UM1360 Hysteretic Buck High Brightness LED Driver with Internal Switch UM1360Y SOT89-5 General Description The UM1360 is a PWM step-down converter with internal power switch, designed for driving single or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. The UM1360 can drive up to 10 series connected LEDs. The device operates from an input supply between 6V and 40V and employs hysteretic control with a high side current sense resistor to set the constant output current up to 1A. The device is well suited for applications requiring a wide input range. The high side current sensing and an integrated current sensing circuitry minimize the number of external components while delivering an accurate average output current. Depending upon supply voltage and external components, this device can provide up to 30 watts of output power. Output current can be adjusted below the set value, by applying an external control signal to the VSET pin. The VSET pin will accept either a DC voltage or a PWM waveform. Dedicated pulse width modulation (PWM) input enables pulsed LED dimming over a wide range of brightness levels. A hysteretic control method ensures excellent input supply rejection and fast response during load transients and PWM dimming. Applying a voltage of 0.2V or lower to the VSET pin turns the output off and switches the device into a low current standby state. The UM1360 employs spread spectrum technique to greatly reduce its interference to other part of the system. The UM1360 comes in small SOT89-5 package. It is ideal for industrial and general lighting applications. Applications Features Low Voltage Halogen Replacement LEDs Low Voltage Industrial Lighting LED Back-Side Lighting Illuminated Signs DC/DC or AC/DC LED Driver Application General Purpose, Constant Current Source Hysteretic Control with High Side Current Sensing Integrated 40V 0.5Ω NDMOS Up to 98% Efficiency Wide Input Voltage Range: 6V to 40V 50V Transient Capability ± 5% LED Current Accuracy Adjustable Constant LED Current Single Pin On/Off and Brightness Control Using DC Voltage or PWM Spread Spectrum Driver Over Temperature, Open Circuit LED Protection Up to 1MHz Switching Frequency Pb-Free SOT89-5 Package ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 1/13 UM1360 Pin Configurations Top View 4 5 LX 1 5 VIN GND 2 GND VSET 3 4 ISENSE UM1360Y XX 1 2 3 XX: Week Code UM1360Y SOT89-5 Ordering Information Part Number Packaging Type Marking Code Shipping Qty UM1360Y SOT89-5 UM1360Y 1000pcs/7Inch Tape & Reel Pin Description Pin Number Symbol 1 LX 2 GND 3 VSET 4 ISENSE 5 VIN Function Drain of NDMOS switch. Ground (0V). Multi-function On/Off and brightness control pin: Leave floating for normal operation. Drive to voltage below 0.2V to turn off output current. Drive with DC voltage (0.3V<VSET<2.5V) to adjust output current from 12% to 100% of IOUTnom. Drive with PWM signal to adjust output current. Adjustment range 1% to 100% of IOUTnom for f≤1kHz. Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom=0.1/RS. Input voltage (6V to 40V). Decouple to ground with 10μF or higher X7R ceramic capacitor close to device. ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 2/13 UM1360 Absolute Maximum Ratings Over operating free-air temperature (unless otherwise noted) (Note 1) Symbol VIN VLX, VISENSE VSET Parameter Value Unit Input Voltage Range -0.3 to +40 V Voltages on LX, ISENSE -0.3 to +40 V VSET Pin Voltage -0.3 to +6 V θJA Thermal Resistance (Junction to Ambient) 100 °C/W TJ Maximum Junction Temperature +150 °C -55 to +150 °C +300 °C TSTG TL Storage Temperature Range Maximum Lead Temperature for Soldering 5 Seconds Note 1: These are stress ratings only and functional operation is not implied. Exposure to absolute maximum ratings for prolonged time periods may affect device reliability. All voltage values are with respect to network ground terminal. Recommended Operating Conditions Symbol VIN TA TJ Parameter Input Voltage Range Operating Ambient Temperature Operating Junction Temperature Min 6.0 -40 -40 Typ Max 40 85 150 Unit V °C °C ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 3/13 UM1360 Electrical Characteristics (VIN=16V, TA=25°C, unless otherwise noted) Symbol VIN Parameter Input Voltage Range ILED Output Current IQ ISD VSENSE VSENSE_HYS ISENSE VEN VENON VENOFF RLX ILX(leak) FLX Quiescent Current without Switching Shutdown Current Mean Current Sense Threshold Voltage Sense Threshold Hysteresis ISENSE Pin Input Current VSET Range on VSET Pin DC Voltage on VSET Pin to Enable DC Voltage on VSET Pin to Disable LX Switch on Resistance LX Switch Leakage Current Operating Frequency Test Conditions RS=0.33Ω RS=0.1Ω VSET Pin Floating, VIN=16V VSET=GND, VIN=16V Measured on ISENSE Pin with Respect to VIN Min 6 95 VSENSE=VIN-0.1 For DC Dimming Max 40 Unit V 303 1000 mA 430 μA 35 70 μA 100 105 mV ±15 % 20 μA 0.3 2.5 V VEN Rising 0.25 V VEN Falling 0.2 V ILX=1000mA 0.5 Ω 5 VIN=16V, L1=47μH, VOUT=9.6V (3 LEDs), RS=0.1Ω Recommended Maximum Switch Frequency Recommended Ton_rec Minimum For 4% Accuracy (Note 2) Switch ON Time Max Duty Cycle Recommended Duty DLX 25 Cycle Range TPD Internal Comparator (Note 2) Propagation Delay Over Temperature TOTP Protection Temperature Protection TOTP_HYS Hysteresis ILXmax Peak Switch Current 1.5 Continuous Switch ILXmean Current Note 2: Parameters are not tested at production, but guaranteed by design. FLXmax Typ μA 230 kHz 1.0 MHz 500 ns 100 % 75 % 500 ns 150 °C 40 °C A 1.0 A ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 4/13 UM1360 Function Block Diagram D1 VIN LED L1 Rs VIN LX ISENSE GM Low Voltage Detector Regulator C1 OTP BG VSET Logic & Driver Ref VSET EN R2 Internal Enable R1 Ilimit GND Typical Application Circuit D1 Rs 0.33Ω VIN (6V-40V) VIN ISENSE L1 UM1360 C1 100μH 10μF Floating VSET LX ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 5/13 UM1360 Typical Operating Characteristics Efficiency vs. Vvs.Vin Rs=0.15Ω) IN (L1=47µH, Efficiency (Rs=0.15Ω,L=47uH) Efficiency vs. V Rs=0.33Ω) IN (L1=100µH, Efficiency vs.Vin (Rs=0.33Ω,L=100uH) 90 Ef f iciency (%) 90 Ef f iciency (%) 100 100 80 70 1LED 2LED 1LED 2LED 4LED 60 5LED 80 70 3LED 1LED 3LED 6LED 4LED 5LED 6LED 7LED 7LED 8LED 8LED 9LED 9LED 2LED 3LED 5LED 3LED 6LED 1LED 2LED 4LED 5LED 7LED 8LED 4LED 60 7LED 10LED 10LED 6LED 8LED 9LED 9LED 10LED 10LED 50 50 0 5 10 15 20 25 30 35 40 0 5 10 15 VIN (V) Efficiency vs. VIN(Rs=0.1Ω,L=33uH) (L1=33µH, Rs=0.1Ω) Efficiency vs.Vin 20 VIN (V) 25 30 35 40 Output Output Current vs. VIN(Rs=0.33Ω,L=100uH) (L1=100µH, Rs=0.33Ω) Current vs.Vin 350 100 340 330 90 Output Current (%) Ef f iciency (%) 320 80 70 1LED 2LED 1LED 2LED 4LED 60 5LED 3LED 310 300 290 280 1LED 3LED 6LED 4LED 5LED 6LED 7LED 7LED 8LED 8LED 9LED9LED 5LED 6LED 8LED 9LED 9LED 7LED 8LED 3LED 6LED 10LED 10LED 250 50 0 5 10 15 20 VIN (V) 25 30 35 0 40 5 10 15 20 25 30 35 40 VIN (V) Quiescent vs.Input Input Voltage QuiescentCurrent Current VS. Voltage Shutdown Current vs.Input Input Voltage Shutdown Current VS. Voltage 530 60 50 Shutdown Current (μA) 500 Quiescent Current (μA) 4LED 5LED 7LED 260 3LED 2LED 4LED 270 10LED 10LED 2LED 1LED 470 440 40 30 20 410 10 380 0 0 5 10 15 20 25 Input Voltage (V) 30 35 40 0 5 10 15 20 25 Input Voltage (V) 30 35 40 ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 6/13 UM1360 Typical Operating Characteristics (Continued) LED Current vs. VSET LED Current vs VSET (VIN=16V, 3 LEDs, L1=33µH, Rs=0.1Ω) (Vin=16V,3LEDs,33uH,Rs=0.1Ω) LED Current vs. VSET Duty Cycle LED Current vs VSET Duty Cycle (VIN=16V, 3 LEDs, L1=33µH, Rs=0.1Ω) (Vin=16V,3LEDs,33uH,Rs=0.1Ω) 1000 1000 900 900 800 800 700 700 ILED (mA) 1100 ILED (mA) 1100 600 600 500 500 400 400 300 300 200 200 100 PWM=1kHz 100 0 0 0 10 20 30 40 50 60 Duty Cycle (%) 70 80 90 0 100 1 1.5 VSET (V) 2 2.5 3 Output Current Temperature Output Current vs. vs. Temperature (L1=33µH, Rs=0.1Ω) (L= 33μH, Rs=0.1Ω) Feedback Feedback Voltage Voltage vsvs. Vin VIN 160 960 140 940 120 920 Output Current (mA) Sense Threshold Voltage (mV) 0.5 100 80 60 900 880 860 40 840 20 820 0 VIN=16V, 3 LEDs 800 0 5 10 15 20 25 30 Input Voltage (V) 35 40 45 -40 -20 0 20 40 60 80 Temperature (°C) 100 120 140 Output Current vs.Temperature Temperature Output CurrentChange Change vs. (L= 47μH, Rs=0.33Ω) (L1=47µH, Rs=0.33Ω) Deviation from Nominal Set Value (%) 50 40 30 20 10 0 -10 -20 -30 VV =16V, 3 3LEDs =16V, LEDs ININ -40 -50 -40 -20 0 20 40 60 80 100 120 140 Temperature (°C) ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 7/13 UM1360 Typical Operating Characteristics (Continued) Steady State Waveforms (VIN=16V, 3 LEDs, L1=100μH, Rs=0.33Ω) Start Up Waveforms 5V/div LX VSET 2V/div ILED 100mA/div 2μs/div ILED 10μs/div 500mA/div 100% Duty Cycle Mode (VIN=10V, 3 LEDs, L1=100μH, Rs=0.33Ω) Dimming Waveforms (PWM=50%, VIN=16V, 3 LEDs, L1=100μH, Rs=0.33Ω) 5V/div PWM 2V/div LX 200mA/div ILED ILED 1ms/div 100mA/div 1ms/div Hopping Switching Frequency Waveform Spectrum of the UM1360 (VIN=16V, 3 LEDs, L1=100µH, IOUT=1A) Fixed Switching Frequency Waveform Spectrum of Competitor (VIN=16V, 3 LEDs, L1=100µH, IOUT=1A) 20dB/div 20dB/div 0dB 0dB 500kHz/div 0Hz 500kHz/div 0Hz ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 8/13 UM1360 Applications Information Setting Nominal Average Output Current with External Resistor RS The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: IOUTnom=0.1/RS [for RS≥0.1Ω] The table below gives values of nominal average output current for several preferred values of current setting resistor (Rs) in the typical application circuit as shown on page 5. Rs (Ω) 0.1 0.13 0.15 0.3 Nominal Average Output Current (mA) 1000 760 667 333 The above values assume that the VSET pin is floating or applied with a voltage higher than 2.5V (must be less than 5V). Note that Rs=0.1Ω is the minimum allowed value of sense resistor under these conditions to maintain switch current below the specified maximum value. It is possible to use different values of Rs if the VSET pin is driven from an external voltage. (See next section). Output Current Adjustment by External DC Control Voltage The VSET pin can be driven by an external DC voltage (VEN), as shown, to adjust the output current to a value below the nominal average value defined by Rs. D1 Rs 0.13Ω LED 3W VIN (6V-40V) VIN ISENSE L1 UM1360 C1 68μH 10μF VSET LX The average output current is given by: IOUT=(0.1*VEN)/(2.5*Rs) [for 0.3V<VEN<2.5V] Note that 100% brightness setting corresponds to: (2.5V≤VEN≤5V) Output Current Adjustment by PWM Control A Pulse Width Modulated (PWM) signal with duty cycle PWM can be applied to the VSET pin, as shown below, to adjust the output current to a value below the nominal average value set by resistor Rs: ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 9/13 UM1360 IOUT=(0.1*D)/RS (0≤D≤100%, 2.5V<Vpulse<5V) IOUT=(Vpulse*0.1*D)/(2.5*RS) (0≤D≤100%, 0.5V<Vpulse<2.5V) D1 Rs 0.13Ω LED 3W VIN (6V-40V) VIN C1 ISENSE L1 UM1360 68μH 10μF VSET LX PWM dimming provides reduced brightness by modulating the LED’s forward current between 0% and 100%. The LED brightness is controlled by adjusting the relative ratios of the on time to the off time. A 25% brightness level is achieved by turning the LED on at full current for 25% of one cycle. To ensure this switching process between on and off state is invisible by human eyes, the switching frequency must be greater than 100Hz. When above 100Hz, the human eyes average the on and off times, seeing only an effective brightness that is proportional to the LED’s on-time duty cycle. The advantage of PWM dimming is that the forward current is always constant, therefore the LED color does not vary with brightness as it does with analog dimming. Pulsing the current provides precise brightness control while preserving the color purity. Capacitor Selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. A minimum value of 4.7μF is acceptable if the input source is close to the device, but higher values will improve performance at lower input voltages, especially when the source impedance is high. The input capacitor should be placed as close as possible to the IC. For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric are recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should NOT be used. Inductor Selection Recommended inductor values for the UM1360 are in the range 27μH to 220μH. Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the device as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. Suitable coils for the UM1360 are listed in the table below: ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 10/13 UM1360 Load Current IOUT>1A 0.8A<IOUT≤1A 0.4A<IOUT≤0.8A IOUT≤0.4A Order Code 744066330 7447714470 7447714680 7447714101 Inductor 27-47μH 33-82μH 47-100μH 68-220μH L(μH) Size 33 47 68 100 1038 1050 1050 1050 DCR (mΩ) 92 82.5 110 165 Saturation Current (mA) 1800 2.5 2200 1800 Saturation Current 1.3-1.5 Times of Load Current Manufacturer Würth Elektronik www.we-online.com The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times within the specified limits over the supply voltage and load current range. The following equations can be used as a guide. LX Switch 'On' time TON=(L1*ΔI)/(VIN-VLED-I LED*(RS+RL+RLX)) LX Switch 'Off' time TOFF=(L1*ΔI)/(VLED+VD+ILED*(RS+RL)) Where: L1 is the coil inductance (H). RL is the coil resistance (Ω). RS is the current sense resistance (Ω). ILED is the required LED current (A). ΔI is the coil peak-peak ripple current (A) {internally set to 0.3×ILED}. VIN is the supply voltage (V). VLED is the total LED forward voltage (V). RLX is the switch resistance (Ω) {=0.5Ω nominal}. VD is the diode forward voltage at the required load current (V). Diode Selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating above 85°C. Excess leakage will increase the power dissipation in the device and if close to the load may create a thermal runaway condition. The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value. PCB Layout Guidelines Careful PCB layout is critical to achieve low switching losses and stable operation. Minimize ground noise by connecting high current ground returns, the input bypass capacitor ground lead, and the output filter ground lead to a single point. Place Rs as close as possible to the ISENSE and VIN. For better noise immunity, a Kelvin connection is strongly recommended between ISENSE and Rs. ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 11/13 UM1360 Package Information UM1360Y SOT89-5 0. 20 0 Outline Drawing DIMENSIONS c L R D1 E Symbol L Pin #1 ID b b1 e Top View End View A 8°(4X) MILLIMETERS A Typ 1.50 Max 1.60 Min 0.055 Typ 0.059 Max 0.063 b 0.32 - 0.54 0.013 - 0.021 b1 0.38 - 0.62 0.015 - 0.024 c 0.35 - 0.44 0.014 - 0.017 D 4.40 4.50 4.60 0.173 0.177 0.181 D1 1.40 - 1.83 0.055 - 0.072 E 2.30 2.50 2.60 0.091 0.098 0.102 1.20 0.026 e D L Side View INCHES Min 1.40 1.50TYP 0.65 - 0.059TYP - 0.047 Land Pattern 4.50 1.60 1.60 4.55 5.35 3.10 1.80 0.75 0.60 1.50 NOTES: 1. Compound dimension: 4.50×2.50; 2. Unit: mm; 3. General tolerance ±0.05mm unless otherwise specified; 4. The layout is just for reference. Tape and Reel Orientation UM1360Y XX ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 12/13 UM1360 GREEN COMPLIANCE Union Semiconductor is committed to environmental excellence in all aspects of its operations including meeting or exceeding regulatory requirements with respect to the use of hazardous substances. Numerous successful programs have been implemented to reduce the use of hazardous substances and/or emissions. All Union components are compliant with the RoHS directive, which helps to support customers in their compliance with environmental directives. For more green compliance information, please visit: http://www.union-ic.com/index.aspx?cat_code=RoHSDeclaration IMPORTANT NOTICE The information in this document has been carefully reviewed and is believed to be accurate. Nonetheless, this document is subject to change without notice. Union assumes no responsibility for any inaccuracies that may be contained in this document, and makes no commitment to update or to keep current the contained information, or to notify a person or organization of any update. Union reserves the right to make changes, at any time, in order to improve reliability, function or design and to attempt to supply the best product possible. Union Semiconductor, Inc Add: Unit 606, No.570 Shengxia Road, Shanghai 201210 Tel: 021-51093966 Fax: 021-51026018 Website: www.union-ic.com ________________________________________________________________________ http://www.union-ic.com Rev.05 Apr.2016 13/13