N EW Inline PCB inspection system VT-S720 Best Quality at the Minimum Q Cost! Best Quality at the Minimum Q Cost! The VT-S720 is a new concept in AOI. With a revolutionary inspection system, it greatly reduces “inspection costs” that have plagued AOI for some time. Moreover, by providing content for improving quality, it bolsters and upgrades “defect prevention.” The end result is an industry-first approach to helping users F to slash “failure costs” and “optimize their investment in quality.” P ■Cut down F cost ….”Failure” ■ Maintain“Prevention” ●Process quality control ●Global quality control A ■ Cut down A cost ….“Appraise” ●Cost for maintaining inspection programs ●Cost for verification after AOI Failure A Prevention Appraisal Reduction in inspection costs AOI efficiency Visual inspection efficiency necessary Basic setup only necessary No tuning Automated teaching Vertical startup Stable testing / Quality improvement support Obtained results VT-S720 NEW Tuning to counter production inconsistencies Skilled manual setup Previous machine Time Before Preparation for production Quality standards Logic selection Color/Inspection zone setting Mass-production 4M (Man, Machine, Material, Method) variations Direct inspection of “fillet features” Soldering reliability is determined by fillet shape. The VT-S720 uses new image processing technology to automatically sample fillet topological features. Patent Pending Captured image Actual image Process monitoring Pass level definition Constant monitoring of production makes it possible to spot inspection troubles instantly, giving users a system optimized for improving both productivity and quality. Features of passing products are input into the inspection machine as required quality levels. Patent Pending Image after internal processing Teaching window Manufacturing that begins with quality Monitoring of process stability Production status window Passing product ascertainment Inconsistency monitoring Reduced noise impact The VT-S720 absorbs inconsistencies in order to stabilize mass-production. Parameters have been optimally set to pick up gradations unperceived by humans, and automatically separate good from bad products. Example image of secondary reflection Previous machine VT-S720 Monitoring of impact from product inconsistencies Monitoring of process threshold adequacy AOI Inspection Coverage Expansion Oblique cameras The camera array captures features that cannot be seen square on. Oblique cameras Oblique angle Straight-on shot of connectors PLCC Oblique image (Red frame in straight-on shot) PCB Oblique camera array Oblique image (Red frame in straight-on shot) PLCC Straight-on shot of connectors Oblique angle Hardware Configuration Functional Specifications L size Image signal input unit Main unit L size Camera 3-CCD camera/ Telecentric lens Illumination Ring-shaped LEDs(R,G,B) Image resolution 20, 15μm Feed method Belt Line height 900±20mm Adjustment from adjustable feet PCB carrier width adjustment Automatic Type Inspectable PCBs Post-reflow Dimensions 50(W)×50(D)~510(W)×460(D)mm Thickness 0.4~4.0mm Clearance Above PCB::40mm Below PCB:40mm Inspection items Missing components, wrong components, component shifting (X/Y/skewing), fillets (wettability angle, height, length, width of the tip, length of the side) Exposed of land, Polarity shifting, Polarity lifting Solder balls, bridging, objects Power supply AC200~240V(single phase) Fluctuation±10% (Rated power on model plate supplied) Air 0.3 to 0.6Mpa Number of inspection points 10,000 components/PCB max. Ambient operating temperature +10 to +35℃ Data storage Special DB Ambient operating humidity 30% to 80%RH(with no condensation) Communications Ethernet, RS-232C Weight Approx. 800Kg PCB feed mode Through Dimensions 1100(W)×1470(D)×1500(H)mm Reference position PCB feed direction:left or right Longitudinal:Front or back Outer dimensions (Max 645) (Max 738) 1470 Transfer path: 900 ±20 1400 100± 20 1500± 20 1945 ± 20 1100 (Max 145) Reference surface when based on PCB leading edge: 300 (Reference surface when based on PCB trailing edge: 760.5) (Unit: mm) This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions . This product may cause interference if used in residential areas. OMRON Corporation INDUSTRIAL AUTOMATION COMPANY INSPECTION SYSTEMS BUSINESS DIVISION AOI SALES DEPARTMENT Shinagawa Front Bldg. Conference 7F 2-3-13 Kounan Minato-ku Tokyo 108-0075 JAPAN TEL +81-3-6718-3550 FAX:+81-3-6718-3553 OMRON INDUSTRIAL AUTOMATION (CHINA) CO., LTD. F20,TowerA,NEO Building,6011ShennanAvenue, Futian District, Shenzhen, Guangdong 518048, China TEL: +86-755-8359-9028 FAX: +86-755-8359-9628 Catalog No. Q320-E1-03 Omron AOI Business Europe, Omron Europe B.V. Zilverenberg 2, 5234 GM 's-Hertogenbosch, The Netherlands TEL: +31 (0)736-481811 FAX: + 31 (0)736-481879 OMRON ELECTRONICS LLC 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A TEL:+1-847-843-7900 FAX:+1-847-843-7787 Authorized Distributor: Omron Electronics Korea Co., Ltd. 21F, B Wing, 465, Gangnam-daero, Seocho-gu, Seoul, Korea 137-920 TEL: +82-2-3483-7789 FAX: +82-2-3483-7788 OMRON ASIA PACIFIC PTE LTD 438A Alexandra Road #05-05/08 (Lobby 2) Alexandra Technopark Singapore 119967 TEL:+65-6835-3011 FAX:+65-6835-2711 Specifications subject to change without notice 0215(0312(O)