User Guide 068 ISL68201-99140DEMO1Z Board User Guide Key Features The ISL68201 is a single-phase synchronous buck PWM controller featuring Intersil’s proprietary R4™ Technology, which has extremely fast transient performance, accurately regulated frequency control and all internal compensation. The ISL68201 supports a wide 4.5V to 24V input voltage range and a wide 0.5V to 5.5V output range. It includes programmable functions and telemetries for easy use and high system flexibility using SMBus, PMBus, or I2C interface. See the ISL68201 datasheet for more details. • 35A synchronous buck converter with PMBus control • On-board transient load with adjustable di/dt • Configurable through resistor pins • Cascadable PMBus connectors • Integrated LDOs for single rail solution • Enable switch and power-good indicator The ISL99140 is a high performance DrMOS power stage designed for high frequency power conversion. By combining a high performance FET driver and MOSFETs in an advanced package, high density DC/DC converters may be created. • All ceramics solution with SP capacitor footprint option Target Specifications • VIN = 4.75V to 14.5V The ISL68201-99140DEMO1Z is a 6-layer board demonstrating a compact 17mmx17mm 35A synchronous buck converter. Transient performance, fault protections, DC/AC regulations, PMBus programming, power sequencing, margining and other features can be evaluated using this board. • VOUT = 1V/35A full load • fSW = 400kHz • Peak efficiency: - 88.3% at 15A/1VOUT/12VIN - 94.5% at 10A/2.5VOUT/5VIN The PMBus dongle (ZLUSBEVAL3Z), i.e., USB-to-PMBus™ adapter, and USB cable are included in the demonstration kit. Intersil’s PowerNavigator™ evaluation software can be installed from Intersil’s website and evaluate the full PMBus functionality of the part using a PC running Microsoft Windows 7 or 8. • Output regulation: 1V ±8mV • I/O capacitor rating: CIN - 16V; COUT - 4V • Compact size: 17mmx17mm • With or without PMBus/SMBus/I2C capability References Ordering Information • ISL68201 datasheet PART NUMBER • AN1900, “USB to PMBus™ Adapter” ISL6820199140DEMO1Z • Intersil’s PowerNavigator™ User Guide 1.0µF DESCRIPTION ISL68201-99140 demonstration kit (demonstration board, dongle, USB cable) 4.7µ F VCC PVCC VIN 7VLDO 4.75 TO 15V 1.0µF 2 I C/ SMBus/ PMBus SALERT SCL SDA PGOOD FCCM PGOOD EN ISL99140 PWM PWM PHASE LG LGIN IOUT ‐ V OUT < 7VLDO 1.7V 0.5V TO 2.5V UG EN VCC BOOT 100 10k NTC VCC 1.54k VCC NTC 0.1µF 4 PROG1-4 NCP18XH103J03RB BETA = 3380 CSEN CSRTN VSEN RGND GND FIGURE 1. ISL68201-99140DEMO1Z SIMPLIFIED SCHEMATIC March 10, 2016 UG068.0 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2016. All Rights Reserved Intersil (and design), PowerNavigator and R4 Technology are trademarks owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. User Guide 068 FIGURE 2. DEMONSTRATION BOARD TOP VIEW Demonstration Board Description The ISL68201-99140DEMO1Z provides all circuitry required to demonstrate the key features of the ISL68201. A majority of the features of the ISL68201, such as optimal transient response with Intersil’s R4™ Modulator, 8-bit programmable boot voltage levels, selectable switching frequency in continuous conduction mode, selectable PFM operation option for improved light-load efficiency, power-good monitor for soft-start and fault detection, over-temperature protection, output overcurrent and short-circuit protection, and output overvoltage protection are available on this demonstration board. Figure 1 shows a simplified schematic diagram of the ISL68201-99140DEMO1Z board. Figure 6 shows the detailed 35A buck solution schematics, while Figure 7 shows the I/O connectors, auxiliary circuits and on-board transient circuits. Figures 8 through 30 show typical performance data and Figures 31 through 38 show the PCB board layout. The default programming pins setting is given on the upper right corner of Figure 6 and the Bill of Materials (BOM) is included for reference beginning on page 9. FIGURE 3. DEMONSTRATION BOARD BOTTOM VIEW Furthermore, an on-board transient load, as shown on Figure 4, with di/dt and load step amplitude is controlled by a function generator. Since this auxiliary circuit draws more than 10mA current, the jumper on JP5 should be removed for accurate efficiency measurement. Intersil’s PowerNavigator™ evaluation software is compatible with Windows XP, 7 or 8 operating systems and can be used to evaluate the series bus functionality of the ISL68201. The software and user guide can be found on following Intersil website: http://www.intersil.com/powernavigator. Quick Start Guide Stand-Alone Operation 1. Set ENABLE switch to “OFF” position. 2. Connect a power supply (off) to input connectors (J4-VIN and J2-GND). 3. Set input power supply voltage level (no more than 15V) and current limiting (no more than 1A for 0A load). 4. Turn the power supply on. The ISL68201-99140DEMO1Z board can run by itself without a series bus communication. The operational configuration is fully programmable via the programming pins (PROG1-4). 5. Set ENABLE switch to “ON” position. The ISL68201 however, utilizes the PMBus/SMBus/I2C protocol and provides the flexibility for digital power management and performance optimization prior to finalizing the hardware configuration on the programming pins. 7. Apply load to output connectors (J1-VOUT and J2-SGND). The buck regulator in the ISL68201-99140DEMO1Z board is a single input rail design, i.e., everything is biased by the input supply (typically 12V). The resistor divider on the EN pin (R4 and R12) can set the input supply undervoltage protection level and its hysteresis. The “ENABLE” switch is a hardware operational control, alternately, the series bus ON_OFF_CONFIG and OPERATION commands can be used for software operational control. Submit Document Feedback 2 6. Increase power supply current limit enough to support more than the full load. 8. Monitor operation using an oscilloscope. PMBus Operation 1. Connect supplied Intersil’s dongle to J9. 2. Connect supplied USB cable from computer to the dongle. 3. After the input supply powers up, open the PowerNavigator evaluation software. 4. Select detected ISL68201 device (Address - 60h) and follow Intersil’s PowerNavigator™ user guide. 5. Monitor and configure the board using PMBus commands in the evaluation software. UG068.0 March 10, 2016 User Guide 068 Configuration Load Transient The default programming pin settings of the ISL68201-99140DEMO1Z board can be found at the resistor reader table on the upper right corner of “ISL6820199140DEMO1Z Schematics” on page 7 or read back via Intersil’s PowerNavigator™ software. Each PMBus command can be loaded or programmed via the PowerNavigator™ software. Note that ISL68201 does not have NVM to store the operational configuration however, it can be set by the resistor programming pins (PROG1-4) or programmed by the series bus master before powering up. If a series bus master is available in the system, the ISL68201-based rail can be fully controlled via software for the power-up/power-down sequencing and operational configuration without a soldering iron. The on-board transient load can be controlled by a function generator, whose inputs are connected to FG_DRIVE2 and FG_GND2. The function generator’s output is terminated by R42 at the input terminal, while its amplitude and dV/dt set the load amplitude and di/dt on the 50mΩ load (RLT1//RLT2). The transient load can be monitored with a scope probe on TP15. Note that the duty cycle of applied load should be less than 10% duty cycle with <10ms pulse width to keep the average power of RLT1/RLT2 less than its power rating. 2SHQ-XPSHUIRU(IILHQF\0HDXUHPHQW -3 9&&B/'*(1 39&& EFFICIENCY MEASUREMENT & & X 9287 48 5 5 X 287$ 287% OPEN JP4 FOR 2Q%RDUG/RDG7UDQVLHQW 8 287$ 287% %6&1/6 73 75$1B/2$' 287$ 96 ,1$ 287% ,1$ ,1% 96 ,1% & 3 5 '13 & S 5 )*B'5,9( . (/,6= 5 5/7 5/7 5 )*B*1' 5 N 5 5 FIGURE 4. ON-BOARD LOAD TRANSIENT FIGURE 5. ISL68201-99140DEMO1Z DEMONSTRATION KIT SET-UP Submit Document Feedback 3 UG068.0 March 10, 2016 User Guide 068 Design Modifications When modifying the design, it will require a new set of L/DCR matching for different inductor, divider on the PROG pins for different operational configuration, RSEN1 for OCP, and IOUT network for accurate digital IOUT; higher input capacitor rating to support higher than 16V input, higher output capacitor rating to support higher than 4V output. Refer to ISL68201 datasheet and PowerNavigator™ software for proper design modifications including L/DCR matching, thermal compensation, OCP and digital IOUT fine tuning. Two examples are provided in Table 1, showing the recommended design modifications to accommodate the application cases with 5V and 3.3V output voltages. Some fine tuning might be needed depending upon the rework and final layout design. For the 5V input voltage applications with 4.5V < VIN < 5.5V requirement, the “VIN”, “VCC”, “PVCC” and “7VLDO” pins should be shorted together, to connect with the input supply for optimal performance; R12 should be removed as well. Note that all devices in the same bus should set different addresses for unique identification and proper communication. JP2, 3, 9 and 10 connectors are designed to cascade many Intersil's solutions for easy communication and system evaluation prior to the system integration and design. TABLE 1. DESIGN EXAMPLES REFERENCE DESIGNATOR 5.0V AT 16A L1 3.3V AT 16A 680nH, 1.72mΩ Vendor: Wurth Electronic; Part Number: 744334006 CO5, CO6, CO8, CO9 3.3V AT 30A COMMENTS 470nH, 0.165mΩ Vendor: Wurth Electronic; Part Number: 744309047 Reduce Output ripple current; typically higher voltage output needs higher inductance. Increase COUT rating to support higher VOUT. Also capacitance of ceramic capacitors decreases with increased output voltage. 100µF/X5R/6.3V/1206 Vendor: Murata; Part Number: GRM21BR60J107ME11 PROG1 (DC) DFh BFh BFh Set correct VBOOT = VOUT R3 147k, 1% 105k, 1% 105k, 1% PROG2 (DD) A0h BFh BFh R5 105k, 1% DNP DNP R6 DNP 105k, 1% 105k, 1% PROG3 (DE) 0Dh 0Dh 0Dh R8 24.3k, 1% 24.3k, 1% 24.3k, 1% R9 16.9k, 1% 16.9k, 1% 16.9k, 1% PROG4 (DF) 08h 08h 08h R10 15k, 1% 15k, 1% 15k, 1% R11 29.4k, 1% 29.4k, 1% 29.4k, 1% RP1 4.99k, 1% 4.99k, 1% 3.57k, 1% RSEN1 536, 1% 536, 1% 62, 1% Set OCP R13 11k, 1% 11k, 1% 15k, 1% Set IOUT to 1A/1A Slope R14 TBD TBD TBD Set Different PMBus Addresses as needed TCOMP = 15 PFM DISABLED Set AV = 13 fSW = 500kHz OCP = Retry 25kHz Clamp Disabled Set RR = 400k SS = 1.25mV/µs AVMLTI = 1x L/DCR Matching Pull-up value depends upon final layout design NOTE: Some fine tuning might be needed depending upon the rework and final layout design. Submit Document Feedback 4 UG068.0 March 10, 2016 User Guide 068 Design and Layout Considerations TABLE 2. DESIGN AND LAYOUT CHECKLIST (Continued) To ensure a first pass design, the schematics design must be done correctly and the board must be carefully laid out. PIN NAME NOISE SENSITIVITY SCL, SDA Yes 50kHz to 1.25MHz signal when the SMBus, PMBus, or I2C is sending commands. Pairing up with SALERT and routing carefully back to SMBus, PMBus or I2C master. 20 mils spacing within SDA, SALERT, and SCL; and more than 30 mils to all other signals. Refer to the SMBus, PMBus or I2C design guidelines and place proper terminated (pull-up) resistance for impedance matching. Tie them to GND when not used. SALERT No Open-drain and high dv/dt pin during transitions. Route it in the middle of SDA and SCL. Tie it to GND when not used. PGOOD No Open-drain pin. Tie it to ground when not used. RGND, VSEN Yes Differential pair routed to the remote sensing points with sufficient decoupling ceramics capacitors and not across or go above/under any switching nodes (BOOT, PHASE, UGATE, LGATE) or planes (VIN, PHASE, VOUT) even though they are not in the same layer. At least 20 mils spacing from other traces. DO NOT share the same trace with CSRTN. CSRTN Yes Connect to the output rail side of the output inductor or current sensing resistor pin with a series resistor in close proximity to the pin. The series resistor sets the current gain and should be within 40Ω and 3.5kΩ. Decoupling (~0.1µF/X7R) on the output end (not the pin) is optional and might be required for long sense trace and a poor layout. CSEN Yes Connect to the phase node side of the output inductor or current sensing resistor pin with L/DCR or ESL/RSEN matching network in close proximity to CSEN and CSRTN pins. Differentially routing back to the controller with at least 20 mils spacing from other traces. Should NOT cross or go above/under the switching nodes [BOOT, PHASE, UGATE, LGATE] and power planes (VIN, PHASE, VOUT) even though they are not in the same layer. NTC Yes Place NTC 10k (Murata, NCP15XH103J03RC, = 3380) in close proximity to the output inductor’s output rail, not close to MOSFET side; the return trace should be 20 mils away from other traces. Place 1.54kΩ pull-up and decoupling capacitor (typically 0.1µF) in close proximity to the controller. The pull-up resistor should be exactly tied to the same point as VCC pin, not through an RC filter. If not used, connect this pin to VCC. IOUT Yes Scale R such that IOUT pin voltage is 2.5V at 63.875A load. Place R and C in general proximity to the controller. The time constant of RC should be sufficient as an averaging function for the digital IOUT. An external pull-up resistor to VCC is recommended to cancel IOUT offset at 0A load. As a general rule, power layers should be close together, either on the top or bottom of the board, with the weak analog or logic signal layers on the opposite side of the board or internal layers. The ground-plane layer should be in between the power layers and the signal layers to provide shielding. Often, the layer below the top and the layer above the bottom should be the ground layers. There are two sets of components in a DC/DC converter, the power components and the small signal components. The power components are the most critical because they switch large amount of energy. The small signal components connect to sensitive nodes or supply critical bypassing current and signal coupling. The power components should be placed first and these include MOSFETs, input and output capacitors and the inductor. Keeping the distance between the power train and the control IC short helps keep the gate drive traces short. These drive signals include the LGATE, UGATE, GND, PHASE and BOOT. When placing MOSFETs, try to keep the source of the upper MOSFETs and the drain of the lower MOSFETs as close as thermally possible. Input high frequency capacitors should be placed close to the drain of the upper MOSFETs and the source of the lower MOSFETs. Place the output inductor and output capacitors between the MOSFETs and the load. High frequency output decoupling capacitors (ceramic) should be placed as close as possible to the decoupling target, making use of the shortest connection paths to any internal planes. Place the components in such a way that the area under the IC has less noise traces with high dV/dt and di/dt, such as gate signals, phase node signals and VIN plane. Tables 2 and 3 provide a design and layout checklist that a designer must pay attention to. TABLE 2. DESIGN AND LAYOUT CHECKLIST PIN NAME NOISE SENSITIVITY EN Yes There is an internal 1µs filter. Decoupling the capacitor is NOT needed. However, if needed, use a low time constant one to avoid too large a shutdown delay. VIN Yes Place 16V+ X7R 1µF in close proximity to the VIN pin and the system ground plane. 7VLDO Yes Place 10V+ X7R 1µF in close proximity to the 7VLDO pin and the system ground plane. VCC Yes Place X7R 1µF in close proximity to the VCC pin and the system ground plane. DESCRIPTION Submit Document Feedback 5 DESCRIPTION UG068.0 March 10, 2016 User Guide 068 TABLE 2. DESIGN AND LAYOUT CHECKLIST (Continued) PIN NAME NOISE SENSITIVITY PROG1-4 No Resistor divider must be referenced to VCC pin and the system ground; they can be placed anywhere. DO NOT use decoupling capacitors on these pins. GND Yes Directly connect to low noise area of the system ground. The GND PAD should use at least 4 vias. Separate analog ground and power ground with a 0Ω resistor is highly NOT recommended. DESCRIPTION FCCM No DO NOT make it across or under external components of the controller. Keep it at least 20 mils away from sensitive nodes. PWM No DO NOT make it across or under external components of the controller. Keep it at least 20 mils away from any other traces. LGIN No Keep it at least 20 mils away from sensitive nodes. A series 100Ω resistor to low-side gate signal is required for noise attenuation. PVCC Yes Place X7R 4.7µF in proximity to the PVCC pin and the system ground plane. Submit Document Feedback 6 s TABLE 3. TOP LAYOUT TIPS NUMBER DESCRIPTION 1 The layer next to controller (top or bottom) should be a ground layer. Separate analog ground and power ground with a 0Ω resistor is highly NOT recommended. Directly connect GND PAD to low noise area of the system ground with at least 4 vias. 2 Never place a controller and its external components above or under VIN plane or any switching nodes. 3 Never share CSRTN and VSEN on the same trace. 4 Place the input rail decoupling ceramic capacitors closely to the high-side FET. Never use only one via and a trace to connect the input rail decoupling ceramics capacitors; must connect to VIN and GND planes. 5 Place all decoupling capacitors in close proximity to the controller and the system ground plane. 6 Connect remote sense (VSEN and RGND) to the load and ceramic decoupling capacitors nodes; never run this pair below or above switching noise plane. 7 Always double check critical component pinout and their respective footprints. UG068.0 March 10, 2016 RESISTOR READER 5 /*,1 (1$%/( 39&& 39&& 3:0 & X BOOT VOTLAGE = 1V PROG1 80h PROG2 A0h PFM DISABLED, TCOMP=15degC, ADDR = C0/C1h PROG3 8h uSPFM Disabled, OCP/OTP Retry, 400kHz, AV= 42 PROG4 00h SS = 1.25mV/us; RR = 200k Ohm; AVMLTI = 1X /*$7( 3:0 3+$6( )&&0 3$1/7 5 &66(1 N N 5 5 39&& N 5 '13 5 %227 39&& & 5 17& 8*$7( X '13 N 9&& 39&& 39&& 6: 6: 6: 6: 6: */ 6:3$' 9&& 6: 39&& 3*1' %227 3*1' $*1' 3*1' ,6/ *+ 3*1' 3+$6( 3*1' 9,1 3*1' 9,1 3*1' 9,1 3*1' &6571 9287 & & X) X) 3*1' 17& &2 X) &2 '13 &2 X) &2 X) $*1'3$' N 5 5 3*1' 3*1' 3*1' 6: 9,1 9,1 3*1' 3+$6( 53 N && 56(1 X 9,1 &66(1 6'$ 9,13$' &2 X) 517& 6: 9,1 602' &17& X 3*22' N 5 570 ,287 Q) &% &/ X *1' 39&& 7+'1 3:0 )&&0 17& 6'$ 5 9287 8' 3+$6( 96(1 5*1' FIGURE 6. ISL68201-99140DEMO1Z 1V AT 35A BUCK SOLUTION SCHEMATICS (1 OF 2) User Guide 068 *1' '13 *1' ,287 6$/(57 6&/ 6$/57 *1' ,6/ 6&/. &6571 352*66B55 352*X63)0B)/7B)6:B$9 9&& 96(1 & X 9/'2 & X 39&& 352*3)0B7&203B$''5 5*1' 9/'2 X 352*%7 9,1 N 5 (1 & 3:0 /*,1 3*22' 39&& 7 9&& 8 *50&5*0( X);59 / Q+ 39&& '13 (1 . 5 Submit Document Feedback ISL68201-99140DEMO1Z Schematics UG068.0 March 10, 2016 9&& 73 - & & X) &,1 X) 8*$7( 3:0 17& N ,287 '6 5('/(' 73 73 73 73 9&& /*$7( 3+$6( 8*$7( 5 N 9&& 3:0 39&& 73 5 DNP these and leave the holes for probes X) ,287 17& 9,1B*1' - 3+$6( Submit Document Feedback ISL68201-99140DEMO1Z Schematics (Continued) 73 *1' /*$7( R12 = 9.09K for typical POR = 10.08V/9.12V; R12 = 24.9K for typical POR = 4.21V/3.81V 5 73 3*22' 95B5'< Place Connection of VOUT and GND to the Remote Sensing Points (Say center of the Ceramic Caps or Last Ceramic Cap) 73)0/326&$39X)(65P2KP/[:[+PPPD[ 8 9287 5%/' - 9287 - *1' &2 '13 (1$%/( %2$5'72%2$5',17(5)$&( 48 ONLEFTOFBOARD(MALE) 0675B6<1& 569' *1' ''& 569' 569' +'5B;B5$ & 5 6'$ 6$/57 6&/ *1' 9LF 0675B(1 +'5B;B5$ DONGLE 5 N X 287$ 8 287$ 287% 5 N X 73 75$1B/2$' 287$ ,1$ 96 287% ,1$ ,1% 96 ,1% & 3 5 & S 5 )*B'5,9( . (/,6= 5 N 6&/ 5/7 5/7 6$/57 ThisboardonlyusesSDA,SCL,SALRT, GNDsignals;PullͲUpImpedancetoBe AjustedforHowManyBoardsare connectedtotheBus '13 5 6'$ ONRIGHTOFBOARD(FEMALE) 6.7B;B5$ - 5 %6&1/6 39&& & X 5 N 5 5 6.7B;B5$ - FIGURE 7. I/O CONNECTORS, AUXILIARY CIRCUITS AND ON-BOARD TRANSIENT LOAD SCHEMATICS (2 OF 2) 5 )*B*1' User Guide 068 9&&B/'*(1 39&& & -3 UP 2SHQ-XPSHUIRU(IILFLHQF\0HDVXUHPHQW -3 2Q%RDUG/RDG7UDQVLHQW 9287 TOSEQUEL OFF DOWN X -3 ON VOUT STATUS & X 5 FROMPREQUEL LED LIGHT -3 & &2 '13 9287 &2 '13 5 73 &2 '13 (1$%/( 73 287% &2 '13 VOUT PGOOD 6: &2 '13 N UG068.0 March 10, 2016 User Guide 068 Bill of Materials QTY REFERENCE DESIGNATOR 1 U1 1 DESCRIPTION PCB FOOTPRINT MANUFACTURER PART NUMBER R4 Wrapper QFN24_157X157_197_EPC INTERSIL ISL68201IRZ-REVC UD1 40A DrMOS PWR MODULE EPQFN40_6X6 INTERSIL ISL99140IRZ 1 CIN1 270µF/16V/8x9/10mΩ CAPR_315X275_150_P SANYO 16SEPC270MX 1 C1 4.7µF/6.3V/X5R SM0603 VENKEL C0603X5R6R3-475KNE 2 C2, C3 1.0µF/16V/X7R SM0402 TDK C1005X5R1C105K050BC 1 C4 1µF/6.3V/X5R SM0402 PANASONIC ECJ-0EB0J105K 1 C5 22nF/50V/X7R SM0402 JOHANSON DIELECTRICS INC 500R07W223KV4T 1 C6 0.1µF/16V/X7R SM0603 MURATA GRM39X7R104K016AD 3 CB2, CC1, CNTC1 0.1µF/16V/X7R SM0402 VENKEL C0402X7R160-104KNE 4 C10, C11, C19, C20 22µF/16V/X5R SM0805 VENKEL C0805X5R160-226KNE 4 CO5, CO6, CO8, CO9 220µF/4V/X5R SM1206 MURATA GRM31CR60G227ME11 1 L1 175nH, 0.29mΩ SMD, 10.4X7.9 PULSE PA2607.181NLT 1 R2 75kΩ, 1% SM0402 VENKEL CR0402-16W-7502FT 1 R4 100kΩ, 1% SM0603 VENKEL CR0603-10W-1003FT 1 R5 105kΩ, 1% SM0402 VENKEL CR0402-16W-1053FT 1 R8 15kΩ, 1% SM0402 PANASONIC ERJ-3EKF1502V 1 R9 29.4kΩ, 1% SM0402 VENKEL CR0402-16W-2942FT 1 R10 10kΩ, 1% SM0402 PANASONIC ERJ-2RKF1002X 3 R15, R16, R17 10kΩ, 1% SM0603 VENKEL CR0603-10W-1002FT 1 R12 24.9kΩ, 1% SM0603 PANASONIC ERJ-3EKF2492V 1 R13 15.8kΩ, 1% SM0402 YAGEO RC0402FR-0715K8L 1 R21 100Ω, 1% SM0402 VENKEL CR0402-16W-101JT 2 R30, R31 0Ω SM0402 PANASONIC ERJ-2RKF00R0X 1 RBLD1 121Ω, 1% SM0603 VISHAY/DALE CRCW0603121RFKTA 1 RNTC1 10kΩ NTC, 5%, = 3380 SM0402 MURATA NCP15XH103J03RC 1 RP1 7.68kΩ, 1% SM0402 PANASONIC ERJ-2RKF7681X 1 RSEN1 137Ω, 1% SM0402 PANASONIC ERJ-2RKF1370X 1 RTM1 1.54kΩ, 1% SM0402 PANASONIC ERJ-2RKF1541X DEMONSTRATION BOARD SPECIFIC AUXILIARY PARTS BILL OF MATERIALS 1 U2 Dual Amp/500MHz/5V SOIC8 INTERSIL EL8203ISZ 1 QU2 8mΩ N-MOSFET LFPAK INFINEON BSC080N03LS G 1 DS1 LED/RED/0805/CLEAR SM0805 WURTH ELEKTRONIK 150080RS75000 1 SW1 Enable Switch GT11SC C&K DIVISION GT11MSCBE 1 C12 4.7µF/6.3V/X5R SM0603 VENKEL C0603X5R6R3-475KNE 2 C13, C55 0.1µF/16V/X7R SM0402 VENKEL C0402X7R160-104KNE 1 C16 1µF/6.3V/X5R SM0402 PANASONIC ECJ-0EB0J105K 1 C17 22pF/50V/C0G SM0603 VENKEL C0603C0G500-220JNE 1 C18 100pF/50V/C0G SM0603 PANASONIC ECJ-1VC1H101J Submit Document Feedback 9 UG068.0 March 10, 2016 User Guide 068 Bill of Materials (Continued) QTY REFERENCE DESIGNATOR 2 J1, J2 1 DESCRIPTION PCB FOOTPRINT MANUFACTURER PART NUMBER Screw Terminal B2C-PCB INTERNATIONAL HYDRAULICS INC B2C-PCB J3 Female Banana Jack, Black 111-07xx-001 JOHNSON COMPONENTS 111-0703-001 1 J4 Female Banana Jack, Red 111-07xx-001 JOHNSON COMPONENTS 111-0702-001 2 J8, J9 CONN-HEADER, 2x3, BRKAWY, 2.54mm, TIN CONN6 SAMTEC TSW-103-08-T-D-RA 2 J10, J11 CONN-SOCKET STRIP, TH, 2x3, 2.54mm, TIN CONN6 SAMTEC SSQ-103-02-T-D-RA 2 JP1, JP4 2-pin 0.1'' spacing Jumper CONN2 BERG/FCI 69190-202HLF 1 TP1 Probe Ground TP-150C100P-RTP KEYSTONE 1514-2 2 TP2, TP14 Probe Jack TEK131-4353-00 TEKTRONIX 131-4353-00 4 TP3, TP4, TP5, TP6 Test Point MTP500x KEYSTONE 5002 2 VCC12, FG_DRIVE Test Point RED MTP500x KEYSTONE 5000 2 VIN_GND, FG_GND Test Point BLACK MTP500x KEYSTONE 5001 SM0603 VENKEL CR0603-10W-03R0FT 4 R32, R33, R36, R37 3Ω, 1% 1 R34 2kΩ, 1% SM0603 KOA RK73H1JTTD2001F 1 R39 2.49kΩ, 1% SM0603 KOA RK73H1JTTD2491F 1 R42 52.3Ω, 1% SM0603 PANASONIC ERJ-3EKF52R3V 1 R41 274Ω, 1% SM0603 VENKEL CR0603-10W-2740FT 1 R43 124kΩ, 1% SM0603 YAGEO 9C06031A1243FKHFT 2 R45, R46 499Ω, 1% SM0603 VENKEL CR0603-10W-4990FT 2 RLT1, RLT2 0.1Ω, 1% SM2512 CTS RESISTOR 73L7R10J Submit Document Feedback 10 UG068.0 March 10, 2016 User Guide 068 40 0.1 35 0 30 SLOPE = 1 -0.1 25 -0.2 20 -0.3 15 -0.4 10 -0.5 5 0 0 5 10 15 20 25 30 35 -0.6 ERROR (DIGITAL IOUT-LOAD) (A) DIGITAL IOUT (A) Performance Data LOAD CURRENT (A) 92 91 90 89 88 87 86 85 84 83 82 81 80 EFFICIENCY (%) EFFICIENCY (%) FIGURE 8. TYPICAL DIGITAL OUTPUT CURRENT 0 2.5 5 VOUT=0.8V VOUT=1V VOUT=1.2V VOUT=1.5V VOUT=1.8V VOUT=2.5V 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 VOUT=0.8V VOUT=1.2V VOUT=1.8V 0 2.5 5 LOAD CURRENT (A) FIGURE 10. EFFICIENCY, VIN = 5V, fSW = 400kHz 93 92 91 EFFICIENCY (%) EFFICIENCY (%) 89 88 87 86 85 84 VOUT=0.8V VOUT=1.2V VOUT=1.8V 83 82 81 0 VOUT=1V VOUT=1.5V VOUT=2.5V 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 LOAD CURRENT (A) FIGURE 11. EFFICIENCY, VIN = 12V, fSW = 500kHz Submit Document Feedback 11 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 LOAD CURRENT (A) FIGURE 9. EFFICIENCY, VIN = 12V, fSW = 400kHz 90 VOUT=1V VOUT=1.5V VOUT=2.5V 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 VOUT=0.8V VOUT=1.2V VOUT=1.8V 0 2.5 5 VOUT=1V VOUT=1.5V VOUT=2.5V 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 LOAD CURRENT (A) FIGURE 12. EFFICIENCY, VIN = 5V, fSW = 500kHz UG068.0 March 10, 2016 User Guide 068 Performance Data (Continued) 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 EFFICIENCY (%) VOUT=0.8V VOUT=1.2V VOUT=1.8V VOUT=1V VOUT=1.5V VOUT=2.5V 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 VOUT=0.8V VOUT=1.2V VOUT=1.8V 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 LOAD CURRENT (A) LOAD CURRENT (A) FIGURE 14. EFFICIENCY, VIN = 5V, fSW = 600kHz 25 87.5 20 15 PWM at Fsw=400kHz PFM EN at Fsw=400kHz PWM at Fsw=500kHz PFM EN at Fsw=500kHz PWM at Fsw=600kHz PFM EN at Fsw=600kHz 82.5 80 77.5 75 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 10 5 0 -5 95 18 92.5 16 14 90 EFFICIENCY (%) 90 EFFICIENCY BOOST BY PFM EN (%) EFFICIENCY (%) FIGURE 13. EFFICIENCY, VIN = 12V, fSW = 600kHz 85 12 87.5 10 PWM at Fsw=400kHz PFM EN at Fsw=400kHz PWM at Fsw=500kHz PFM EN at Fsw=500kHz PWM at Fsw=600kHz PFM EN at Fsw=600kHz 85 82.5 80 77.5 75 FIGURE 15. EFFICIENCY COMPARISON OF PWM MODE AND PFM ENABLED MODE, VIN = 12V, VOUT = 1V 92 8 6 4 2 0 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 -2 LOAD CURRENT (A) LOAD CURRENT (A) FIGURE 16. EFFICIENCY COMPARISON OF PWM MODE AND PFM ENABLED MODE, VIN = 5V, VOUT = 1V EN 5V/DIV 91 90 EFFICIENCY (%) VOUT=1V VOUT=1.5V VOUT=2.5V EFFICIENCY BOOST BY PFM EN (%) EFFICIENCY (%) 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 PGOOD PRECHARGED VOUT <1V 5V/DIV 89 88 87 1.14V PRECHARGED VOUT 500mV/DIV 86 0.8V PRECHARGED VOUT 500mV/DIV ALL RAILS TIED TOGETHER 85 84 LDO ENABLED 83 PGOOD AT 1.14V PRECHARGED VOUT 5V/DIV 0.3V PRECHARGED VOUT 500mV/DIV VOUT W/O PRE-CHARGE 500mV/DIV 82 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 LOAD CURRENT (A) FIGURE 17. EFFICIENCY COMPARISON OF LDO ENABLED AND BYPASSED, VIN = 5V, VOUT = 1V, fSW = 500kHz Submit Document Feedback 12 200µs/DIV FIGURE 18. POWER-UP WITH/WITHOUT PRE-CHARGED LOAD UG068.0 March 10, 2016 User Guide 068 Performance Data (Continued) 100mV/DIV 10V/DIV 100mV/DIV 10V/DIV 100µs/DIV 100µs/DIV FIGURE 19. VOUT RAMP-UP FROM 0.5V TO 1V IN PWM MODE (CH1-VOUT, CH2-PHASE) 100mV/DIV 10V/DIV FIGURE 20. VOUT RAMP-DOWN FROM 1V TO 0.5V IN PWM MODE (CH1-VOUT, CH2-PHASE) 100mV/DIV 10V/DIV 100µs/DIV FIGURE 21. VOUT RAMP-UP FROM 0.5V TO 1V IN PFM MODE (CH1-VOUT, CH2-PHASE) 100µs/DIV FIGURE 22. VOUT RAMP-DOWN FROM 1V TO 0.5V IN PFM MODE (CH1-VOUT, CH2-PHASE) 20mV/DIV 20mV/DIV 10A/DIV 10A/DIV 20µs/DIV FIGURE 23. STEP RESPONSE AT PWM MODE, VOUT = 1V, fSW = 400kHz, LOAD PROFILE: 0.25A TO 12.75A AT 25A/µs (CH1-VOUT, CH2-LOAD) Submit Document Feedback 13 20µs/DIV FIGURE 24. STEP RESPONSE AT PFM ENABLED MODE, VOUT = 1V, fSW = 400kHz, LOAD PROFILE: 0.25A TO 12.75A AT 25A/µs (CH1-VOUT, CH2-LOAD) UG068.0 March 10, 2016 User Guide 068 Performance Data (Continued) 20V/DIV 20V/DIV 10A/DIV 10A/DIV 10V/DIV 10V/DIV 5µs/DIV 5µs/DIV FIGURE 25. STEP RESPONSE TO LOAD STEP AT PWM MODE, VOUT = 1V, fSW = 400kHz, LOAD PROFILE: 0.25A TO 12.75A AT 25A/µs (CH1-VOUT, CH2-LOAD, CH3-PHASE) FIGURE 26. STEP RESPONSE TO LOAD RELEASE AT PWM MODE, VOUT = 1V, fSW = 400kHz, LOAD PROFILE: 0.25A TO 12.75A AT 25A/µs (CH1-VOUT, CH2-LOAD, CH3-PHASE) OC RETRY 5V/DIV 500mV/DIV 10V/DIV 5V/DIV 10ms/DIV 100mV/DIV OC LATCH 5V/DIV 5V/DIV 500mV/DIV 10V/DIV 100µs/DIV 10ms/DIV FIGURE 27. OVERCURRENT AND SHORT-CIRCUIT PROTECTION (CH1-VOUT, CH2-PGOOD, CH3-PHASE) FIGURE 28. OVERVOLTAGE PROTECTION (CH1-VOUT, CH2-PGOOD, CH3-LGATE) 5V/DIV 2V/DIV 5V/DIV 5V/DIV 500mV/DIV 500mV/DIV 10V/DIV 10V/DIV 20ms/DIV FIGURE 29. OVER-TEMPERATURE PROTECTION AT 1A LOAD (CH1-VOUT, CH2-LOAD, CH3-PHASE, CH4-NTC) Submit Document Feedback 14 200µs/DIV FIGURE 30. POWER-DOWN AT VOUT = 1V, 1A LOAD (CH1-VOUT, CH2-PGOOD, CH3-PHASE, CH4-EN) UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout FIGURE 31. PCB - TOP ASSEMBLY Submit Document Feedback 15 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 32. PCB - TOP LAYER Submit Document Feedback 16 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 33. PCB - INNER LAYER 2 (TOP VIEW) Submit Document Feedback 17 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 34. PCB - INNER LAYER 3 (TOP VIEW) Submit Document Feedback 18 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 35. PCB - INNER LAYER 4 (TOP VIEW) Submit Document Feedback 19 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 36. PCB - INNER LAYER 5 (TOP VIEW) Submit Document Feedback 20 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 37. PCB - BOTTOM LAYER (TOP VIEW) Submit Document Feedback 21 UG068.0 March 10, 2016 User Guide 068 ISL68201-99140DEMO1Z Board Layout (Continued) FIGURE 38. PCB - BOTTOM ASSEMBLY (TOP VIEW) Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the document is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com Submit Document Feedback 22 UG068.0 March 10, 2016