(eq. 37)
The ROPPU value is therefore easily derived:
R OPPU +
VR
IR
OPPU
OPPL
+
67.3
+ 841 kW
80 m
(eq. 38)
Experiments carried on an adapter combining both OPP,
OVP and OTP have shown very precise trip points in both
situations, over voltage and over temperature.
Pin 8 – The Timer Pin
The fault timer lets the user set the maximum duration of
a fault event such as an overload or a short circuit. Both
durations are linked by a ratio of 4: if the overload timer is
VDD
100% to 25%
Change
Feedback
Voltage
3I
Hiccup
I
Low-freq.
Clock and
Counter
Upper/
Lower
Limit
8
R
Timer Reset
Figure 23. This Simplified Circuitry Shows the Protection against Short/Open Test Implemented in the NCP1255
ms
Overload Timer Duration
1000
750
500
250
W
0
10
100
1k
10 k
Short Circuit Area
100 k
1M
Open Circuit Area
Figure 24. A 22 kW Resistor Connected to Pin 8 Sets the Timer Duration to a Typical Value of 500 ms in Overload
(125 ms in Short Circuit)
time, the controller senses a short circuit and as the timer is
set to 500 ms in overload mode, it reduces this value around
120 ms. When the timer has elapsed, all pulses are stopped
and the part enters auto recovery.
We have captured a start-up event while the converter
output was in an over power situation (almost a short circuit
but Vout is not 0 V). The auxiliary voltage builds up with
difficulty and maintains a sufficient VCC level. During this
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16
AND9115/D
Pin 7 – Brown Out Protection
A brown out input protects the converter in presence of a
low input voltage, for instance during a transient network
fall out. Without this protection, the converter would be
pushed to its maximum power with destruction risks. It
could enter a protective hiccup mode delivering at this
moment an output voltage swinging up and down. Some
loads, such as printers, do not accept hiccup conditions: a
clean cutoff is necessary in case the converter cannot
maintain Vout within acceptable limits. When the mains
returns to a normal level, the converter must resume
operations automatically.
Figure 27 shows a simplified implementation in the
controller.
Vcc (t)
T = 120 ms
VDRV (t)
Figure 25. In an Over Power Situation, the Auxiliary
Voltage Does Not Collapse and Gives Enough Time
to Let the Timer Elapse
L1
To Diode
Bridge
N
(Here, with a 22 kW Resistor on Pin 8, the Duration is 120 ms)
R1
1 MW
In case of the timer pin shorted to ground or if the pin is
left floating, the timer enters a pre-determined mode. In case
of short circuit, the overload duration is fixed to 50 ms while
it is set to 1 s in case of open-pin condition. Figure 26
illustrates this behavior in a given converter.
Sync with
Hiccup
R2
1 MW
R3
1 MW
BOK
C1
1 mF
Vcc (t)
R4
1 MW
+
0.8/0.6 V
Figure 27. A Simple Comparator Monitors the Input
Voltage via a Single Pin
T = 12 ms
(When this Voltage is too Low, the Pulses are Stopped and
the VCC Hiccups)
VDRV (t)
To ensure a clean re-start, the BO information is only
validated when VCC reaches VCCON. This ensures a
fully-charged VCC capacitor when the controller pulses
again. An asynchronous BO-related re-start could induce
aborted start-up sequences if the VCC capacitor would too
close to the UVLO threshold. This behavior is confirmed by
the waveforms appearing in Figure 28.
(A)
Vcc (t)
T = 220 ms
VDRV (t)
(B)
Figure 26. The Timer is Always in a Known State
even if its Pin Gets Shorted to Ground (A) or Left
Floating (B) During Safety Tests
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AND9115/D
Start up
Vcc (t)
VBO (t)
VDRV (t)
Figure 28. The Restart, when Leaving a Brown-out
Situation, is always Synchronized to the Start-up
Level, Ensuring a Clean Sequence
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AND9115/D
A 1 mF capacitor is necessary to filter out the input ripple.
Reducing its value, hence allowing more ripple, can help to
fine tune the hysteresis, if necessary.
When the controller senses a BO event, all pulses are
immediately cut. An internal pull-down source (typically
1 mA) is activated and brings VCC down towards UVLO.
When this level is reached, the controller goes back into
low-consumption mode and lifts VCC up again. At VCCON,
a check on the BO comparator is made: if the input level is
correct, the part re-starts, if still too low, the 1 mA source
brings VCC down again. As a result, VCC operates in hiccup
mode during a BO event.
From the given schematic, the calculation of the resistor
is straightforward. We have connected the resistor to the
input line and thus observe a single-wave signal peaking to
Vin,peak. The average voltage seen on top of R1 is thus:
V in, avg +
V in, peak
p
(eq. 39)
Then, pick a bridge current compatible with the power
consumption you can accept. If we chose 10 mA, the
pull-down resistor R4 calculation is straightforward:
R4 +
V BOon
0.8
+
+ 80 kW
I bridge
10 m
(eq. 40)
Now suppose we want a typical turn-on voltage Vturn-on
of 78 V rms. From the two above equations, we can calculate
the value of the upper resistive string:
ǒ
R upper +
+
V turn*on Ǹ2
p
Ǔ
I bridge
Conclusion
This application note shows the peak power capability
offered by the NCP1255. Its frequency excursion offers a
nice means of transiently increasing the power capability
without affecting the transformer as the peak current
remains constant. Packed with a wealth of features, this
SOIC package will let you build safe and rugged power
converters with a limited count of surrounding components.
* V BOon
+
(eq. 41)
78 1.414
* 0.8
3.14
+ 3.4 MW
10 m
References
The hysteresis on the internal reference source is 200 mV
typically. The ratio of the two voltages is 1.33. With the
upper resistive network, the turn-off voltage can then easily
be derived:
V turn*off +
V turn*on
78
+
[ 59 V rms
1.33
1.33
[1] C. Basso, “Switch Mode Power Supplies: SPICE
Simulations and Practical Designs”, McGraw-Hill,
2008
(eq. 42)
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