Bourns Outside Plant Products ® Product Overview Guide Revision 4 CG-391 7032-25-ECO 130 Block 7004-01-WIS-P1-I 2430-41-G-MSP 2378-35-HS 2377-45-HS 2377-45-HS-IDC 2420-31-G 3610A2 2377-35-G-IDC 2410-39-G-MSP 3670-01 2022-84-A 2022-60-A 3617-01 Telecom Protection T he worldwide telecommunications industry The Bourns® line of protectors, connection products, has come to rely on Bourns® surge protection, NIDs and POTS splitters combine to provide the connection and demarcation devices to protect telecom industry with an integrated solution. In personnel and sensitive communications equipment addition to unique products, quality is engineered from damaging electrical surges. With the addition of into all aspects of the manufacturing process. The plug-in protectors and connection products through patented Multi-Stage Protector (MSP®) devices are two acquisitions, we now offer a full, integrated line available in 5-pins, station protector footprints, the of surge protection and connection products for Telco central office, outside plant and customer premises. Bourns has a very large selection of plug-in modules (protected or continuity only) to meet your every need. The protection modules are available in Solid State, Gas Discharge Tube and Hybrid technologies in overvoltage protection only or overvoltage with sneak-current Bourns is unique in the industry in that we design and manufacture our own GDT, thyristor, PPTC and TBU™ components for use in our protection modules. protection. Integrated Protection Assembly (IPA) series and The new connection products are compact units for Insulation Displacement Connector (IDC) series of 5-pin and 4-pin plug-in protection modules as well as station protectors that make NID installation virtually terminal blocks. These products provide a wide variety tool-less. Recent innovations include a full offering of of standard and custom solutions for current and legacy POTS splitters;. Bourns® 361xA2 series is optimized central office and remote terminals. for video over ADSL2+ or VDSL2. We also offer a Balance/Unbalance adapter for “no new wires” coax 2 The Network Interface Devices (NIDs) which to DSL conversion and 3617 series BalUn/Splitter provide subscriber test point, station protection, combination units. These developments are part of our coaxial protection and DSL POTS Splitters in various commitment to provide value to our customers with combinations, are available in counts from one to one- quality engineered surge protection and associated hundred lines. The units are modular so lines may be products. Responsiveness to the voice of our customers added as needed, eliminating investment in idle plant is the cornerstone of our business philosophy at Bourns. resources. All units are UL Listed and manufactured to Our mission is to provide the best products to meet the RUS and Telcordia requirements. requirements of your application. The Bourns® MSP® Protector Advantage Multi-Stage Protection 2430-41-G-MSP The Best of Two Technologies - Bourns® MSP® 5-pins and station protectors provide superior protection by combining the high energy handling of a threeelectrode Gas Discharge Tube with the quick response of solid-state Metal Oxide Varistors (MOVs). 2378-35-HS 2377-45-HS-IDC Solid-state devices react quickly to electrical surges but 2410-39-G-MSP generally cannot handle high energy surges. Multi-Stage Protectors limit the incoming surge with the MOVs as the GDT activates to handle the bulk of the energy by directing it safely to ground, away from personnel and equipment. Low Capacitance - The low capacitance of Bourns® MSP® products makes them ideal for broadband applications such as ADSL2+ and VDSL2. Our new PPTCR-based 5-pins with overcurrent protection offer industry-leading performance with low resistance and capacitance. No Air Back Up Gap - Bourns® MSP® devices do not have an air Back Up Gap (BUG), thereby eliminating BUGrelated contamination within the protector as a potential cause of faults on the line. 2377-45-HS Switch-Grade Fail-Short - Unlike technologies that require a solder pellet to melt or an insulating material to burn away, Bourns® MSP® units feature a SwitchGrade Fail-Short, which activates in response to an extended overvoltage to provide exceptional fire protection. Proprietary Low Work Function GDT Coating - This feature ensures low heating and high efficiency in handling surges. Long Life, Proven Reliability - Bourns® MSP® products have a proven record of reliability with millions of protectors deployed worldwide. 5-Pin and Station Protectors with Transient Blocking Unit (TBU™) Technology B ourns® 2377 and 2470 MSP®/TBU™ series are a overvoltage and fast, resettable sneak-current protection new generation of surge protector designed to be with extremely low surge let-through and very low the best choice for protection of high-speed network loss characteristics making it the ultimate choice for data circuits. MSP®/TBU™ series protectors integrate protection of sensitive, high speed communication lines. four advanced technologies: Our proprietary advanced balanced TRIGARD® GDT, precision matched metal oxide varistors (MOV), a patented switch-grade FailShort mechanism, and our patented TBU™ device that protects the circuit by rapidly switching to a blocking state. These technologies are combined to provide robust 2470 MSP/TBU 2377-45-BC-TBU 3 Station and Central Office Protectors UL Listed per 497 B ourns® station and central office protectors are for VDSL2 and other balance-sensitive high-speed designed to provide primary surge protection of systems. Bourns® 2410 and 2420 series are analyzed copper-twisted pair POTS and broadband circuits. to the latest requirements of GR-974-CORE and SBC They utilize industry standard footprints and meet or SR-5165, "Generic Requirements for Broadband Surge exceed industry performance requirements. Protectors" (Telcordia Test Report DA-1547). The new 2440 and 2430 series of 5-pin protectors offer All station protectors feature sealed bodies of UL this same superior protection with sneak-current approved material. The broad product offering ranges protection utilizing PPTCR technology for greater from the economical units to the maximum duty reliability than heat coil type of protection. DigiGuard® protectors. The two recent acquistions of plug-protectors expands 5-pin surge protectors are used in Telco central offices our offering to include a complete line of solid and remote terminals. Bourns produces a full range of state (SS) 5-pin, 4-pin and 1-pin plug-in protectors. GDT, solid state and hybrid technologies, with models Versions for overvoltage (3-type) and overvoltage/ for both overvoltage and overvoltage / overcurrent overcurrent (4-type) protector units are available. (sneak-current) protection. Bourns® MSP® 5-pin These units provide a rapid response to surge events surge protectors combine solid-state MOVs and gas and limit voltage overshoot. 4-type models are discharge tubes to provide Multi-Stage Protection. available with heat-coil and PTC elements for sneak- Special balanced capacitance versions are available current protection. 2410-39-G-MSP 2420-31-G A0341960 2430-41-G A0341961 4-Pin 2410-76-G-BC 1-Pin 2377-35-G 2378-35-HS 2377-45-BC-TBU 2377-35-G-IDC 2377-45-HS 2377-45-HS-IDC 4 Special Application Modules UL Listed per 1893 B ourns offers a variety of special purpose plug-in overvoltage protectors as well as S-76A heat coils to modules for continuity, grounding and dummy provide sneak-current protection for C-50 and C-52 plugs. We also offer S-50, 300, and 6-pin type mainframe connectors. POTS Splitters A0338073 UL Listed per 1893 B ourns® POTS splitters/filters simplify the It is compatible with the Bourns® 7043 series and other deployment of DSL service at the subscriber manufacturers’ 7600 style enclosures. In addition, the premises. Compliant to applicable ANSI and ITU‑T 3612A2 IPA mounting style splitter is available for standards, the units accept the incoming DSL service, mounting in other manufacturers’ 2003/2006 style filter off the voice (POTS) channel and provide a NIDs. The Bourns® 366x series of binder equalization connection for the data service (modem). Our new modules is also available in all three industry-standard ADSL2+ / VDSL2 models are optimized for video over footprints. The modules, also called attenuators, reduce ADSL2+ and VDSL2 applications and tolerate high ring crosstalk issues on lines where the customer is located trip currents. The 361xA2 series POTS splitters meet in close proximity to the central office. requirements for ADSL, ADSL2+, VDSL and VDSL2 services. The 3670-01 BalUn (Balanced-Unbalanced) impedance matching module is optimized to extend the reach of Models are available for ADSL, ADSL2+ and high speed services with high efficiency conversion VDSL/VDSL2 systems, which fit Bourns' and other of twisted pair to coaxial transmission for HPNA and manufacturers’ NIDs. The Bourns® POTS splitters Triple Play applications. Our new 3670-01 BalUn is 3610A2, and 3610A2-IDC are manufactured in the designed to adapt twisted pair to coax for xDSL systems. traditional binding post mounting style. Also available The 3617-01 and 3617-02 combine the circuitry of the in a convenient snap-in footprint is the model 3611A2. 3610A2 and the 3670-01. 3611A2 3660 3610A2-IDC 3612A2 3610A2 3670-01 3617-01 3617-02 5 Connection UL Listed per 497 B ourns now manufactures a complete line of 80 and 100 feet in 22 or 24 AWG. Grounding options connector blocks to be used with industry- include frame or isolated ground. There are six standard 5-pin protectors. These compact units connector block families, starting with the 303 style to provided generous working space between connectors the most compact 391 family, including the 310, 377, and are available in 100 pair counts. Models can be 388 and 390 connector blocks. ordered with tin or gold plated fields to match the 5-pin module plating. Bourns offers stubless and Many accessories are available for the 5-pin connector stubbed units with standard stub lengths of 30, 50, block families. CG-391 C-388 C-377 6 Protected Connector Comparison Dimensions in inches Mounting (stubless, H x W x D) Connector Family Accepts Module† CG 391 5-Pin 9.5 x 5 x 9.5 C 391 5-Pin 9.5 x 5 x 9.5 CG 390 5-Pin 11 x 5 x 9 Left C 390 5-Pin 11 x 5 x 9 Left C 388 5-Pin 11 x 3.6 x 6.6 Left C 377 5-Pin 11 x 3.6 x 6.6 Left CG 310 5-Pin 15 x 5.5 x 5 Left C 310 5-Pin 15 x 5.5 x 5 Left CG 303 C 303 5-Pin 5-Pin Right* / Left* Right* / Left* Grounding Frame / Isolated Frame / Isolated Frame / Independent / Isolated Frame / Independent / Isolated Frame / Independent / Isolated Frame / Independent / Isolated Independent / Isolated Independent / Isolated Independent Independent Termination Contact - Wire Wrap Material / IDC UL Telcordia Audit Data Sheet WW Gold Y Yes CG-391 Series WW Tin Y - CG-391 Series WW Gold Y Yes CG-390 Series WW Tin Y - CG-390 Series WW Tin Y - C-388 Series WW Tin Y - C-377 Series WW Gold Y Yes CG-310 Series WW Tin Y - CG-310 Series 19.2 x 5.5 x 5 Left WW Gold 19.2 x 5.5 x 5 Left WW Tin 8.5 x 4.2 x MPC 4-Pin Left Frame IDC, W W Tin 8.5 *Available in Straight or Angle mount. †All models available with protectors factory installed. Contact Bourns for ordering information. All models are available stubless or stubbed with either 22 or 24 gauge cable. Cable stubs can be directed up or down. Standard stub lengths are 30', 50', 80' & 100'. Other lengths are available as custom models. Y Y Yes - CG-303 Series CG-303 Series Y - MPC Series 7 Connectors with 4-pin Module Protectors UL Listed per 1893 T he MPC series of Mainframe Connector utilizes the QMP 4-pin plug-in protectors. The front-facing jumper and test fields provide convenient working space for these compact units. 4-inch inter-vertical spacing and a slide access protector field reduce maintenance time. All models are 100 pair count with stubless and stubbed units in 22 or 24 AWG with standard stub lengths of 30, 50, 80 and 100 feet. MPC accessories are available. MPC WW MPC IDC 4-Pin Surge Protectors UL Listed per 1893 T he compact QMP 4-pin modules are available in overvoltage and overvoltage with overcurrent (sneak-current) protection for the MPC connectors. Gas Discharge Tube (GDT) 4-pins are offered with and without heat coil. Solid state (SS) versions are available with and without PTTC. 8 4-Pin (QMP11A5) 4-Pin (QMP6A5) Terminal Blocks UL Listed per 1893 B ourns offers three terminal block families: the insulation displacement connectors (IDC) are available. 139, 130 and QBB that can be provided for field The terminals can be installed vertically or horizontally. termination or pre-connectorized for quicker overall Block density is up to 256 pairs. installation. 130 and QBB Terminal Blocks 139 Terminal Blocks The Versablock® Rotating Terminal Block Series 130 The Versablock® Rotating Terminal Block Series 139 is a and QBB are families of rotating terminal blocks that versatile connection point for trunk modules, tie pairs, offer termination configurations for decimal and octal transmission channels banks and other applications. pair-count applications. Can be used for CO and PABX The terminal field rotates 180° and locks into place for frames or any application where a compact terminal convenient access to equipment terminations. It features block is required. The terminal field rotates 180° and equipment side terminations with optional connectors, locks into place for convenient access to equipment multiple pin patterns and wiring configurations. terminations. Maximum pair count is 128. The Series Bifurcated, and single wire wrap and quick-clip 130 utilizes bifurcated quick-clip IDCs. A0337920 139-N0100Z070A OSP Connection Protector Panels B ourns offers 5-pin protector module connector provide connection and protection for cabinets and blocks of various pair count sizes. The blocks can multi-dwelling unit (MDU) applications. The modular be ordered as standalone components or as part of a protector panels are Cat 5 compatible and can be custom design that is mounted on a wall or rack within easily sized to a variety of port counts for broadband a cabinet or building. The custom designs can also be applications. A variety of 5-pin protection modules pre-wired to the blocks and terminated with a connector are available. A large variety of module capacities are of your choice. These custom designs are referred available by combining various standard 10, 20, 25 50 to as protector panels. These panels are designed to and 100 pair 5-pin protector module connector blocks. 9 7004 and 7090 Series NIDs UL Listed per 497 | RUS Approved T he 7004 joins the Bourns® 7090 series industry-leading NID products. The four line 7004 series features convenient customer side working space, added wire management features, an extra subscriber bridge location and improved cosmetics. The 7004 and 7090 series are very versatile, rugged and are ideal for single or multiline residential / commercial installations. Sealed switching subscriber jacks which simplify the test point are available with four lugs for inside wire connections. Your company’s logo can be embossed on the cover. Please contact Bourns' sales department for more information. Dimensions in inches Model Pair Height Width Depth 7004 4 7.5 7.7 2.7 7090 6 9 8.5 2.7 7004-01-WS-P1 85122-T4 85122-B *For DSL systems requiring capacitive balance within 1 pF Note 1 = Digi.Guard® - 356 size, RUS Max Duty Note 2 = Digi.Guard® II - 125 size, RUS Heavy Duty Note 3 = Insulation Displacement Connectors (IDCs) DSL Options P1 1) 3610A2 P1-I 1) 3610A2-IDC B1 1) 3670-01 DSL Equalization R1 - 1) 3660 Equalization Module 85122-T-IDC 85122 85122-IDC 10 Station Protector Options D1 - 455HS-MSP (2377-45-HS) Voice / DSL / Data (UL, cUL) U3 - 455HS-MSP (2377-45-HS-IDC) Voice/DSL/Data (UL,cUL) Z1 - 455HS-BC* (2377-45-BC) Balance-sensitive DSL (UL, cUL) W3 - 455BC-MSP* (2377-45-BC-IDC) Balance-Sensitive DSL (UL,cUL) E2 - 155HS-MSP (2378-35-HS) Voice / DSL / Data (UL, cUL) Y2 - 155HS-BC* (2378-35-BC) Balance-sensitive DSL (UL, cUL) K - 356G (2377-35-G) Balanced GDT, no Back-Up-Gap (UL,cUL) R3 - 356G (2377-35-G-IDC) Balanced GDT, no Back-Up-Gap (UL,cUL) B - 125EW (2374-01) Dual Gas Tube (UL, cUL, Telcordia analyzed) C - 125EW-R (2375-01) Dual Gas Tube (UL, cUL, RUS) O - No Station Protectors (Not available with DSL Configurations) Special Options G - Security Screw in Telco Cover (not available on 7004) H - Security Screw in Security Plate S - Sealed Switching Jack w/ IDC (85122-T-IDC) F - Sealed Switching Jack 4-post (85122-T4) Supplied with DSL B - Expansion Bridge w/ Binding Posts (85122-B) I - IDC Type Expansion Bridge - 4 Jacks (85122-IDC) 5 - Expansion Bridge Slot (7004) O - No Options (ships w/standard 85122 Switch Jack) 7090-01-DF 85039-T How To Order Model Number Designator 7004 / 7090 - 0X - X X - XX - XX Number of Twisted Pair Lines 1 - One 3 - Three 5 - Five (7090) 2 - Two 4 - Four 6 - Six (7090) P2 2) 3610A2 P2-I 2) 3610A2-IDC 7004C and 7091 Series NIDs UL Listed per 497 T 7091-32-DO2 he 7091 series of NIDs combines protection options for twisted pair and coaxial cable into one multi-purpose enclosure. Up to four 7004C-01-DF-15 twisted pair lines or two DSL and two twisted pairs can be combined with the 1740 series coax protectors. The 7004C series offers similar features with two less twisted pair connections. Sealed switching subscriber jacks and custom logos are optional. Dimensions in inches Model Pair Height Width Depth 7004C 2 7.5 7.7 2.7 7091 4 9 8.5 2.7 1740-15 3670-01 85122-T4 Telecom Protection Application Guide Meets Meets UL Listed Name Part Number Technology Telcordia Telcordia per 497 974 1361 DigiGuard® 2377-45-HS-IDC 3 Element GDT/SS Multi-Stage Yes Yes Yes 155HS 2378-35-HS 3 Element GDT/SS Multi-Stage Yes Yes Yes IPA 2360-35 Series 3 Element GDT/SS Multi-Stage Yes Yes Yes 356M 2377-01 3 Element Gas Discharge Tube Yes N/A N/A 2374-01 / Dual 2 Element Gas 125EW/EWR Yes N/A Yes 2375-01 Discharge Tube 356G 2377-35-G 3 Element Gas Discharge Tube Yes Yes Yes 356G 2377-35-G-IDC 3 Element Gas Discharge Tube Yes Yes Well Type 2022-60-A / 2022-84-A 2 Element Gas Discharge Tube N/A 2360-35-MP 2377-45-HS 2375-01 (125EW-R) Yes 2378-35-HS Meets RUS PE-80 Application Notes Yes Yes Yes Yes Maximum Performance, Broadband Heavy Duty, Broadband Heavy Duty, Broadband Heavy Duty Yes Heavy Duty Yes Heavy Duty, Broadband Yes Yes Heavy Duty, Broadband Yes Yes Heavy Duty 2377-45-HS-IDC 2377-35-G-IDC 2022-60-A / 2022-84-A 11 Bourns® DSL/NID Products Application Guide T he charts below show the interoperability of Bourns® DSL products with our own NID line as well as The 3610A2 and 3660 models can fit into any NID that supports a 355/356 type station protector. other NID boxes. DSL Product 3610A2/3610A2-IDC 3611A2 3612A2/3612 3617-01 3617-02 3670-01 Description 361X ADSL/ADSL2+/ VDSL2 POTS Splitter BalUn / Splitter Combination Adapter BalUn Coax Adapter Bourns® NID Product Line 7004 7032 7040 X X X Fits 2003/2006 style NIDs X X X X X X X X X 7043 7070 7090 7091 7101 X X X X X X X X X X X X X X X X X 7004-01-DF-P1 7090-02-DF-P1 7043-01-P1 7004-01-WIS-P1-I 12 Compact Network Interface Devices UL Listed per 497 | RUS Approved T he 708X NID series is a compact two-line unit. All industry standard station protectors fit these units. Measuring less than 7 ” x 4 ” x 2 ”, the 708X series is designed to fit a variety of flush-mounted utility boxes. These products can be ordered without the exterior cover for use indoors. Dimensions in inches Model Pair Height Width Depth 708x 2 6.6 3.5 2 7081 7080-02-DO Protection Assemblies B ourns' surge protection assemblies for the premises provide binding post, ground point and surge protection using 1/2 x 20 ” Gas Discharge Tube (GDT) well protectors. Outdoor models offer secure and weather resistant enclosures for Telco service for residential or commercial installations. These units feature grommets for convenient cable access and generous working space for wire management. These mature products offer good maintainability, high insulation resistance, low moisture absorption and excellent transmission quality. 375SVSR2 351SVSR2 391SVSR2 13 Higher Line Count NIDS UL Listed per 497 | RUS Approved T he 7032 NID series includes units with maximum counts from 6 to 100 lines. Termination, protection and demarcation are provided in five series of enclosures. Maximum counts of six, twelve, twenty-five, fifty and one-hundred twisted pair subscriber lines are available, and accommodate Bourns® 3610A ADSL and 3610A2 ADSL2+ POTS splitters. All enclosures are made from UL Listed materials. 7032-25-ECO Bourns® 7101 NIDs feature individual lockable modules for maximum security in locations such as apartment buildings. In addition to the standard closure, each module can be fitted with a padlock. They are available in maximum pair counts of six, twelve, twenty-five and fifty lines, sealed switching jacks are available for additional weather resistance and test point simplification. They also accept Bourns® 3610A and 3610A2 ADSL POTS splitters. 7032 Dimensions in inches Enclosure Pair Height Width A 6 11 11 B 12 17.5 11 17 16 C 25 36 20 D 50 36 20 E 100 18.5 17.5 F 25 7101 Dimensions in inches Enclosure Pair Height Width A 6 10 11 B 12 18.5 11.5 19 19 C 25 32.5 17.5 D 50 14 7032-25-DCF Depth 4 5 3 4.5 7 5.5 Depth 3 3.5 4.5 3.5 7101-25-ECO Building Entrance Terminals UL Listed per 1863 7070-25-CBO T he compact Bourns® 7040 station protection enclosure can accommodate protectors for one or two twisted pair subscriber lines or one twisted pair with DSL. The 7041 is similar to the 7040 series, but is modified to accept a station protector and a 1740 model coaxial cable protector. Bourns® 7070 series of station 7060 protector enclosures are available in five sizes with maximum counts from twelve to one-hundred lines. 7041-10-02 For applications that do not require a subscriber test point, these units save space by fitting more pairs per enclosure. The Bourns® 7009 family of empty enclosures 7040-02-D can be adapted to a variety of customer-specific 7040-01-D applications. Accessories Surge Protector Test Sets B T ourns® 80545-A, 80545-C, 80535 and 80534 conduit adapters provide alternatives to the standard he 4010 general and 4020 station and 5-pin protector test sets are convenient hand- grommets supplied in the 7005 and 709X NIDs. The held units for testing the clamping and DC 85122-T-IDC and 85122-B are IDC and binding breakdown voltage of surge protectors. They post expansion bridges for multiplying the home run feature true slow-rise circuitry for precise terminations on Bourns® NIDs. The 85122-T4 and voltage measurements. the 85039-T are modified subscriber test bridges. The standard RJ11 plug is eliminated and an internal switch within the jack disconnects the premises wiring during test. A rubber cover is supplied with the jacks to provide maximum resistance. Environmental sealant promotes longer life and fewer trouble reports. Bourns also offers binding post and IDC style expansion bridges for increased home run capability and wiring flexibility. 4020-01 85122-B 80535 80534 80545-A 4010-01-B 85122-IDC 80545-C 15 CG 391 (NT8G11EJ) 7090-02-DF-P1 2410-39-G-MSP 303M-11A1G0 2410-76-G-BC 2378-35-HS 2420-31-G 2377-45-HS 2377-35-G-IDC 2377-45-HS-IDC 3670-01 2360-35-MP Bourns® Outside Plant Products Phone: 877-4BOURNS (877-426-8767) Fax: 951-781-5006 Web: www.bourns.com “Bourns”, “DigiGuard” and “MSP” are registered trademarks of Bourns, Inc. in the U.S. and other countries. "TBU" is a trademark of Bourns, Inc Copyright © 2010, Bourns, Inc. • Litho in USA • WAG • 08/10 • 2M/OSP1010