Technical Specification IQ080PFQTx20 P assive EMI F ilter -80 to +80 20A 32mΩ @ 100ºC >80dB @ 250kHz Input Output Current Max DC Resistance Differential Attenuation F ull P ower O peration : -40ºC to +100ºC 10 0º C 0V IQ EM 08 -8 I 0P 32 0 F i F m to lt QT Ω + e @ 8 r x2 0 The InQor series of EMI filters brings SynQor’s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. Operational Features • • • • • • • • 40°C to +100°C Operation ±80V Input Voltage Range; ±100V Transient (1s) 20A output current Very low DC resistance >80dB @ 250kHz differential-mode attenuation >36dB @ 250kHz common-mode attenuation Stabilizing bulk capacitor and damping resistor included All capacitors are X7R multi-layer ceramic IQ080PFQTx20 Module Mechanical Features • Standard Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7mm) • Total weight: 3.53oz (100g) In-Line Manufacturing Process CONTENTS Page No. Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 4 5 6 7 8 • AS9100 and ISO 9001:2000 certified facility • Full component traceability Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 1 Technical Specification IQ080PFQTx20 Technical Diagrams Fundamental Circuit Diagram Positive Output Positive Input PIN 1 PIN 6 RDAMPING Common Mode Input Common Mode Output PIN 5 PIN 2 CBULK PIN 3 PIN 4 Negative Input Negative Output Typical Connection Diagram +VIN CM IN -VIN INQOR EMI FILTER +VOUT +VIN CM OUT -VOUT IN RTN +VIN IN RTN INQOR DC-DC CONVERTER +VOUT LOAD OUT RTN INQOR DC-DC CONVERTER +VOUT LOAD OUT RTN TO OTHER LOADS Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 2 Technical Specification IQ080PFQTx20 Electrical Characteristics IQ080PFQTx20 Electrical Characteristics |Vin| <= 500V, |Iout| <= 20A unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous -80 Transient (≤ 1 s) Isolation Voltage +80 V -100 100 V -2250 2250 V dc 25 A Output Current Operating Case Temperature -40 100 °C Storage Case Temperature -65 135 °C 300 °C Lead Temperature (20 s) Input/output to common-mode pins Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage Continuous -80 +80 V Transient (≤ 1 s., Rs* = 0Ω) -100 100 V -20 20 A Output Current (continuous) * Rs = Source Impedance ELECTRICAL CHARACTERISTICS Output Voltage (continuous) Vout = Vin - (Iin x Rdc) V DC Resistance Rdc total Tcase = 25ºC 25 mΩ Tcase = 100ºC 32 mΩ 10 W Power Dissipation 20A output current Tcase = 25ºC Tcase = 100ºC 13 Total Differential-Mode Capacitance W 80 µF Measured across input or output pins 0.15 µF Measured between any pin and common-mode pins Bulk Capacitor 60 µF Damping Resistor 0.2 Ω Total Common-Mode Capacitance Noise Attenuation See fig 1 Isolation Resistance 100 mΩ Any pin to common-mode pins RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 28.8 106 Hrs. Tb = 70°C Calculated MTBF (MIL-217) MIL-HDBK-217F 10.5 106 Hrs. Tb = 70°C Field Demonstrated MTBF 106 Hrs. See our website for details WEIGHT CHARACTERISTICS Device Weight Product # IQ080PFQTx20 3.53/100 Phone 1-888-567-9596 www.synqor.com oz/g Doc.# 005-0005370 Rev. D 10/05/12 Page 3 Technical Specification IQ080PFQTx20 BASIC OPERATION AND FEATURES This InQor EMI filter includes a large bulk capacitor with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). A typical application would place the InQor filter close to the input of the dc-dc converter. The Input common-mode pin would be connected to the chassis ground that is common with the system input line filter or other earthed point used for EMI measurement. The output common-mode pin would be connected to the output ground or plane of the power convectors with as low inductance a path as possible. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple InQor filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. Product # IQ080PFQTx20 Phone 1-888-567-9596 0 -40 Attenuation (dB) This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface a power source with one or more SynQor dc-dc converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multilayer ceramic capacitors are used. 40 -80 -120 -160 Differential Attenuation Common-mode Attenuation -200 -240 1.00E+04 1.00E+05 1.00E+06 Frequency (Hz) 1.00E+07 1.00E+08 Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. both input lines are connected to chassis ground through 50Ω resistors. www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 4 Technical Specification Standards & Qualification Testing Parameter IQ080PFQTx20 Notes & Conditions STANDARDS COMPLIANCE UL 60950-1:2007 Basic Insulation CAN/CSA-C22.2 No. 60950-1:2007 EN60950-1/A12:2011 Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated Vin and load, units at derating point, 1000 hours Vibration 5 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x, y, and z axis Temperature Cycling 10 -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load Humidity 5 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day Solderability 15 pins MIL-STD-883, method 2003 Altitude 2 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 5 Technical Specification IQ080PFQTx20 Encased Mechanical Diagram Top View Side View 1.536±.020 (39.01±0.5) 0.600 (15.24) 0.253±.020 (6.43±0.5) 0.300 (7.62) 6 5 0.500 ± 0.025 (12.7 ± 0.63) Overall Height 0.263±.020 (6.68±0.5) 4 .18 (4.57) 2.00 (50.8) 2.386±.020 (60.6±0.5) 1.86 (47.2) M3 Threaded Inserts 4 Places See Notes 1 2 3 0.183±.020 (4.65±0.5) 0.300 (7.62) 0.600 (15.24) 1.030 (26.16) 0.468±.020 (11.89±0.5) NOTES 1) 2) 3) 4) 5) Pins 1-3 & 5 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100” (2.54mm) diameter standoff shoulders. Recommended pin length is 0.03" (0.76 mm) greater than the PCB thickness. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate M3 screws used to bolt unit's baseplate to other surfaces such as heatsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. PIN DESIGNATIONS Pin Name 1 2 3 4 5 6 Vin(+) Com In Vin(–) Vout(–) Com Out Vout(+) Function Positive input voltage Common-mode input Negative input voltage Negative output voltage Common-mode output Positive output voltage 6) 7) 8) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 9) Total weight: 3.53oz (100g) 10) Workmanship: Meets or exceeds current IPC-A-610 Class II Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 6 Technical Specification IQ080PFQTx20 Flanged Mechanical Diagram 2.20 .02 1.536 .020 [55.9 [39.01 .47 OVERALL HEIGHT .500 .028 [12.7 0.71] 0.5] 0.5] .18 [4.6 ] SEE NOTE 5 [11.9 ] .01 [0.2] 5 TOP VIEW SIDE VIEW 4 2.07 [52.5 ] 1.66 [42.2 ] .36 [9.1 ] .183 [4.65 .02 [0.58 ] .70 [17.8 ] [20.3 ] 1.30 [33 ] .13 [3.2 ] 2) 3) 4) 5) 6) 7) 8) 9) 2 [15.2 ] .30 [7.6 ] 1 BOTTOMSIDE CLEARANCE .000 - .015 [0.00 - 0.381] NOTES 1) .60 6 .020 0.5] 3 .80 [15.2 ] BOTTOM VIEW 1 .020 0.5] [7.6 ] .60 2.00 [50.8 ] 2.386 [60.6 1.01 [25.7 ] .30 PIN DESIGNATIONS M3 screws used to bolt unit's baseplate to other surfaces such as heastsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface. Pins 1-3 & 5 are 0.040" (1.02mm) Dia. with 0.080" (2.03mm) Pins 4 & 6 are 0.062" (1.57mm) Dia. with 0.100" (2.54mm) Dia. Standoff shoulders All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Pin Name 1 2 3 4 5 6 Vin(+) Com In Vin(–) Vout(–) Com Out Vout(+) Function Positive input voltage Common-mode input Negative input voltage Negative output voltage Common-mode output Positive output voltage Undimensioned components are shown for visual reference only Weight: 3.63oz. (103g) typical All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 7 Technical Specification IQ080PFQTx20 Ordering Specifications Application Notes ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. A “-G” suffix indicates the product is 6/6 RoHS compliant. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. Model Number Continuous Input Voltage Max Output Current IQ080PFQTx20SRS-G -80 to +80V 20A The following options must be included in place of the w x y z spaces in the model numbers listed above. PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 Options Description: w x y z Thermal Design C - Encased V - Encased with Flange Enable Logic Pin Style Feature Set S - Standard R - 0.180" S - Standard Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: Product # IQ080PFQTx20 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 8