magnetostrictive linear Position sensors compact contactless wear free POSICHRON® series POSICHRON® − Position Sensors Contents Contents Page The Company and the Products 3 Selection Guide for POSICHRON Position Sensors ® 4/5 Analog Output Overview 6 POSICHRON® – The Functional Principle 7 PCQA22 Position sensor in square profile 8 PCQA24 Position sensor in square profile 14 PCFP23 Position sensor in flat profile 22 PCFP24 Position sensor in flat profile 28 PCFP25 Position sensor in ultra flat profile 34 PCRP21 Position sensor in round profile 40 PCRP32 Position sensor in stainless steel pressure housing 46 PCST24 Rod-style position sensor 52 PCST27 Rod-style position sensor 58 PCST25 Rod-style position sensor 64 O-ring sealing PCSTxx O-ring sealing for Rod-style position sensors 70 Magnets PCSTxx Magnets for Rod-style position sensors 71 Output Specifications U1, U2, U8 0 ... 10 V; 0.5 ... 10 V; 0.5 ... 4.5 V 76 I1 4 ... 20 mA 76 Description of output options SSI 78 Synchronous Serial Interface 79 CANOP CANopen-Bus 80 CANJ1939 CAN SAE J1939 81 Connector Cables 82/83 PRODIS -ADC Digital process meter for analog sensors 84 PRODIS -SSI Digital process meter for sensors with SSI output 86 ® ® Protection class according to EN 60529 90 ASM contact 91 The information presented in this catalog does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by ASM for any consequence of its use. Publication thereof does not convey nor imply any license under patent or industrial or intellectual property rights. Applications that are described herein for any of these products are for illustrative purpose only. ASM makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. 2 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] The Company and the Products ASM is a leading company in the development and production of linear and angular position sensors. ASM sensors are used in industrial and commercial applications, where angle, inclination, displacement or position measurements are used to automate, test or monitor processes. Innovative Technologies that solve your Measuring Requirements Our product range consists of various technologies to measure linear, rotatary and angular positions. With over 33 years of experience in the position sensor market, ASM offers innovative solutions for the most demanding applications. eliability ASM Products Represent Quality and R The quality and precision of our products ensures consistent productivity. Our continuous research and development in our laboratories as well as our DIN EN 9001:2008 certified quality management system guarantee these high standards. ASM – Global Supplier of Position Sensors ASM products are sold world-wide through sales offices, subsidiaries and a network of 50 distributors. With this global presence we ensure being close to our customers and able to provide quick product availability wherever ASM sensors are needed. The Product Range POSIWIRE® POSITAPE® Tape Extension Position Sensors POSICHRON® Magnetostrictive Position Sensors POSIMAG® Magnetic Scale Position Sensors POSIROT® Magnetic Angle Sensors POSITILT® Inclination Sensors MEMS PRODIS® Digital Process Displays Fax +49 (0) 8123 986-500 Cable Extension Position Sensors Tel. +49 (0) 8123 986-0 ASM GmbH 3 Selection Guide for POSICHRON® Position Sensors Model Selection features PCQA22 PCQA24 PCRP21 PCRP32 SSI CANopen CAN SAE J1939 Standard IP64 IP67 IP64 IP68/IP69K optional – IP67/IP69K* – – Measurement range 100 ... 5750 mm Analogausgänge 1) 0 ... 10 V 0.5 ... 10 V 0.5 ... 4,5 V 4 ... 20 mA Digital outputs Protection class Housing profile square round = 1 or 2 position magnets; Position and velocity; Scalable (PMU) 1) 4 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] PCFP23 PCFP24 PCFP25 PCST24 PCST25 PCST27 IP64 IP67 IP64 IP67 IP67 IP68/IP69K – IP67/IP69K* IP67 IP67/IP69K* IP67/IP69K – flat rod-style * = with the appropriate connector IP67/IP69K Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 5 POSICHRON® Analog Output Overview Magnet Analog 1 or 2 channel Configurable U1 0 ... 10 V / 10 ... 0 V U2 0,5 ... 10 V / 10 ... 0,5 V U8 0,5 ... 4,5 V / 4,5 ... 0,5 V I1 4 ... 20 mA / 20 ... 4 mA 100% ition pos asing incre l signa 0% 100% decr easin g po sition signa l 0% 100% Velocity output signal with direction detection (centred) 0% -v [m/s] 0 [m/s] +v [m/s] 0 [m/s] +v [m/s] 100% Centred velocity output signal without direction detection 0% -v [m/s] 6 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® − Position Sensors POSICHRON® – The Functional Principle POSICHRON® is an absolute, contactless and wear-free position measuring system. It is extremely rugged making it suitable even for applications where other measuring principles would fail. The availability of v arious constructions – rod, square profile and ultra-flat profile – means that the system can be adapted to suit all kinds of installation conditions. The POSICHRON® linear measuring system consists of a magnetostrictive wave guide and a movable magnet for determining position. The measuring principle of POSICHRON® position sensors is based on two physical effects: the Wiedemann effect and the Villari effect. To create the Wiedemann effect, a current impulse is sent through the POSICHRON® positional sensor’s wave guide. This current impulse generates a circular magnetic field which propagates at the speed of light around the wave guide. If this circular m agnetic field makes contact with the magnetic field of the position magnet which is moved lengthways, a torsional mechanical-elastic density wave is triggered at the overlap area of the two magnetic fields as a result of magnetostriction. This wave propagates in the wave guide at approx. 2800 m/s. The sensor head of the POSICHRON® position sensor contains a detector which detects the arrival of this wave. The magneto-elastic Villari effect is used as the method of detection. The position between the detector coil and the m agnet which can be m oved lengthways along the OSICHRON® sensor is determined by measuP ring the time difference between the electrical induction current impulse and the voltage pulse generated via the Villari effect in the detector coil (time-of-flight principle). This time difference can be converted using various well-known methods into analog or digital output s ignals. Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 7 POSICHRON® PCQA22 Square Profile Housing with Analog Output POSICHRON® position sensor in square profile • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Easy installation with mounting brackets • Wear free position magnet • Contactless •Also available with guided position magnet • Analog outputs Specifications Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 (connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Connector M12, 8 pin / cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order code PCQA22 1 channel PCQA22 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 20) 8 KAT-POSICHRON-E-15 PCQA-BFS1 www.asm-sensor.com [email protected] POSICHRON® PCQA22 Square Profile Housing with Analog Output Order Code PCQA22 2 channel, Model name configurable PCQA22 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCQA22 - 1000 - I1 - P1A - P2D - L10 - M12 Square profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) 2. Order example: PCQA22 - 1000 - U2 - P1A - VZ1.0 - L10 - M12 Square profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) Order code position magnet/slider (see page 21) Order code mating connecting cable (see page 82) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 PCMAG ... KAB-...M-M12/8F/G-LITZE ASM GmbH 9 POSICHRON® PCQA22 Square Profile Housing with SSI Output POSICHRON® position sensor in square profile • • • • • • • • Specifications Protection class IP64 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Easy installation with mounting brackets Wear free position magnet Contactless Also available with guided position magnet Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 500 Hz depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 (connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Connector M12, 8 pin / cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCQA22 PCQA22 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 20) PCQA-BFS1 Order code position magnet/slider (see page 21) Order code mating connecting cable (see page 82) PCMAG ... KAB-...M-M12/8F/G-LITZE Order example: PCQA22 - 2500 - 5 - SSI/G/24 - L10 - M12 10 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCQA22 Square Profile Housing with CAN Output POSICHRON® position sensor in square profile • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Easy installation with mounting brackets • Wear free position magnet • Contactless • Also available with guided position magnet •CANopen bus or CAN SAE J1939 output Specifications Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 (connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 5 pin socket M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCQA22 PCQA22 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code mounting set (see page 20) PCQA-BFS1 Order code position magnet/slider (see page 21) Order code bus cable (see page 83) PCMAG ... KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCQA22 - 2000 - CANOP - L10 - M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 11 POSICHRON® PCQA22 Square Profile Housing 39 [1.535] End position Endposition PCMAG5 PCMAG5 26 [1.024] 59,3 [2.333] 10,2 [0.402] 46 [1.811] Total length A = measurement length + 140 [5.512] (e.g. [9.449]) Gesamtlänge A = Messlänge + 143 [5.630] (z.B. 243240 [9.567] ) 58 [2.283] Measurement length (e.g. 100 Messlänge (z.B.[3.937]) 100 [3.937]) 80 [3.150] 63 [2.480] 2 ± 1 [0.079 ± 0.039] 35,5 [1.398] Befestigungssatz PCQA-BFS1 Mounting set PCQA-BFS1 21 [0.827] 54,3 [2.136] Start position Anfangsposition PCMAG5 PCMAG5 38,3 [1.506] Cable output ± 12 [0.472] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] Connector M12 Dimensions informative only. For guaranteed dimensions consult factory. 39 [1.535] End position Endposition PCMAG5 PCMAG5 Start position Start position PCMAG5 PCMAG5 26 [1.024] 58 [2.283] Dimensions in mm [inch] 12 KAT-POSICHRON-E-15 Measurement length Messlänge (z.B.[3.937]) 100 [3.937]) (e.g. 100 2 ± 1 [0.079 ± 0.039] 35,5 [1.398] Befestigungssatzt PCQA-BFS1 / Mounting set PCQA-BFS1 80 [3.150] 54,3 [2.136] 46 [1.811] Total length A = measurement length + [5.630] 140 [5.512] 240 [9.449]) Gesamtlänge A = Messlänge + 143 (z.B. (e.g. 243 [9.567] ) 16 [0.630] 38,3 [1.506] 59,3 [2.333] 10,2 [0.402] ± 12 [0.472] 63 [2.480] Dimensions informative only. For guaranteed dimensions consult factory. www.asm-sensor.com [email protected] POSICHRON® PCQA22 Square Profile Housing Start position Anfangsposition PCMAG3 PCMAG5 38,3 [1.508] 28,3 [1.11] 64,5 [2.539] Endposition End position PCMAG3 PCMAG5 58 [2.283] With magnet PCMAG3 46 [1.811] A = Messlänge + 143 [5.630] (z.B.(e.g. 243 [9.567] ) TotalGesamtlänge length A = measurement length + 140 [5.512] 240 [9.449]) 58 [2.283] 35,5 [1.398] Befestigungssatz PCQA-BFS1 Mounting set PCQA-BFS1 28,3 [1.11] 16 [0.630] 80 [3.150] Dimensions in mm [inch] Fax +49 (0) 8123 986-500 Measurement length 100 [3.937]) Messlänge z.B. (e.g. 100 [3.937] 63 [2.480] Dimensions informative only. For guaranteed dimensions consult factory. Tel. +49 (0) 8123 986-0 ASM GmbH 13 POSICHRON® PCQA24 Square Profile Housing with Analog Output POSICHRON® position sensor in square profile • Protection class up to IP67/IP69K • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Easy installation with mounting brackets • Wear free position magnet • Contactless •Also available with guided position magnet • Analog output Specifications Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Connector M12, 8 pin / cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order code PCQA24 1 channel PCQA24 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 20) 14 KAT-POSICHRON-E-15 PCQA-BFS1 www.asm-sensor.com [email protected] POSICHRON® PCQA24 Square Profile Housing with Analog Output Order Code PCQA24 2 channel, Model name configurable PCQA24 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCQA24 - 1000 - I1 - P1A - P2D - L10 - M12 Square profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) 2. Order example: PCQA24 - 1000 - U1 - P1A - VZ1.0 - L10 - M12 Square profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) Order code position magnet/slider (see page 21) Order code mating connecting cable (see page 82) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 PCMAG ... KAB-...M-M12/8F/G-LITZE ASM GmbH 15 POSICHRON® PCQA24 Square Profile Housing with SSI Output POSICHRON® position sensor in square profile • Protection class IP67/IP69K • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Easy installation with mounting brackets • Wear free position magnet • Contactless •Also available with guided position magnet • Synchronous serial interface (SSI) Specifications Output Resolution Sampling rate Linearity Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 8 pin socket / cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature PCQA24 Order Code PCQA24 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 20) PCQA-BFS1 Order code position magnet/slider (see page 21) Order code mating connecting cable (see page 82) PCMAG ... KAB-...M-M12/8F/G-LITZE Order example: PCQA24 - 2500 - 10 - SSI/G/24 - L10 - M12 16 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCQA24 Square Profile Housing with CAN Output POSICHRON® position sensor in square profile • Protection class IP67/IP69K • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Easy installation with mounting brackets • Wear free position magnet • Contactless •Also available with guided position magnet •CANopen bus or CAN SAE J1939 output Specifications Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A P67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 5 pin socket M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCQA24 PCQA24 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code mounting set (see page 20) PCQA-BFS1 Order code position magnet/slider (see page 21) Order code bus cable (see page 83) PCMAG ... KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCQA24 - 1000 - CANOP - L10 - M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 17 POSICHRON® PCQA24 Square Profile Housing Cable output 39 [1.535] end position PCMAG5 26 [1.024] 37,25 [1.467] 54,25 [2.136] 10,2 [0.402] 59,25 [2.333] start position PCMAG5 46 [1.811] total length A = measurement length + 155 [6.102] (e.g.255 [10.039]) 58 [2.283] mounting set PCQA-BFS1 2 ± 1 [0.079 ± 0.039] 35,5 [1.398] ±12 [0.472] 20,9 [0.823] 85 [3.346] 70 [2.756] measurement length (e.g. 100 [3.937]) Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inch] Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH 10,2 [.402] Gezeichnet Datum 11.05.2005 Kontrolliert Norm AS M Änderungen Benennung Name ScF Maßzeichnung Tel.: 08123/986-0 Zeichnungsnummer / Datei Name Datum 58 [2.283] 2 1 [.079 .039] 35,5 [1.398] ±12 [.472] 15,95 [.628] measurement length (e.g.100 [3.937]) 70 [2.756] Maße in Dimensions informative only. For guaranteed dimensions consult factory. dimensions Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 29.11.2009 Maßstab 1:1 Name ScF Kontrolliert AS M AUTOMATION SENSORIK MESSTECHNIK 18 KAT-POSICHRON-E-15 Änderungen Datum BMC: mm [inch] in mm [inch] CT: Werkstoff, Halbzeug Benennung PCQA24-ML(100-5750)-(10V|420T)-M12 Maßzeichnung / general drawing Norm Status 1 A4 46 [1.811] mounting set PCQA-BFS1 Dimensions in mm [inch] Blatt 121404_PCQA24-ML(100-5750)-KAB_001_JMZ.idw total length A = measurement length + 155 [6.102] (e.g. 255 [10.039]) 85 [3.346] 39 [1.535] 26 [1.024] PCQA24-ML(100-5750)-(10|420T)-KAB ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning AUTOMATION SENSORIK MESSTECHNIK CT: 59,25 [2.333] end position PCMAG5 BMC: Werkstoff, Halbzeug 1:2 2768-mH start position PCMAG5 Status Maßstab 54,25 [2.136] ISO 37,25 [1.467] Connector M12 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 Nicht bemaßte Werkstückkanten DIN 6784 ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei Blatt 121404_PCQA24-ML(100-5750)-M12_003_LMZ.idw Name www.asm-sensor.com [email protected] 1 A4 POSICHRON® 38,3 [1.506] 39,1 [1.54] 28,3 [1.11] 58 [2.283] end position PCMAG3 start position PCMAG3 64,5 [2.539] 26,3 [1.03] With magnet PCMAG3 19,8 [0.78] PCQA24 Square Profile Housing 46 [1.811] 58 [2.283] total length A = measurement length + 155 [6.102] (e.g. 255[10.041]) 35,5 [1.398] PCQA-BFS1 mounting set 28,3 [1.11] 15,95 [0.628] 70 [2.757] 85 [3.348] measurement length (e.g. 100 [3.937]) Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 22.04.2008 Maßstab 1:1 Name waneck Kontrolliert dimensions in mm [inch] Fax +49 (0) 8123 986-500 AUTOMATION SENSORIK MESSTECHNIK Status Änderungen Datum CT: Werkstoff, Halbzeug Benennung PCQA24 + Zubehör general drawing Norm AS M BMC: ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei Blatt 1 121404_PCQA24-(100-5750)-M12-PCQA BFS1+PCMAG3_002_AMZ.idw A4 Name Tel. +49 (0) 8123 986-0 ASM GmbH 19 POSICHRON® PCQA Mounting Sets Mounting set PCQA-BFS1 with mounting clamps Isolation sleeve 46 Isolation strip Mounting clamp P 58 Note: The option -BFW can only be ordered with a new sensor, not separately! Applicable for sensor lengths up to 1000 mm. 26,6 [1.047] 44 [1.732] 2 [.079] 24,65 [.97] Ø25 [.984] 26,5 [1.043] Option -BFW Mounting brackets for PCQA22 and PCQA24 55 [2.165] 5 [.197] Dimensions in mm [inch] 42,5 [1.673] 4x R2,75 [.108] 5 [.197] 17,5 [.689] 35 [1.378] 20 [.787] 25 [.984] Dimensions informative only. For guaranteed dimensions consult factory. Order example: PCQA24 - 1000 - U2 - P1A - L10 - M12 - BFW 20 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] 39 [1.535] 26 [1.024] PCQA 10,2 [0.402] Mounting Sets - Magnets PCMAG5 Standard magnet 46 [1.811] Gesamtlänge A = Messlänge + 155 [6.102] (z.B. 255 [10.041]) 58 [2.283] Messlänge (z.B. 100 [3.937]) 70 [2.763] ± 12 [0.472] 9,6 [0.378] M5 26 [1.012] PCMAG3 Guided magnet slider with internal position magnet 2 ± 1 [0.079 ± 0.039] 35,5 [1.398] Befestigungssatz PCQA-BFS1 85 [3.346] 59,25 [2.333] Endposition PCMAG5 54,25 [2.136] ® 37,25 [1.467] POSICHRON Anfangsposition PCMAG5 39 [1.535] 28,25 [1.112] Internal magnet 16 [0.630] Mit eingesetztem Magnet 78 [3.071] Dimensions in mm [inch] Fax +49 (0) 8123 986-500 Dimensions informative only. For guaranteed dimensions consult factory. Tel. +49 (0) 8123 986-0 ASM GmbH 21 POSICHRON® PCFP23 Flat Profile Housing with Analog Output POSICHRON® position sensor Only 12 mm height and 36 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Analog output •Redundant version: combination of 2 sensors side by side Specifications Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 4 pin socket M8 / cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order code PCFP23 1 channel PCFP23 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M8 = Connector M8, 4 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 39) 22 KAT-POSICHRON-E-15 PCFP23-BFS1 www.asm-sensor.com [email protected] POSICHRON® PCFP23 Flat Profile Housing with Analog Output Order Code PCFP23 2 channel, Model name configurable PCFP23 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCFP23 - 1000 - U2 - P1D - L10 - KAB2M Flat profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 3. Order example: PCFP23 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M Flat profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) PCMAG5 Order code position magnet (see page 39) Order code connection cable (see page 83) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 KAB-...M-M8/4F/G-LITZE ASM GmbH 23 POSICHRON® PCFP23 Flat Profile Housing with SSI Output POSICHRON® position sensor with only 12 mm height and 43 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Absolutely wear free and maintenance-free • Synchronous serial interface (SSI) •Redundant version: combination of 2 sensors side by side Specifications Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP23 PCFP23 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 39) Order code position magnet (see page 39) PCFP23-BFS1 PCMAG5 Order example: PCFP23 - 2000 - 10 - SSI/G/24 - L02 - KAB2M 24 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCFP23 Flat Profile Housing with CAN Output POSICHRON® position sensor with only 12 mm height and 43 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Absolutely wear free and maintenance-free •CANopen bus or CAN SAE J1939 output •Redundant version: combination of 2 sensors side by side Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 0,3 m with 5-pin connector M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP23 PCFP23 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector Order code mounting set (see page 39) PCFP23-BFS1 Order code position magnet (see page 39) PCMAG ... Order code bus cable (see page 83) KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCFP23 - 1000 - CANOP - L10 - KAB0,3M-M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 25 POSICHRON® 39 [1.535] 10,2 [0.402] 26 [1.024] 29 [1.142] End position Endposition PCMAG5 PCMAG5 13 [0.512] Start position Anfangsposition PCMAG5 PCMAG5 12 [0.472] Cable output 34 [1.339] PCFP23 Flat Profile Housing 52 [2.047] Total length A = measurement length + [5.906] 150 [5.906] (e.g.[9.843]) 250 [9.843]) Gesamtlänge A = Messlänge + 150 (z.B. 250 64 [2.520] Mounting set PCFP23-BFS1 Befestigungssatz PCFP23-BFS1 ± 12 [0.472] 2 ± 1 [0.072 ± 0.039] 36 [1.417] 11,25 [0.443] Measurement length (e.g. 100 [3.937]) Messlänge (z.B. 100 [3.937]) 80 [3.150] 70 [2.756] 9 [0.354] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] 39 [1.535] End position Endposition PCMAG5 PCMAG5 29 [1.142] 10,2 [0.402] 34 [1.339] 26 [1.024] 13 [0.516] Anfangsposition Start position PCMAG5 PCMAG5 12 [0.472] Connector M8 Dimensions informative only. For guaranteed dimensions consult factory. 52 [2.047] Total length A = measurement length + 150 [5.906] 250 [9.843]) Gesamtlänge A = Messlänge + 150 [5.906] (z.B.(e.g. 250 [9.843]) 64 [2.520] 8,5 [0.335] Dimensions in mm [inch] 26 KAT-POSICHRON-E-15 80 [3.150] Measurement length (e.g. 100 Messlänge (z.B.[3.937]) 100 [3.937]) 2 ± 1[0.079 ± 0.039] 36 [1.417] Mounting set PCFP23-BFS1 Befestigungssatz PCFP23-BFS1 12 [ 0.472] 8,6 [0.339] 70 [2.756] Dimensions informative only. For guaranteed dimensions consult factory. www.asm-sensor.com [email protected] POSICHRON® PCFP23 Redundant Version with 2 Sensors Horizontal arrangement PCMAG5 Vertical arrangement Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 27 POSICHRON® PCFP24 Flat Profile Housing with Analog Output OSICHRON® position sensor P Only 12 mm height and 43 mm width • • • • • • • • Specifications Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Ultra flat profile housing: only 12 mm high Easy installation with mounting brackets Contactless Absolutely wear free and maintenance-free Analog output Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 4 pin socket M8 / cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order code PCFP24 1 channel PCFP24 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M8 = Connector M8, 4 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 39) 28 KAT-POSICHRON-E-15 PCFP24-BFS1 www.asm-sensor.com [email protected] POSICHRON® PCFP24 Flat Profile Housing with Analog Output Order Code PCFP24 2 channel, Model name configurable PCFP24 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCFP24 - 1000 - I1 - P1A - P2D - L10 - KAB2M Flat profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) 2. Order example: PCFP24 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M Flat profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) Order code position magnet (see page 39) PCMAG5 Order code mating connecting cable (see page 83) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 KAB-...M-M8/4F/G-LITZE ASM GmbH 29 POSICHRON® PCFP24 Flat Profile Housing with SSI Output OSICHRON® position sensor P Only 12 mm height and 43 mm width • • • • • • • • Specifications Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Ultra flat profile housing: only 12 mm high Easy installation with mounting brackets Contactless Absolutely wear free and maintenance-free Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP24 PCFP24 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 39) PCFP24-BFS1 Order code position magnet (see page 39) PCMAG5 Order example: PCFP24 - 2000 - 5 - SSI/G/24 - L02 - KAB2M 30 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCFP24 Flat Profile Housing with CAN Output POSICHRON® position sensor with only 12 mm height and 43 mm width • Protection class up to IP67/IP69K • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Absolutely wear free and maintenance-free •CANopen bus or CAN SAE J1939 output •Redundant version: combination of 2 sensors side by side Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 0,3 m with 5-pin connector M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP24 PCFP24 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector Order code mounting set (see page 39) PCFP24-BFS1 Order code position magnet (see page 39) PCMAG5 Order code bus cable (see page 83) KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCFP24 - 1000 - CANOP - L10 - KAB0,3M-M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 31 POSICHRON® PCFP24 Flat Profile Housing 39 [1.535] 34 [1.339] 29 [1.142] 10,2 [0.402] 26 [1.024] 13 [0.512] End position Endposition PCMAG5 PCMAG5 Anfangsposition PCMAG5 PCMAG5 12 [0.472] Start position Connector M8 59 [2.323] TotalGesamtlänge length A = measurement length 165 [6.496] (e.g. 265 [10.433]) A = Messlänge +165 + [6.496] (z.B. ) 265 [10.433] 71 [2.795] Mounting set PCFP24-BFS1 Befestigungssatz PCFP24-BFS1 ± 12 [0.472] 43 [1.693] 2 ± 1 [0.079 ± 0.039] 12,8 [0.50] Measurement length 90 [3.543] Dimensions in mm [inch] (e.g. 100 Messlänge (z.B.[3.937]) 100 ) [3.937] 75 [2.953] Dimensions informative only. For guaranteed dimensions consult factory. PCMAG5 10,2 [0.402] 39 [1.535] 26 [1.024] 34 [1.339] End position Endposition PCMAG5 29 [1.142] Start position Anfangsposition PCMAG5 PCMAG5 13 [0.512] Cable output 12 [0.472] 11,5 [0.453] 59 [2.323] Total length A = measurement length + 165 [6.496] 265 [10.433]) Gesamtlänge A = Messlänge + 165 [6.496] (z.B. (e.g. 265 [10.433]) 71 [2.795] 2 ± 1 [0.079 ± 0.039] 43 [1.693] Mounting set PCFP24-BFS1 Befestigungssatz PCFP24-BFS1 12 [ 0.472] Measurement length 14,9 [0.587] 90 [3.543] (e.g. 100 Messlänge (z.B.[3.937]) 100 [3.937]) 75 [2.953] 12,8 [0.50] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] 32 KAT-POSICHRON-E-15 Dimensions informative only. For guaranteed dimensions consult factory. www.asm-sensor.com [email protected] POSICHRON® PCFP24 Flat Profile Housing 2 [.079] 11,1 [.437] 20 [.787] 30,4 [1.197] 5,8 [.228] Note: The option -BFW can only be ordered with a new sensor, not separately! Option -BFW Applicable for sensor lengths up to 1000 mm. Not combinable with PCFP23-BFS1. Mounting brackets for PCFP23 36 [1.417] [.10 8] Dimensions informative only. For guaranteed dimensions consult factory. 5 [.197] Dimensions in mm [inch] 42,5 [1.673] R2, 75 5 [.197] 17,5 [.689] 4x 55 [2.165] 15 [.591] 20 [.787] Order example: PCFP23 - 1000 - STSP - L02 - M8 - BFW 2 [.079] [.10 55 [2.165] 8] 42,5 [1.673] 2,75 5 [.197] 4x R 5 [.197] 17,5 [.689] 43 [1.693] 11,1 [.437] 20 [.787] 37,4 [1.472] 5,8 [.228] Note: The option -BFW can only be ordered with a new sensor, not separately! Option -BFW Applicable for sensor lengths up to 1000 mm. Not combinable with PCFP24-BFS1. Mounting brackets for PCFP24 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 20 [.787] 25 [.984] Order example: PCFP24 - 1000 - STSP - L02 - M8 - BFW Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 33 POSICHRON® PCFP25 Ultra flat Profile Housing with analog Output Ultra flat POSICHRON® position sensor • • • • • • • Specifications Only 8 mm high and 28 mm wide Protection class up to IP67 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Absolutely wear free and maintenance-free Wide variety of mounting Analog output Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 and plastic IP64 (optional IP67) Cable 2 m EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Refer to output specification Resolution Sampling rate Linearity Repeatability Material Protection class Connection Shock Vibration EMC, temperature Order code PCFP25 1 channel PCFP25 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 39) 34 KAT-POSICHRON-E-15 www.asm-sensor.com PCFP25-BFS1 [email protected] POSICHRON® PCFP25 Ultra flat Profile Housing with analog Output Order Code PCFP25 2 channel, Model name configurable PCFP25 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCFP25 - 1000 - U2 - P1D - L10 - KAB2M Flat profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 2. Order example: PCFP25 - 1000 - I1 - P1A - P2D - L10 - KAB2M Flat profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) Order code position magnet (see page 39) Fax +49 (0) 8123 986-500 PCMAG5 Tel. +49 (0) 8123 986-0 ASM GmbH 35 POSICHRON® PCFP25 Ultra flat Profile Housing with SSI Output Ultra flat POSICHRON® position sensor • • • • • • • Specifications Only 8 mm high and 28 mm wide Protection class up to IP67 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Absolutely wear free and maintenance-free Wide variety of mounting Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 and plastic IP64 (optional IP67) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP25 PCFP25 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 39) PCFP25-BFS1 Order code position magnet (see page 39) PCMAG5 Order example: PCFP25 - 2000 - 5 - SSI/G/24 - L10 - KAB2M 36 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCFP25 Ultra flat Profile Housing with CAN Output Ultra flat POSICHRON® position sensor • Only 8 mm high and 28 mm wide • Protection class up to IP67 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Absolutely wear free and maintenance-free • Wide variety of mounting •CANopen bus or CAN SAE J1939 output Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 and plastic IP64 (optional IP67) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable (length 0.3 m) with 5-pin connector M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP25 PCFP25 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector Order code mounting set (see page 39) PCFP25-BFS1 Order code position magnet (see page 39) PCMAG5 Order code bus cable (see page 83) KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCFP25 - 2000 - CANOP - L10 - KAB0,3M-M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 37 POSICHRON® PCFP25 Profile Design Outline drawing 3 start position PCMAG5 end position PCMAG5 8 [.315] 2 28 [1.102] 10,2 [.402] total length A = measurement length + 162 [6.378] (i.e. 262 [10.315]) Endposition PCMAG5 8 [.315] 26 [1.024] measurement length (i.e. 100 [3.937]) Endposition PCMAG5 74 [2.913] 39 [1.535] 26 [1.024] 8 [.315] Anfangsposition Gesamtlänge A = Messlänge + 162 [6.378] (z.B. 262 [10.315] ) PCMAG5 28 [1.102] 88 [3.465] 19 [.748] 10,2 [.402] 10,2 [.402] alternative Mag / alternative ma Redundant version 5 [.197] Horizontal arrangement ±12 [.472] Markierung marking / marking Messlänge (z.B. 100 [3.937] ) 74 [2.913] Gesamtlänge A = Messlänge + 162 [6.378] (z.B. 262 [10.315] ) 28 [1.102] 88 [3.465] 19 [.748] 39 [1.535] Anfangsposition PCMAG5 4 1 [.157 .039] Markierung alternative magnet positions alternative Magnetanordnungen / marking Zeichnung ist Eigentum der Firma ASM, Vervielfältigung n / alternative magnet positions ±12nach [.472] Schutzvermerk DIN 34 beachten © Copyright by ASM GmbH -0,1 -0,2 ±12 0 [.472 0] Nicht bemaßte Werkstückkanten DIN 6784 +0,1 +0,2 Allgemeintoleranzen ISO 2768-mH Gezeichnet Datum 14.08.2008 ISO 2768-mH Gezeichnet Datum 14.08.2008 Maßstab BMC: 1:1,5 Werkstoff, Halbzeug Name Mschi Benennung PCFP25-(100-5750)-KAB Maßzeichnung Norm AS M AUTOMATION SENSORIK MESSTECHNIK Status Änderungen Name ASM GmbH Am Bleichbach 18-2 D-85452 Moosinnin Tel.: 08123/986-0 Zeichnungsnummer / Datei ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Datum Name Nicht bemaßte Werkstückkanten DIN 6784 in mm [inch] BMC: Allgemeintoleranzen Maßstab Dimensions +0,1 +0,2 -0,1 -0,2 ISO PCFP25-(100-5750)-KAB Kontrolliert Maßzeichnung Norm AS M dimensions in mm [inch] www.asm-sensor.com Status Änderungen AUTOMATION SENSORIK MESSTECHNIK Datum Name CT: Werkstoff, Halbzeug 1:1,5 Dimensions informative only. For guaranteed dimensions Benennung Datum Name consult factory. 14.08.2008 Mschi 2768-mH Gezeichnet KAT-POSICHRON-E-15 Datum AUTOMATION SENSORIK MESSTECHNIK Blatt 4 1 [.157 .039] 1 121423_PCFP25-(100-5750)-KAB_015_LMZ.idw Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Tel.: 08123/986-0 A3 dimensions in mm [inch] 38 CT: Änderungen Status Kontrolliert Vertical arrangement Name Mschi 4 1 [.157 .039] AS M ±12 0 [.472 0] Allgemeintoleranzen +0,1 +0,2 1:1,5 Norm Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH -0,1 -0,2 Maßsta Kontrolliert .157 .039] Magnetanordnungen 4 1 [alternative / alternative magnet positions ±12 [.472] dimensions inASM, mmVervielfältigung [inch] Zeichnung ist Eigentum der Firma nur mit Genehmigung Nicht bemaßte Werkstückkanten DIN 6784 ±12 [.472] 74 [2.913] 3 1 [.118 .039] Messlänge (z.B. 100 [3.937] ) 5 [.197] 3 1 [.118 .039] 88 [3.465] ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Zeichnungsnummer / Datei 121423_PCFP25-(100-5750)-KAB_015_LMZ.idw [email protected] Tel.: 08123/986-0 B POSICHRON® PCFP Mounting Sets - Magnets PCFP23-BFS1 and PCFP24-BFS1 Mounting set for PCFP23, PCFP24 PCMAG5 Standard magnet Isolation sleeve Isolation strip Dimensions in mm [inch] Mounting clamp P Dimensions BFS1 POSICHRON Model Dim. B [mm] PCFP23 PCFP24 52 59 Dim. C [mm] 64 71 Mounting clamp PCFP25 Befestigung PCFP25 DIN 912 - M4 x 16 isoliert DIN 125 - A4 Isolation sleeve Isolierscheibe 10 PCFP25-BFS1 Mounting set for PCFP25 Dimensions informative only. For guaranteed dimensions consult factory. Isolation strip PCQA-BFS4 Isolierstreifen PCQA-BFS4 12 43 55 Dimensions in mm [inch] Befestigung PCFP25 DIN 912 - M5 x 10 nicht isoliert 9 DIN 125 - A5 43 Tel. +49 (0) 8123 986-0 12 Fax +49 (0) 8123 986-500 ASM GmbH 39 POSICHRON® PCRP21 Round Profile Housing with Analog Output POSICHRON® position sensor in round profile • • • • • • Technische Daten Specifications Protection class IP64 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Absolutely wearless and maintenance-free for the positioning magnet Analog output Outputen Output Resolution Auflösung Messrate rate Sampling Linearität Linearity Repeatability Wiederholgenauigkeit Housing Gehäusematerial material Protection Schutzart class Schockbelastung Shock Vibration Elektrischer Connection Anschluss EMV, EMC, Temperatur temperature Voltage Spannung Current Strom Refer Siehe to output Spezifikation specification Output Up to Bis 1 kHz, zu 1depending kHz, abhängig on thevon measurement der Messlänge range Ranges Messlängen >500 mm: >500 L10 =mm: ±0.10 L10 %=f.s. ±0,10 % vom Bereich L02 = ±0.02 L02 %=f.s. ±0,02 % vom Bereich Ranges Messlängen ≤500 mm: ≤500 L10 =mm: ±0.5Lmm 10 = ±0,5 mm L02MM = ±0.2 L02MM mm= ±0,2 mm ±3 µm±3 µm AlMgSi1 AlMgSi1 / Zn / V4A / Zn / V4A IP64 (with IP64 mating (nur mitconnector Gegenstecker) only) EN 60068-2-27:2010, EN 60068-2-27:2010, 50 g 11 50ms, g/11100 ms,shocks 100 Schocks EN 60068-2-6:2008, EN 60068-2-6:2008, 20 g 10 20Hz-2 g 10 kHz, Hz-210 kHz, cycles 10 Zyklen Connector Stecker M12, M12, 8 pin 8-polig / cable / Kabel 2m 2m Refer Siehe to output Spezifikation specification Output Order code PCRP21 1 channel PCRP21 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 51) 40 KAT-POSICHRON-E-15 PCRP21-BFS4 www.asm-sensor.com [email protected] POSICHRON® PCRP21 Round Profile Housing with Analog Output Order Code PCRP21 2 channel, Model name configurable PCRP21 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCRP21 - 1000 - U2 - P1D - L10 - M12 Round profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 2. Order example: PCRP21 - 1000 - I1 - P1A - P2D - L10 - M12 Round Profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) Order code position magnets (see page 51) Order code mating connecting cable (see page 82) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 PCMAG ... KAB-...M-M12/8F/G-LITZE ASM GmbH 41 POSICHRON® PCRP21 Round Profile Housing with SSI Output POSICHRON® position sensor in round profile • • • • • • • Specifications Protection class IP64 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Wear- and maintenance-free Superior shock and vibration resistance Absolutely wear free and maintenance-free Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 (with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Connector M12, 8 pin / cable 2m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP21 PCRP21 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 51) PCRP21-BFS4 Order code position magnets (see page 51) Order code mating connecting cable (see page 82) PCMAG ... KAB-...M-M12/8F/G-LITZE Order example: PCRP21 - 1000 - 5 - SSI/G/24 - L10 - M12 42 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCRP21 Round Profile Housing with CAN Output POSICHRON® position sensor in round profile • • • • • • Specifications Protection class IP64 Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Absolutely wear free and maintenance-free CANopen bus Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 (with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 5 pin socket M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP21 PCRP21 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code mounting set (see page 51) PCRP21-BFS4 Order code position magnet (see page 51) PCMAG ... Order code bus cable (see page 83) KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCRP21 - 1000 - CANOP - L10 - M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 43 POSICHRON® PCRP21 Round Profile Housing 39 [1.535] end position PCMAG5 26 [1.024] 43 [1.693] 10,2 [0.402] 48 [1.890] start position PCMAG5 27 [1.063] Connector M12 36 [1.417] total length A = measurement length + 152 [5.984] (i.e. 252 [9.921] 48 [1.890] Mounting set PCRP21-BFS3 2 ± 1 [0.079 ± 0.039] measurement 82 [3.228] length 70 [2.756] (i.e. 100 [3.937]) Dimensions in mm [inch] ±12 [0.472] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inc Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH 26 [1.024] Masszeichnung ASM AUTOMATION SENSORIK MESSTECHNIK Änderungen Datum 39 [1.535] PCRP21-ML(100-5750)-M12 ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei 43 [1.693] 10,2 [0.402] CT: Benennung Name ScF 48 [1.890] Norm Datum 18.12.2003 27 [1.063] Gezeichnet BMC: Werkstoff, Halbzeug 1:2 2768-mH Kontrolliert Status Maßstab ISO end position PCMAG5 start position PCMAG5 Cable output Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 Nicht bemaßte Werkstückkanten DIN 6784 121431_PCRP21-ML(100-5750)-M12_001_KMZ.idw Name 36 [1.417] 48 [1.890] Ø25 [0.984] total length A = ML + 150 [5.906] (i.e 250 [9.843]) Mounting set PCRP21-BFS3 80 [3.150] Dimensions in mm [inch] measurement length (i.e. 100 [3.937]) 2 `1 [0.079 `0.039] ±12 [0.472] 70 [2.756] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 22.07.2004 Maßstab 1:2 Name ScF Kontrolliert www.asm-sensor.com ASM KAT-POSICHRON-E-15 AUTOMATION SENSORIK MESSTECHNIK Status Änderungen Datum Name CT: Werkstoff, Halbzeug Benennung PCRP21-ML(100-5750)-KAB Masszeichnung Norm 44 BMC: ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 [email protected] Zeichnungsnummer / Datei 121431_PCRP21-ML(100-5750)-KAB_006_DMZ.idw Blatt 1 A4 POSICHRON® PCRP21 Round Profile Housing 5 [0 .9 84 ] 54,7 [2.154] end position PCRPMAG6 Ø25 [0.984] start position PCRPMAG6 R2 With magnet PCRPMAG6 36 [1.417] total length A = measurement length +152 [5.984] (i.e. 252 [9.921]) 48 [1.890] Mounting set PCRP21-BFS4 16 [0.630] 82 [3.228] Dimensions in mm [inch] Fax +49 (0) 8123 986-500 measurement length (i.e. 100 [3.937]) 70 [2.756] Dimensions informative only. For guaranteed dimensions consult factory. Tel. +49 (0) 8123 986-0 ASM GmbH 45 POSICHRON® PCRP32 Round Profile Housing with Analog Output OSICHRON® position sensor in a stainless P steel pressure tube • Protection class IP68/IP69K •Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof • Analog output Specifications Output Repeatability Housing material Protection class Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) Shock Vibration Connection EMC, temperature EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Resolution Sampling rate Linearity Order code PCRP32 1 channel PCRP32 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 51) 46 KAT-POSICHRON-E-15 www.asm-sensor.com PCMAG5 [email protected] POSICHRON® PCRP32 Round Profile Housing with Analog Output Order Code PCRP32 2 channel, Model name configurable PCRP32 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCRP32 - 1000 - U2 - P1D - L02 - KAB2M Round profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 2. Order example: PCRP32 - 1000 - I1 - P1A - P2D - L02 - KAB2M Round Profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 47 POSICHRON® PCRP32 Round Profile Housing with SSI Output OSICHRON® position sensor in a stainless P steel pressure tube • Protection class IP68/IP69K •Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof • Synchronous serial interface (SSI) Specifications Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP32 PCRP32 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 51) PCMAG5 Order example: PCRP32 - 2000 - 5 - SSI/G/24 - L02 - KAB2M 48 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCRP32 Round Profile Housing with CAN Output OSICHRON® position sensor in a stainless steel P pressure tube • Protection class IP68/IP69K • Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 bis 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof •CANopen bus or CAN SAE J1939 output Specifications Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP32 PCRP32 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 51) PCMAG5 Order example: PCRP32 - 2000 - CANOP - L10 - KAB2M Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 49 POSICHRON® PCRP32 Round Profile Housing Cable output 39 [1.535] 43 [1.693] 10,2 [0.402] 26 [1.024] 48 [1.890] end position PCMAG5 n28 [1.102] start position PCMAG5 85 [3.346] Dimensions in mm [inch] i.e. 100 [3.937] measurement length 2 ± 1 [0.079 ± 0.039] total length A = measurement length + 155 [6.102] (i.e. 255 [10.039]) 70 [2.756] ` 12 [ 0.472] # Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 08.06.2005 Maßstab 1:2 Name ScF Kontrolliert AUTOMATION SENSORIK MESSTECHNIK Status 50 KAT-POSICHRON-E-15 Änderungen Datum www.asm-sensor.com Werkstoff, Halbzeug Benennung PCRP32-ML(100-5750)-KAB Masszeichnung Norm ASM BMC: ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei 121442_PCRP32-ML(100-5750)-KAB_ Name [email protected] POSICHRON® PCRP Mounting set - Magnets PCRP21-BFS4 Mounting set for PCRP21 Isolation sleeve Mounting clamp PCRP21 Isolation strip PCRP21-BFS4 PCMAG5 Standard magnet Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 8 [.315] Ø50 [1.969] 34 [1.327] 45 [1.780] M5 Ø25 [.984] 58 [2.283] InternalMit position magnet Magnet eingesetztem 5 [.197] PCRPMAG6 Guided magnet slider for PCRP21 with internal position magnet Not to be used for a large number of operation cycles! Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 51 POSICHRON® PCST24 Rod-Style Design with Analog Output POSICHRON® rod-style position sensor • • • • • • • Specifications For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Replaceable electronics without leakage Analog output Output Resolution Sampling rate Linearity Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Order code PCST24 1 channel Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 8 pin socket M12, cable 2 m Refer to output specification PCST24 Model name Mounting M18= Thread M18x1,5 Z3/4= Thread ¾ "-16 UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request 52 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST24 Rod-Style Design with Analog Output Order code PCST24 PCST24 2 channel, Model name configurable Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾"-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order example: PCST24 - M18 - 1000 - U2 - P1D - L10 - M12 Rod-style design, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used Order code position magnet (see page 71) PCSTMAG ... Order code mating connecting cable (see page 82) Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 KAB- ...M-M12/8F/G-LITZE ASM GmbH 53 POSICHRON® PCST24 Rod-Style Design with SSI Output POSICHRON® rod-style position sensor • • • • • • • For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Replaceable electronics without leakage Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Specifications Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 8 pin socket M12, cable 2 m Refer to output specification Order code PCST24 PCST24 / / Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution [in µm] 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 71) Order code mating connecting cable (see page 82) PCSTMAG ... KAB- ...M-M12/8F/G-LITZE Order example: PCQA24 - M18 - 2500 - 10 - SSI/G/24 - L10 - M12 54 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST24 Rod-Style Design with CAN Output POSICHRON® rod-style position sensor • • • • • • • Replaceable electronics without leakage Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless For hydraulic cylinders, fluid level measurement CANopen bus or CAN SAE J1939 output Output Resolution Sampling rate Linearity Specifications Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Order code PCST24 CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 5 pin socket M12 Refer to output specification PCST24 Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code position magnet (see page 71) PCSTMAG ... Order code mating connecting cable (see page 83) KAB- ...M-M12/5F/G-M12/5M/G - CAN Order example: PCST24 - M18 - 2000 - CANOP - L10 - M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 55 POSICHRON® PCST24 Rod-Style Design, M18 flange total length A A == measurement + 105[4.134] (i.e. 205 Gesamtlänge Messlänge + length 105[4.134] (z.B. 205 [8.071] ) [8.071]) Anfangsposition start position PCSTMAG PCSTMAG n10 [0.394] Endposition end position PCSTMAG PCSTMAG M18x1,5 M18x1,5 46 25 [0.984] 25 [0.984] 46 [1 . 81 1] [1 . 81 1] M12-Stecker M12-connector n10 [0.394] n23,8 [0.937] n23,8 [0.937] Connector M12 2,5 [0.098] 2,5 [0.098] 21 [0.827] 21 [0.827] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] measurement length (i.e. 100[3.937]) Messlänge (z.B. 100 [3.937] ) 61 [2.402] 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der der Firma ASM, Vervielfältigung nur mit Zeichnung ist Eigentum Firma ASM, Vervielfältigung nur Genehmigung mit Genehmigung Schutzvermerk nachnach DIN 34 beachten © Copyright by ASM GmbH Schutzvermerk DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Allgemeintoleranzen Maßstab Maßstab -0,1 -0,1 +0,1 +0,1 NichtNicht bemaßte bemaßte -0,2 -0,2 +0,2 +0,2 ISOISO Werkstückkanten Werkstoff, Halbzeug Werkstückkanten Werkstoff, Halbzeug 1:2 1:2 DIN 6784 DIN 6784 2768-mH 2768-mH BMC: BMC: Maße in in mm [inch] Maße mm [inch] dimensions in mm dimensions in [inch] mm [inch] CT:CT: Benennung Benennung Datum Datum NameName ScF PCST24-M18-ML(100-5750)-M12 PCST24-M18-ML(100-5750)-M12 02.03.2005 02.03.2005 ScF Gezeichnet Gezeichnet Cable output Kontrolliert Kontrolliert Masszeichnung / general drawing Masszeichnung / general drawing Norm Norm Zeichnungsnummer / Datei Zeichnungsnummer / Datei Blatt Blatt ASM GmbH ASM GmbH Am Bleichbach 18-22 18-22 Am Bleichbach 1 1 D-85452 Moosinning 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw D-85452 Moosinning 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw Gesamtlänge A = Messlänge + 105[4.134] (z.B. 205 [8.071] ) 08123/986-0 Tel.: 08123/986-0 total length A = measurement length + 105[4.134] (i.e. 205 [8.071]) Name Name Datum Datum Anfangsposition Endposition PCSTMAG PCSTMAG end position start position A4 A4 PCSTMAG M18x1,5PCSTMAG 21 [0.827] 11 ] 46 25 [0.984] 2,5 [0.098] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] 61 [2.402] Messlänge (z.B.100 [3.937] ) measurement length (i.e. 100[3.937]) 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inch] dimensions in mm [inch] Maße in mm [inch dimensions in mm [inch Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur Maßstab +0,1 -0,1 Nicht bemaßte Schutzvermerk +0,2 -0,2 nach DIN 34 beachten © Copyright by ASM GmbH ISO Werkstückkanten Werkstoff, Halbzeug Allgemeintoleranzen 1:2 Maßstab +0,1 -0,1 DIN 6784 Nicht bemaßte 2768-mH BMC: Werkstückkanten DIN 6784 KAT-POSICHRON-E-15 ISO +0,2 -0,2 Gezeichnet 56 [1. 8 205 [8.071] 46 25 [0.984] 2,5 [0.098] [1 . 81 1 ] M18x1,5 n10 [0.394] Status Status Änderungen Änderungen n10 [0.394] M12-Stecker AUTOMATION AUTOMATION SENSORIK SENSORIK Tel.: MESSTECHNIK MESSTECHNIK n23,8 [0.937] n23,8 [0.937] ASM ASM Datum 02.03.2005 Kontrolliert AUTOMATION CT: BMC: CT: Werkstoff, Halbzeug Benennung 1:2 Name 2768-mH ScF PCST24-M18-ML(100-5750)-M12 Benennung Datum Name www.asm-sensor.com Norm Gezeichnet ASM mit Genehmigung Kontrolliert ASM GmbH Norm Am Bleichbach [email protected] 02.03.2005 ScF / general drawing Masszeichnung PCST24-M18-ML(100-5750)-KAB 18-22 D-85452 Moosinning Zeichnungsnummer / Datei Blatt Masszeichnung / general drawing 1 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw POSICHRON® PCST24 Rod-Style Design, ¾“ flange 46 [1 46 .811 ] [1. 81 1] M18x1,5 3/4-16 UNF-2A M12-Stecker n10 [0.394] end position Endposition PCSTMAG PCSTMAG Anfangsposition start position PCSTMAG PCSTMAG n10 [0.394] M12-connector total length A = measurement length + 105[4.134] (i.e. 205 [8.071]) Gesamtlänge A = Messlänge + 105[4.134] (z.B. 205 [8.071] ) n26 [1.024] n23,8 [0.937] Connector M12 25 [0.984] 25 [0.984] 2,5 [0.098] 2,5 [0.098] 21 [0.827] 21 [0.827] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] Messlänge (z.B.100 [3.937] measurement length (i.e.) 100[3.937]) 61 [2.402] 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inch] dimensions in mm [inch] Maße in mm [inch] dimensions in mm [inch] Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Maßstab +0,1 -0,1 Allgemeintoleranzen Maßstab Nicht bemaßte +0,1 -0,1 +0,2 -0,2 Nicht bemaßte ISO +0,2 -0,2 Werkstückkanten Werkstoff, Halbzeug ISO 1:2 Werkstückkanten Werkstoff, Halbzeug DIN 6784 1:2 2768-mH DIN 6784 2768-mH BMC: Gezeichnet Cable output CT: Benennung Name Benennung Datum Name ScF PCST24-M18-ML(100-5750)-M12 ScF Gezeichnet 02.03.2005 PCST24-Z3|4-ML(100-5750)-M12 Kontrolliert Norm Masszeichnung / general drawing Masszeichnung / general drawing Norm Zeichnungsnummer / Datei Blatt ASM GmbH Zeichnungsnummer / Datei Am Bleichbach 18-22 ASM GmbH 1 Bleichbach 18-22 D-85452 Moosinning Am121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw AUTOMATION Gesamtlänge AA = Messlänge + 105[4.134] 205 [8.071] ) 205 [8.071]) SENSORIK (z.B. total length = measurement length + 105[4.134] (i.e. D-85452 Moosinning Tel.: 08123/986-0 121408_PCST24-Z3!4-ML(100-5750)-M12_004_FMZ.idw AUTOMATION A4 MESSTECHNIK ASM ASM Änderungen Anfangsposition Status Name Datum Änderungen start position PCSTMAG PCSTMAG M18x1,5 SENSORIK MESSTECHNIK Blatt 1 A4 Tel.: 08123/986-0 Name DatumEndposition end position PCSTMAG PCSTMAG 11 ] [1. 8 46 25 [0.984] 25 [0.984] 2,5 [0.098] 21 [0.827] 46 [1 . 81 1 ] 3/4-16 UNF - 2A n10 [0.394] Status n10 [0.394] n26 [1.024] n23,8 [0.937] CT: Datum 02.03.2005 Kontrolliert M12-Stecker BMC: 2,5 [0.098] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] 61 [2.402] Messlänge (z.B.100 [3.937] ) measurement length (i.e.100 [3.937]) 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Maße in mm [inch] dimensions in mm [inch] Maße in mm [inc dimensions in mm [inc Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Allgemeintoleranzen Maßstab +0,1 -0,1 Nicht bemaßte Schutzvermerk +0,2nach DIN 34 beachten © Copyright by ASM GmbH -0,2 ISO Werkstückkanten Werkstoff,Maßstab Halbzeug Allgemeintoleranzen +0,1 1:2 -0,1 Nicht bemaßte DIN 6784 +0,2 -0,2 2768-mH ISO Werkstückkanten Werkstoff, Halbzeug Benennung 1:2 DIN 6784 Datum Name BMC: CT: BMC: Gezeichnet Fax +49 (0) 8123 986-500 02.03.2005 2768-mH ScF Kontrolliert Tel. +49 Norm (0) 8123 986-0 Gezeichnet Kontrolliert ASM AUTOMATION CT: PCST24-M18-ML(100-5750)-M12 Benennung Datum Name 02.03.2005 ScF Masszeichnung / general drawing PCST24-Z3|4-ML(100-5750)-KAB ASM GmbH Norm Am Bleichbach 18-22 D-85452 Moosinning 57 ASM GmbH Zeichnungsnummer / Datei Masszeichnung / general drawingBlatt 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw 1 POSICHRON® PCST27 Rod-Style Design with Analog Output POSICHRON® rod-style position sensor • • • • • • • • • Specifications For hydraulic cylinders, fluid level measurement Protection class IP68/IP69K, underwater capability Pressure-proof up to 15 bar Waterproof cable seal Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Seawater-proof Analog output Output Voltage Current Essentially infinite Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Mounting Working pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST27 1 channel Model name Mounting M18 Z3/4 PCST27 = Thread M18 x 1,5 = Thread ¾"-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 58 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST27 Rod-Style Design with Analog Output Order code PCST27 PCST27 2 channel, Model name configurable Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾"-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order example: PCST27 - M18 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M Rod-Style Design, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) Order code position magnet (see page 71) Fax +49 (0) 8123 986-500 PCSTMAG ... Tel. +49 (0) 8123 986-0 ASM GmbH 59 POSICHRON® PCST27 Rod-Style Design with SSI Output POSICHRON® rod-style position sensor • • • • • • • • • For hydraulic cylinders, fluid level measurement Protection class IP68/IP69K, underwater capability Pressure-proof up to 15 bar Waterproof cable seal Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Seawater proof Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Specifications Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Mounting Working pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST27 PCST27 / / Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution [in µm] 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 71) PCSTMAG ... Order example: PCST27 - M18 - 1500 - 10 - SSI/G/24 - L02 - KAB2M 60 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST27 Rod-Style Design with CAN Output POSICHRON® rod-style position sensor • • • • • • • • • For hydraulic cylinders, fluid level measurement Protection class IP68/IP69K, underwater capability Pressure-proof up to 15 bar Waterproof cable seal Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Seawater proof CANopen bus or CAN SAE J1939 output Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Mounting Working pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST27 PCST27 Model name Mounting M18= Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 71) PCSTMAG ... Order example: PCST27 - M18 - 2500 - CANOP - L10 - KAB2M Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 61 POSICHRON® PCST27 Rod-Style Design 2] 1.1 0 Ø10 [0.394] 8[ 2 7] 77,5 [3.051] Dimensions in mm [inch] 3 .4 SW46 [1.811] 2,5 [0.098] 25 [0.984] End position PCSTMAG [1 Start position PCSTMAG 25 [0.984] 15 [0.591] 20 [0.787] 36 M18x1.5 ,5 23,8 [0.937] Total length A = measurement length + 105 [4.134] (e.g. 205 [8.071]) M18 flange Measurement length (i.e. 100 [3.937]) 44 [1.732] 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. 2,5 [0.098] Dimensions in mm [inch] 62 KAT-POSICHRON-E-15 77,5 [3.051] 2] .1 0 [1 28 Ø10 [0.394] ] 37 25 [0.984] 15 [0.591] 25 [0.984] End position PCSTMAG .4 [1 Start position PCSTMAG 6,5 20 [0.787] Total length A = measurement length + 105 [4.134] (e.g. 205 [8.071]) 3/4-16 UNF - 2A 3 26 [1.024] ¾“ flange 44 [1.732] Measurement length (i.e. 100 [3.937]) SW46 [1.811] 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. www.asm-sensor.com [email protected] POSICHRON® PCST27 Rod-Style Design M18x1,5 M18x1,5 15 [0.591] Start position PCSTMAG SW27 [1.063] 25 [0.984] 2,5 [0.098] 137,7 [5.421] End position PCSTMAG Ø10 [0.394] 59 [2.323] Total length A = measurement length + 105 [4.134] (e.g. 205 [8.071]) 23,8 [0.937] With hydraulic tube as cable protector 44 [1.732] Measurement length (i.e. 100 [3.937]) 61 [2.402] SW46 [1.811] Hydraulic tube as cable protector (hydraulic tube not included in delivery). Dimensions in mm [inch] Fax +49 (0) 8123 986-500 Dimensions informative only. For guaranteed dimensions consult factory. Tel. +49 (0) 8123 986-0 ASM GmbH 63 POSICHRON® PCST25 Rod-Style Design with Analog Output POSICHRON® rod-style position sensor • • • • • • Specifications Output Resolution Sampling rate Linearity Repeatability Housing material Mounting Operating pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST25 1 channel Model name For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Analog output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch / plug-in mounting 400 bar, other values on request IP67 (optional IP67/IP69K) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification PCST25 Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾"-16UNF SV = Plug-in version Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 64 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST25 Rod-Style Design with Analog Output Order code PCST25 2 channel, Model name configurable PCST25 Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾"-16UNF SV = Plug-in version Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 78) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 78) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 78) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 78) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order example: PCST25 - M18 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M Rod-Style Design, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0,5 ... 10 V (VZ1.0) Order code position magnet (see page 71) Fax +49 (0) 8123 986-500 PCSTMAG ... Tel. +49 (0) 8123 986-0 ASM GmbH 65 POSICHRON® PCST25 Rod-Style Design with SSI Output POSICHRON® rod-style position sensor • • • • • • For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Specifications Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch / plug-in mounting 400 bar, other values on request IP67 (optional IP67/IP69K) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Mounting Working pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST25 PCST25 / / Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF SV = Plug-in version Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution [in µm] 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M= Cable, standard length 2 m, other lengths upon request PCSTMAG ... Order code position magnet (see page 71) Order example: PCST25 - M18 - 1500 - 50 - SSI/G/24 - L02 - KAB2M 66 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST25 Rod-Style Design with CAN Output POSICHRON® rod-style position sensor • For hydraulic cylinders, fluid level measurement • Protection class up to IP67/IP69K • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Contactless •CAN Output or CAN SAE J1939 output Specifications Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch / plug-in mounting 400 bar, other values on request IP67 (optional IP67/IP69K) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable (length 0.3 m) with 5-pin connector M12 Refer to output specification Repeatability Housing material Mounting Working pressure Protection class Shock Vibration Connection EMC, temperature Order code PCST25 PCST25 Model name Mounting M18= Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF SV= Plug-in version Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other ranges on request Output CANOP= CANopen bus CANOP/R = CANopen bus with integrated terminating resistor CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin connector M12 Order code position magnet (see page 71) Order code bus cable (see page 83) PCSTMAG ... KAB- ...M-M12/5F/G-M12/5M/G - CAN Order example: PCST25 - M18 - 2500 - CANOP - L10 - KAB0,3M-M12/CAN Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 67 POSICHRON® PCST25 Rod-Style Design With M18 flange total length A = measurement length + 97 [3.819] ( i.e. 197 [7.756]) start position PCSTMAG 15,75 [0.620] end position PCSTMAG 10 [0.394] M18x1,5 ,4 27 [1 ] 79 .0 23,8 [0.937] 25 [0.984] 46 [1.811] 23 [0.906] 2,5 [0.098] 34 [1.339] measurement length i.e.(100[3.937]) Dimensions in mm [inch] With ¾“ flange 63 [2.480] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions informative only. For guaranteed dimensions consult factory. total length A = measurement length + 97 [3.819] (i.e. 197 [ 7.756]) 3/4-16 UNF - 2A start position PCSTMAG end position PCSTMAG ,4 27 10 [.394] 15,75 [.620] [1 ] 79 .0 26 [1.024] 25 [.984] 46 [1.811] 23 [.906] 2,5 [.098] 34 [1.339] measurement length i.e.(100[3.937]) Dimensions in mm [inch] Plug-in version Dimensions informative only. For guaranteed dimensions consult factory. total length A = measurement length + 99 [3.898] (i.e. 199 [ 7.835]) end position PCSTMAG start position PCSTMAG 21 [0.827] 15,75 [0.620] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² 63 [2.480] 34 [1.339] measurement length (i.e. 100[3.937]) Dimensions in mm [inch] KAT-POSICHRON-E-15 2 0 [1. 7,4 ] 79 24 [0.945] 3,5 [0.138] 11,5 [0.453] 16 [0.630] F 68 - 0.001 (-- 0,025 0,05 ) [1.890 f7 (- 0.002)] 10 [0.394] 48 f7 65 [2.559] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions informative only. For guaranteed dimensions consult factory. www.asm-sensor.com [email protected] POSICHRON® Ra 3 PCST Mounting ,2 Mounting hole M18 0,1[.004] A 0,2[.008] A 15°±1° R0,1+0,1[.004+.004] Ra3,2 m . ax [.0 ] 16 45° ±5 ° ,4 R0 Drive hole and pivot M18 x 1,5 Einschraubloch und Einschraubzapfen according to ISOISO6149 6149 M18x1,5 nach A Flankendurchmesser Effective diameter 26 +- 10 1.024 +- .039 0 ] F [ .094 +- .016 0 2,4 +- 0,4 0 ] max. 2 [.079] [ .780 +- .004 0 ] min. 26 [1.024]* 19,8 +- 0,1 0 Durchmesser **Diameter of the der plane Planfläche ohne ring area without marking Kennzeichnungsring [ Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. M18x1,5 Ra3,2 Mounting hole ¾ Zoll 0,1[.004] 0,2 [.008] A 15° 1° A R0,1+0,1[.004+.004] m ax . ] 5 16 [.0 4 5° ,4 R0 Abdichtung durch O-Ring ° Ra3,2 Drive hole according to ISO 11926-1 Einschraubloch nach UN/UNF thread 2B according ISO 11926-1 UN/UNF-Gewinde 2B nach to ANSI B1.1/ISO 725 ANSI B1.1/ISO 725 Pivot according to ISO 11926-2 and 3 Einschraubzapfen nach UN/UNF thread 2A according ISO 11926-2 und 3 to ANSI B1.1/ISO 7252A nach UN/UNF-Gewinde Sealing by O-ring725 ANSI B1./ISO A ] H Dimensions in mm [inch] [ 26 +- 10 1.024 +- .039 0 ] [ [ 2,5 +- 0,4 .098 +- .016 0 0 min. 30 [1.181] 20,6 +- 0,1 .811 +- .004 0 0 max. 2 [.079] ] Flankendurchmesser Effective Diameter Dimensions informative only. For guaranteed dimensions consult factory. 3/4-16 UNF-2B Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 69 POSICHRON® PCST O-ring sealing O-ring sealing (M18) for: PCST24-M18... PCST25-M18... PCST27-M18... Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 15,3 x 2,2 [.602 x .087] Order code O-ring M18 O-ring sealing (¾ Zoll) for: PCST24-Z3/4... PCST25-Z3/4... PCST27-Z3/4... PCST-OR-M18 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 16,36 x 2,2 [.644 x .087] Order code O-ring ¾ inch O-ring sealing (Plug-in version) for: PCST25-SV... PCST-OR-Z3/4 [ Dimensions in mm [inch] ] Ø48 H7 (+- 00,025) 1.890 H7 (+- 0.001) Dimensions informative only. For guaranteed dimensions consult factory. Stützring O-Ring Example Beispiel [ ] Ø48 H7 (+- 0,025 ) 1.890 H7 (+- .001 0 0 ) M5 Gewindestift Stützring Beispiel O-Ring Order code O-ring Plug-in version PCST-OR-SV Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH 70 KAT-POSICHRON-E-15 www.asm-sensor.com Nicht bemaßte Werkstückkanten DIN 6784 -0,1 -0,2 +0,1 +0,2 Allgemeintoleranzen ISO 2768-mH Gezeichnet Datum 25.09.2012 Maßstab CT: Werkstoff, Halbzeug Name ka Kontrolliert Norm ASM BMC: 1:1 [email protected] ASM GmbH Am Bleichbach 18-22 Benennung Einschraubbohrung PCST25 SV Manual Maßzeichnung Zeichnungsnummer / Datei 121400_Einschraubbohrung Blatt POSICHRON® PCST Magnets 11 [.433] 18,5 [.728] PCSTMAG1 [.9 84 2[ ] .47 [.1 26 25 1 ] 8 [.315] 2x 3, 2 2] PCSTMAG2 (standard) PCSTMAG5 Ø36 [1.417] Ø8 [.315] - 3 [.118] tief Ø4,1 [.161] Ø15,7 [.618] Ø26 [1.024] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request. 8 [.315] Fax +49 (0) 8123 986-500 Dimensions in mm [inch] Tel. +49 (0) 8123 986-0 ASM GmbH 71 POSICHRON® PCST Magnets PCSTMAG2-MH1 0,3 Ø20 +- 0,1 18 0,2 Ø13,6 Mitte Magnet Center of magnet PCSTMAG2-MH2 13 [0.512] 18 [0.709] PCSTMAG2-MH3 10 [0.396] 20 [0.791] Mitte Magnet Center of magnet Ø25,4 [1.000] Ø13,5 [.531] Dimensions in mm [inch] 8 [.315] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request 72 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST Magnets PCSTMAG2-G1 Ø10,5 [.413] 2 ,8 [ .11 0] Mitte Center of Magnet magnet R2 ] 79 [.0 27 [1.063] 20 [.787] 12 [.472] Ø21,4 [.843] 17,9 [.705] PCSTMAG2 - G1 / G2 Ø28 [1.102] Sliding magnet with special self-lubricating and abrasion-resistant material. To be used if sensor is mounted in horizontal position and a mechanical support of the rod is not possible for measurement ranges >1000 mm. Ø10,5 [.413] PCSTMAG2-G2 3 [.1 18 ] Ø30 [1.181] 38 [1.496] Ø34 [1.339] 27 [1.063] 20 [.787] 12 [.472] O-Ring 24 [.945] Ø42 [1.654] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 73 POSICHRON® PCST Magnets PCSTMAG7 [ 30 +- 0,1 1.181 +- .004 0 0 ] 48 0,1 [1.890 .004] 0 [ ] 15 [.591] 0 60 - 0,5 2.362 - .02 Ø4,5 [.177] PCSTMAG4 Ø70 [2.756] Ø56 [2.205] 6x 60 ° Ø38 [1.496] 5 7] .21 ,5 [ 10 [.394] 6x Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request 74 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® PCST Magnets PCSTMAG3 (float, continuous pressure up to 9 bar, for media with a specific gravity of ≥0,75 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø13 [.510] Material: 1.4404 Ø44 [1.732] 50 [1.969] 48 [1.890] Ø42 [1.654] PCSTMAG6 (float, continuous pressure up to 30 bar, for media with a specific gravity of ≥0,7 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø52,5 [2.067] Material: 1.4571 Ø13,4 [.528] 52 [2.047] Ø50 [1.967] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 75 POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V Typ. 23 mA at 24 V DC, typ. 46 mA at 12 V DC, max. 80 mA U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC 2 mA max. > 5 kΩ 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation voltage Excitation current Output voltage Output current Output load Resolution Stability (temperature) Protection Output noise Operating temperature EMC Signal diagram Excitation + Excitation GND U1, U2, U8 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal diagram I1 Current output (3 wire) Excitation voltage 18 ... 36 V DC (10 ... 36 V for RL≤250Ω) Excitation current Typ. 36 mA at 24 V DC, typ. 66 mA at 12 V DC, max. 100 mA 350 Ω max. 4 ... 20 mA, 30 mA max (at failure) 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Load resistor Output current Resolution Stability (temperature) Protection Output noise Operating temperature EMC Excitation + Signal diagram Excitation GND Signal 1 + I1 Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) 76 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal wiring Signal Plug connection Cable connection Excitation + 1 white Excitation GND 2 brown Signal 1 + 3 green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 78 Connector M12, 5-pin Signal wiring Signal Plug connection Excitation + 1 Signal 1 + 2 GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 78 Connector M8, 4-pin Signal wiring Signal Plug connection Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 78 Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 77 POSICHRON® Description of Output Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: Diagnostic on analog outputs Behaviour of the analog signal output in case of error The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Error signal for SSI output 78 KAT-POSICHRON-E-15 Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 Uout ≥ 10,5 V — keeps last valid state (Order code U1/H) U2 Uout ≥ 10,5 V Uout < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 Uout ≥ 10 V Uout < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 Iout ≥ 21 mA 1,5 ... 2 mA keeps last valid state (Order code I1/H) (Order code I1/U) If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). www.asm-sensor.com [email protected] POSICHRON® Output Specification SSI Synchronous serial interface SSI Output Excitation voltage Excitation current RS422 10 ... 36 V DC, residual ripple 10 mVSS Typ. 22 mA at 24 V DC, typ. 46 mA at 12 V DC, 150 mA max. 100 kHz ... 1 MHz Gray code, dual code ≥ 5 µm >25 µs ±50 x 10-6 / °C f.s. -40 ... +85 °C EN 61326-1:2013 Clock frequency Code Resolution Delay between pulse trains Stability (temperature) Operating temperature EMC Description The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit Subsequent circuit DATA DATA CLOCK CLOCK Cable length 50 m 100 m Signal wiring Signal Baud rate 100-1000 kHz 100-300 kHz Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, c ommon shielded. Plug connection Cable connection Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink View to sensor connector Error indication see page 78. Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 79 POSICHRON® Output Specification CANopen Description Interface CANOP ANopen interface with process data for position and cam functions, programmable are C preset, resolution, filtering and cam switching points. Communication profile Encoder profile Error Control Node ID PDO PDO Modes Nodes Bus connection Integrated bus terminating resistor Bus, galvanic isolated CANopen CiA 301 V 4.02, Slave Encoder CiA 406 V 3.2 Node Guarding, Heartbeat, Emergency Message Adjustable via LSS or via object dictionary 4 TxPDO, 0 RxPDO, no linking, static mapping Event-/Time triggered, Remote-request, Sync cyclic/acyclic 1 server, 0 client 8 cams Yes 50 kBaud to 1 MBaud, adjustable via LSS or via object dictionary 127 max. M12 connector, 5 pins 120 Ω (option) No Excitation voltage Excitation current Number of position magnets Resolution Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 ... 4 50 µm 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 SDO CAM Certified Transmission rates Specifications When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring 80 KAT-POSICHRON-E-15 Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 www.asm-sensor.com [email protected] POSICHRON® Output Specification CAN SAE J1939 Interface J1939 NAME Fields Parameter Group Numbers (PGN) Specifications CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J1939 250 kbit/s 120 Ω (option) Default 247d, configurable Arbitrary address capable Industry group Vehicle system Vehicle system instance Function Function instance ECU instance Manufacturer Identity number 0 0 7Fh (127d) 0 FFh (255d) 0 0 145h (325d) 0nnn Configuration data PGN EF00h Process data PGN FFnnh Excitation voltage Excitation current Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 No Global Non specific Non specific Manufacturer ID Serial number 21 bit Proprietary-A (PDU1 peer-to-peer) Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring Fax +49 (0) 8123 986-500 Signal Shield Excitation + GND CAN-H CAN-L Plug connection View to sensor connector 1 2 3 4 5 Tel. +49 (0) 8123 986-0 ASM GmbH 81 POSICHRON® Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90° M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/W - LITZE IP69K: KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m Signal wiring M12, 5-pin Connector cable M12, 8-pin shielded Plug connection / Cable connection 1 brown 2 white 3 blue 4 black 5 grey The 8-lead shielded cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin 82 KAT-POSICHRON-E-15 Plug connection / Cable connection 1 white 2 brown 3 green 4 yellow www.asm-sensor.com 5 grey 6 pink 7 blue 8 red [email protected] POSICHRON® Accessories Connector Cables Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin 90° M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/W - LITZE IP69K: KAB - XM - M8/4F/W/69K - LITZE Length in m Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/G - LITZE IP69K: KAB - XM - M8/4F/G/69K - LITZE Length in m Plug connection / Cable connection Signal wiring M8, 4-pin 1 brown Connector/bus cable M12, 5-pin CAN bus shielded 2 white 3 blue 4 black The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus Fax +49 (0) 8123 986-500 Order code: KAB - RTERM - M12/5M/G - CAN Tel. +49 (0) 8123 986-0 ASM GmbH 83 PRODIS® PD-ADC Digital Process Meter for analog Sensors • • • • • • Description Specification For POSICHRON® position sensors with analog Output: Voltage 0 ... 10 V Current 0 ... 20 mA Integrated sensor supply 6-digit LED display RS-232 interface Optional 4 comparator Output Easy programming PRODIS-ADC is designed for use with analog position sensors to display angles and displacements. A high resolution A/D converter processes signals from sensors with voltage or current output. The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys all parameters can be programmed for the special applications. Optional comparator functions with 4 NPN opencollector Output are available, additional 2 of them have relay output. Display Counting rate Measurement accuracy Excitation voltage/current Sensor excitation Input Control input Comparator Output (option) Relay NPN Connection Temperature coefficient Operating temperature Storage temperature Weight 6-digit, 7-segment LED, height 14 mm, decimal point programmable 1 ... 25/s programmable ±0.05 % f.s. 24 V DC ±10%/150 mA, residual ripple 1%PP; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/300 mA; voltage divider 5 V/10 mA Two channels, each for: Voltage 0 ... 10V; max. 24V Current 0 ... 20 mA, load 100 Ω, Imax<30 mA One input or the difference between both inputs can be chosen by programming 2 control inputs 24 V, active low 250 V AC/5 A, 30 V DC/5 A 24 V max./50 mA to GND Terminal strip 12 pole, excitation 3 pole ±20 x 10-6 / °C -10...+40 °C -20...+85 °C 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Order Code PRODIS-ADC PD-ADC Model Name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Options REL2 = Comparator DT = Desktop version Order example: PD - ADC - 24VDC - REL2 84 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] PRODIS® PD-ADC Digital Process Meter for analog Sensors Specifications (continuation) Programmable parameters / value range Wiring basic unit Weight Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Front IP60, rear IP40 Max. 80 % R. H., non condensing Directive 2006/95/EWG: DIN EN61010-1:2010 Directive 2004/108/EWG: DIN EN61326-1:2013 Value range offset, liwith values Divisor, multiplier Other programmable parameters Control input terminals -999999 to +999999 0 to 999999 Decimal point position, display brightness Key lock, display value hold, tare function Signals Connector X1 pin no. Sensor excitation +UB 24 V Sensor excitation 0 V (GND) Control input terminal 1: tare function Control input terminal 2: programming lock Voltage input terminal 0 ... 10 V, channel 1 Voltage input terminal 0 ... 10 V, channel 2 Current input terminal 0 ... 20 mA, channel 1 Current input terminal 0 ... 20 mA, channel 2 Voltage divider input terminal, channel 1 Voltage divider input terminal, channel 2 Reference voltage 5 V for voltage divider GND PD-ADC-24VDC Excitation +24 V Excitation 0 V (GND) PD-ADC-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 5 ........ 1 RS-232 Rear view without comparator Output RS-232 interface Level Data format Transmission rate Signals TxD RxD GND 1.....................................12 13 14 15 X1 X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 9600 Baud Connector X3, Pin No. D-Sub, Pin No. 17 16 18 2 3 5 For rear view with comparator Output and outline drawings see pages 88 and 89. Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 85 PRODIS® PD-SSI Digital Process Meter for Sensors with SSI output • • • • • Description Specifications For POSICHRON® position sensors with SSI output Integrated sensor supply 6-digit LED display RS-232 interface Easy programming PRODIS®-SSI is designed for use with SSI position sensors to display angle and displacement. Via the CLOCK lines, a sequence of pulses will be transwithted, the input DATA lines will read the sensor´s serial bit sequence. The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys, all parameters can be programmed for the special applications. Display Sampling rate Excitation voltage/current Sensor excitation Inputs Output Control inputs Connection Operating temperature Storage temperature Weight 6-digit, 7-segment LED, 14 mm high, decimal point programmable 100/s 24 V DC ±10%/150 mA, residual ripple 1%PP; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/300 mA or 5 V DC/800 mA DATA, DATA (RS422) CLOCK, CLOCK (RS422) 2 control inputs 24 V, active low Terminal strip 12-pole, excitation 3-pole -10 ... +40 °C -20 ... +85 °C 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Order Code PRODIS-SSI PD-SSI Model name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Sensor Excitation G24V = 24 V DC G5V = 5 V DC Options DT = Desktop version Order example: PD - SSI - 230VAC - G24V 86 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] PRODIS® PD-SSI Digital Process Meter for Sensors with SSI output Specifications (continuation) Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC Front IP60, back IP40 Max. 80 % r.h., non condensing Directive 2006/95/EWG: DIN EN61010-1:2010 Directive 2004/108/EWG: DIN EN61326-1:2006 Programmable Parameters / Value range Value range offset Divisor, multiplier Other programmable parameters Programmable SSI parameters Control inputs -999999 to +999999 0 to 999999 Decimal point position, display brightness Gray/dual code, sign, sampling rate, data format Key lock, display value hold, tare function Wiring basic unit Signals Connector X1 pin no. Sensor excitation +UB (24 V or 5 V) Sensor excitation 0 V (GND) Control input 1: tare function Control input 2: programming lock Not used Output CLOCK Output CLOCK Input DATA Input DATA Do not connect! GND PD-SSI-24VDC Excitation +24 V Excitation 0 V (GND) PD-SSI-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5/6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 RS-232 Rear view without comparator Output RS-232 interface Level Data format Transmission rate Signals TxD RxD GND 1.....................................12 13 14 15 X1 X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 4800 / 9600 / 19200 / 115200 Baud Connector X3, pin no. D-Sub, pin no. 17 2 16 3 18 5 Outline drawings see the following pages. Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 87 PRODIS® Digital Process Meter 30 29 28 Rear view with comparator Output Comparator function (option) Desktop version (option) 27 26 25 24 .................................18..17..16 X3 X4 Comparator Comparator output NPN Connector X3 Collector pin no. Comparator 1 NPN1 20 Comparator 2 NPN2 21 Comparator 3 Comparator 4 NPN3 NPN4 NPN GND NPN UB (+24V) 22 23 24 19 RS-232 RS-232 Relay Connector X4 pin no. Relay 1 NO NC Common Relay 2 NO NC Common 25 27 26 28 30 29 LED LED1 LED2 Mains switch 8 ............................. 1 15 ....................... 9 X1 85 ... 250 V AC Wiring of connector X1 see table at page 85 (PD-ADC) resp. page 87 (PD-SSI). 88 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] PRODIS® Digitale Prozessanzeige Outline drawing Cutout according to DIN 43700 Dimensions in mm [inch] Dimensions in mm [inch] PD-XXX-230VAC Dimensions informative only. For guaranteed dimensions consult factory. Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 89 Protection class according to DIN EN 60529 * Depth and duration of immersion must be specified! IP69K - Water at high pressure / steam jet cleaning Note: IP67/IP69K does not include IP68 90 KAT-POSICHRON-E-15 www.asm-sensor.com [email protected] Contact us Do you have questions regarding ASM products? Would you like to receive detailed product information sent to you or do you wish to discuss sensor solutions for your application directly with us? We are happy to assist and are looking forward to your inquiry. You can contact us by phone, e-mail or fax request. (for contact information see back cover) Visit our website: www.asm-sensor.com Fax +49 (0) 8123 986-500 Tel. +49 (0) 8123 986-0 ASM GmbH 91 ASM GmbH Headquarter ASM Sensors, Inc. Sales Office USA ASM GmbH Sales Office UK ASM GmbH Agence France Am Bleichbach 18 - 24 85452 Moosinning Germany Tel. +49 (0) 8123 986-0 Fax +49 (0) 8123 986-500 [email protected] www.asm-sensor.de 650 W. Grand Ave., Suite 205 Elmhurst, IL 60126 USA Tel. +1 (630) 832-3202 Fax +1 (630) 832-3204 [email protected] www.asmsensors.com Tanyard House, High Street Measham, Derbs DE12 7HR Great Britain Tel. +44 (0) 845 1222-123 Fax +44 (0) 845 1222-124 [email protected] www.asm-sensor.com 1, rue du Neuland F-67560 Rosheim France Tél. +33 (0) 3 88 49 25 35 Fax +33 (0) 3 88 48 06 23 [email protected] www.asm-sensor.fr © by ASM GmbH Moosinning. / 1.0.0 /All rights reserved. Subject to changes without notice. See protection note DIN34. 05.2015