Designing 1-port PoE System Using PD69101 Application Note 184 Introduction _______________ This application note provides detailed information and circuitry design guidelines for the implementation of an single port Power over Ethernet (PoE) system, based on Microsemi’s™ 1-port PSE PoE controller, the PD69101. This system operates as a standalone system. This document enables the designer to integrate PoE capabilities, as defined by IEEE standard 802.3af-2003, into an Ethernet switch or a router. A PD69101 based design is intended for low cost applications where PoE implementation is required but there is no need for more sophisticated features such as power management. For easier design and development of an Ethernet Switch using the PD69101, an evaluation board (P/N PD-IM-7401) can be ordered. IEEE 802.3af-2003 standard, DTE Power via MDI IEEE802.3at-2009 standard, DTE Power via MDI PD69101 Data Sheet, Catalogue Number 06-0076-058 PD-IM-7401 Evaluation Board User Guide Catalogue Number 06-0471-056 Background _______________ This application note defines the stand-alone operation for a 1-port system. In this configuration, the PD69101 operates without any communication to the host. The PD69101 PSE PoE controller implements real time functions according to IEEE 802.3af-2003 including detection, classification and port-status monitoring. The PoE controller is designed to detect and disable disconnected PDs (Powered Devices), using the DC disconnection method, as defined by the standard. Using two PoE controllers enables driving 4-pairs ports. Fully IEEE802.3af-2003 compliant Supports IEEE802.3at, including two-event classification Supports Cisco devices detection Supports pre-standard PD detection Drives independent 2-pairs power ports or synchronized 4-pairs ports (with two PD69101) Each PD69101 drives two direct LEDs Includes On/Off command pin Configurable load current setting Configurable AT/AF modes Each PD69101 has built in 3.3 VDC regulator Thermal protection DC disconnection method Voltage monitoring/protection Optional continuous port monitoring and system data RoHS compliant Overall Description _______ The system has two main modes of operation: 2-pairs PoE port, based on one PD69101 controller (see Figure 1) 4-pairs PoE port, based on two PD69101 controllers (see Figure 2) Line Transformer RJ45 1 2 3 6 IN(-) 4 5 7 8 IN(+) T1 PD69101 Figure 1: 2 Pairs Mode (-) (+) WWW. Microsemi .COM Applicable Documents ____ Features __________________ Designing 1- port PoE System Using PD69101 Application Note 184 3.3 V and 5V Regulators PD69101 IN(-) Control 1 2 3 6 IN(-) (+) 4 5 (+) 7 8 (-) IN(+) Optional for1 Gb/s RJ45 (-) A reset control signal is utilized to reset the PoE circuit and disable the port. T1 PD69101 Figure 2: 4 Pairs Mode General Circuit Description___ The 1-port, 2-pair configuration shown in Figure 1 comprises one PoE manager circuit (PD69101), acting as alternative-A feeding power over the data lines. It is important to configure the PD69101 as a Master to achieve proper operation. The 1-port configuration shown in Figure 2, comprises two PoE manager circuits (PD69101), acting as Master and Slave. The PD69101 devices are synchronized via a Sync pin connected between them. To avoid abnormal operation, set-up one circuit as a Master, with the other acting as a Slave. The device that is connected to the data lines (1, 2, 3, and 6) should be configured as the Master. This Master/Slave configuration only affects the device behavior. Indications The PD69101 produces a direct 2 x LED indication, utilized to indicate PoE events. Monitoring Mode - Communication Interface In the monitoring mode, the PD69101 transmits out (continuously and repeatedly) the port status, current and voltage (option). Data Out stream is transmitted through LED 1 (pin 14) Clock Out stream is transmitted through LED 0 (pin 13) Data stream is shifted out with a 1 MHz clock (1 µsec). Detailed Circuit Description__ 2 Pair Application Circuit Main Supply Refer to Figure 3. The PoE system operates within a range of 44 to 57 VDC. To comply with UL SELV regulations, maximum output voltage should not exceed 60 VDC. Mode Configuration This power must be isolated from the Switch supply and chassis by 1500 Vrms. Grounds The system utilizes several grounds: chassis, digital and analog. The chassis ground is connected to the switch’s chassis ground. This ground plane should be 1500 Vrms isolated from the PoE circuitry. The digital and analog grounds are electrically the same ground. However, to reduce noise coupling, the grounds are physically separated and connected only at a single point. Set by the Mode0 and Mode1 lines (pins 21 and 22), tied to GND or 3.3 VDC. In this application the PD69101 is configured to work in the following modes: Master only Master/Slave (pin 23) connected to 3.3 VDC Apply PoE on data lines SYNC (pin 18) is pulled down to AGND with a 4.7 KΩ resistor (R9) PoE Configuration: Standard AT (AF/AT (pin 2) = 3.3 VDC, Current_Set (pin 1) = GND) IEEE802.3af/at compliant resistor detection only Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 2 WWW. Microsemi .COM IN(+) Each PD69101 includes a 3.3 VDC and 5 VDC regulator (VAUX3P3 & DRV_VAUX3P3, VAUX5), providing up to 10mA. This current is utilized for powering the PD69101 itself and an additional 2 mA for components external to the PoE domain. Those components must also be isolated by 1500 Vrms from the switch circuitry. Line Transformer Designing 1- port PoE System Using PD69101 Application Note 184 Direct LEDs drive indication (pins 13, 14) The LEDs are driven from the Vmain supply. MODE0, 1 (pin 21, 22) connected to DGND. For different configurations refer to the PD69101 Data Sheet, Catalogue Number 06-0076-058. Reference Current Source Reference for internal voltages within the PD69101 is set by a precision resistor (R4). Sense Resistors Control Signals Front-end Circuitry The RESET_N line (pin 20) can be driven by the Host CPU to the PD69101 to disable the PoE port. When the PD69101 detects low level voltage at pin 20, it immediately enters RESET mode and disables the port. This circuit is the PoE manager analog front end of a port. When driving this line by the HOST CPU, use an opto-coupler to isolate it 1500 VDC from the Switch domain. When using the RESET_N pin use a10 KΩ pull-up resistor to DVDD. Indication Signals When Mode0 and Mode1 input pins are configured to Serial Monitoring Mode (“01”), the LED 0 and LED 1 signals can be utilized to provide the Host CPU with the following event indications (instead of direct LEDs indication): Port status Vmain measurement Vport measurement Iport measurement To use LED 1 and LED 0 to communicate and monitor transmissions, use a 1 KΩ pull-up resistor to the DVDD. When connecting these lines to the HOST CPU, use an opto-coupler to isolate it 1500 VDC from the Switch domain. VAUX3P3 The PD69101 provides 3.3 VDC operating potential. Connect this line to the DRV_VAUX3P3 and use 4.7 uF coupling capacitor to AGND. The PD69101 performs a multitude of internal operations and PoE functions, requiring a bare minimum of external components. Each PD69101 handles 1 port. Figure 4 illustrates the PD69101 with related components for a 1-port configuration. Note For a solution of more than one port described in this application note, multiple the circuitry shown in Figure 3. Output Port The output port circuitry is supplied with voltage. Terminal validity is established by comparing the load resistance of the PD attached to the port (meaning the voltage transmitted at the port) to predefined thresholds in the PD69101. Additional components are used for the following: D3 is a polarity reversal diode used to prevent the application of reversed external voltage. C2 is a noise suppression component. D4 is a prevision immunity protection diode. 4 Pair Application Circuit See Figure 3. Mode Configuration Set by MODE0 and MODE 1 lines (pins 21 and 22) tied to GND or 3.3 VDC. In this application two PD69101s are configured to work in the following modes: Master Slave Master/Slave (pin 23) connected to 3.3 VDC on the Master PD69101 and to DGND on the Slave PD69101. Applies PoE on data and spear lines SYNC (pin 18) pins of the Master and the Slave are connected together and pulled up to the DVDD with 4.7 KΩ resistor (R6) PoE Configuration: Standard AT (AF/AT (pin 2) = 3.3 VDC, Current_Set (pin 1) = GND IEEE802.3af/at compliant resistor detection only Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 3 WWW. Microsemi .COM A 0.499 Ώ (1%) sense resistor is connected to the port output line. The voltage dropped over this resistor represents the port’s current. Designing 1- port PoE System Using PD69101 Application Note 184 Note Connect Master and Slave PoE configuration must be the same for proper circuit operation. Direct LEDs drive indication (pins 13 and 14) from the Master PD69101 The LEDs are driven from the Vmain supply. Mode0 and Mode1 (pins 21 and 22) are connected to DGND. For different configuration refers to PD69101 Data Sheet, Catalogue Number 06-0076-058. Control Signals The Master RESET_N pin is connected via a 10 KΩ pull-up resistor to the Slave 3.3 VDC ensuring that the Master does not initialize before the Slave voltage stabilizes. The RESET_N line (pin 20) can be driven by the Host CPU to both PD69101s to disables the PoE port (see Figure 2). To use LED1 and LED0 to communicate and monitor transmissions, use a 1 KΩ pull-up resistor to the DVDD. Each PD69101 transmits its own port indications. When connecting these lines to the HOST CPU, use an optocoupler to isolate it 1500 VDC from the Switch domain. VAUX3P3 3.3V operating potential is provided by the PD69101. Connect this line to the DRV_VAUX3P3 and connect a 4.7 uF coupling capacitor to AGND. The PD69101 performs a multitude of internal operations and PoE functions, requiring a bare minimum of external components. Each PD69101 handles one port. Figure 5 shows the PD69101 with related components for a 1-port configuration. Note For the solution of more than one port described in this application note, multiply the circuitry shown in Figure 5. Reference Current Source Reference for internal voltages within the PD69101 is set by a precision resistor (R4, R7). Sense Resistors A 0.499 Ώ, (1%) sense resistor is connected to port output line. The voltage dropped over this resistor represents the port’s current. Front-end Circuitry Figure 3: PD69101 4 Pair RESET_N When the PD69101 detects low level voltage at pin 20, it immediately enters the RESET mode and disables the port. This circuit is the PoE manager analog front end of a port. When driving this line by the HOST CPU use an opto-coupler to isolate it 1500 VDC from the Switch domain. When using the RESET_N pin use a 10 KΩ pull-up resistor to DVDD. The output port circuitry is supplied with a voltage. Terminal validity is established by comparing the load resistance of the PD attached to the port (meaning the voltage transmitted at the port) to predefined thresholds in the PD69101. Indication Signals Additional components are used for the following: When Mode0 and Mode1 Input pins are configured to Serial Monitoring Mode (“01”) the LED0 and LED1 signals can be utilized to provide the Host CPU with the following event indications (instead of direct LEDs indication): Port Status Vmain measurement Output Port D3 and D5 are polarity reversal diodes, used to prevent application of reversed external voltage. C2 and C6 are noise suppression components. D4 and D6 are prevision immunity protection diodes. Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 4 WWW. Microsemi .COM Vport measurement Iport measurement Designing 1- port PoE System Using PD69101 Application Note 184 WWW. Microsemi .COM Figure 4: PD69101 2 Pair Circuitry Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 5 Designing 1- port PoE System Using PD69101 Application Note 184 WWW. Microsemi .COM Figure 5: PD69101 4 Pair Circuitry Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 6 Designing 1- port PoE System Using PD69101 Application Note 184 Bill of Material for 2 Pair PoE Application See Figure 4. Qty Reference Reference U1 1 C3 1 1 1 1 2 C2 C4 C5 C1 D3,D4 Footprint PD-QFN244X5 PD-0805 PD-0805 pd-0402 PD-1210 D8H11_5F3_5 PD-SMA 1 J1 1000BASE-T 1 T1 2 D1,D2 COIL10X5F5_2F2_5 LEDEVERLIGHT204 1 1 R9 R4 PD-0402 PD-0402 Description 1 Port PSE IC Mfr. Name Microsemi Manufacturer’s P/N Mfr. Part Number PD69101 CAP CRM 4.7 uF 10 V 10% X5R 0805 SMT AVX 0805ZD475KAT2A Murata GRM219R61A475KE19D Taiyo Yuden LMK212BJ475KD-T AVX 08051C473KAT2A Murata GRM21BR72A473KA01L Novacap 0805B473K101CTM Samsung CL21B473KCFNNNE TDK C2012X7R2A473K Vishay VJ0805Y473KXBAT AVX 0402ZD105KAT2A Murata GRM155R61A105KE15D Panasonic ECJ-0EB1A105M Taiyo Yuden LMK105BJ105KV-F AVX 12101C105KAT2A Murata GRM32ER72A105KA01L Samsung CL32B105KCJNNNE TDK C3225X7R2A105K Taiyo Yuden HMK325B7105KN-T Nichicon UVY2A470MPD1CA Nippon Chemi-Con EKMQ101ETD470MHB5D Panasonic ECA2AM470 Rubycon 100PX47M EFC T7 8X11.5 Diodes Inc. US1G-13-F TSC US1G Vishay US1G-E3/61T BOTHHAND VP6014 LF Star Electronic TB080402-400UHMIN-2P-F Kingbright L-7104PGC Kingbright WP7104PGC Lumex Opto SSL-LX3044GC ASJ CR10-472JK Panasonic ERJ-2GEJ472X Rohm MCR01MZPJ472 Vishay CRCW0402 4K70JNED Yageo RC0402JR-074K7L Panasonic ERJ2RKF3012X Vishay CRCW040230K1FKED Yageo RC0402FR-0730K1L Description CAP CRM 47 nF 100 V 10% X7R 0805 SMT CAP CER 1.0 UF 10V X5R 10% 0402 CAP Cer 1 uF 100 V 10% X7R 1210 SMT CAP ALU 47 uF 100 V 20% 8X11.5 105C P = 3.5 mm T/H Dio Rec UF 400 V 1.0 A 50 nS SMA SMT 1000 Base ?T Single Port Voice Over IP Magnetics Module SMT Common Mode Choke 400 uH 150 m ohm T/H T-1{3 mm} Solid State Lamp –P = 2.54 mm-TH Resistor, SMT 4.7 K, 5%, 1/16 W 0402 RES TCK FLM 30.1K 1% 62.5mW 0402 SMT Manufacturer Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 7 WWW. Microsemi .COM Qty 1 Footprint Designing 1- port PoE System Using PD69101 Application Note 184 Qty 2 1 Reference R2,R3 R5 Footprint PD-1206 PD-1210 Description *RES 30.1 K 250 mW 1% 1206 SMT MTL FLM RES TCK FLM 499 mOhm 100 PPM 0.5 W 1% 1210 SMT Samsung RC3216F3012CS Yageo RC1206FR-0730K1L KOA SR732ETTDR499F Viking CS13FTER499N Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 WWW. Microsemi .COM Bourns Manufacturer’s P/N CR1206-FX-3012ELF Manufacturer Page 8 Designing 1- port PoE System Using PD69101 Application Note 184 Bill of Material for 4 Pair PoE Application See Figure 5. QTY 2 2 2 2 1 U1, U4 C3,C7 C2,C6 C4,C8 C5,C9 C1 PD-QFN24-4X5 1 Port PSE IC Microsemi Manufacturer’s P/N PD69101 PD-0805 CAP CRM 4.7 uF 10V 10% X5R 0805 SMT AVX 0805ZD475KAT2A Murata Taiyo Yuden GRM219R61A475KE19 D LMK212BJ475KD-T AVX 08051C473KAT2A Murata Novacap GRM21BR72A473KA01 L 0805B473K101CTM Samsung CL21B473KCFNNNE TDK C2012X7R2A473K Vishay VJ0805Y473KXBAT AVX 0402ZD105KAT2A Murata Panasonic GRM155R61A105KE15 D ECJ-0EB1A105M Taiyo Yuden LMK105BJ105KV-F AVX 12101C105KAT2A Murata Samsung GRM32ER72A105KA01 L CL32B105KCJNNNE TDK C3225X7R2A105K Taiyo Yuden HMK325B7105KN-T Nichicon UVY2A470MPD1CA Nippon Chemi-Con EKMQ101ETD470MHB5 D ECA2AM470 Footprint PD-0805 pd-0402 PD-1210 D8H11_5F3_5 Description CAP CRM 47 nF 100V 10% X7R 0805 SMT CAP CER 1.0 UF 10V X5R 10% 0402 CAP CER 1 uF 100V 10% X7R 1210 SMT CAP ALU 47 uF 100 V 20% 8X11.5 105C P = 3.5 mm T/H Manufacturer Panasonic Rubycon 4 D3-D6 PD-SMA 1 J1 1000BASE-T 2 T1,T2 2 D1,D2 COIL10X5F5_2F2_5 LEDEVERLIGHT204 1 R1 PD-0402 DIO REC UF 400V 1.0A 50 nS SMA SMT 1000 Base ?T Single Port Voice Over IP Magnetics Module SMT Common Mode Choke 400uH 150 mohm T/H T-1{3 mm} Solid State Lamp –P = 2.54 mm-TH Res Tck FLM 10 K 1% 62.5 mW 0402 SMT Diodes Inc. 100PX47M EFC T7 8X11.5 US1G-13-F TSC US1G Vishay US1G-E3/61T BOTHHAND VP6014 LF Star Electronic Kingbright TB080402-400UHMIN2P-F L-7104PGC Kingbright WP7104PGC Lumex Opto SSL-LX3044GC Bourns CR0402-FX-1002GLF Samsung RC1005F1002CS Vishay CRCW0402-10K0 1% ET1 E3 Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 9 WWW. Microsemi .COM 2 Reference Designing 1- port PoE System Using PD69101 Application Note 184 QTY 1 2 2 R6 R4,R7 R2,R3 R5,R8 Footprint PD-0402 PD-0402 PD-1206 PD-1210 Description Resistor, SMT 4.7K, 5%, 1/16W 0402 Res Tck FLM 30.1K 1% 62.5 mW 0402 SMT *Res 30.1K 250 mW 1% 1206 Smt Mtl Flm Res Tck Flm 499 mOhm 100 PPM 0.5W 1% 1210 SMT Yageo Manufacturer’s P/N RC0402FR-0710KL ASJ CR10-472JK Panasonic ERJ-2GEJ472X Rohm MCR01MZPJ472 Vishay CRCW0402 4K70JNED Yageo RC0402JR-074K7L Panasonic ERJ2RKF3012X Vishay CRCW040230K1FKED Yageo RC0402FR-0730K1L Bourns CR1206-FX-3012ELF Samsung RC3216F3012CS Yageo RC1206FR-0730K1L KOA SR732ETTDR499F Viking CS13FTER499N Manufacturer Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 10 WWW. Microsemi .COM 2 Reference Designing 1- port PoE System Using PD69101 Application Note 184 Revision History Revision Level / Date Para. Affected Description 0.1 / 03/09 - Initial release 1.0 Dec 2013 Figure 1 PD69001 changed to PD69101 © 2013 Microsemi Corp. All rights reserved. Visit our web site at: www.Microsemi.com Catalogue Number 06-0079-080 For technical support, call: +972-9-7755123 In the USA: +631-756-4680 or 1-877-4-802-3A Copyright © 2013 Microsemi Rev 1.0/ 12-Dec-13 Analog Mixed Signal Group 1 Enterprise, Aliso Viejo, CA 92656; Within the USA: (800) 713-4113, Outside the USA: (949) 380-6100 Fax: (949) 215-4996 Page 11 WWW. Microsemi .COM The information contained in the document (unless it is publicly available on the Web without access restrictions) is PROPRIETARY AND CONFIDENTIAL information of Microsemi and cannot be copied, published, uploaded, posted, transmitted, distributed or disclosed or used without the express duly signed written consent of Microsemi. 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