IQ040PFQTx30

Technical
Specification
IQ040PFQTx30
P assive EMI F ilter
-40 to +40V
30A
20mΩ @ 100ºC
>80dB @ 250kHz
Input
Output Current
Max DC Resistance
Differential Attenuation
F ull P ower O peration : -40ºC
to
+100ºC
10
0º
C
0V
IQ
EM 04
-4 I 0P
20 0 F i F
m to lt QT
Ω + e
@ 4 r x3
0
The InQor series of EMI filters brings SynQor’s field
proven technology and manufacturing expertise to the
industrial power applications marketplace. SynQor’s
innovative packaging approach ensures survivability
in the most hostile environments. Compatible with
the industry standard format, these filters have high
differential-mode and common-mode attenuation,
low DC resistance, and a stabilizing bulk capacitor
resistor. They follow conservative component derating
guidelines and they are designed and manufactured
to the highest standards.
Operational Features
•
•
•
•
•
•
•
•
-40°C to +100°C Operation
±40V Input Voltage Range; ±50 Transient (1s)
30A output current
Very low DC resistance
>80dB @ 250kHz differential-mode attenuation
>36dB @ 250kHz common-mode attenuation
Stabilizing bulk capacitor and damping resistor included
All capacitors are X7R multi-layer ceramic
IQ040PFQTx30 Module
Mechanical Features
• Standard Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7mm)
• Total weight: 3.53oz (100g)
In-Line Manufacturing Process
CONTENTS
Page No.
Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
4
5
6
7
8
• AS9100 and ISO 9001:2000 certified facility
• Full component traceability
Product # IQ040PFQTx30
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 1
Technical
Specification
IQ040PFQTx30
Technical Diagrams
Fundamental Circuit Diagram
Positive
Output
Positive
Input
PIN 1
PIN 6
RDAMPING
Common Mode Input
Common Mode Output
PIN 5
PIN 2
CBULK
PIN 3
PIN 4
Negative
Input
Negative
Output
Typical Connection Diagram
+VIN
CM
IN
-VIN
INQOR
EMI
FILTER
+VOUT
+VIN
CM
OUT
-VOUT
IN RTN
+VIN
IN RTN
INQOR
DC-DC
CONVERTER
+VOUT
LOAD
OUT RTN
INQOR
DC-DC
CONVERTER
+VOUT
LOAD
OUT RTN
TO OTHER
LOADS
Product # IQ040PFQTx30
Phone 1-888-567-9596
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Doc.# 005-0005371 Rev. F
08/07/13
Page 2
Technical
Specification
IQ040PFQTx30
Electrical Characteristics
IQ040PFQTx30 Electrical Characteristics
|Vin| <= ±40V, |Iout| <= 30A unless otherwise specified
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
-40
Transient (≤ 1 s)
Isolation Voltage
+40
V
-50
50
V
-2250
2250
V dc
35
A
Output Current
Operating Case Temperature
-40
100
°C
Storage Case Temperature
-65
135
°C
300
°C
Lead Temperature (20 s)
Input/output to common-mode pins
Baseplate temperature
RECOMMENDED OPERATING CONDITIONS
Input Voltage
Continuous
-40
+40
V
Transient (≤ 1 s., Rs* = 0Ω)
-50
50
V
-30
30
A
Output Current (continuous)
* Rs = Source Impedance
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
Vout = Vin - (Iin x Rdc)
V
DC Resistance Rdc
total
Tcase = 25ºC
15
mΩ
Tcase = 100ºC
20
mΩ
13.5
W
Power Dissipation
30A output current
Tcase = 25ºC
Tcase = 100ºC
18
W
Total Differential-Mode Capacitance
220
µF
Measured across input or output pins
Total Common-Mode Capacitance
0.15
µF
Measured between any pin and common-mode pins
Bulk Capacitor
180
µF
Damping Resistor
0.1
Ω
Noise Attenuation
See fig 1
Isolation Resistance
100
mΩ
Any pin to common-mode pins
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
28.8
106 Hrs. Tb = 70°C
Calculated MTBF (MIL-217) MIL-HDBK-217F
10.5
106 Hrs. Tb = 70°C
Field Demonstrated MTBF
106 Hrs. See our website for details
WEIGHT CHARACTERISTICS
Device Weight
Product # IQ040PFQTx30
3.53/100
Phone 1-888-567-9596
www.synqor.com
oz/g
Doc.# 005-0005371 Rev. F
08/07/13
Page 3
Technical
Specification
IQ040PFQTx30
BASIC OPERATION AND FEATURES
This InQor EMI filter includes a large bulk capacitor with a series damping
resistor to correct for the unstabilizing effect of a converter’s negative input
resistance. A white paper discussing this negative input resistance and
the need for corrective damping can be found on the SynQor website (see
Input System Instability application note).
A typical application would place the InQor filter close to the input of the
dc-dc converter. The Input common-mode pin would be connected to the
chassis ground that is common with the system input line filter or other
earthed point used for EMI measurement. The output common-mode pin
would be connected to the output ground or plane of the power convectors
with as low inductance a path as possible. There are no connections to
the metal baseplate, which may also be connected to the chassis ground
if desired.
Do not connect the outputs of multiple InQor filters in parallel. Connecting
filters in this manner may result in slightly unequal currents to flow in the
positive and return paths of each filter. These unequal currents may cause
the internal common-mode chokes to saturate and thus cause degraded
common-mode rejection performance.
Product # IQ040PFQTx30
Phone 1-888-567-9596
0
-40
Attenuation (dB)
This module is a multi-stage differential-mode and common-mode passive
EMI filter designed to interface a power source with one or more SynQor
dc-dc converters (or other loads that create EMI). Each stage of this filter
is well damped to avoid resonances and oscillations, and only X7R multilayer ceramic capacitors are used.
40
-80
-120
-160
Differential Attenuation
-200
Common-mode Attenuation
-240
1.00E+04
1.00E+05
1.00E+06
Frequency (Hz)
1.00E+07
1.00E+08
Figure 1: Typical Common Mode and Differential Mode Attenuation provided
by the filter as a function of frequency. both input lines are connected to chassis
ground through 50Ω resistors.
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 4
Technical
Specification
Standards & Qualification Testing
Parameter
IQ040PFQTx30
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R:2011-12
Basic Insulation
CAN/CSA-C22.2 No. 60950-1/A1:2011
EN 60950-1/A12:2011
Certified by TUV
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
Parameter
# Units
Test Conditions
QUALIFICATION TESTING
Life Test
32
95% rated Vin and load, units at derating point, 1000 hours
Vibration
5
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
Mechanical Shock
5
100g minimum, 2 drops in x, y, and z axis
Temperature Cycling
10
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Power/Thermal Cycling
5
Toperating = min to max, Vin = min to max, full load, 100 cycles
Design Marginality
5
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
Humidity
5
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day
Solderability
15 pins
MIL-STD-883, method 2003
Altitude
2
70,000 feet (21 km), see Note
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Product # IQ040PFQTx30
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 5
Technical
Specification
IQ040PFQTx30
Encased Mechanical Diagram
Top View
Side View
1.536±.020 (39.01±0.5)
0.600 (15.24)
0.253±.020
(6.43±0.5)
0.300 (7.62)
6
5
0.500 ± 0.025
(12.7 ± 0.63)
Overall Height
0.263±.020
(6.68±0.5)
4
.18
(4.57)
2.00
(50.8)
2.386±.020
(60.6±0.5)
1.86
(47.2)
M3 Threaded
Inserts
4 Places
See Notes
1
2
3
0.183±.020
(4.65±0.5)
0.300 (7.62)
0.600 (15.24)
1.030 (26.16)
0.468±.020
(11.89±0.5)
NOTES
1)
2)
3)
4)
5)
Pins 1-3 & 5 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100” (2.54mm)
diameter standoff shoulders.
Recommended pin length is 0.03" (0.76 mm) greater than the
PCB thickness.
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
M3 screws used to bolt unit's baseplate to other surfaces such as
heatsink must not exceed 0.100" (2.54mm) depth below
the surface of the baseplate.
PIN DESIGNATIONS
Pin
Name
1
2
3
4
5
6
Vin(+)
Com In
Vin(–)
Vout(–)
Com Out
Vout(+)
Function
Positive input voltage
Common-mode input
Negative input voltage
Negative output voltage
Common-mode output
Positive output voltage
6)
7)
8)
Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
9) Total weight: 3.53oz (100g)
10) Workmanship: Meets or exceeds current IPC-A-610 Class II
Product # IQ040PFQTx30
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 6
Technical
Specification
IQ040PFQTx30
Flanged Mechanical Diagram
2.20
.02
1.536
.020
[55.9
[39.01
.47
OVERALL HEIGHT
.500 .028
[12.7
0.71]
0.5]
0.5]
.18 [4.6 ]
SEE NOTE 5
[11.9 ]
.01 [0.2]
5
TOP VIEW
SIDE VIEW
4
2.07
[52.5 ]
1.66
[42.2 ]
.36
[9.1 ]
.183
[4.65
.02
[0.58 ]
.70
[17.8 ]
[20.3 ]
1.30
[33 ]
.13
[3.2 ]
2)
3)
4)
5)
6)
7)
8)
9)
2
[15.2 ]
.30
[7.6 ]
1
BOTTOMSIDE
CLEARANCE
.000 - .015
[0.00 - 0.381]
NOTES
1)
.60
6
.020
0.5]
3
.80
[15.2 ]
BOTTOM VIEW
1
.020
0.5]
[7.6 ]
.60
2.00
[50.8 ]
2.386
[60.6
1.01
[25.7 ]
.30
PIN DESIGNATIONS
M3 screws used to bolt unit's baseplate to other surfaces
such as heastsink must not exceed 0.100" (2.54mm)
depth below the surface of the baseplate.
Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
Pins 1-3 & 5 are 0.040" (1.02mm) Dia. with 0.080" (2.03mm)
Pins 4 & 6 are 0.062" (1.57mm) Dia. with 0.100" (2.54mm) Dia.
Standoff shoulders
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
Pin
Name
1
2
3
4
5
6
Vin(+)
Com In
Vin(–)
Vout(–)
Com Out
Vout(+)
Function
Positive input voltage
Common-mode input
Negative input voltage
Negative output voltage
Common-mode output
Positive output voltage
Undimensioned components are shown for visual reference only
Weight: 3.63oz. (103g) typical
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
Product # IQ040PFQTx30
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 7
Technical
Specification
IQ040PFQTx30
Ordering Specifications
Application Notes
ORDERING INFORMATION
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
The tables below show the valid model numbers and ordering
options the filters in this product family. When ordering
SynQor filters, please ensure that you use the complete 15
character part number consisting of the 12 character base
part number and the additional 3 characters for options.
A “-G” suffix indicates the product is 6/6 RoHS compliant.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium,
Hexavalent Chromium, Mercury, Polybrominated Biphenyls
(PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical
and Electronic Equipment. This SynQor product is 6/6 RoHS
compliant. For more information please refer to SynQor’s
RoHS addendum available at our RoHS Compliance / Lead Free
Initiative web page or e-mail us at [email protected].
Model Number
Continuous Input
Voltage
Max Output
Current
IQ040PFQTx30SRS-G
-40 to +40
30A
The following options must be included in place of the w x y z
spaces in the model numbers listed above.
PATENTS
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
Options Description: w x y z
Thermal Design
C - Encased
V - Encased with Flange
Enable Logic
Pin Style
Feature Set
S - Standard
R - 0.180"
S - Standard
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ040PFQTx30
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0005371 Rev. F
08/07/13
Page 8