*R oH S CO M PL IA NT TISP4360H3BJ BIDIRECTIONAL THYRISTOR OVERVOLTAGE PROTECTORS TISP4360H3BJ Overvoltage Protector Series Matched to FCC Part 68 POTS + ADSL Voltages – Working Voltage, VDRM . . . . . . . . . . . . . . . . . . . . . 290 V – Protection Voltage, V(BO) . . . . . . . . . . . . . . . . . . . . 360 V SMBJ Package (Top View) High FCC, Bellcore & ITU-T Surge Ratings Waveshape Standard 2/10 µs 8/20 µs 10/160 µs GR-1089-CORE IEC 61000-4-5 FCC Part 68 ITU-T K.20/21 FCC Part 68 FCC Part 68 GR-1089-CORE 10/700 µs 10/560 µs 10/1000 µs R(B) 1 2 T(A) ITSP A 500 300 250 MDXXBG Device Symbol 200 T 160 100 High UL 1950, Bellcore & ITU-T AC Capability Applied AC ‘4360 IT(OV)M Limit A r.m.s. s 40 0.04 UL 1950 7 4.2 (ANNEX NAC) 2.2 SURVIVES 0.015 60 0.08 30 GR-1089-CORE 0.48 15 SURVIVES 2.2 23 0.15 ITU-T K.20/21 1 SURVIVES SD4XAA Standard R Terminals T and R correspond to the alternative line designators of A and B Large creepage distance ............................... 2.54 mm (0.1 in.) Low Capacitance ................................................... 24 pF @ 50 V 70 pF @ 0 .............................................. UL Recognized Component Description The TISP4360H3BJ is designed to limit overvoltages on equipment used for telephone lines carrying POTS (Plain Old Telephone System) and ADSL (Asymmetrical Digital Subscriber Line) signals. TISP4360H3BJ a.c. overload limits are specified for designers to select the correct overcurrent protectors to meet safety requirements, e.g. UL 1950. The protector consists of a symmetrical voltage-triggered bidirectional thyristor. Overvoltages are initially clipped by breakdown clamping. If sufficient current is available from the overvoltage, the breakdown voltage will rise to the breakover level, which causes the device to switch into a low-voltage on-state condition. This switching action removes the high voltage stress from the following circuitry and causes the current resulting from the overvoltage to be safely diverted through the protector. The high holding (switch off) current helps prevent d.c. latchup as the diverted current subsides. The TISP4360H3BJ is guaranteed to voltage limit and withstand the listed international lightning surges in both polarities. This high (H) current protection device is in a plastic SMBJ package (JEDEC DO-214AA with J-bend leads) and supplied in embossed carrier reel pack. For alternative voltage and holding current values, consult the factory. How To Order Device Package TISP4360H3BJ BJ (J-Bend DO-214AA/SMB) Carrier Embossed Tape Reeled Order As TISP4360H3BJR-S *RoHS Directive 2002/95/EC Jan 27 2003 including Annex JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series Absolute Maximum Ratings, TA = 25 °C (Unless Otherwise Noted) Rating Repetitive peak off-state voltage, (see Note 1) Non-repetitive peak on-state pulse current (see Notes 2, 3 and 4) 2/10 µs (GR-1089-CORE, 2/10 µs voltage wave shape) 8/20 µs (IEC 61000-4-5, 1.2/50 µs voltage, 8/20 current combination wave generator) 10/160 µs (FCC Part 68, 10/160 µs voltage wave shape) 5/200 µs (VDE 0433, 10/700 µs voltage wave shape) 0.2/310 µs (I3124, 0.5/700 µs voltage wave shape) 5/310 µs (ITU-T K.20/21, 10/700 µs voltage wave shape) 5/310 µs (FTZ R12, 10/700 µs voltage wave shape) 10/560 µs (FCC Part 68, 10/560 µs voltage wave shape) 10/1000 µs (GR-1089-CORE, 10/1000 µs voltage wave shape) Non-repetitive peak on-state current (see Notes 2, 3 and 5) 20 ms (50 Hz) full sine wave 16.7 ms (60 Hz) full sine wave 1000 s 50 Hz/60 Hz a.c. Maximum overload on-state current without open circuit, 50 Hz/60 Hz a.c. 0.015 s 0.04 s 0.08 s 0.15 s 0.48 s 4.2 s Initial rate of rise of on-state current, Exponential current ramp, Maximum ramp value < 200 A Junction temperature Storage temperature range NOTES: 1. 2. 3. 4. 5. Symbol Value Unit VDRM ±290 V 500 300 250 220 200 200 200 160 100 ITSP A 55 60 2.2 ITSM IT(OV)M diT/dt TJ Tstg A 60 40 30 23 15 7 400 -40 to +150 -65 to +150 A rms A/µs °C °C See Applications Information and Figure 9 for voltage values at lower temperatures. Initially, theTISP4360H3BJ must be in thermal equilibrium with TJ = 25 °C. The surge may be repeated after the TISP4360H3BJ returns to its initial conditions. See Applications Information and Figure 10 for current ratings at other temperatures. EIA/JESD51-2 environment and EIA/JESD51-3 PCB with standard footprint dimensions connected with 5 A rated printed wiring track widths. See Figure 7 for the current ratings at other durations. Derate current values at -0.61 %/°C for ambient temperatures above 25 °C. Electrical Characteristics, T A = 25 °C (Unless Otherwise Noted) V(BO) Parameter Repetitive peak offstate current Breakover voltage V(BO) Impulse breakover voltage IDRM I(BO) VT IH dv/dt ID Breakover current On-state voltage Holding current Critical rate of rise of off-state voltage Off-state current Test Conditions VD = VDRM Min. TA = 25 °C TA = 85 °C dv/dt = ±750 V/ms, RSOURCE = 300 Ω dv/dt ≤ ±1000 V/µs, Linear voltage ramp, Maximum ramp value = ±500 V di/dt = ±20 A/µs, Linear current ramp, Maximum ramp value = ±10 A dv/dt = ±750 V/ms, RSOURCE = 300 Ω IT = ±5 A, tW = 100 µs IT = ±5 A, di/dt = -/+ 30 mA/ms ±0.15 ±0.225 Linear voltage ramp, Maximum ramp value < 0.85VDRM VD = ±50 V JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. Typ. Max. ±5 ±10 ±360 Unit ±372 V ±0.8 ±3 ±0.8 A V A V kV/µs ±5 TA = 85 °C µA ±10 µA TISP4360H3BJ Overvoltage Protector Series Electrical Characteristics, TA = 25 °C (Unless Otherwise Noted) (continued) Parameter Coff Test Conditions Off-state capacitance f = 100 kHz, f = 100 kHz, f = 100 kHz, f = 100 kHz, f = 100 kHz, Min. Vd = 1 V rms, VD = 0, Vd = 1 V rms, VD = -1 V Vd = 1 V rms, VD = -2 V Vd = 1 V rms, VD = -50 V Vd = 1 V rms, VD = -100 V Typ. 70 60 55 24 22 Max. 84 67 62 28 26 Unit Typ. Max. Unit pF Thermal Characteristics Parameter RθJA NOTE Junction to free air thermal resistance Test Conditions Min. EIA/JESD51-3 PCB, IT = ITSM(1000), TA = 25 ° C, (see Note 6) 265 mm x 210 mm populated line card, 4-layer PCB, IT = ITSM(1000), TA = 25 °C 113 ° C/W 50 6: EIA/JESD51-2 environment and PCB has standard footprint dimensions connected with 5 A rated printed wiring track widths. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series Parameter Measurement Information +i Quadrant I ITSP Switching Characteristic ITSM IT V(BO) VT I(BO) IH VDRM -v IDRM ID VD ID IDRM VD VDRM +v IH I(BO) VT V(BO) IT ITSM Quadrant III ITSP Switching Characteristic -i Figure 1. Voltage-current Characteristic for T and R Terminals All Measurements are Referenced to the R Terminal JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. PMXXAAB TISP4360H3BJ Overvoltage Protector Series Typical Characteristics OFF-STATE CURRENT vs JUNCTION TEMPERATURE TCHAG 100 NORMALIZED BREAKOVER VOLTAGES vs JUNCTION TEMPERATURE TC4HAF 1.10 VD = ±50 V Normalized Breakover Voltage |ID| - Off-State Current - µA 10 1 0·1 0·01 1.05 1.00 0.95 0·001 -25 0 25 50 75 100 125 TJ - Junction Temperature - °C -25 150 Figure 2. ON-STATE CURRENT vs ON-STATE VOLTAGE 200 150 TA = 25 °C 100 tW = 100 µs NORMALIZED HOLDING CURRENT vs JUNCTION TEMPERATURE TC4HACA 2.0 TC4HAK 1.5 Normalized Holding Current IT - On-State Current - A 150 Figure 3. 70 50 40 30 20 15 10 7 5 4 3 1.0 0.9 0.8 0.7 0.6 0.5 2 1.5 1 0.7 0 25 50 75 100 125 TJ - Junction Temperature - °C 0.4 1 1.5 2 3 4 5 VT - On-State Voltage - V Figure 4. 7 10 -25 0 25 50 75 100 125 TJ - Junction Temperature - °C 150 Figure 5. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series Typical Characteristics NORMALIZED CAPACITANCE vs OFF-STATE VOLTAGE TC4HABA 1 0.9 TJ = 25 °C Capacitance Normalized to VD = 0 0.8 Vd = 1 Vrms 0.7 0.6 0.5 0.4 0.3 0.2 0.5 1 2 3 5 10 20 30 50 VD - Off-state Voltage - V Figure 6. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. 100150 TISP4360H3BJ Overvoltage Protector Series 30 NON-REPETITIVE PEAK ON-STATE CURRENT vs CURRENT DURATION TI4HAC 70 60 50 40 VGEN = 600 Vrms, 50/60 Hz RGEN = 1.4*VGEN/ITSM(t) 20 EIA/JESD51-2 ENVIRONMENT EIA/JESD51-3 PCB TA = 25 °C 15 I - RMS Current - A ITSM(t) - Non-Repetitive Peak On-State Current - A Rating and Thermal Information 10 9 8 7 6 5 4 3 1.5 0·1 10 100 EIA/JESD51-2 ENVIRONMENT EIA/JESD51-3 PCB TA = 25 °C 15 10 8 7 6 5 2 0·01 1000 RGEN = VGEN/IT(OV)M 20 3 2.5 1 VGEN = 600 Vrms, 50/60 Hz 30 25 4 2 MAXIMUM OVERLOAD ON-STATE CURRENT vs CURRENT DURATION TI4HAJ t - Current Duration - s TISP4360H3BJ IT(OV)M UL 1950 600 V rms TESTS (1, 2 & 5) 0·1 1 10 t - Current Duration - s Figure 7. VDRM DERATING FACTOR vs MINIMUM AMBIENT TEMPERATURE 1.00 1000 Figure 8. TI4HADA 700 600 0.99 IMPULSE RATING vs AMBIENT TEMPERATURE TC4HAA BELLCORE 2/10 500 400 Impulse Current - A 0.98 Derating Factor 100 0.97 0.96 0.95 IEC 1.2/50, 8/20 300 FCC 10/160 250 ITU-T 10/700 200 FCC 10/560 150 120 0.94 BELLCORE 10/1000 0.93 -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 TAMIN - Minimum Ambient Temperature - °C Figure 9. 100 90 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 TA - Ambient Temperature - °C Figure 10. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series APPLICATIONS INFORMATION Deployment These devices are two terminal overvoltage protectors. They may be used either singly to limit the voltage between two conductors (Figure 11) or in multiples to limit the voltage at several points in a circuit (Figure 12). Th3 Th1 Th1 Th2 Figure 11. Two Point Protection Figure 12. Multi-point Protection In Figure 11, protector Th1 limits the maximum voltage between the two conductors to ±V(BO). This configuration is normally used to protect circuits without a ground reference, such as modems. In Figure 12, protectors Th2 and Th3 limit the maximum voltage between each conductor and ground to the ±V(BO) of the individual protector. Protector Th1 limits the maximum voltage between the two conductors to its ±V(BO) value. If the equipment being protected has all its vulnerable components connected between the conductors and ground, then protector Th1 is not required. Impulse Testing To verify the withstand capability and safety of the equipment, standards require that the equipment is tested with various impulse wave forms. The table below shows some common values. Standard Peak Voltage Setting V Voltage Waveform µs 2/10 10/1000 10/160 10/560 9/720 † 9/720 † 0.5/700 Peak Current Value A Current Waveform µs TISP4360H3BJ 25 °C Rating A Series Resistance Ω 2500 500 2/10 500 0 1000 100 10/1000 100 1500 200 10/160 250 0 800 100 10/560 160 0 FCC Part 68 (March 1998) 1500 37.5 5/320 † 200 0 1000 25 5/320 † 200 0 I3124 1500 37.5 0.2/310 200 0 37.5 1500 5/310 200 0 ITU-T K.20/K. 21 10/700 100 4000 † FCC Part 68 terminology for the waveforms produced by the ITU-T recommendation K.21 10/700 impulse generator GR-1089-CORE Series resistance can be added to cover situations where either the TISP4360H3BJ current rating will be exceeded or excessive wiring currents result or both. When a primary protector is used, the TISP4360H3BJ may operate before the primary protector. With the TISP460H3BJ in a low voltage state, the primary protector is prevented from working. High currents, which should have been carried by the primary protector, now flow through the wiring to the equipment and through the TISP4360H3BJ. Interference and network equipment damage can occur, particularly if the currents are diverted to the local ground. Protector coordination prevents this problem. A series resistor can be used to develop a voltage drop large enough to activate the primary protector. If the primary protector was a gas discharge tube (GDT) with a maximum d.c. sparkover of 400 V and the typical lightning impulse decay time was several hundred microseconds (TISP4360H3BJ rating 200 A), a 2 Ω series resistor (400 V/200 A) would be sufficient to achieve coordination. At peak currents of 200 A and above, the resistor would develop at least 400 V and GDT would switch and divert the current. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series APPLICATIONS INFORMATION Impulse Testing (continued) If the impulse generator current exceeds the protector’s current rating, then a series resistance can be used to reduce the current to the protector’s rated value to prevent possible failure. The required value of series resistance for a given waveform is given by the following calculations. First, the minimum total circuit impedance is found by dividing the impulse generator’s peak voltage by the protector’s rated current. The impulse generator’s fictive impedance (generator’s peak voltage divided by peak short circuit current) is then subtracted from the minimum total circuit impedance to give the required value of series resistance. In some cases, the equipment will require verification over a temperature range. By using the rated waveform values from Figure 10, the appropriate series resistor value can be calculated for ambient temperatures in the range of -40 °C to 85 °C. AC Testing The protector can withstand currents applied for times not exceeding those shown in Figure 7. Currents that exceed these times must be terminated or reduced to avoid protector failure. Fuses, PTC (Positive Temperature Coefficient) resistors and fusible resistors are overcurrent protection devices which can be used to reduce the current flow. Protective fuses may range from a few hundred milliamperes to one ampere. In some cases, it may be necessary to add some extra series resistance to prevent the fuse from opening during impulse testing. The current versus time characteristic of the overcurrent protector must be below the line shown in Figure 7. In some cases, there may be a further time limit imposed by the test standard (e.g. UL 1459/1950 wiring simulator failure). Safety tests require that the equipment fails without any hazard to the user. For the equipment protector, this condition usually means that the fault mode is short circuit, ensuring that the following circuitry is not exposed to high voltages. The ratings table and Figure 8 detail the earliest times when a shorted condition could occur. Figure 8 shows how the protector current levels compare to UL 1950 levels. Only the UL 1950 600 V tests (1, 2 and 3) are shown, as these have sufficient voltage to operate the protector. Tests 4 (<285 V peak, 2.2 A) and 5 (120 V rms, 25 A) are too low in voltage to operate the protector. Figure 8 shows that the TISP4360H3BJ curve is very close or better than the UL 1950 test levels. Design compliance is simply a matter of selecting an overcurrent protector which operates before the UL 1950 times up to 1.5 s. Fuses such as the Littelfuse® 436 series and 2AG (Surge Withstand type) series have a 600 V capability for UL 1950. Fuses rated in the range of 0.5 A to 1.5 A will usually meet the safety test requirements. However, the lower rated current value fuses may open on the type A surges of FCC Part 68. Opening on a type A surge is not a test failure, but opening on a type B surge (37.5 A 5/320) is; so the selected fuse must be able to withstand the type B surge. Capacitance The protector characteristic off-state capacitance values are given for d.c. bias voltage, VD, values of 0, -1 V, -2 V, -50 V and -100 V. Values for other voltages may be calculated by multiplying the VD = 0 capacitance value by the factor given in Figure 6. Up to 10 MHz, the capacitance is essentially independent of frequency. Above 10 MHz, the effective capacitance is strongly dependent on connection inductance. Normal System Voltage Levels The protector should not clip or limit the voltages that occur in normal system operation. If the maximum system voltages are not known, then designers often used the voltages for the FCC Part 68 “B” ringer. The “B” ringer has a d.c. voltage of 56.5 and a maximum a.c. ring voltage of 150 V rms. The resultant waveform is shown in Figure 13. The maximum voltage is -269 V, but, because of possible wiring reversals, the protector should have a working voltage of ±269 V minimum. The standard TISP4350H3BJ protector meets this requirement with a working voltage, VDRM, of ±275 V and a protection voltage, V(BO), of ±350 V. Figure 14 shows the TISP4350H3BJ voltages relative to the POTS -269 V peak ringing voltage. The ADSL signal can be as high as ±15 V and this adds to the POTS signal, making a peak value of -284 V. This increased signal value of -284 V would be clipped by the TISP4350H3BJ, which only allows for a -275 V signal. The TISP4360H3BJ has been specified to overcome this problem by having a higher working voltage of ±290 V. Figure 15 shows the TISP4360H3BJ voltages relative to the -284 V peak ADSL plus POTS ringing voltage. The ±15 V ADSL signal is shown as a grey band in Figure 15. The recommended PCB pad layout for the TISP4360H3BJ SMB package (see mechanical section) gives a creepage distance of 2.54 mm between the device terminals. This distance value allows compliance to the minimum clearance values required by UL 1950 for operational, basic and supplementary insulation and creepage values for pollution degree 1. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series APPLICATIONS INFORMATION Normal System Voltage Levels 200 V -230 -240 +156 V -269 V RINGING PEAK -250 100 V -260 -270 -275 V WORKING VOLTAGE VDRM -280 0 -290 -300 -56.5 V d.c. -310 -100 V TISP4350H3BJ -320 -330 -340 -200 V -350 PROTECTION VOLTAGE V(BO) -350 V -360 -269 V AI4XAD -300 V AI4HAE -370 Figure 13. Figure 14. -230 -240 -284 V PEAK ADSL + RINGING -250 -260 -270 -280 -290 -290 V WORKING VOLTAGE VDRM -300 -310 -320 -330 TISP4360H3BJ -340 -350 -360 -370 PROTECTION VOLTAGE V(BO) -360 V AI4HAF Figure 15. JESD51 Thermal Measurement Method To standardize thermal measurements, the JEDEC has created the JESD51 standard. Part 2 of the standard (JESD51-2, 1995) describes the test environment. This is a 0.0283 m3 (1 ft3 ) cube which contains the test PCB (Printed Circuit Board) horizontally mounted at the center. Part 3 of the standard (JESD51-3, 1996) defines two test PCBs for surface mount components; one for packages smaller than 27 mm (1.06 ”) on a side and the other for packages up to 48 mm (1.89 ”). The SMBJ measurements used the smaller 76.2 mm x 114.3 mm (3.0 ” x 4.5 ”) PCB. The JESD51-3 PCBs are designed to have low effective thermal conductivity (high thermal resistance) and represent a worse case condition. The PCBs used in the majority of applications will achieve lower values of thermal resistance and so can dissipate higher power levels than indicated by the JESD51 values. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series Typical Circuits MODEM TIP WIRE RING FUSE R1a RING DETECTOR Th3 HOOK SWITCH TISP4360 PROTECTED EQUIPMENT Th1 D.C. SINK Th2 SIGNAL TIP AI6XBMB E.G. LINE CARD R1b RING WIRE AI6XBK Figure 16. Modem Inter-wire Protection Figure 17. Protection Module R1a Th3 SIGNAL Th1 Th2 R1b AI6XBL D.C. Figure 18. ISDN Protection OVERCURRENT PROTECTION TIP WIRE RING/TEST PROTECTION TEST RELAY RING RELAY SLIC RELAY S3a R1a Th3 S1a SLIC PROTECTION Th4 S2a SLIC Th1 Th2 RING WIRE Th5 R1b S3b S1b S2b TISP6xxxx, TISPPBLx, 1/2TISP6NTP2 C1 220 nF TEST EQUIPMENT RING GENERATOR VBAT AI6XBJ Figure 19. Line Card Ring/Test Protection JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. TISP4360H3BJ Overvoltage Protector Series MECHANICAL DATA Recommended Printed Wiring Footprint SMB Pad Size 2.54 (.100) 2.40 (.094) 2.16 (.085) DIMENSIONS ARE: METRIC (INCHES) MDXXBI Device Symbolization Code Devices will be coded as below. As the device parameters are symmetrical, terminal 1 is not identified. Device TISP4360H3BJ Symbolization Code 4360H3 Carrier Information Devices are shipped in one of the carriers below. Unless a specific method of shipment is specified by the customer, devices will be shipped in the most practical carrier. For production quantities, the carrier will be embossed tape reel pack. Evaluation quantities may be shipped in bulk pack or embossed tape. Carrier Embossed Tape Reel Pack Bulk Pack Order As TISP4360H3BJR-S TISP4360H3BJ-S “TISP” is a trademark of Bourns, Ltd., a Bourns Company, and is Registered in U.S. Patent and Trademark Office. “Bourns” is a registered trademark of Bourns, Inc. in the U.S. and other countries. JUNE 1999 - REVISED JANUARY 2007 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications.