© Siemens AG 2013 MOTION-CONNECT® The easy, fast, and reliable connection Motion Control Brochure Version November 2013 Answers for industry. © Siemens AG 2013 Simply ideal, simply a plus MOTION-CONNECT® – The original and best connections for your machines The MOTION-CONNECT® connection system is the ideal solution for your machine. Representing the connection to all MOTION-CONTROL systems, it allows for easy and reliable customization. System-tested reliability SINAMICS S120/S110 single-axis system MOTION-CONNECT® connection system SINAMICS S120 multi-axis system Preassembled power cables Preassembled signal cables No DRIVE-CLiQ Encoder on the motor: •• Connection via SMC •• Connection to the converter via DRIVE-CLIQ Encoder/electronic name plate directly connected via DRIVE-CLiQ The original – tailored to your machine MOTION-CONNECT® provides connection systems and components that are optimally suited to your individual areas of application. A comprehensive range of original innovations made by Siemens – which we can tailor to your wishes. MOTION-CONNECT® cables offer top quality and system-tested reliability. MOTION-CONNECT® 800PLUS and MOTION-CONNECT® 500 overview: From left to right: ① Power cable (for motors with connector size 1 SPEED-CONNECT for connection to S120 Motor Module), ② Power cable (for motors with connector size 1.5 full thread for connection to S120 Power Module), ③ DRIVE-CLiQ cable (for motor/externally mounted encoder with RJ45 DRIVE-CLiQ interface for connection to S120), ④ DRIVE-CLiQ cable (for externally mounted encoder with M12 DRIVE-CLiQ interface for connection to S120), ⑤ Signal cable (for motor/externally mounted encoder with M23 connector for connection to S120 via SMCxx), ⑥ DRIVE-CLiQ cable (for connecting components with DRIVE-CLiQ interfaces within the control cabinet) 2 MOTION-CONNECT® connection system © Siemens AG 2013 MOTION-CONNECT® connection system The right cable for any motion control task Our product matches your requirements: Whatever your machine requirements, MOTION-CONNECT® offers the solution. That’s why we offer two different cable types – MC500 and MC800PLUS. Theme MC500 MOTION-CONNECT® standard MC800PLUS Robust, high-performance, easy to use thanks to preassembled cables with robust IP67 metal connectors and reliable quick-release locks (SPEED-CONNECT) Outstanding and proven quality thanks to consistent quality management and system-tested cables Product-specific features •• Cost-effective solution for predominantly fixed installation •• Tested for traversing paths up to 5 meters •• Meets requirements for use in cable carriers •• Oil-resistant •• Tested for traversing paths up to 50 meters Technical overview of MOTION-CONNECT® Product Type Power cable Max. traversing velocity v (m/min) 0 - 30 Max. bends* (million) 0 - 0.1 Max. acceleration* a (m/s2) 0-2 Max. traversing path* (m) 0-5 MC500 Signal cable MC800 PLUS 0 - 180 0 -2 0-5 0-5 Power cable (up to 16 mm2) and signal cable 0 - 300 0 -10 0 - 50 Power cable (25 to ... 50 mm2) 0 - 300 0 - 10 0 - 50 0 - 50 0 - 20 * Mechanically tested Highlights SPEED-CONNECT Fast, stable and reliable connections can be made using the preassembled cables with SPEED-CONNECT connectors. A quick rotation of the cap nut to the locking position ensures a secure and reliable mechanical and electrical connection. The cables with SPEED-CONNECT connectors supplement our previous MOTION-CONNECT® cable portfolio with proven, fully threaded connectors. RJ45 DRIVE-CLiQ connector with metal housing Easy to use even in confined spaces thanks to reliable latching and locking. A simple turn of the twist cap by a 1/4 rotation safely locks or unlocks the connector. M12 DRIVE-CLiQ connector The compact and robust connection system (up to degree of protection IP67), for connecting direct measuring systems (without an additional interface, such as SMExx). Plug & Play thanks to system test Servo, main, linear and torque motors – with MOTION-CONNECT®, you will find preassembled power and signal cables for any application. A perfect connection that, thanks to Plug & Play, is easy to install and saves a great deal of time and money. Well protected Up to IP67 degree of protection when plugged-in/tightened Immune to interference Maximum interference immunity due to 360-degree shielding MOTION-CONNECT® connection system 3 © Siemens AG 2013 Main application MOTION-CONNECT® 500 MOTION-CONNECT® 800PLUS Mainly fixed installation, production machines Cable carriers, machine tools Yes 758/C22.2 N.210 Yes Yes 758/C22.2 N.210 Yes 600/1000 V 24 V (EN) 1000 V (UL/CSA) 600/1000 V 24 V (EN) 1000 V (UL/CSA) 4 kVrms 2 kVrms 4 kVrms 2 kVrms –20 °C to +80 °C 0 °C to +60 °C –50 °C to +80 °C –20 °C to +60 °C 50 N/mm2 / 50 N/mm² / 80 N/mm² 20 N/mm² / 50 N/mm² / 30 N/mm² 50 N/mm2 20 N/mm² Approvals Power/signal cables ••VDE ••c/UL or UL/CSA ••RoHS conformity Electrical specifications Rated voltage Power cable U0/U ••Power conductors ••Signal conductors Signal cable 30 V 30 V Test voltage Power cable ••Power conductors ••Signal conductors 500 Vrms Signal cable 500 Vrms Operating temperature On the surface ••Fixed ••Movable Mechanical specifications Max. tensile stress power/signal/ DRIVE-CLiQ cable ••Fixed ••Movable Min. bending radius power/signal/ DRIVE-CLiQ cable ••Fixed 5 x Dmax / 60 mm/ 35 mm Torsional stress Absolute 30°/m 100.000/ 2 million/ 100.000 100.000 10 million 10 million 30 m/min. / 180 m/min. / 30 m/min 30 m/min. Up to 300 m/min. Up to 300 m/min. 2 m/s2 / 5 m/s² / 2 m/s² Up to 50 m/s2 Insulation material CFC-free, silicon-free Oil-resistant VDE 0472, Part 803 test type B/EN 60 811-2-1 (only hydraulic oil) Halogen-free, CFC-free, silicon-free DIN 472 815/IEC 754-1 Bends ••1.5 to 16 mm2/power/signal/ DRIVE-CLiQ cable ••25 to 50 mm2 Traversing velocity1) ••1.5 to 16 mm2/power/signal/ DRIVE-CLiQ cable ••25 to 50 mm2 Acceleration1) power/signal/ DRIVE-CLiQ cable Chemical specifications Outer jacket 1) 4 x Dmax/ 35 mm (DRIVE-CLiQ cable) Absolute 30°/m Power cable PVC DESINA color orange RAL 2003 Signal cable PVC DESINA color green RAL 6018 Flame-retardant EN 60 332.1-1 to 1-3 VDE 0472, Part 803 test type B/EN 60 811-2-1 PUR DIN VDE 0282, Part 10 DESINA color orange RAL 2003 PUR DIN VDE 0282, Part 10 DESINA color green RAL 6018 EN 60 332.1-1 to 1-3 ependent on travel path D General note: MOTION-CONNECT® cables are not suitable for outdoor use and are not self-supporting. In the Industry Mall you can place orders electronically via the Internet: www.siemens.com/automation/mall Siemens AG Industry Sector Drive Technologies Division Motion Control Systems Postfach 31 80 91050 ERLANGEN GERMANY Subject to change without prior notice Article No.: 6ZB5711-0AX02-0AA1 E.9114.25.VKT / Dispo 18401 BR 1113 2. SB 4 En Printed in Germany © Siemens AG 2013 www.siemens.com/motion-connect 4 Motion-Connect Verbindungstechnik The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. 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