Product Bulletin Panduct ® PanelMax™ Corner Wiring Duct – Space Saving One-Piece Construction Panduct® PanelMax™ Corner Wiring Duct is an innovative one-piece wire management product which makes more efficient use of space inside enclosures, speeds installation, and reduces control panel assembly costs. PanelMax™ Corner Wiring Duct is used in the vertical corners of compact to large electrical control panels (with both side and back panels) to route, conceal, and protect electrical wiring. PanelMax™ Corner Wiring Duct is part of a complete line of Panduit wire management solutions for control panels. Key Features Benefits Angled four-sided channel design Fits in the unused space in the vertical corner of enclosures and provides up to five square feet of additional sub-panel space for mounting control components or up to 20% savings in enclosure footprint area* One-piece channel with co-extruded flexible hinges Requires no assembly; easily locates and conforms to the corner of the enclosure for faster installation than conventional multi-piece solutions Quick mount clips Require minimal hardware for reduced installation time; once installed, the base is easily snapped into place on the clips Integrated mounting feature for divider wall For applications requiring wire separation, the standard Panduit 4" divider wall simply snaps onto the base to create two channels Compatible with standard wiring duct and cover Provides a consistent, neat panel appearance when used with Panduit 2", 3", and 4" height wiring ducts; PanelMax™ Corner Wiring Duct uses standard Panduit 2" wiring duct cover for simplicity in ordering Lead-free, UL compliant PVC material Meets European Union Directive 2011/65/EU on the Restriction of Hazardous Substances (RoHS); maintains UL94 flammability rating of V-0 and UL recognized continuous-use temperature to 50°C (122°F) Extended cover neck Eases cover installation and removal; at intersections, standard Panduit wiring duct fits flush against the PanelMax™ Corner Wiring Duct without exposed seams for an aesthetic appearance Double scorelines Upper score line allows duct finger removal without tools for quick modifications during wire installation; lower score line eases sidewall section removal at tee intersections ensuring full wire carrying capacity *Actual sub-panel space savings will vary depending on wiring duct size, component layout, and enclosure size and type. Footprint savings is based on commercially available enclosures and may not be achievable in some applications. www.panduit.com Panduct ® PanelMax™ Corner Wiring Duct Conventional Layout for Control Enclosure with Side Panels Savings Utilize Unused Space Top View Standard Wiring Duct PanelMax ™ Corner Wiring Duct utilizes the unused space in enclosures with both back and side panels Unused Corner Space PanelMax™ Corner Wiring Duct Increases Usable Sub-Panel Area within the Same Size Panel Add More Components Top View Partial Front View Free up as much as five square feet of sub-panel space for more component room PanelMax™ Corner Wiring Duct Sub-Panel Space Savings PanelMax™ Corner Wiring Duct Reduces Required Enclosure Size and Floor Space - OR Reduce Your Enclosure Size Top View Footprint Space Savings Decrease enclosure footprint area up to 20% PanelMax™ Corner Wiring Duct Example of Space Savings Using 48"W x 24"D x 60"H Enclosure Description Sub-Panel Space Savings Usable sub-panel mounting area (assumes 60"H enclosure) With PanelMax ™ Conventional Corner Wiring Duct Benefits 28.7 ft.2 32.2 ft.2 Provides 12% more space, maximizing space utilization for more panel components and greater flexibility in panel layout design 48" x 24" (8 ft.2) 43.5" x 21.7” (6.6 ft.2) 18% reduction in enclosure size; ideal for space constrained environments $560 $462*** 18% floor space savings to the end user $3,700 $3,050*** $650 in enclosure savings Footprint Space Savings Footprint width x depth (square footage) Floor space cost** Enclosure and sub-panel costs **Based on $70/square foot industrial facility construction cost. ***This is a representative application. Actual savings dependent on wiring duct size, component layout and enclosure size and type. Footprint savings is based on commercially available enclosures and may not be achievable in some applications. Panduct® PanelMax ™ Corner Wiring Duct Ordering Information Part Number CWD2LG6 CWD2LG6 CWD3LG6 CWD4LG6 C2LG6 Part Description One-piece corner wiring duct base for use with 2" height wiring duct. Base and covers sold separately. One-piece corner wiring duct base for use with 3" height wiring duct. Base and covers sold separately. One-piece corner wiring duct base for use with 4" height wiring duct. Base and covers sold separately. CWD3LG6 CWD4LG6 Duct Size WxH (in) 3.35 x 2.57 Duct Size WxH (mm) 85.0 x 65.3 4.40 x 3.57 111.8 x 90.7 Cover Std. Std. Part Pkg. Ctn. Number Qty. Qty. C2LG6 6 24 C2LG6 6 24 5.33 x 4.58 135.3 x 115.7 C2LG6 6 24 Part numbers shown in LG (Light Gray); also available in WH (White). Standard Package Quantity and Standard Carton Quantity in feet. Accessories CDCLP CDLB Part Number CDCLP2 Part Description Quick mounting clip for installing CWD2 corner wiring duct. CDCLP3 Quick mounting clip for installing CWD3 corner wiring duct. CDCLP4 Quick mounting clip for installing CWD4 corner wiring duct. CDLB3 L-bracket with quick mount clip for installing CWD3 corner wiring duct to back panel only. L-bracket with quick mount clip for installing CWD4 corner wiring duct to back panel only. 4" height solid divider wall for use with CWD2, CWD3, or CWD4 corner wiring duct. 4" height slotted divider wall for use with CWD2, CWD3, or CWD4 corner wiring duct. CDLB4 D4H6 D4H6 SD4H6 SD4H6 Std. Std. Fastener Pkg. Ctn. Size Qty. Qty. #10-32 x 1/2" 16 80 (user supplied) #10-32 x 1/2" 16 80 (user supplied) #10-32 x 1/2" 16 80 (user supplied) #10-32 x 1/2" 16 0 (user supplied) #10-32 x 1/2" 16 0 (user supplied) No fastener required 6 120 No fastener required 6 120 Order number of pieces required, in multiples of Standard Package Quantity. D4H6 and SD4H6 can be used with CWD2, CWD3, or CWD4 corner wiring duct. Standard Package Quantity and Standard Carton Quantity in feet. Mounting Options* - OR - Quick mount clip style installation of PanelMax ™ Corner Wiring Duct Direct mount style installation of PanelMax ™ Corner Wiring Duct using TNR tool and NR1 rivets (shown) or screws PanelMax ™ Corner Wiring Duct with divider wall *For use with side and back panels Note: For best results, Panduit recommends the use of a band saw or radial arm saw with plastic cutting blade to cut PanelMax ™ Corner Wiring Duct. Panduct® PanelMax™ Corner Wiring Duct – Wirefill Capacity ELECTRICAL NOMINAL DUCT SIZE (W x H) inches AREA 2 in 8 AWG 10 AWG 0.216 0.164 12 AWG 0.13 THHN THHN THHN CWD2 3.40 x 2.60 CWD3 4.40 x 3.60 CWD4 5.40 x 4.60 9.752 17.58 26.92 104 188 288 181 326 500 288 520 796 0.141 14 AWG 0.152 0.111 0.124 COMMUNICATION 16 AWG 0.133 0.096 0.111 22 AWG 18 AWG 0.118 0.084 0.1 23 AWG Fiber Cable 0.3 0.24 0.225 0.118 MTW Cat.6 or 6A (SD) Cat. 5e 3.0 mm 84 152 233 96 173 265 349 630 964 MTW MTW THHN MTW MTW TFFN MTW MTW TFFN MTW 245 442 677 211 380 582 395 713 1092 317 571 875 275 496 760 529 395 953 713 1460 1092 350 631 966 691 487 433 674 1245 879 782 1216 1907 1346 1197 1862 54 97 149 Table shows maximum wire fill based on 50% of duct internal cross sectional area. Formula = Area/2.00 x D². The above communication cable diameters represent the nominal Panduit cable diameter per performance level. 24 AWG 0.106 0.085 Cat. 6A MTW 23/24 AWG Panduct ® PanelMax ™ Corner Wiring Duct Material Specifications C T .50 TYP [12.7] A Z Lead-free PVC Material Test Method 1.46 g/cc ASTM D 792 Tensile Strength at Yield 5,600 psi ASTM D 638 Flexural Strength 9,100 psi ASTM D 790 Flexural Modulus 412,000 psi ASTM D 790 Properties D H G A .20 TYP [5.0] W A View A – A Specific Gravity Mechanical Notched Izod Impact at 23°C (73°F) 4.0 ft.-lbs./in. Heat Deflection Temperature at 264 psi 156°F ASTM D 648 35 ASTM D 2863 538 ASTM E 662 V-0 UL94 Limited Oxygen Index (LOI) 2.00 TYP [50.8] Smoke Density (Flaming) at 4 minutes Flammability Class Agency Approvals UL Recognized file E147128, CSA Certified file 016446-0-00 .50 TYP [12.7] .20 TYP [5.0] ASTM D 256 Flammability 2.00 [50.8] K General • CDS for impact to 2J • Non-flame propagating • Temperature range: -25°C to 60°C CE Information Duct Dimensions For Corner Wiring Duct Installation Instructions (RW207), go to panduit.com Part Number A 3.91" (99.3 mm) C 2.25" (57.2 mm) D 1.81" (45.9 mm) G 2.10" (53.4 mm) H 2.57" (65.3 mm) 5.94" (150.9 mm) 2.25" (57.2 mm) 3.84" (97.5 mm) 4.10" (104.1 mm) 4.58" (115.7 mm) CWD2**6 CWD3**6 CWD4**6 4.98" (126.6 mm) 2.25" (57.2 mm) DFCT – Duct Finger Cutting Tool Easily removes duct fingers in tight places 2.83" (71.8 mm) 3.10" (79.1 mm) NR1 – Nylon Rivet For use with TNR tool 3.57" (90.7 mm) K 2.93” (74.3 mm) T 0.08" (2.0 mm) 4.89” (124.3 mm) 0.11" (2.7 mm) 3.95” (100.4 mm) 0.10" (2.4 mm) TNR – Nylon Rivet Installation Tool Hand-held tool for easy rivet installation W 3.35" (85.0 mm) 4.40" (111.8 mm) 5.33" (135.3 mm) Z 3.72" (94.6 mm) 5.16" (131.0 mm) 6.54" (166.0 mm) DNT-100 – Notching Tool Notches duct sidewalls to bottom scoreline for tees and corners WORLDWIDE SUBSIDIARIES AND SALES OFFICES PANDUIT CANADA Markham, Ontario [email protected] Phone: 800.777.3300 PANDUIT EUROPE LTD. London, UK [email protected] Phone: 44.20.8601.7200 PANDUIT SINGAPORE PTE. LTD. Republic of Singapore [email protected] Phone: 65.6305.7575 PANDUIT JAPAN Tokyo, Japan [email protected] Phone: 81.3.6863.6000 PANDUIT LATIN AMERICA Guadalajara, Mexico [email protected] Phone: 52.33.3777.6000 PANDUIT AUSTRALIA PTY. LTD. Victoria, Australia [email protected] Phone: 61.3.9794.9020 For a copy of Panduit product warranties, log on to www.panduit.com/warranty For more information Visit us at www.panduit.com Contact Customer Service by email: [email protected] or by phone: 800.777.3300 ©2016 Panduit Corp. ALL RIGHTS RESERVED. WDCB37--SA-ENG Replaces WW-WDCB30 3/2016